Dometic B1600, B2200 User Manual

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Operation, maintenance and installation manual Libretto istruzioni per l’uso, la manutenzione e l’installazione Betriebs-, Wartungs- und Installationsanleitung Manuel d’utilisation, d’entretien et d’installation Bedienings-, onderhouds- en installatiehandleiding Manual de instrucciones para el uso, mantenimiento e instalación Manual de instruções de uso, manutenção e instalação Handbok för användning, underhåll och installation Käyttö-, huolto- ja asennusohje Bruks- vedlikeholds- og installasjonsanvisning Betjenings-, vedligeholdelses- og installationsvejledning
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©DOMETIC - 2007 All rights reserved - Printed in Italy
No part of this publication may be reproduced, copied or transmitted in any form or by any means without prior written permission from DOMETIC. Figures, descriptions, references and technical data in this manual are given as mere example and are not binding. In pursuing a policy of continual product and safety improvement, DOMETIC reserves the right to make changes at any time without undertaking to give prior notice or to update this manual every time.
Keep this document for future reference.
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Warranty Validity
‘The product is warranted in accordance with the enforced Law and regulations implementing the Directive 1999/44/EC.
The Manufacturer s warranty does not extend to Product failures, defects or damage arising from and/or attribu­table to a wrong installation. The Consumer is entitled to let the Product be installed by an authorised dealer, not bound by Dometic.
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Index
1 General informations
1.1. Scope of the manual.............................................4
1.2. Manufacturer and air conditioner data plate......4
1.3. Description of the air conditioner..........................4
1.4. How to use the air conditioner....................................6
1.5. Description of the controls................................... 7
1.6. Technical data................................................ 10
1.7. Ordinary maintenance....................................11
2 Installation instructions
2.1. Packaging, unpacking and handling..............12
2.2. Preparing the roof opening........................13
2.3. Mounting the air conditioner...........................16
2.4. Electric connection......................................18
3 Troubleshooting, maintenance, recycling
3.1. Troubles, causes, solutions..............................19
3.2. Extraordinary maintenance..............................19
3.3. Recycling......................................................19
B1600 wiring diagram ..................................20
B2200 wiring diagram ..................................21
Spare part list B1600 - B2200............................22
Operation, Maintenance and Installation manual
Air conditioner
Libretto istruzioni per l’uso, la manutenzione e l’installazione
Condizionatore
Bedienungs- und Wartungsanleitung
Klimaanlage
Mise en route, entretien et installation
Climatiseur
Handleiding voor bediening, onderhoud en installatie
Airconditioner
Manual de instrucciones para el uso, la manutención y la instalación
Acondicionator
Livrete de instruções para uso, manutenção e instalação
Aparelho de ar condicionado
Handbok för drift, underhåll och installation
Luftkonditionering
Käyttö-, huolto- ja asennusohje
Ilmastointilaite
Brukerveiledning og manual til vedlikehold og installasjon
Airconditioner
Brugervejledning og manual til vedligeholdelse og installation
Airconditioner
GB
I
D
F
NL
E
P
S
FIN
N
DK
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1 General informations
1.1. Scope of the manual
This manual has been made by the Manufacturer and it shall be regarded
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as part of the air conditioner.
The information it contains, when complied with, ensures a correct and
effi cient use of the air conditioner.
The fi rst part of this manual is for users
technicians facing the installation of the air conditioner.
To draw the readers attention to special parts of the text, the following
symbols have been used:
, the second one for qualifi ed
This operation may result in dangers Useful advice Environment safety related information
1.2. Manufacturer and air conditioner data plate
Manufacturer
Conformity marking
Model/Serial number
Year of manufacture
Technical data
1.3. Description of the air conditioner
This air conditioner has been designed and manufactured to be installed
onto vehicles (i.e. camping-cars, caravans, motorhomes) to improve the
temperature conditions. It supplies fresh and dehumidifi ed air in summer
and warm air in winter without, in any case, replacing the heating system
of the vehicle. In both cases, temperature is set by the user.
Fresh air - Running
The system is inclusive of: compressor ( a ), condenser ( b ), evapora-
tor ( d ) and refrigerant gas under pressure. According to the physical
state of the refrigerant gas -i.e. liquid or gaseous, it heats or cools the
components where it passes through.
Fan ( c ) forces the internal air through the cooled evaporator from where
it comes out cooled down and dehumidifi ed.
This action, protracted over the time, reduces the temperature into
the vehicle.
Warm air - Running
Ambient air is forced by fan ( c ) into an electrical heating resistance
( e ) and then recirculated inside the vehicle.
