dormakaba Canada CSC79X User Manual

79 Series Multi-housing Lock

INSTALLATION GUIDE

79 Series Multi-housing Lock

ASM, ESM, ASM Auto Deadbolt Mortises &

Cylindrical Models 23/

8" and 2

3

/

4" Backset

PK3561

Table of Contents

1. Introduction and Disclaimers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2. Checklist and Exploded Views

2.1. Parts and Tools List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.2. ASM/ESM 79M Standard Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.3. ASM/ESM 79T Toggle Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.4. Autodeadbolt; ASM Inside Trim Assembly 79T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.6. Inside Trim Assembly for 79T Toggle Mode Cylindrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3. Installation of Standard ASM or ESM Models

3.1. Check the Mortise Handing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.2. Install the Strike . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.3. Install the Mortise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.4. Install the Outside Housing & Inside Trim Assembly without key override . . . . . . . . . . . . . . . 10

3.5. Reversing the Outside Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4 Lock Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5. Lock Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

6. Installing the Mechanical Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Appendices

A. Mortise Models

A.1. Reversing the Mortise Handing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

A.1.1. Reversible ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

A.1.2. Reversible ESM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

A.2. Additional Steps for Autodeadbolt ASM for 79M Standard Mode only . . . . . . . . . . . . . . . . . 28

A.3. Additional Steps for ASM Office for 79M Standard Mode only . . . . . . . . . . . . . . . . . . . . . . . . 29

A.4. Additional Steps for ASM/ESM Storeroom for 79M Standard Mode only . . . . . . . . . . . . . . . 29

B. Cylindrical Models

B.1. Installing Cylindrical Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

B.1. Install the Strike. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

B.2. Install the Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

B.3. Install the Cylindrical Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

B.4. Inside Trim Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

B.5. Install Outside Housing & Trim Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Note: This installation Guide is for the 79 Series Multi-housing lock. Images of the lock may be different than your

model. See photo on front cover.

©

2009 Kaba Lodging Systems. All trademarks and registered trademarks are the property of their respective owners.

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1 • Introduction and Disclaimers

Please read and follow all directions carefully.

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Target Audience

These instructions are designed for use by maintenance professionals or lock installers who are familiar with common safety practices
and competent to perform the steps described. Kaba Lodging Systems is not responsible for damage or malfunction due to incorrect
installation however arising.

Definition of Terms

In these instructions, the term ASM refers to American Standard Mortise, ESM refers to European Slim Mortise, and ADB refers to
Autodeadbolt Mortise.

Technical Assistance

For technical assistance, call: 1 800 906-4526 / [phone]

Warnings and Cautions

Important: Carefully inspect windows, doorframe, door,
etc. to ensure that the recommended procedures will not

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cause damage. Kaba Lodging Systems standard warranty
does not cover damages caused by installation.

Important: The gap between the mortise front plate and
the strike must not exceed 3/16"

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Door Door Frame

Mortise

Max. 3/16"

Caution: Wear safety glasses when making the holes.

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2 • Checklist and Exploded Views

2.1 Parts and Tools List

Each lockset includes:

(A) Ouside lever handle

(or)

Parts for Mechanical override model only:
(A1) Outside lever handle
(B1) Outside housing 79M Standard mode or B3 for 79T Toggle mode
(C1) Cylinder plug
(D1) Cylinder (79M Series with cylinders keyed different only)
(E1) Cylinder cap
(E2) Instruction sheet “How to attach lever on lock"
(B) Outside housing 79M Standard mode
(B2) Outside housing 79T Toggle mode
(C) Battery holder with 3 AA batteries
(D) Mortise (ASM only shipped assembled with faceplate and 2 x 8-32 x 1/4" screws)
(or)
Parts for cylindrical models (see illustrations in appendix B):

- cylindrical latch (see B3 page 31)

- cylindrical unit assembled with one pair of screws & 3 spacers

- four (4) other pairs of screws & 3 spacers in hardware bag

- additional extension spring
(E) Inside trim assembly, details depend on lock model (see 2.2, 2.3, 2.4, 2.5, 2.6, A2, A3, A4)
(E2) Inside Trim assembly for 79T Toggle mode (see 2.4 & 2.6 at page 6)
(N) Outdoor gasket to be ordered. ESSENTIAL FOR OUTDOOR INSTALLATIONS

(N1) Tension Spring

Parts inside hardware bag:

(F) Thumbturn (hex) spindle
(G) Square spindle
(H) Torx-head screw
(I) 3 x mounting screws (10-24, 1/8 Hex Head) or (12-24, 1/8" Hex Head for recent models only)
(J) 2 Machined screws (12-24X 1/2" Philips) & 2 wood screws (#12 X 1" Philips)
(K) Strike kit (screws, strike and ASM or Cylindrical dustbox)
(L) 1 extension spring
(M) Parts required to control thumbturn motion
(Q1) 4 pairs of Flat Head Screws 10-24 (for cylindrical only)
(R1) 3 Spacers (for cylindrical only)
(R2) 1 Cylinder with 2 keys for locks with override and cylinders keyed different only
(S) 3 spacers (see page 28) for recent Models only

