Please read this instruction manual carefully before installation and first
use, and store it in a safe place. If you pass on the product to another
person, hand over this instruction manual along with it.
Safety instruction: Failure to observe this instruction will cause fatal or
serious injury.
WARNING!
Safety instruction: Failure to observe this instruction can cause fatal or
serious injury.
NOTICE!
Failure to observe this instruction can cause material damage and impair
the function of the product.
NOTE
Supplementary information for operating the product.
I
2General safety instructions
The manufacturer accepts no liability for damage in the following cases:
•Faulty assembly or connection
•Damage to the product resulting from mechanical influences and excess voltage
•Alterations to the product without express permission from the manufacturer
•Use for purposes other than those described in the operating manual
2.1General safety
WARNING!
!
•Observe the safety instructions in the installation and operating
manual for the components supplied and your Dometic air conditioner.
•Use the device only as intended.
•People whose physical sensory or mental capacities prevent them
from using this device safely should not operate it without the supervision of a responsible adult.
•Electrical devices are not toys!
Always keep and use the device out of the reach of children.
10
EN
DC-Kit5General safety instructions
•Children must be supervised to ensure that they do not play with the
device.
•Maintenance and repair work may only be carried out by qualified
personnel who are familiar with the risks involved and the relevant
regulations.
2.2Safety when installing and repairing
WARNING!
!
•Installing and repairing the device may only be performed by qualified
personnel who are familiar with the risks as well as the guidelines and
safety precautions to be applied.
2.3Safe operation
WARNING!
!
Note the following basic safety information when using electrical
devices to protect against:
•Electric shock
•Fire hazards
•Injury
•Only operate the system if you are certain that all the housings and
cables are not damaged.
•The 24 V connection cables are designed for high levels of current. Do
not make any changes to the cable. If necessary, get a specialist to do
this for you.
•Make sure the air inlets and outlets of the device are not covered.
•Ensure good ventilation. The inverter produces dissipated heat which
has to be diverted.
•Always disconnect the power supply when working on the device.
11
EN
Scope of deliveryDC-Kit5
3Scope of delivery
QuantityDescriptionRef. number
1Charging current distributor ECL-1039600000548
1Inverter MSI1824T with priority circuit9600000011
1Remote control for the inverter MCR-9 (including
connection cable)
12-wire control cable for MCR-9
(CA2500, B1600, HB2500)
12-wire control cable for B2200/B1600 Plus4441300129
1Sensing cable for CA10004441300084
1Connection cable
Black supply line (35 mm², 1.5 m long)
Red supply line (35 mm², 1.5 m long)
1Sensing cable for FreshJet/FreshLight/FreshWell4441300221
1Installation and operating manual4445101956
9600000091
4441300124
4441300120
4441300119
Before starting the system, check that all the parts belonging to the scope of delivery
are present and fitted.
4Target group for this manual
The installation information in this manual is only intended for qualified personnel at
workshops, who are familiar with the guidelines and safety precautions to be applied
during the installation of vehicle accessory parts.
All other chapters are intended for the users.
12
EN
DC-Kit5Intended use
5Intended use
The DC-Kit5 extension kit (ref. no. 9100300073) is suitable for equipping the
following Dometic roof air conditioners for 24 Vg driving:
•CA1000, CA2500
•B1600, B2200, B1600 Plus, HB2500
•FJ1100, FJ1700, FJ2200
•FL1600, FL2200
•FW3000
The MSI1824T inverter is only designed for the cooling device in the roof air
conditioner not for the heating mode, as the heating elements take more power
than the inverter is able to generate in continuous operation.
NOTE
I
The functions described in this manual for the B2200 Dometic roof air
conditioner apply to roof air conditioners with a serial number higher
than 802200001.
For B2200 Dometic roof air conditioners with a lower serial number, the
information for the B1600 Dometic roof air conditioner applies.
6Technical description
The DC-Kit5 extension kit enables Dometic roof air conditioners to be used in
vehicles with 24 Vg. The extension kit consists of the following components:
•The ECL-103 charging current distributor with low voltage protection regulates
the power distribution between the starter battery, supply battery and lightmachine. This prevents the battery and the electronics in the vehicle from overloading.