B1600 - B2200
4
users ‘ instructions
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general informations 1
Fan (c)
conditioned air
drawn inside
Resistance (e)
Evaporator (d)
Air drawn in from outside
the vehicle
Condenser (b)
Compressor (a)
warm air discharged
air recirculated
inside the vehicle
Air drawn in from outside
condensate draining
Air drawn in from outside
warm air discharged
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users ‘ instructions
5
B1600 - B2200
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1 general informations
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1.4. How to use the air conditioner
The air conditioner performance can be improved by taking some
simple measures.
Improve the thermal insulation of the vehicle by closing any opening
• and by covering any glassed surfaces with refl ecting curtains. Avoid opening doors and windows unnecessarily.
• Select the most suitable temperature and speed.
• Properly direct the air fl aps.
To prevent troubles and minimise risks for people, take the following precautions:
Do not obstruct the air inlets and outlets with cloths, paper or other
• objects; Do not introduce your hands or other objects into the openings;
• Do not spray the air conditioner with water;
• Keep fl ammable substances away from the air conditioner.
Adjusting the air direction
Position the air diffusing fl aps to direct the air to the desired position. In order to balance the airfl ow it’s necessary to rotate the center knob in anticlockwise, to choose the wished position and then rotate clockwise.
B1600 - B2200
6
users ‘ instructions
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1.5.Description of the controls (B1600)
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*
* (only for models equipped with resistance)
users ‘ instructions
7
B1600 - B2200
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1 general informations
MODE
CLOCK
TIMER
SET
SLEEP
ROOM
F°/C°
LIGHT
F°/C°
LIGHT
ROOM
CLOCK
SET
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1.5.Description of the controls (B2200)
Remote control (B2200)
REMOTE CONTROL
Operation Mode Display Window
Clock Display
Set Point
¡$
Fan Speed Display
UP (+)
Down (-)
Clock
+
-
F°/C°
Light
LIGHT
Set
Room
Reset Button
* (only for models equipped with resistance) - **(only for models equipped with light)
I FEEL
B1600 - B2200
Low Battery
Room Temperature
ON/OFF
Fan
Mode
8
BUTTON DESCRIPTION
Press the ON/OFF button to start the airconditioner. When it’s OFF all the symbols are OFF, except the
ON/OFF
F°/C°
LIGHT
LIGHT**
ROOM
CLOCK
SET
The RESET button erases all the configuration parameters to default.
clock and you can use the ROOM and the LIGHT buttons.
Choose the temperature measurement unit between Celsius (°C) or Fahrenheit (°F). If temperature is displayed this function is enabled.
Pressing the light key the light on the airconditioner diffuser is switched on (if equipped) .The light button works also when the remote control is off.
Pressing this button the room symbol is displayed and the local temperature is displayed instead the set point. Pressing the Room button an other time the Room symbol disappear and the set point tem­perature is displayed instead the local one. This button works also when the remote control is off.
Pressing the “CLOCK” button for a time longer than 2 seconds, it is possible to modify the “TIME SET­TING”, managing the UP (+) button or the DOWN (-). Press the “SET” button to confirm the modifica­tions. After 15 seconds the new set is confirmed in any cases.
This button has two functions:
1) To confirm the TIME SETTING
2) To resend the actual operating setting
users ‘ instructions
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general informations 1
30%%$
30%%$
30%%$
30%%$
MODE
MODE
MODE
AUTOMATIC MODE
¡$
AUTO
+
-
In this mode the fan button is disabled. You can use the LIGHT** and ROOM button.
COOL / HEAT MODE
¡$ ¡$
Press the MODE button.
Set to “AUTO”
Choose the Set Point
(16°C - 31°C)
Press the MODE button.
Set to “COOL” or “HEAT”*
+
-
Choose the Set Point
(16°C - 31°C)
Choose the Fan Speed
You can use the LIGHT** and ROOM
FAN MODE
Press the MODE button.
Set to “FAN”
Choose the Fan Speed
You can use the LIGHT** and ROOM button.
Available Fan speeds (Cool/Heat*/Fan Mode)
Low battery
The low battery symbol will appear in the display window
BATTERYCOMPARTMENT ON BACK SIDE OF REMOTE CONTROL
J2 J3 J4
J1
F
O
OFF
F
when the low battery condition exists. In this case after each command, the “low voltage symbol” flickers for 2 seconds. In these 2 seconds the remote control is not able to send other commands.
