Dometic 85090 DELUXE, 85093 DELUXE, 85094 DELUXE, 85096 ELITE, 85097 DELUXE INSTALLATION & OPERATING INSTRUCTIONS

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Slide Topper Installation & Operating Instructions
RECORD THIS UNIT INFORMATION FOR FUTURE REFERENCE: Model Number Serial Number Date Purchased
USA
SERVICE OFFICE Dometic Corporation 2320 Industrial Parkway Elkhart, IN 46516 574-294-2511
CANADA
Dometic Corporation 46 Zatonski, Unit 3 Brantford, ON N3T 5L8 CANADA 519-720-9578
For Service Center Assistance Call:
800-544-4881
®
SLIDE TOPPER
This manual must be read and un­derstood before installation, adjust­ment, service, or maintenance is performed. This unit must be in­stalled by a qualified service tech­nician. Modification of this product can be extremely hazardous and could result in personal injury or property damage.
Lire et comprendre ce manuel avant de procéder à l'installation, à des réglages, de l'entretien ou des réparations. L'installation de cet appareil doit être effectuée par un réparateur qualifié. Toute modification de cet appareil peut être extrêmement dangereuse et entraîner des blessures ou dommages matériels.
INSTALLATION & OPERATING
INSTRUCTIONS
REVISION:
Important:These instructions must stay with unit.
Owner read carefully.
1
MODELS
85090 DELUXE 85093 DELUXE 85094 DELUXE 85096 ELITE 85097 DELUXE 85098 ELITE 85099 DELUXE 85100 ELITE 85101 DELUXE 85102 ELITE
87096 ELITE 87097 DELUXE
85103 DELUXE 86096 ELITE 86097 DELUXE 86098 ELITE 86099 DELUXE 86100 ELITE 86101 DELUXE 86102 ELITE 86103 DELUXE 86111 DELUXE
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Slide Topper Installation & Operating Instructions
SAFETY INSTRUCTIONS
This manual has safety information and instruc­tions to help users eliminate or reduce the risk of accidents and injuries.
RECOGNIZE SAFETY INFORMATION
!
This is the safety-alert symbol. When you see this symbol in this manual, be alert to the potential for personal injury .
Follow recommended precautions and safe op­erating instructions.
A. GENERAL INSTRUCTIONS
These instructions must be read and under­stood before installation of this product. This product must be installed by a Dometic Ser­vice Center or a qualified service technician. Modification of this product can be extremely hazardous and could result in personal injury or property damage.
The A&E Slide Topper is designed to protect the top of an RV's slide out room from weather and debris. It is not waterproof, some drips, condensation, or wind blown precipi­tation can be present under the canopy.
Product features and specifications as described or illus­trated are subject to change without notice. Installation methods not described in this manual must have written approval from Dometic Corporation.
Important: The slide topper cradle kits 3309526.XXX(X)
must be installed with all slide topper awnings over lengths of 198". Installations of slide toppers over 198" without the cradle kit 3309526.XXX(X) are not covered by Dometic Warranty.
UNDERSTAND SIGNAL WORDS
A signal word , WARNING OR CAUTION is used with the safety-alert symbol. They give the level of risk for potential injury .
WARNING
!
ous situation which, if not avoided, could result in death or serious injury .
CAUTION
!
ous situation which, if not avoided, may result in minor or moderate injury .
CAUTION
symbol indicates, a potentially hazardous situa­tion which, if not avoided, may result in property damage.
Read and follow all safety information and instruc­tions.
indicates a potentially hazard-
indicates a potentially hazard-
used without the safety alert
Note: Replace (X) with color code: B = Polar White H = Mende White R = Champagne S = Satin U = Black V = Gold
B. APPLICATION GUIDE
Models: 8XXXXXX.XXX (Elite) & (Deluxe)
1. DETERMINE SLIDE TOPPER LENGTH:
To determine the size of Slide Topper you require, measure your room according to the FIG. 1 and FIG. 1A, then use the chart.
The Slide Topper will NOT work on rooms with a full extension greater than 44 inches.