•The MSI1824T inverter supplies the roof air conditioner with the required input
voltage of 230 Vw. The inverter generates the 230 V input voltage from the 24 V
on-board electricity supply in the vehicle.
The integrated priority circuit can be used for distributing the voltage in the
vehicle with two available power sources. If a mains voltage and voltage created
by the inverter (vehicle battery) are both connected to the device, the use of the
mains voltage has priority. If the only voltage available is that generated by the
inverter, the power supply from the battery is used. This ensures that the limited
power of the battery is not used unnecessarily.
•The MCR-9 remote control can switch the inverter on and off.
13
EN
Installing and connecting the DC kitDC-Kit5
7Installing and connecting the DC kit
NOTICE!
A
A
The DC kit may only be installed by a qualified workshop.
The following information is intended for specialists who are familiar with
the guidelines and safety precautions to be applied.
NOTICE!
Observe the information in the installation and operating manuals when
installing the components supplied
•MSI1824T inverter
•MCR-9 remote control
•ECL-103 charging current distributor
and for your Dometic roof air conditioner
•CA1000, CA2500
•B1600, B1600 Plus, B2200
•HB2500
•FJ1100, FJ1700, FJ2200
•FL1600, FL2200
•FW3000
Note the following safety instructions during installation:
NOTICE!
A
•Note the location of wiring harnesses, wiring and other components
within the installation area.
•Install the DC kit using the following instructions. Improper
installation of the DC kit can put the safety of the user at risk and
lead to irreparable damage to the DC kit or other devices.
•Disconnect all power supply lines to the individual components and
the roof air conditioner.
14
EN
DC-Kit5Installing and connecting the DC kit
Observe the following safety instructions for the electrical connections:
NOTICE! Risk of short circuit!
A
•First, disconnect the 230 V external power supply to the caravan.
•Disconnect the earth connection to the supply battery.
•Disconnect the connection to the starter battery.
•If you have to feed cables through metal walls or other walls with
sharp edges, use ducts or tubes to prevent damage.
•Do not lay cables which are loose or bent next to electrically
conductive material (metal).
•Fasten the cables securely.
•Ensure the 24 V cables are especially well-protected.
•Check whether you need to fit any additional fuses.
•Do not pull on the cables.
•Do not lay the 230 V mains cable and the 12/24 V DC cable in the
same duct.
•Lay the cables so that they cannot be tripped over or damaged.
Observe the following instructions when selecting the location for installing the
components:
•Make sure the cables are of the correct length.
•Choose a well-ventilated installation location near the supply battery.
7.1Preparing the installation
➤ Disconnect the following voltage supplies in the vehicle:
–Positive battery terminal
–External voltage supply
7.2Installing components
➤ Install the ECL-103 charging current distributor.
➤ Install the MSI1824T inverter.
➤ Install the MCR-9 remote control.
DANGER! Electrocution!
D
Only connect the battery once you have the completed all the
installation work and you are certain it has been done properly.
15
EN
Installing and connecting the DC kitDC-Kit5
7.3Connecting the CA1000 Dometic roof air conditioner
➤ Remove the air outlet of the roof air conditioner ( CA1000) (fig. 1, page 3).
➤ Insert the on/off cable for CA1000 into the socket on the control board of the
roof air conditioner (fig. 2 1, page 3).
➤ Lay the on/off cable of the roof air conditioner to the ECL-103 charging current
distributor.
➤ Connect the on/off cable with connections I2 and I3 of the charging current-
distributor ( ECL-103) (fig. 3 1 and 2, page 4).
➤ Attach the air outlet of the roof air conditioner ( CA1000) (fig. 1, page 3).
➤ Run the connection cable of remote control MCR-9 to the inverter and connect
( MSI1824T).
7.4Connecting the CA2500 Dometic roof air conditioner
➤ Remove the air outlet of the roof air conditioner ( CA2500) (fig. 4, page 4).
➤ Cut the cable loop of the CA2500 on/off cable through the middle (fig. 5 A,
page 4).
➤ Connect the control cable to the on/off cable (fig. 5 B, page 4).