Tools Required:

Safety glasses
1/2" (13mm) chisel
1/8" (3mm) drill bit
1/4" (6.5mm) drill bit (ESM only)
1/2" (13mm) drill bit
7/8" (22mm) drill bit or hole saw
Drill
Awl or center punch
3/4 (19mm) drill bit

For doors more than 2 1/2" thick up to 3 3/4", order the

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appropriate hardware bag to receive the correct length of
spindles and mounting screws. Part# 062-510189-XXX;
(XXX = choice of finish).

2 1/8" (54mm) hole saw
(Cylindrical Only)
Hammer Rubber mallet
Small flat screwdriver
Torx screwdriver (T-15)
Phillips screwdriver (#2)
Fine steel file
Mortising machine

Mortise faceplate router template
Adjustable square
Tape measure
Pencil
Tape
Cleaning supplies (drop cloth,
vacuum)
Spanner screwdriver #6

Router

For outdoor installations, order gasket 033-512017-1.

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2.2 ASM, ESM, 79M Standard Mode (For Cylindrical, see Appendix B)

D

S

E

B

N

J

I

F

A

G

L

J

K

B1

C

H

C1

A1

D1

E1

Notes: D: American Standard Mortise illustrated.

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2.3 ASM, ESM, 79T Toggle Mode (For Cylindrical, see Appendix B)

S

E2

W2

W1

H1

D

N

B2

J

I

F

A

N1

G

L

J

B3

K

C

H

C1

A1

D1

Notes: D: American Standard Mortise illustrated.

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E1

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2.4 Autodeadbolt; ASM Inside Trim Assembly for 79T (Toggle Mode)

(for 79M standard mode with Autodeadbolt; ASM Office and ASM/ESM Storeroom models, use parts (M) as shown in Appendix

A2)

NOTE:

The inside trim assembly (E) for ASM and ADB on 79T models includes the parts (M) as shown below. Position of stopper
M2 is very important

M2

M2

Autodeadbolt

Right Hand

Autodeadbolt

Left Hand

ASM Right &

Left Hand

2.5 Cylindrical Unit and Inside Trim Assembly for 79M Standard Mode see Appendix B

2.6 Inside Trim Assembly 79T Toggle Mode Cylindrical

E2

LEVER

N1 N1L L

For Right Hand Lock

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For Left Hand Lock

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3 • Installation of Standard ASM OR ESM Models

3.1 Check the Mortise Handing

Compare the mortise with the diagram below. If the
mortise is the correct handing for the door, continue
with step 3.2.

Refer to Appendix A.1 to change the handing of a

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field-reversible mortise.

ASM

For LH (left hand) and
RHR (right hand reverse)

For RH (right hand) and
LHR (left hand reverse)

Door Handing (Top View)

Right Hand (RH)

Left Hand (LH)

Right Hand Reverse (RHR)

ESM

For LH (left hand) and
RHR (right hand reverse)

Left Hand Reverse (LHR)

For RH (right hand) and
LHR (left hand reverse)

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3.2 Install the Strike

1. Align the paper template on the door frame at the desired
handle height ( ), and along the vertical center line of the
mortise (CL), which is also the center line of the door edge,
allowing for any bumpers on the door frame.

Respect applicable building codes regarding handle
height.

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Note that the centerline of an ESM mortise does
NOT pass through the screw holes on the strike.

(CL)

4. Position the strike against the doorframe and align it with the
mounting screw holes. Trace the outline of the strike.

5. Remove material from within the strike outline so that the
strike will be flush with the doorframe.

2. Mark the locations of the dust box cutout and mounting
screws for the strike.

3. Mortise the door frame to receive the dust box, and drill the
pilot holes for the mounting screws (dimensions and depths
marked on template).

6. For ASM, install the dust box (optional for wood door frames,
required for metal door frames), and check the strike handing
on the template. Install the strike using the screws provided.
Use wood screws for wood frame and machine screws for
steel frames.

When strike is installed on wood frames under one
inch thick, wood screws supplied are not adequate. use

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screws of efficient length to engage the structural stud
behind the frame. Use only the strike and dust box sup­plied. Use of non-approved parts may void the warranty.

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3.3 Install the Mortise

If using the installation jig to prepare the door, refer to the

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instructions provided with the jig, then proceed with step
6 below.

1. Mark the handle ( )
height on the edge of the door,
as determined directly from the
strike.

For ASM, the axis of rotation
of the handle is level with the
bottom lip of the strike.

ESM
Strike

ASM
Strike

(CL)

Door

For ESM, the axis of rotation of
the handle is 1-1/4" above the
bottom lip of the strike.

