Dometic 57912.631, 57908.521, 57912.621, 57912.622, 57915.322 Installation Instructions Manual

C

S

USA

SERVICE OFFICE
Dometic Corporation
509 South Poplar St.
LaGrange, IN 46761
260-463-4858

INSTALLATION INSTRUCTIONS DUCTED CCC

RECORD THIS UNIT INFORMATION FOR
FUTURE REFERENCE:
Model Number
Serial Number
Date Purchased

579 Series BRISK AIR
590 Series BRISK AIR

591 Series HEAT PUMP

595 Series QUICK COOL

600 Series PENGUIN
630 Series PENGUIN

Roof Top Air Conditioners & Heat Pumps

Used With Part No. 3109226.005 & 3109407.001

Comfort Control Center Electronic Control Kit

CANADA

Dometic Distribution
866 Langs Drive
Cambridge, Ontario
CANADA N3H 2N7
519-653-4390

For Service Center
Assistance Call:

800-544-4881

U

INSTALLATION

INSTRUCTIONS

Ducted

THIS UNIT IS DESIGNED FOR OEM INSTALLATION

ALL INITIAL INSTALLATIONS MUST BE APPROVED BY THE DOMETIC CORP.

AVERTISSEMENT

WARNING

!

This manual must be read and un­derstood before installation, adjust­ment, service, or maintenance is
performed. This unit must be in­stalled by a qualified service tech­nician. Modification of this product
can be extremely hazardous and
could result in personal injury or
property damage.

Lire et comprendre ce manuel avant de
procéder à l'installation, à des réglages,
de l'entretien ou des réparations.
L'installation de cet appareil doit être
effectuée par un réparateur qualifié.
Toute modification de cet appareil peut
être extrêmement dangereuse et
entraîner des blessures ou dommages
matériels.

!

MODELS

57908.321

57908.521

57912.621

57912.622

57912.631

57915.322

57915.331

57915.421

57915.422

57915.521

57915.522

57915.531

57915.536

57915.541

57915.546

57915.621

57915.622

57915.631

59016.621

59136.321

59136.331

59136.521

59136.531

59136.536

59136.621

59136.631

59516.303

59516.331

59516.336

59516.501

59516.531

59516.536

59516.601

59516.603

59516.631

59528.601

59529.531

59529.601

59529.631

59530.531

59530.532

59530.536

59530.601

59530.631

59530.632

600312.321

600315.326

600312.421

600315.321

600315.421

630035.321

630035.421

REVISION

Form No. 3109270.060 11/03
(Replaces 3109270.052)
(French 3109537.055)
©2003 Dometic Corporation
LaGrange, IN 46761

Important: These instructions must stay with

unit. Owner read carefully.

1

INSTALLATION INSTRUCTIONS DUCTED CCC

SAFETY INSTRUCTIONS

This manual has safety information and instruc­tions to help users eliminate or reduce the risk of
accidents and injuries.

RECOGNIZE SAFETY INFORMATION

!

This is the safety-alert symbol. When you see this
symbol in this manual, be alert to the potential for
personal injury .

Follow recommended precautions and safe op­erating instructions.

UNDERSTAND SIGNAL WORDS

1. GENERAL INFORMATION

A. Product features or specifications as described or illus-

trated are subject to change without notice.

B. This air conditioner is designed for:

1. Installation on a recreational vehicle at the time the
vehicle is manufactured.

2. Mounting on the roof of a recreational vehicle.

3. Connection to an air distribution system located in
the ceiling/roof cavity of the recreational vehicle.

4. Roof construction with rafters/joists on minimum of
16 inch centers.

5. Minimum of 2.00" and maximum of 5.50" distance
between roof to ceiling of recreational vehicle. Alter­nate installation methods will allow for roofs more
than 5.50" thick.