➤ Lay the control cable of the roof air conditioner to the ECL-103 charging current
distributor.
➤ Connect the control cable with connections I2 and I3 of the charging current
distributor ( ECL-103) (fig. 3 1 and 2, page 4).
➤ Attach the air outlet of the roof air conditioner ( CA2500) (fig. 4, page 4).
➤ Run the connection cable of remote control MCR-9 to the inverter and connect
( MSI1824T).
16
EN
DC-Kit5Installing and connecting the DC kit
7.5Connecting the B2200/B1600 Plus Dometic roof air
conditioner
NOTE
I
➤ Remove the outlet panel of the roof air conditioner, if necessary also remove the
➤ Join on/off cable for B2200/B1600 Plus to the plug connector on the circuit
board (fig. 7, page 5).
Connect roof air conditioners with a serial number lower than
802200001 in the way described in chapter “Connecting the B1600
and HB2500 Dometic roof air conditioner” on page 19.
NOTE
Guide the on/off cable carefully past the fan.
I
➤ Join the universal connection cable to the on/off cable of the B2200/
B1600Plus.
➤ Connect the universal connection cable with connections I2 and I5 of the
charging current distributor ( ECL-103) (fig. 3, page 4).
➤ Attach the outlet panel of the roof air conditioner ( B2200/B1600 Plus)
(fig. 6, page 5).
➤ Run the connection cable of remote control MCR-9 to the inverter and connect
( MSI1824T).
17
EN
Installing and connecting the DC kitDC-Kit5
7.6Connecting the FJ1100, FJ1700, FJ2200 Dometic roof
air conditioner
➤ Remove the outlet panel of the roof air conditioner, if necessary also remove the
➤ Join on/off cable for FJ1100, FJ1700, FJ2200 to the plug connector on the circuit
board (fig. 9, page 6).
NOTE
Guide the on/off cable carefully past the fan.
I
➤ Join the universal connection cable to the on/off cable of the FJ1100, FJ1700,
FJ2200.
➤ Connect the universal connection cable with connections I2 and I5 of the
charging current distributor ( ECL-103) (fig. 3 1 and 2, page 4).
➤ Attach the outlet panel of the roof air conditioner ( FJ1100, FJ1700, FJ2200)
(fig. 8, page 6).
➤ Run the connection cable of remote control MCR-9 to the inverter and connect
( MSI1824T).
7.7Connecting the FL1600, FL2200 Dometic roof air
conditioner
➤ Remove the outlet panel of the roof air conditioner, if necessary also remove the
upper cover ( FL1600, FL2200) (fig. 0, page 7).
➤ Join on/off cable for FL1600, FL2200 to the plug connector on the circuit board
(fig. a, page 8).
NOTE
Guide the on/off cable carefully past the fan.
I
➤ Join the universal connection cable to the on/off cable of the FL1600, FL2200.
➤ Connect the universal connection cable with connections I2 and I5 of the
charging current distributor ( ECL-103) (fig. 3 1 and 2, page 4).
➤ Attach the outlet panel of the roof air conditioner ( FL1600, FL2200) (fig. 0,
page 7).
➤ Run the connection cable of remote control MCR-9 to the inverter and connect
( MSI1824T).
18
EN
DC-Kit5Installing and connecting the DC kit
7.8Connecting the DometicFW3000 storage
compartment air conditioner
➤ Connect the on/off cable for FW3000 to the connection socket on the
connector panel (fig. b, page 8).
NOTE
Guide the on/off cable carefully past the fan.
I
➤ Join the universal connection cable to the on/off cable of the FW3000.
➤ Connect the universal connection cable with connections I2 and I5 of the
charging current distributor ( ECL-103) (fig. 3 1 and 2, page 4).
➤ Run the connection cable of remote control MCR-9 to the inverter and connect
( MSI1824T).
7.9Connecting the B1600 and HB2500 Dometic roof air
conditioner
➤ Connect the D+-output on the light system using a 1,5 mm² cable to connection
I2 of the changing current distributor ( ECL-103) (fig. 3 1, page 4).
➤ Connect the I5-output of the ECL-103 to the control cable connection on the
MCR-9 remote control (fig. c 1, page 8).