For cylindrical models, see B2
in Appendix B

2. Align the template along the
vertical center line of the mor-

(ESM)

11/4"

tise (CL) at the desired handle
height, and tape it to the door.
Mark all holes and cutouts for the mortise in the edge of the
door and remove the template.

If the door has a 3º bevel, fold and align the dashed line
marked “H" on the template with the higher-beveled edge
of the door and mark the lock holes on that side of the door.
Repeat on the side with the lower-beveled edge using the
dashed line marked “L". Remove the template.

4. Prepare the cut-outs for the mortise in the edge of the door
using a mortising machine, router and chisel (for dimensions,
refer to template).

Ensure clearance is provided for moving latch parts as indi­cated on the template.

RH/LHR (ASM shown) LH/RHR

5. Drill the holes in the sides of the door (for dimensions, refer
to template).

Drill from both sides of the door to prevent unsightly
damage

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3

2

4

5

3. Locate the two sets of vertical fold lines on the template
allowing you to adjust the positioning of the template depend­ing on the bevel of the door.

If the door has no bevel, fold the template along the solid lines.
Align the fold with the edge of the door and mark the holes for
the lock. Repeat on the other side of the door.

6. For ASM only, check the bevel of the mortise. If adjust­ment is required, loosen bevel screws (R) and adjust mortise
front plate angle to match the bevel of the door. Re-tighten
screws.

Install the mortise with 2 screws (Q). Use wood screws for
wood doors and machined screws for steel doors.

Install mortise faceplate (P) with the two 8-32 x 1/4" screws
provided.

R

R

The ESM faceplate must be installed so you can read the
logo (see arrow in figure above right-side-up for proper

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operation.)

Q

P

Logo

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3.4 Install the Outside Housing and Inside Trim Assembly for 79 Series
(for 79 with Mechanical Override, see page 15)

A- For Mortise

H1W1

(Toggle mode only)

1.Install the gasket (N) (if required) on the outside housing prior

to assembly, aligning the notch in the gasket with the battery
compartment. See page 3 for gasket information.

Outdoor Gasket

Notch

2. Insert the slotted end of the square spindle (G) into the out-

side lever hub until it locks, at an angle of 45º. (The spindle can
be removed by pulling on it, if oriented incorrectly.)

5. On the inside trim assembly turn the lever to the correct
horizontal rest position for the handing of the door. Install the
tension spring (L) between the handle (H) and the post (P).

For 79M with ASM Office and ASM/ESM Store­room models, refer to Appendix A.2, A.3, A.4 at this point.

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For 79M Cylindrical, refer to Appendix B.
For 79T Toggle Mode, see 2.6 on page 6

5. Put the thumbturn (T) in a vertical position. Place 3 spacers
(S) on the door (for recent models only) and place the inside
trim assembly on the door so that the upper and lower spindles
(F) and (G) engage the thumbturn and the inside lever. Fasten
to the outside housing using the three 1/8" hex drive mount­ing screws (I ). Install the screws without tightening. Verify the
inside lever and thumbturn operates smootly. If not move the
inside and outside housings slightly. Then tighten the screws.

For Autodeadbolt only, apply the privacy thumbturn sticker
as shown. If in doubt as to the direction of the arrow press the
auxiliary latch (X) to extend the deadbolt, and verify in which
direction to rotate the thumbturn to reach the horizontal (pri­vacy) position.

Square Spindle Position

correct incorrect

3. Insert the thumbturn spindle (F) in the upper hub of the

outside housing. (It will clip in place.)

If installing the lock with mortise outdoors, order the
proper Gasket (See page 3).

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For doors more than 2 1/2" thick, order the appropriate
hardware bag to receive the correct length of spindles
and mounting screws. (See page 3)

4. Place the outside housing on the door so that the spindles

engage the hubs on the mortise.
For 79T Toggle Mode, insert cable W1 in hole H1 on the door
(See fig. above)

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RH/LHR LH/RHR

X

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6. Assemble the lever on the outside housing, in the horizontal rest

C

position appropriate to the handing of the door. Simply push the lever
onto the tube until it clicks in place. If more force is required, use a
rubber mallet. Test the attachment of the handle by pulling
smartly on it. (For locks with mechanical override, see p.15)

7. Three AA batteries should already be installed in the battery

holder (C). Insert the battery holder into the outside housing
and secure it using the 6-32 x 5/16" (7.9mm) Torx drive screw
(H).

3.5 Reversing the Outside Lever

(for Series without Mechanical Override)

The lever is field reversible. If the handing is incorrect, insert a
small pick or flat screwdriver in the hole in the hub as shown.
Gently pry back the spring clip inside the hub, and remove the
handle.

Access Hole

cut-away view

3.6 For Cylindrical, see p.29

If the lock makes a continuous buzzing noise or the red
LED lights continuously, reset the electronics by removing

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the battery holder for ten seconds then reinsert it.

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