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FIG. 1
FIG. 1A
A
E
C
D
A = Awning Length B = 6-11/16"
D = 2-3/4" E = 2-7/8"
C = 5/8"
2. DETERMINE BRACKETS REQUIRED FOR THE SLIDE OUT:
3106992.(X)21(X) Bracket Kit
3106992.(X)39(X) Bracket Kit
3106992.(X)47(X) Bracket Kit
3106992.(X)70(X) Bracket Kit
3106992.(X)88(X) Bracket Kit
3106992.(X)96(X) Bracket Kit
Hex Bar Extension Length: 0 = Standard 15-3/8" 1 = 18-5/8" ** See Note
Color Code: B = Polar White H = Mende White R = Champagne S = Satin U = Black V = Gold
Note : Use ONLY with 85XXXXX.060, 86XXXXX.060
**
and 87XXXXX.060 Models.
B
Slide Topper Installation & Operating Instructions
Size Chart
Awning Model Suffix
8XXXXX.060 69-1/4” 50” 55-3/4” **See Note 8XXXXX.066 69-1/4” 56" 61-3/4" 66" 8XXXXX.016 74-1/2" 61-3/4" 66-1/2" 71-1/4" 8XXXXX.072 75-1/4" 62" 67-3/4" 72" 8XXXXX.011 79-1/2" 66-3/4" 72-1/2" 76-1/4" 8XXXXX.078 81-1/4" 68" 73-3/4" 78" 8XXXXX.017 84-1/4" 71" 76-3/4" 81" 8XXXXX.009 84-3/4" 71-3/4" 77-1/2" 81-1/2" 8XXXXX.084 87-1/4" 74" 79-3/4" 84" 8XXXXX.006 89-3/4" 76" 81-3/4" 86-1/2" 8XXXXX.090 93-1/4" 80" 85-3/4" 90" 8XXXXX.001 93-3/4" 80-1/2" 86-3/4" 90-1/2" 8XXXXX.092 95-1/4" 82" 87-3/4" 91-1/2" 8XXXXX.002 98-1/4" 81-3/4" 86-1/2" 95" 8XXXXX.096 99-1/4" 86" 91-3/4" 96" 8XXXXX.102 105-1/4" 92" 97-3/4" 102" 8XXXXX.019 106" 93-1/4" 99" 102-3/4” 8XXXXX.012 110-3/4" 97-1/2" 100-1/4" 107-1/2" 8XXXXX.108 111-1/4" 98" 103-3/4" 108" 8XXXXX.014 115-3/4" 102" 107-3/4" 112-1/2" 8XXXXX.114 117-1/4" 106-1/2" 109-3/4" 114" 8XXXXX.010 119-3/4" 108-1/2" 112-1/4" 116-1/2" 8XXXXX.020 122" 110-3/4" 116-1/2" 118-3/4" 8XXXXX.120 123-1/4" 112" 115-3/4" 120" 8XXXXX.007 127-3/4" 116-1/2" 122-1/4" 124-1/2" 8XXXXX.126 129-1/4" 118" 123-3/4" 126" 8XXXXX.132 135-1/4" 124" 129-3/4" 132" 8XXXXX.138 141-1/4" 130" 135-3/4" 138" 8XXXXX.005 142-1/4" 131" 136-3/4" 139" 8XXXXX.144 147-1/4" 136" 141-3/4" 144" 8XXXXX.021 150-1/4" 140" 145-3/4" 147" 8XXXXX.148 151-1/4" 141" 148-3/4" 148" 8XXXXX.150 152-3/4" 141-1/2" 147-1/4" 150" 8XXXXX.022 154" 142-3/4" 148-1/2" 151-1/4" 8XXXXX.152 154-3/4" 143-1/2" 149-1/4" 152" 8XXXXX.156 158-3/4" 147-1/2" 153-1/4" 156" 8XXXXX.013 159" 147-3/4" 153-3/4" 156-1/4" 8XXXXX.023 162-3/4" 151-1/2" 157-1/4" 160" 8XXXXX.162 164-3/4" 153-1/2" 159-3/4" 162" 8XXXXX.015 165-1/2" 154-1/4" 160" 162-3/4" 8XXXXX.003 168" 156-3/4" 162-1/2" 165-1/4" 8XXXXX.024 168-1/2" 157-1/2" 162-3/4" 165-3/4" 8XXXXX.166 168-3/4" 157-3/4" 163" 166" 8XXXXX.171 173-3/4" 162-1/2" 168-1/4" 171" 8XXXXX.025 174-1/2" 163-1/4" 169" 171-3/4" 8XXXXX.174 176-3/4" 165-1/2" 171-1/4" 174" 8XXXXX.177 179-3/4" 168-1/2" 174-1/4" 177" 8XXXXX.180 182-3/4" 171-1/2" 176-1/4" 180" 8XXXXX.026 184" 172-3/4" 178-1/2" 181-1/4" 8XXXXX.186 188-3/4" 177-1/4" 183" 186" 8XXXXX.192 194-3/4" 183-1/4" 189" 192" 8XXXXX.198 200-3/4" 189-1/4" 195" 