Dometic A552, RH057 D3, EA0600, A552E, EA0601 Service Manual

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Pub. Nr.: 599363886 --- REV.:A
Service Manual
MF 20-60 60-litre refrigerator with freezer compartment
Models : A552, EA0600 RH057 D3
A552E EA0601 RH060 A552EM EA0602 RH060 D A552ESZ EA3200 RH060 D2
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Table of Contents:
1. The appliance .................................................................................... 3
1.1. Specifications ....................................................................................3
1.2. Important notes.................................................................................. 3
1.3. Spare parts, electrical wiring diagram................................................ 3
2. Installation and repair operations....................................................... 4
2.1. Tools.................................................................................................. 4
2.2. Cabinet, door .....................................................................................5
2.2.1. Adjusting right and left-hand swing door............................................ 5
2.2.2. Replacing legs ...................................................................................6
2.2.3. Replacing cowl ..................................................................................7
2.2.4. Replacing lock ................................................................................. ..7
2.2.5. Replacing door panel.........................................................................8
2.2.6. Replacing freezer door ......................................................................9
2.3. Electrical components......................................................................10
2.3.1. Replacing lighting device and bulb ..................................................10
2.3.2. Replacing bulb without dismounting lighting device......................... 12
2.3.3. Replacing heating element (Cylindrical heating element)................ 13
2.3.4. Replacing heating element [”Half-moon” heating element (as of May 2003)]15
2.3.5. Replacing temperature sensor......................................................... 16
2.3.6. Replacing thermostat.......................................................................17
2.3.7. Replacing timer................................................................................ 20
2.3.8. Appliance with semi-automatic defrosting........................................21
2.3.9. Temperature controller ....................................................................21
2.4. Cooling aggregate ...........................................................................22
2.4.1. Replacing cooling aggregate ........................................................... 22
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1. The appliance
1.1. Specifications
The appliance is a 60-litre upright refrigerator, operating with a wet absorption cooling system. At ambient temperatures between +16°C and +32°C, the cooling compartment temperature can be adjusted between 0°C and +6°C using the thermostat. The minimum temperature of the freezer compartment is - 12°C. You can make ice cubes using the ice tray placed in the freezer compartment. Defrosting of the appliance is either automatic, where the appliance is switched off for 1,5 to 2 hours every 24 hour by the installed control, or it is semi-automatic and can be initiated by pressing the defrost switch. Restart is done automatically in both cases.
1.2. Important Notes
- Do not repair or clean the appliance with the power supply cord plugged in!
- The appliance may only be operated by adults!
- All instructions in the operating manual must be followed when operating the appliance!
- Any repair or service of the appliance that involves disassembling electrical parts may be carried out by authorized service technicians only!
- Certain parts of the aggregate remain hot for a while after shutdown; service must be carried out with caution!
- After any repair that involves disrupting the electrical circuit or the replacement of aggregate, an electrical insulation resistance test must be carried out at all times! (see 2.3.3.)
- Only appliances with compliance qualifications may be connected to the mains!
- It is recommended to wear protective gloves for operations with possible hand injuries!
1.3. Spare parts, electrical wiring diagram
The lists of spare parts and electrical wiring diagrams by Product numbers can be found on the web page http://www.electrolux-ti.com.
Attention!
Any functional parts that need to be replaced during repair may only be replaced by parts identical to the originals and which were chosen based on the list of spare parts!
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2. Installation and repair operations
2.1. Tools
Recommended tools:
- Universal pliers 160-mm, 2 pc.
- magnetic screwdriver handle
- Pz 1 fitting-strip
- Pz 2 fitting-strip
- Phillips screwdriver Ph 1
- Standard screwdriver 120 * 5
- Standard screwdriver 100 * 4
- 14-mm wrench
- Electric hand drill whit φ 3,2 mm drill
Figure 1
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2.2. Cabinet, door
2.2.1. Adjusting right and left-hand swing door
- Unscrew top door mount screws. (Fig. 2)
- Unscrew door mount hole cover screws. (Fig. 3)
- Open door.