C. The ability of the air conditioner to maintain the desired

inside temperature depends on the heat gain of the RV.
Some preventative measures taken by the occupants of
the RV can reduce the heat gain and improve the
performance of the air conditioner. During extremely high
outdoor temperatures, the heat gain of the vehicle may
be reduced by:

1. Parking the RV in a shaded area

2. Using window shades (blinds and/or curtains)

3. Keeping windows and doors shut or minimizing
usage

4. Avoiding the use of heat producing appliances.

A signal word , WARNING OR CAUTION is used
with the safety-alert symbol. They give the level of
risk for potential injury .

WARNING

!

indicates a potentially hazard­ous situation which, if not avoided, could result in
death or serious injury .

CAUTION

!

indicates a potentially hazard­ous situation which, if not avoided may result in
minor or moderate injury .

CAUTION

used without the safety alert
symbol indicates, a potentially hazardous situa­tion which, if not avoided may result in property
damage.

Read and follow all safety information and instruc­tions.

Operation on High Fan/Cooling mode will give optimum or
maximum efficiency in high humidity or high outside tem­peratures.

Starting the air conditioner early in the morning and giving it
a "head start" on the expected high outdoor ambient will
greatly improve its ability to maintain the desired indoor
temperature.

For a more permanent solution to high heat gain, accesso­ries like A&E outdoor patio and window awnings will reduce
heat gain by removing the direct sun. They also add a nice
area to enjoy company during the cool of the evening.

D. Condensation
Note: The manufacturer of this air conditioner will not be

responsible for damage caused by condensed moisture on
ceilings or other surfaces. Air contains moisture and this
moisture tends to condense on cold surfaces. When air
enters the RV, condensed moisture may appear on the
ceiling, windows, metal parts, etc. The air conditioner re­moves this moisture from the air during normal operation.
Keeping doors and windows closed when this air conditioner
is in operation will minimize condensed moisture on cold
surfaces.

2

12 AWG

Copper

INSTALLATION INSTRUCTIONS DUCTED CCC

up to 24’

SPECIFICATIONS

(BTU/HR) AMPS ROTOR AMPS ROTOR MAX/MIN MAX/MIN *** USER (POUNDS) SIZE**

115V AC,

COOLING AMPS AMPS “ W. C. SUPPLIED 1 UNIT/ 2 UNITS

60 HZ., 1PH.

When sizing the generator, the tot al power usage of your recreational vehicle must be considered. Keep in mind generators lose power at high altitudes and

from lack of maintenance.

MODEL NOMINAL ELECTRICAL COMPRESSOR COMPRESSOR FAN MOTOR FAN MOTOR SCFM-HIGH TOTAL REFRIGERANT MINIMUM AC CIRCUIT INSTALLED MINIMUM

NO. CAPACITY RATING RATED LOAD LOCKED RATED LOAD LOCKED SPEED STA TIC R-22 (OZ) WIRE SIZE* PROTECTION WEIGHT GENERATOR

57908.321 7,180 6.9 36.0 2.5 5.8 325 / 250 0.55 / 0.90 16.0 20 Amp 75 2.5 KW / 4.0 KW

57908.521 7,100 6.6 34.0 2.5 5.8 325 / 250 0.55 / 0.90 17.0 20 Amp 75 2.5 KW / 4.0 KW

57912.321 11,000 9.5 53.0 2.5 5.8 325 / 250 0.55 / 0.90 15.5 20 Amp 94 2.5 KW / 4.0 KW

57912.531 11,000 8.0 53.0 2.5 5.8 325 / 250 0.55 / 0.90 18.5 20 Amp 94 2.5 KW / 4.0 KW

57912.621 11,000 8.5 48.3 2.5 5.8 325 / 250 0.55 / 0.90 16.0 20 Amp 94 2.5 KW / 4.0 KW

57912.622 11,000 8.5 48.3 2.5 5.8 325 / 250 0.55 / 0.90 18.0 20 Amp 94 2.5 KW / 4.0 KW

57912.631 11,000 8.5 48.3 2.5 5.8 325 / 250 0.55 / 0.90 18.0 20 Amp 94 2.5 KW / 4.0 KW