198" 8XXXXX.204 206-3/4" 195-1/4" 201" 204" 8XXXXX.210 212-3/4" 201-1/4" 207" 210" 8XXXXX.216 218-3/4" 207-1/4" 213" 216" 8XXXXX.222 224-3/4" 213-1/4" 219" 222" 8XXXXX.228 230-3/4" 219-1/4" 225" 228 8XXXXX.234 236-3/4" 225-1/4" 231" 234" 8XXXXX.240 242-3/4" 231-1/4" 237" 240" 8XXXXX.246 248-3/4" 237-1/4" 243" 246" 8XXXXX.252 254-3/4" 243-1/4" 249" 252" 8XXXXX.258 260-3/4" 249-1/4" 255" 258" 8XXXXX.264 266-3/4" 255-1/4" 261" 264" 8XXXXX.270 272-3/4" 261-1/4" 267" 270" 8XXXXX.276 278-3/4" 267-1/4" 274" 276 8XXXXX.284 286-3/4" 274-1/4" 280" 284" 8XXXXX.290 292-3/4" 280-1/4" 286" 290" 8XXXXX.296 298-3/4" 286-1/4" 292" 296" 8XXXXX.300 302-3/4" 292-1/4" 298" 300"
Total Awning Length (Dim. A)
Slide-Out Width Min. - Max.
Awning Length Req.
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Slide Topper Installation & Operating Instructions
Note: The greater the distance between the awning rail and the mounting bracket, the better water and debris will run off, however,
DO NOT exceed maximum distances shown or excess fabric will be exposed to catch wind. Note: The 3106992.(X)21(X) mounting bracket kit is used when mounting the slide topper on a slide out room that is not flush to
the side of the coach. This kit is used when the slide out projects 1/4" to 1.0". See FIG. 2.
Slide Out Projection 1/4” Min. 1” Max.
6” Min. 7” Max.
5.25 inch Max.
Mounting Bracket
FIG. 2
Awning Rail
Slide-Out Room Flange or Facing
0.74”
Side Flange of Room
Mounting Bracket
(Kit # 3106992.X21X)
Top Flange of Room
Mounting
Bracket Position Bracket adjacent to top and side flanges as shown.
FIG. 3
6” Min. 7” Max.
5.25 inch Max.
Mounting Bracket
(Kit # 3106992.X39X, .X54X & .X62X)
Awning Rail
Slide-Out Room Flange or Facing
1.24”
Side Flange of Room
Mounting Bracket
Top Flange of Room
Mounting
Bracket Position Bracket adjacent to top and side flanges as shown.
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FIG. 4
4” Min. 5” Max.
3.5” Max
Slide Topper Installation & Operating Instructions
Mounting Bracket
(Kit # 3106992.X47X, .X70X, 088X & 096X)
Awning Rail
Slide-Out Room Flange or Facing
Top Flange of Room
Z-Clip
1.24”
Mounting Bracket
Side Flange of Room
When installing the A&E model Slide-Topper on vehicles with extra large slide-out room flanges, it may be neces­sary to install the mounting bracket directly on the flange. See FIG. 5 & 6.
FIG. 5
Position Bracket adjacent to top and side flanges as shown.
Mounting Bracket
The bracket must only be mounted on the flange where there is sufficient backing material or framing behind the flange.
FIG. 6
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Slide Topper Installation & Operating Instructions
OPTIONAL 3107940.003 SPACER KIT
Used when Slide-out flange has a large curve or is recessed behind the main wall of vehicle.