Replace the batteries 2x1.5V AAA
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* (only for models equipped with resistance) - **(only for models equipped with light)
users ‘ instructions
9
B1600 - B2200
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1 general informations
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1.5.Description of the led state on the airdiffuser
LED State Description
Off Airconditioner off
Orange
Green Airconditioner is running
Red (fi xed)
Red (1 fl ick) Anomaly - Malfunctioning of the E1 temperature probe (internal)
LED
Red (2 fl icks) Anomaly - Malfunctioning of the E2 temperature probe (external)
1.6. Technical data
310
650
235
min 30
Description Unit
Refrigerant gas (type/quantity) see data plate
Refrigerating yield Watt/h 1500* 2050*
Cooling consumption W 650 910
Heating capacity W 800 1200
Electrical rating V-Hz 230-50 230-50
Protection degree IP X4 X4
Conditioned air volume m
Max internal volume of the vehicle (insulated walls) m
Weight Kg 30 34
Airconditioner on StandBy (switch ON - aiconditioner is waiting for a command)
Anomaly - 230V power supply missing (12V is present)
Model
B1600 B2200
3
/h 310 380
3
20 25
B1600 - B2200
10
* according to EN 14511
users ‘ instructions
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general informations 1
1.7. Ordinary maintenance
Petrol
Cleaning; periodically clean the air conditioner and remove dust with a dump cloth. When
necessary, use a mild detergent. Do not use petrol or solvents.
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Checks; regularly check the air con-
ditioner and make sure that the water outlet holes are not clogged.
Filters cleaning (1): periodically carry out this operation; wash the fi lters with a detergent solution and allow to dry before refi tting. Active carbon fi lter (2): It’s recomended to change the active carbon fi lters every year.
users ‘ instructions
11
B1600 - B2200
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2 Installation instructions
The air conditioner must be installed by skilled technicians. In addition to this requirement, the people making the unit installation must make sure that the working conditions are safe for everybody concerned.
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2.1. Packaging, unpacking and handling
Always follow the instructions printed on the packaging.
B1600 - B2200
Remove the air conditioner from its packaging and made sure that it is not damaged.
Never use the rear air openings to lift the air conditioner from its packaging
Move the air conditioner to the installation site under safe condi­tions.
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users ‘ instructions
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Installation instructions 2
2.2. Preparing the roof opening
To install the air conditioner, the roof shall have an opening of suit­able sizes. It is possible to use an existing air inlet or make a new one.
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According to the vehicle dimensions and depending on the air conditioning needs, one or more units can be installed. The air conditioner must be installed right in the middle with respect to the vehicle Width and length. Before installing the unit, make sure that the opening does not interfere with the existing furnishing (lamps, wardrobes, doors, curtains, etc.). This check allows for an easy mounting of the air conditioner and a troublefree air circulation.
contact the vehicle manufacturer and make sure that the roof structure can tolerate the static load and the stress tran­smitted vehicle, especially under running conditions. Some­times vehicle manufacturers previously arrange areas for the unit installation weakening and/or electric cable from being cut.
users ‘ instructions
The air conditioner should preferably be installed on a level plane. Maximum allowed inclination: 10°.
13
B1600 - B2200
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2 Installation instructions
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Danger of electrical hazards.
Turn all power sources off
Using an existing opening
Remove the skylight cover.
1. Clean the installation opening all around
2. by removing any adhesive residues. Fill any existing screw hole or deformation
3. with fi ller or silicone.
B1600 - B2200
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users ‘ instructions
Page 16
Installation instructions 2
New installation opening
Using the printed cardboard template sup-
1. plied with the unit, fi nd the position and di­mensions of the new opening. Drill the four corners.
2. Cut by joining the previously made holes.
3. If necessary, mount a reinforcing wooden
4. frame.
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Drill a hole for the supply cables
users ‘ instructions
15
B1600 - B2200
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2 Installation instructions
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2.3. Mounting the air conditioner
Set the air conditioner onto the roof ope­ning. Never slide the air conditioner on the roof, but lift when moving it.
Note: the conical pins under the base must enter the roof openings.
Fix the air diffuser brackets to the base using the 4 screws provided.
Always tighten to the recommended tor­que wrench setting. Do not overtighten!
B1600 - B2200
Mount the airdiffuser linking gaskets. For correct thickness follow the table on page 19.
16
Do the electrical connection as described in paragraph 2.4.
users ‘ instructions
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Installation instructions 2
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Fix the cooling unit to the brackets using the 4 screws provided.