57915.321 13,500 12.1 60.0 2.5 5.8 325 / 250 0.55 / 0.90 15.0 20 Amp 104 3.5 KW / 5.0 KW

57915.322 13,500 1 1 .4 58.0 2.5 5.8 325 / 250 0.55 / 0.90 15.5 20 Amp 104 3.5 KW / 5.0 KW

57915.331 13,500 1 1 .4 58.0 2.5 5.8 325 / 250 0.55 / 0.90 15.5 20 Amp 100 3.5 KW / 5.0 KW

57915.421 13,500 1 1 .5 50.0 2.5 5.8 325 / 250 0.55 / 0.90 13.5 20 Amp 100 3.5 KW / 5.0 KW

57915.422 13,500 1 1 .5 50.0 2.5 5.8 325 / 250 0.55 / 0.90 14.5 20 Amp 100 3.5 KW / 5.0 KW

57915.521 13,500 12.1 59.0 2.5 5.8 325 / 250 0.55 / 0.90 16.0 20 Amp 94 3.5 KW / 5.0 KW

57915.522 13,500 12.1 59.0 2.5 5.8 325 / 250 0.55 / 0.90 16.5 20 Amp 94 3.5 KW / 5.0 KW

57915.531 13,500 12.1 59.0 2.5 5.8 325 / 250 0.55 / 0.90 16.5 20 Amp 94 3.5 KW / 5.0 KW

57915.536 13,500 12.1 59.0 2.5 5.8 325 / 250 0.55 / 0.90 16.5 20 Amp 94 3.5 KW / 5.0 KW

57915.541 13,500 1 1 .3 62.0 2.5 5.8 325 / 250 0.55 / 0.90 16.0 20 Amp 94 3.5 KW / 5.0 KW

57915.546 13,500 1 1 .3 62.0 2.5 5.8 325 / 250 0.55 / 0.90 16.0 20 Amp 94 3.5 KW / 5.0 KW

57915.621 13,500 1 1 .0 54.4 2.5 5.8 325 / 250 0.55 / 0.90 16.0 20 Amp 94 3.5 KW / 5.0 KW

3

57915.622 13,500 1 1 .0 54.4 2.5 5.8 325 / 250 0.55 / 0.90 16.5 20 Amp 94 3.5 KW / 5.0 KW

57915.626 13,500 1 1 .0 54.4 2.5 5.8 325 / 250 0.55 / 0.90 16.0 20 Amp 94 3.5 KW / 5.0 KW

57915.631 13,500 1 1 .0 54.4 2.5 5.8 325 / 250 0.55 / 0.90 16.5 20 Amp 94 3.5 KW / 5.0 KW

57915.731 13,500 1 1 .3 56.0 2.5 5.8 325 / 250 0.55 / 0.90 15.0 20 Amp 94 3.5 KW / 5.0 KW

59016.521 15,000 12.9 71.0 2.5 6.0 350 / 250 0.40 /1.1 0 26.5 20 Amp 101 3.5 KW / 5.0 KW

59016.526 15,000 12.9 71.0 2.5 6.0 350 / 250 0.40 / 1.10 26.5 20 Amp 104 3.5 KW / 5.0 KW

59016.531 15,000 12.9 71.0 2.5 6.0 350 / 250 0.40 / 1.10 26.5 20 Amp 104 3.5 KW / 5.0 KW

59016.621 15,000 12.9 77.0 2.5 6.0 350 / 250 0.40 / 1.10 26.5 20 Amp 101 3.5 KW / 5.0 KW

59136.321 15,000 12.7 60.0 2.5 6.0 325 / 250 0.40 / 1.10 34.0 20 Amp 104 3.5 KW / 5.0 KW

59136.521 15,000 12.9 71.0 25. 6.0 325 / 250 0.40 / 1.10 34.5 20 Amp 104 3.5 KW / 5.0 KW