SOME INSTALLATIONS MAY REQUIRE USE OF SPACER KIT
3107940.003
FIG. 7
SPACER KIT SHOULD ALSO BE USED WHEN SLIDE-OUT ROOM WALL LIES BEHIND MAIN WALL OF VEHICLE
3106992.039X BRACKET SHOWN
0.75”
1.24”
FIG. 8
SOME INSTALLATIONS MAY REQUIRE USE OF SPACER KIT
3107940.003
SPACER KIT SHOULD ALSO BE USED WHEN SLIDE-OUT ROOM WALL LIES BEHIND MAIN WALL OF VEHICLE
SIDE WALL WITH RECESSED SLIDE-OUT SHOWN
3106992.047X BRACKET SHOWN
0.75”
1.24
PREPARATION: Unpack the awning and check the con-
INSTALLATION INSTRUCTIONS
tents against the following parts list:
(2) 308171.022 Pop Rivet (3/16" x 3/8") *730099-(X) Awning Rail - Required *3107216.008 Screw, Awning Rail, S 6-20 x 0.50" Sq Dr **(1) 3106992.X21(X) Std Wall Brkt W/Anti-Billow **(1) 3106992.X39(X) Offset Wall 60° Brkt W/Anti-Billow **(1) 3106992.X47(X) Offset Wall 90° Brkt W/Anti-Billow
**(1) 3106692.X70(X) Offset Wall 90° Brkt W/Anti-Billow (1)3106992.088(X) Offset Wall 90° W/Steel Hex Bars & Anti-Billow (1)3106992.096(X) Offset Wall 45° W/Steel Hex Bars & Anti-Billow
*(2) 3309962.003(X) Bracket Spacer
NOTE: Replace (X) with color letter code
B = Polar White H = Mende S = Satin R = Champagne
U = Black V = Gold * Not included with all models ** Not included but one of the 3 options required.
WARNING
!
Severe injuries can result from a spinning bracket. Do Not remove cotter pins until in­structed to do so by these instructions.
INSTALL AWNING RAIL
1. See figure 2, 3, 4 and 9 to determine the correct location for the awning rail.
ASSEMBLE EXTENSION
2. Rivet both extensions into the end brackets using the two (308171.022) 3/16 x 3/8" pop rivets. Unwind ONLY ONE wrap of the awning to allow easy insertion into the awning rail. Slide wall brackets onto each hex extension. See FIG. 10.
FIG. 9
Measure From Bottom Of Awning Rail
Mounting Distance
Measure From Inside Edge Of Slide-Out Room Frame.
Apply a sealant to the back edge of the awning rail to prevent leaks, and install the awning rail using the (3107216.008) #6 x 1/2" screws or equivalent. The rail must be FIRMLY mounted to the vehicle.
Remove any drip shields or flashing which conflict with the awning. The awning can be assembled and held in location to check for conflicts with flashing.
MOUNTING DISTANCE MNTG BRKT 3106992.X21X 6" - 7" MNTG BRKT 3106992.X39X 6" - 7" MNTG BRKT 3106992.X47X 4" - 5" MNTG BRKT 3106992.X70X 6" - 7" MNTG BRKT 3106992.X88X 4" - 5" MNTG BRKT 3106992.X96X 6" - 7"
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FIG. 10
Slide Topper Installation & Operating Instructions
FIG. 11
Note: The Z-Clip brackets and oscar rivets (not supplied)
should be used when brackets are installed on laminated walls and are required when using the 90° wall brackets. See FIG. 12.
FIG. 12
MOUNT BRACKETS
3. Brackets must be mounted to vehicle framing. With the room completely closed, lift the awning up to the top of the slide out room. Insert the awning into the awning rail and slide the awning into position. While one person holds the awning in place, position the wall brackets at the inside corners of the slide out room frame and use the #10 X 1.0" screws ( supplied) to fasten them to the wall. See FIG. 11.
WARNING
!
Personal injury and property damage hazard. 861 11 Series Slide T opper requires the use of customer supplied #10 x 1-1/2" screws to fas­ten the brackets and supplied 1/2" spacer to the wall. Do not use #10 x 1" screws or per­sonal injury, damage to the Slide Topper, or vehicle may occur .
Z-Clips
90° Bracket Shown
ALIGN FABRIC
4. Center the awning tube on the slide out room and then lock it into position by driving two of the #10 x 0.75" self­drilling screws (supplied) into the hex extension through the holes in the middle and outside edge of each wall bracket. (On some brackets, it is necessary to drill the hole in the middle of the bracket.) (On .088X & .096X kits, the holes must be predrilled using a #26 drill bit prior to screw installation.) See figure 13.
FIG. 13
Install Screws
Z-Clips
CAUTION
Cotter pins must be removed before operat­ing the slide-out room. Damages to the slide topper and slide-out will occur , if cotter pin is not removed before extending slide-out.