- Pull top door mount by tilting door. (Fig. 4)
- Set aside door mount, unhinge door from bottom door mount pin.
- Pull door mount hole cover. Help with standard screwdriver when pulling.
- Place cabinet on its back carefully so that the hinge is not damaged.
- Install bottom door mount on opposite side. (Fig. 5, 6)
- Unscrew door mount pin from top door mount, then screw from opposite direction and tighten. (Fig. 7, 8, 9)
Figure 2 Figure 3 Figure 4
Figure 5 Figure 6
Figure 7
Figure 8
Figure 9
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- Stand cabinet on its legs.
- Place door on bottom door mount.
- Place the replaced top door mount pin into top door mount bore of door, then push door mount into left-hand-side opening of cabinet and secure with 2 screws. (Fig. 10)
- Push door mount hole cover into upper right-hand-side opening, then secure with a screw. (Fig. 11)
Make sure of unhindered opening and appropriate secure sealing of the door. If needed, make corrections after loosening the screws that secure the door. Re-fasten the screws.
- When only replacing the door, dismounting of the door mount hole cover and door stop or the switching of the door mounts is not necessary.
2.2.2. Replacing legs
- Place unit on its back carefully so that the hinge is not damaged.
- Dismount outer legs by unscrewing 2-2 screws. (Fig. 12)
- Take out inner legs from outer legs. (Fig. 13)
- Mount inner legs by securing them using bores further apart from each other. (Fig. 14)
- Screw remaining screws into appropriate bores, fasten.
- Set aside the outer legs (possible re-mounting).
- Place the refrigerator on its legs.
Figure 10 Figure 11
Figure 12 Figure 13
Figure 14
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2.2.3. Replacing cowl
- Turn cabinet onto door using appropriate protection support.
- In case of curved door use support on both sides to avoid oscillation (cardboard support).
- Unscrew the screw that secures cowl, while keeping the end of cowl from folding down. (Fig. 15, 16)
- Lastly, remove screw next to boiler insulation. (mounting ease) (Fig. 17)
- Lift up cowl, then put replacement part in place.
- Fasten screws starting with the screw next to boiler insulation, while holding the unfastened end of cowl with your hand.
- Tighten screws. While fastening, check the leveling of cowl and plate. Adjust as necessary.
2.2.4. Replacing lock
”Snap lock” model
- Open door.
- Pull down rosette using 2 standard screwdrivers. (Fig. 18)
- Pop up lock cover:
With the bolt in locked position, pull the rim of lock cover onto the bolt using a standard screwdriver to keep it from snapping back. (Fig. 19) Snap off lock cover lid using 2 standard screwdrivers. (Fig. 20)
Figure 15
Figure 16 Figure 17
Figure 18
Figure 19 Figure 20
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- Unscrew securing screws. (Fig. 21)
- Pull out lock. (Fig. 22)
- Reassembly is done in reverse order.
- Rosette and lock cover lid should be snapped in place applying slight pressure. When popping the lock cover lid open, the bolt must be in locked position.
”Turn lock” model
- Open door.
- Pull down rosette using 2 standard screwdrivers.
- Unscrew securing screws.
- Pull out lock toward door lining.
- Push new lock in lock bore of door.
- Reinsert and tighten securing screws.
- Push rosette in place applying slight pressure.
2.2.5. Replacing door panel
- Replacement of the door panel should be done with the door detached and the lock dismounted.
- Remove door shelves. They can be removed by lifting the shelves.
- Place door – with door lining down – on protective support.
- Unscrew screws that secure locking-panel. (Fig. 23)
- Lift locking-panel from its nest. (Fig. 24)
- Pull out door panel. (Fig. 25)
Figure 21 Figure 22
Figure 23
Figure 24
Figure 25
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