59136.531 15,000 12.8 79.0 2.5 6.0 325 / 250 0.40 / 1.10 31.5 20 Amp 105 3.5 KW / 5.0 KW

59136.536 15,000 12.8 79.0 2.5 6.0 325 / 250 0.40 / 1.10 31.5 20 Amp 105 3.5 KW / 5.0 KW

59136.621 15,000 12.0 77.0 2.5 6.0 325 / 250 0.40 / 1.10 34.5 20 Amp 105 3.5 KW / 5.0 KW

59136.631 15,000 12.0 77.0 2.5 6.0 325 / 250 0.40 / 1.10 34.5 20 Amp 105 3.5 KW / 5.0 KW

59516.303 15,000 12.7 60.0 2.0 5.6 325 / 250 0.40 / 1.10 29.0 20 Amp 104 3.5 KW / 5.0 KW

59516.331 15,000 1 1 .5 50.0 2.5 5.8 325 / 250 0.40 / 1.10 29.0 20 Amp 94 3.5 KW / 5.0 KW

* For wire lengths over 24 ft. consult the National Electric Code for proper sizing.

** Dometic Corporation gives GENERAL guidelines for generator requirements. These guidelines come from experiences people have had in actual applications

*** CIRCUIT PROTECTION: Time Delay Fuse or HACR Circuit Breakers Required.

12 AWG

Copper

INSTALLATION INSTRUCTIONS DUCTED CCC

up to 24’

SPECIFICATIONS

(BTU/HR) AMPS ROTOR AMPS ROTOR MAX/MIN MAX/MIN *** USER (POUNDS) SIZE**

115V AC,

60 HZ., 1PH.

COOLING AMPS AMPS “ W. C. SUPPLIED 1 UNIT/ 2 UNITS

When sizing the generator, the tot al power usage of your recreational vehicle must be considered. Keep in mind generators lose power at high altitudes and

from lack of maintenance.

MODEL NOMINAL ELECTRICAL COMPRESSOR COMPRESSOR FAN MOTOR FAN MOTOR SCFM-HIGH TOTAL REFRIGERANT MINIMUM AC CIRCUIT INSTALLED MINIMUM

NO. CAPACI TY RATING RATED LOAD LOCKED RATED LOAD LOCKED SPEED STATIC R-22 (OZ) WIRE SIZE* PROTECTION WEIGHT GENERAT OR

59516.336 15,000 12.7 60.0 2.0 5.6 325 / 250 0.40 / 1.10 29.0 20 Amp 94 3.5 KW / 5.0 KW

59516.501 15,000 12.9 71.0 2.5 6.0 325 / 250 0.40 / 1.10 31.0 20 Amp 94 3.5 KW / 5.0 KW

59516.506 15,000 12.9 71.0 2.5 6.0 325 / 250 0.40 / 1.10 31.0 20 Amp 94 3.5 KW / 5.0 KW

59516.531 15,000 1 1 .5 50.0 2.5 5.8 325 / 250 0.40 / 1.10 26.5 20 Amp 94 3.5 KW / 5.0 KW

59516.536 15,000 1 1 .5 50.0 2.5 5.8 325 / 250 0.40 / 1.10 29 20 Amp 94 3.5 KW / 5.0 KW

59516.601 15,000 12.9 77.0 2.5 6.0 350 / 250 0.40 / 1.10 31.0 20 Amp 102 3.5 KW / 5.0 KW

59516.603 15,000 12.3 77.0 2.0 5.6 325 / 250 0.40 / 1.10 29.5 20 Amp 102 3.5 KW / 5.0 KW

59516.606 15,000 12.9 71.0 2.5 6.0 325 / 250 0.40 / 1.10 31.0 20 Amp 94 3.5 KW / 5.0 KW

59516.631 15,000 12.3 77.0 2.0 5.6 325 / 250 0.40 / 1.10 29.5 20 Amp 104 3.5 KW / 5.0 KW