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Slide Topper Installation & Operating Instructions
Approx. 45°
Lock Mechanism
Rotate Tube by
Hand
Vehicle Wall
Vehicle WallVehicle Wall
Bumper in Rotated PositionBumper
in Rotated Position
Resting Position is Straight Up
Resting Position
is
Straight
Up
Spacer
Edge Protector
Edge Protector
Slide-Out Room Wall Fully Closed
Slide-Out Room
Wall
Fully
Closed
#10-12 x 0.75”
Screws
or Oscar Rivets
#10-12
x 0.75”
Screws
or Oscar Rivets
Secure Spacer
Extension
With
#10-12 x 0.75” Screw
Secure
Spacer
Extension
With
#10-12
x 0.75” Screw
REMOVE COTTER PINS
5. Straighten and then remove the cotter pins from both sides of the awning. Check that the awning tube is free to rotate by rotating it slightly by hand. If the tube is free to rotate, open and close the room several times to center the fabric in the roller tube and awning rail. Once the fabric is centered, install a #6 x 0.63" screw through the awning rail and fabric on both ends of the canopy so it cannot shift from side to side. See figure 14.
Note: Models with slat assembly roller cover, place the #6 x 0.63" screw (supplied) through the awning rail 1/4" beyond each end of the slat assembly.
FIG. 14
Remove both cotter pins before oper-
ating the slide out room
Vehicle Wall
Spacer
Approx. 45°
Rotate Tube by Hand
Bumper Lock
Mechanism
SELF DRILLING SCREWS
FIG. 16
8. Attach locking mechanism to end cap using #10 self­drilling screws (supplied). Use care when installing screws not to move lock or scratch end cap.
9. Use the universal spacer to stop the bumper from rotating past a 45° angle when the roller tube is rotated by hand toward the wall. See figure 16. The universal spacer will allow spacing from 5/16" to 1-1/2". See FIG. 17 & 18.
INSTALL LOCK MECHANISM
6. Position locking mechanism on end cap on leading end of Slide Topper (end which is toward front of vehicle).
7. Position locking mechanism with bumper pointed straight up. If either screw should happen to fall into an existing opening in the end cap, rotate the bumper slightly away from the wall before attaching. See figures 15 and 16.
FIG. 15
Side Wall
90°
#10 Self-Drilling Screw
#10 Self-Drilling Screw
FIG. 17
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Slide Topper Installation & Operating Instructions
WARNING
!
CAUTION
FIG. 18
5/16" 1/2" 3/4" 1" 1-1/2"
10. Using 3105445.005 #10-12 x 0.75" screws, (supplied) fasten spacer to the wall so that the bumper contacts the spacer as shown in figure 17. If the vehicle has a fiberglass wall, use Oscar rivets (not supplied) instead of
3105445.005 #10-12 x 0.75" screws.
11. Install edge protector (not supplied) on each end of slide­out-room molding. See FIG. 17 & 19. Allow protector to extend beyond edge of molding by 1/4" to 1/2".
Note: Not all installations will be able to use a Dometic edge protector. If a Dometic edge protector is not used, a similar type MUST be used. Units which are damaged by the slide­out-room will NOT be covered under warranty. Note: Oscar rivets and edge protectors are available as separate items.
113008P10 Oscar Rivet = Package of 10 113008P100 Oscar Rivet = Package of 100
3308176.001 Edge Protector = Package of 10
3308176.019 Edge Protector = Package of 100
OPERATION
The Slide Out Topper will automatically open and close as your slide out room opens and closes.
Because the awning is level, water may puddle on top of the canopy. As the slide out room is closed and the awning rolls up, these puddles will spill over the sides of the awning.
Do Not use your Slide Topper in snowing or freezing-rain conditions. Such use will pre­vent the awning from closing, damage to the awning and room will occur .
To prevent personal injury and damage. Do Not operate your slide out room without first checking that there are no people or objects in the path of the room or the Slide Topper.
HELPFUL HINTS
FOR A WNING CARE
FIG. 19
If the awning is wet when rolled up, as soon as
conditions allow, roll it out and let it dry before rolling it up again. This will help prevent mildew and staining.
WHEN TO GET MORE HELP:
If malfunctions occur that cannot be corrected by reviewing this Installation & Operation Instruc­tions, contact a Dometic Service Center or a qualified service technician. For Service Center Assistance Call 800-544-4881.
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