THICKNESS OF THE ROOF THICKNESS OF THE GASKET
to 30 mm 10 mm
from 30 to 35 mm 15 mm
from 35 to 40 mm 20 mm
from 40 to 45 mm 25 mm
from 45 to 50 mm 30 mm
from 50 to 55 mm 35 mm
from 55 to 60 mm 40 mm
from 60 to 65 mm 45 mm
from 65 to 70 mm 50 mm
from 70 to 75 mm 55 mm
from 75 to 80 mm 60 mm
users ‘ instructions
Mount the fi lters in the order shown in fi gure.
17
Mount the fi lters covers.
B1600 - B2200
Page 19
2 Installation instructions
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2.4. Electric connection
For the electric connections, always follow the national and local regulations
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L
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m(
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5,1
5,2
Arrange a specifi c electric system
12-pole connector from airconditioner base
Red wire
Black wire
12-pole connector on
the electronic device
inside airdiffuser
12V DC
+ POLE BATTERY
- POLE BATTERY
B2200
230V 50Hz
Cyan wire
Brown wire
Green-Yellow wire
Cyan wire
Brown wire
Green-Yellow wire
2
Connect the wires to the air conditioner. Connect the electric system to a circuit supplying the required power
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hc
rotareneg/sniam
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ewopcirtcelE
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(see technical data) and fi tted with a good ground system.
ylp
B1600 - B2200
18
users ‘ instructions
Page 20
Troubleshooting, maintenance, recycling 3
3.1. Troubles, causes, solutions
Operations to be carried out by the user
Operations to be carried out by authorised personnel
CAUSA
the air conditioner does not cool suffi ciently
the air conditioner does not heat enough
no air circulation into the vehicle
water leaks into the vehicle
the air conditioner does not start
the air conditioner stops running
SOLUTION
temperature less than 18°C
temperature over 40°C
check the set point temperature
3.2. Extraordinary maintenance
For the best performance of your air conditioner, have your dea­ler/workshop clean it thoroughly before use:
thermal exchange batteries
1. water outlet holes are properly cleaned.
2.
defective thermal protection
switch wrongly positioned
defective heating resistance
refrigerant gas is not enough
damaged compressor
3.3. Recycling
Regarding disposal and recycling, follow the national or local regulations. To this end, address to the authorised environment bodies.
thermal exchange batteries are dirty
defective internal fan
air fi lter is clogged
defective external fan
water outlet holes are clogged
damaged sealing gasket
no power supply
low power supply (less than 200V)
defective capacitor
defective thermal protection
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users ‘ instructions
19
B1600 - B2200
Page 21
B1600 wiring diagram
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Rev.2
B1600 - B2200
20
Page 22
B2200 wiring diagram
LED
BOARD
LED
BOARD
LED
BOARD
LED
BOARD
GB
21
B1600 - B2200
Page 23
Spare part list B1600 - B2200
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17
36
15
14
18
35
16
13
20
54
22
19
32
4
2
51
31
12
8
30
29
24
9
10
25
7
11
6
33
23
5
34
27
26
3
1
28
37
52
53
39
55
56
57
37
52
53
39
49
48
21
47
59
45
41
4
49
48
47
58
45
41
43
44
46
50
38
42
40
B2200
46
50
38
42
40
B1600
B1600 - B2200
22
Page 24
Spare part list B1600 - B2200
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N. DESCRPTION
1 PAN BASE 2 COVER 3 RIVETS TWO STAGE 4INSULATOR 5 GASKET 6 INSERTS 7 SUPPORT 8 SUPPORT 9 COMPRESSOR 10 CAPACITOR 11 VIBRATION DAMPER 12 COMPRESSOR WIRING 13 EVAPORATOR 14 GASKET 15 FAN 16 RESISTOR 17 BUSHING 18 SPRING 19 THERMAL SWITCH 20 OR GASKET 21 VELCRO 22 LABEL 23 CAPACITOR
N. DESCRPTION N. DESCRPTION
24 CAPACITOR 25 PLENUM 26 FAN SUPPORT 27 FAN 28 RELAY BOARD 29 CAPACITOR 30 CAPACITOR 31 CONDENSER 32 PIPE 33 PIPE 34 FILTER KIT 35 GASKET 36 HEAT INSULATOR BOX 37 AIR DIFFUSER BASE 38 AIR DIFFUSING FLAP 39 GRILLE 40 DEFLECTOR SLIDE 41 KNOB 42 COVER 43 RECEIVER BOARD 44 RECEIVER COVER 45 LABEL 46 FIXING BRACKET
47 GASKET 48 GASKET 49 GASKET 50 SCREW 51 LABEL 52 ACTIV CARBON FILTER 53 FILTER 54 WIRING 55 WIRING 56 SWITCH 57 THERMOSTAT 58 KNOB 59 EMC FILTER
23
B1600 - B2200
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