19
EN
Using the DC kitDC-Kit5
7.10Connecting the DC kit to the power supply
➤ Check that all the connections have been made in accordance with the
instructions.
➤ Check that the roof air conditioner is closed properly.
➤ Connect the electrical connections of the components ( ECL-103).
➤ Connect the 230 V connection on the roof air conditioner with the MSI1824T
inverter plug ( MSI1824T).
➤ Connect the positive battery cables to the batteries.
➤ Check the following are working properly:
–Check the on and off values for the charging voltage regulator
–Check the priority circuit
–Switch on the air conditioning in driving mode ( air conditioning)
–Switch on the air conditioning on mains operation
➤ Only CA1000: adapt the roof air conditioner software to AC/DC operation
( CA1000).
8Using the DC kit
The DC-Kit5 consists of several components, each with its own installation and
operating manual. Use the installation and operating manuals for the components
and make sure you are familiar with the individual devices.
This chapter contains information on operating the overall system. This operating
manual does not replace any information contained in the installation and operating
instructions for the components.
NOTICE!
A
CA2500, B2200, B1600 Plus, HB2500, FJ1100, FJ1700,
FJ2200, FL1600, FL2200, FW3000: the inverter may be damaged.
Ensure that these models are not used in the automatic air conditioning
mode or heating modes for driving. The inverter is not designed for generating this amount of power.
20
EN
DC-Kit5Using the DC kit
NOTICE!
A
CA2500, B2200, B1600 Plus, HB2500, FJ1100, FJ1700,
FJ2200, FL1600, FL2200, FW3000: the inverter may be damaged.
If you are operating the system on the 230 V mains and the automatic air
conditioner or the heating is on, make sure that the inverter is switched
off and stays switched off.
The inverter is not designed for the amount of power an active heating
system requires. If the 230 V mains power fails, the inverter would then
take over supplying the power.
8.1Switching on the system
Observe the following instructions before you switch on the system:
•Air the vehicle.
•Make sure that the ventilation slots on the air nozzles and the fan of the
components are not covered up.
•Make sure that all the housings and cables are not damaged and that all the
insulation is intact.
•Compare the existing supply voltage with the technical data.
•Do not insert any fingers or objects into component openings.
NOTE
I
Stationary mode: 230 Vw mains operationThe system is supplied with 230 Vw from the mains. Leave the inverter switched off.
Driving mode: power supply from the 24 V battery
➤ Switch on the inverter using the MCR-9 remote control.
CA2500, B2200, B1600 Plus, HB2500, FJ1100, FJ1700,
FJ2200, FL1600, FL2200, FW3000: The remote control for the air
conditioner can only be used if the air conditioner is supplied with 230 V
mains network or with the inverter.
NOTICE!
A
➤ Use the roof air conditioner as described in the operating manual.
CA2500, B2200, B1600 Plus, HB2500, FJ1100, FJ1700,
FJ2200, FL1600, FL2200, FW3000: the inverter may be damaged.
Do not switch on the roof air conditioner in the automatic or heating
modes.
21
EN
Using the DC kitDC-Kit5
Driving mode: power supply from the 24 V battery with motor
switched off
If the inverter switches off due to low voltage in the supply battery (21 V), no
voltage will be supplied to the socket and the roof air conditioner switches off.
The inverter is in standby mode.
As soon as the power from the supply battery reaches the inverter's activation
point, the socket is supplied with voltage again.
You have to switch on the roof air conditioner again manually, as the control
electronics need to be reactivated after a lack of voltage.
•B1600, HB2500
If the inverter switches off due to low voltage in the supply battery (21 V), no
voltage will be supplied to the socket and the air conditioner switches off. The
inverter is in standby mode.
As soon as the power from the supply battery reaches the inverter's activation
point, the socket is supplied with voltage again.
The air conditioner starts automatically.
Driving mode: power supply from the 24 V battery with motor
switched on
In driving mode, the starter and supply battery are electrically connected when the
light system is active. This means the supply battery can be charged from the light
system.
Starter batteries may not be discharged as much as supply batteries. To preserve the
starter battery, the charging current distributor separates the starter battery from the
supply battery, if the charging voltage in the starter battery drops below 21 V. This
also ensures that the starter battery is charged before the supply battery.
•CA1000, CA2500
If the charging voltage regulator cuts the connection to the supply battery due
to low voltage, it switches off the compressor in the roof air conditioner at the
same time. The inverter remains active and has voltage in its socket.
As soon as the voltage in supply battery has reached the switch-on point in the
charging current distributor, the compressor in the roof air conditioner switches
on again.
If the voltage in the supply battery drops further and goes below the 21 V switchoff point for the inverter, the inverter switches off (chapter “Driving mode: power
supply from the 24 V battery with motor switched off” on page 22).
If the charging voltage regulator cuts the connection to the supply battery due
to low voltage, it switches off the roof air conditioner at the same time. The
inverter remains active and has voltage in its socket.
As soon as the voltage in supply battery has reached the switch-on point in the
charging current distributor, the roof air conditioner switches on again.
If the voltage in the supply battery drops further and goes below the 21 V switchoff point for the inverter, the inverter switches off (chapter “Driving mode: power
supply from the 24 V battery with motor switched off” on page 22).
•B1600, HB2500
If the charging voltage regulator cuts the connection to the supply battery due
to low voltage, it switches off the inverter at the same time using the MCR-9
remote control. There is no voltage in the socket for the inverter.
As soon as the voltage in the supply battery reaches the switch-on point in the
charging current distributor, it restores the connection between the starter and
supply battery and switches the inverter on again using the MCR-9 remote
control. There is voltage in the socket again for the inverter.
The air conditioning starts again automatically.
If the voltage in the supply battery drops further and goes below the 21 V switch-
off point for the inverter, the inverter switches off (chapter “Driving mode: power
supply from the 24 V battery with motor switched off” on page 22).
8.2Switching off the system
➤ First of all, switch off the air conditioning.
➤ If there are no more consumer units which need power, switch off the inverter
using the MCR-9 remote control.
23
EN
Maintaining and cleaning the DC kitDC-Kit5
9Maintaining and cleaning the DC kit
NOTE
I
➤ Check the power supply lines for abrasion or defects regularly.
➤ Have the system checked regularly by a specialist.
➤ If you find any faulty fuses, have the system checked by a specialist.
Observe the maintenance and cleaning instructions in the operating
manuals of the individual components.
10Rectifying faults
NOTE
I
Observe the instructions on rectifying faults in the operating manuals of
the individual components.
11Warranty
The statutory warranty period applies. If the product is defective, please contact the
manufacturer's branch in your country (see the back of the instruction manual for the
addresses) or your retailer.
For repair and guarantee processing, please include the following documents when
you send in the device:
•A copy of the receipt with purchasing date
•A reason for the claim or description of the fault
24
EN
DC-Kit5Disposal
12Disposal
➤ Place the packaging material in the appropriate recycling waste bins wherever
possible.
If you wish to finally dispose of the product, ask your local recycling centre
or specialist dealer for details about how to do this in accordance with the
M
applicable disposal regulations.
13Technical data
NOTE
I
You can find the technical data for the components in the corresponding
installation and operating manual.
25
DE
DC-Kit5
Bitte lesen Sie diese Anleitung vor Einbau und Inbetriebnahme sorgfältig
durch und bewahren Sie sie auf. Geben Sie sie im Falle einer Weitergabe
des Produktes an den Nutzer weiter.
Sicherheitshinweis: Nichtbeachtung führt zu Tod oder schwerer
Verletzung.
WARNUNG!
Sicherheitshinweis: Nichtbeachtung kann zu Tod oder schwerer
Verletzung führen.
ACHTUNG!
Nichtbeachtung kann zu Materialschäden führen und die Funktion des
Produktes beeinträchtigen.
HINWEIS
Ergänzende Informationen zur Bedienung des Produktes.
I
2Allgemeine Sicherheitshinweise
Der Hersteller übernimmt in folgenden Fällen keine Haftung für Schäden:
•Montage- oder Anschlussfehler
•Beschädigungen am Produkt durch mechanische Einflüsse und Über-
spannungen
•Veränderungen am Produkt ohne ausdrückliche Genehmigung vom Hersteller
•Verwendung für andere als die in der Anleitung beschriebenen Zwecke
27
DE
Allgemeine SicherheitshinweiseDC-Kit5
2.1Allgemeine Sicherheit
WARNUNG!
!
•Beachten Sie auch die Sicherheitshinweise in den Montage- und
Bedienungsanleitung zu den mitgelieferten Komponenten und zu
Ihrer Dometic Klimaanlage.
•Benutzen Sie das Gerät nur zu seinem bestimmungsgemäßen
Gebrauch.
•Personen, die aufgrund ihrer physischen, sensorischen oder geistigen
Fähigkeiten oder ihrer Unerfahrenheit oder Unkenntnis nicht in der
Lage sind, das Gerät sicher zu benutzen, sollten dieses Gerät nicht
ohne Aufsicht oder Anweisung durch eine verantwortliche Person
nutzen.
•Elektrogeräte sind kein Kinderspielzeug!
Verwahren und benutzen Sie das Gerät außerhalb der Reichweite von
Kindern.
•Kinder sollten beaufsichtigt werden, um sicherzustellen, dass sie nicht
mit dem Gerät spielen.
•Die Wartung und Reparatur darf nur durch eine Fachkraft geschehen,
die mit den damit verbundenen Gefahren bzw. einschlägigen Vorschriften vertraut ist.
2.2Sicherheit bei der Installation und Reparatur
WARNUNG!
!
•Die Installation und Reparatur des Gerätes darf ausschließlich von
entsprechend ausgebildeten Fachbetrieben durchgeführt werden,
die mit den Gefahren sowie den anzuwendenen Richtlinien und
Sicherheitsvorkehrungen vertraut sind.
28
DE
DC-Kit5Allgemeine Sicherheitshinweise
2.3Sicherheit beim Betrieb
WARNUNG!
!
Beachten Sie folgende grundsätzliche Sicherheitsmaßnahmen beim
Gebrauch von elektrischen Geräten zum Schutz vor:
•elektrischem Schlag
•Brandgefahr
•Verletzungen
•Betreiben Sie das System nur, wenn alle Gehäuse und Leitungen
unbeschädigt sind.
•Die 24-V-Anschlusskabel sind für hohe Ströme ausgelegt.
Modifizieren Sie die Kabel nicht. Falls nötig, lassen Sie das nur durch
einen Fachmann durchführen.
•Achten Sie darauf, dass Luftein- und Ausgänge des Geräts nicht verdeckt werden.
•Achten Sie auf gute Belüftung. Der Wechselrichter produziert Verlustwärme, die abgeführt werden muss.
•Unterbrechen Sie bei Arbeiten am Gerät immer die Stromversorgung.
29
DE
LieferumfangDC-Kit5
3Lieferumfang
MengeBezeichnungArtikelnummer
1Ladestromverteiler ECL-1039600000548
1Wechselrichter MSI1824T mit Vorrangschaltung9600000011
1Fernbedienung für den Wechselrichter MCR-9
(einschließlich Anschlusskabel)
12-adrige Steuerleitung für MCR-9
(CA2500, B1600, HB2500)
12-adrige Steuerleitung für
B2200/B1600 Plus
1Sensing Cable für CA10004441300084
1Anschlusskabel
schwarze Zuleitung (35 mm², 1,5 m lang)
rote Zuleitung (35 mm², 1,5 m lang)
1Sensing Cable für FreshJet/FreshLight/FreshWell4441300221
1Montage- und Bedienungsanleitung4445101956
9600000091
4441300124
4441300129
4441300120
4441300119
Prüfen Sie vor Inbetriebnahme des Systems, ob alle zum Lieferumfang gehörenden
Teile vorhanden und verbaut sind.
4Zielgruppe dieser Anleitung
Die Einbauinformationen in dieser Anleitung wenden sich ausschließlich an Fachleute in Werkstätten, die mit den anzuwendenden Richtlinien und Sicherheitsvorkehrungen beim Einbau von Fahrzeugzubehörteilen vertraut sind.
Alle übrigen Kapitel wenden sich auch an die Benutzer des Gerätes.
30
Loading...
+ 262 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.