59528.601 N/A 6.0 45.6 2.0 5.6 325 / 250 0.40 / 1.10 16.5 15 Amp 92 3.5 KW / 5.0 KW

59529.531 N/A 6.9 49.0 2.0 5.6 325 / 250 0.40 / 1.10 18.5 15 Amp 94 3.5 KW / 5.0 KW

59529.601 N/A 8.0 48.3 2.0 5.6 325 / 250 0.40 / 1.10 19.0 15 Amp 94 3.5 KW / 5.0 KW

59529.631 N/A 8.0 48.3 2.0 5.6 325 / 250 0.40 / 1.10 19.0 15 Amp 94 3.5 KW / 5.0 KW

59530.531 N/A 7.8 53.0 2.0 5.6 325 / 250 0.40 / 1.10 19.0 15 Amp 94 3.5 KW / 5.0 KW

59530.532 N/A 8.0 53.0 2.5 5.8 325 / 250 0.40 / 1.10 18.5 15 Amp 94 3.5 KW / 5.0 KW

59530.536 N/A 7.8 53.0 2.0 5.6 325 / 250 0.40 / 1.10 19.0 15 Amp 94 3.5 KW / 5.0 KW

59530.601 N/A 8.0 48.3 2.0 5.6 325 / 250 0.40 / 1.10 19.0 15 Amp 93 3.5 KW / 5.0 KW

59530.631 N/A 8.0 48.3 2.0 5.6 325 / 250 0.40 / 1.10 19.0 15 Amp 94 3.5 KW / 5.0 KW

59530.632 N/A 8.5 48.3 2.5 5.8 325 / 250 0.40 / 1.10 18.0 15 Amp 94 3.5 KW / 5.0 KW

600312.321 1 1,000 9.5 53.0 3.1 8.8 335 / 250 0.12 / 0.65 16.5 20 Amp 95 2.5 KW /4.0 KW

4

600312.421 1 1,000 10.7 50.0 3.1 8.8 335 / 250 0.12 / 0.65 16.0 20 Amp 101 2.5 KW / 4.0 KW

600315.321 13,500 12.4 60.0 3.1 8.8 335 / 250 0.12 / 0.65 15.5 20 Amp 96 3.5 KW / 5.0 KW

600315.421 13,500 11 .5 50.0 3.1 8.8 335 / 250 0.12 / 0.65 17.0 20 Amp 102 3.5 KW / 5.0 KW

630035.321 13,500 12.4 60.0 3.1 8.8 335 / 250 0.12 / 0.65 24.5 20 Amp 101 3.5 KW / 5.0 KW

630035.421 13.500 11 .0 50.0 3.1 8.8 335 / 250 0.12 / 0.65 19.5 20 Amp 102 3.5 KW / 5.0 KW

* For wire lengths over 24 ft. consult the National Electric Code for proper sizing.

** Dometic Corporation gives GENERAL guidelines for generator requirements. These guidelines come from experiences people have had in actual applications

*** CIRCUIT PROTECTION: Time Delay Fuse or HACR Circuit Breakers Required.

INSTALLATION INSTRUCTIONS DUCTED CCC

REAR
OF
UNIT

14-1/4" x 14-1/4”

(±1/8)

OPENING

2. PRECAUTIONS

WARNING

!

Improper installation may damage equip­ment, could endanger life, cause serious
injury and/or property damage.

A. Read Installation and Operating instructions carefully

before attempting to start your air conditioner/heat
pump installation.

B. Dometic Corporation will not be liable for any dam-

ages or injury incurred due to failure in following these
instructions.

C. Installation must comply with the National Electrical

Code and any State or Local Codes or regulations.

D. DO NOT add any devices or accessories to this air

conditioner/heat pump except those specifically
authorized by Dometic.

E. This equipment must be serviced by qualified person-

nel and some states require these people to be
licensed.

3. CHOOSING LOCATION FOR THE
AIR CONDITIONER/HEAT PUMP

This air conditioner is specifically designed for installation on
the roof of a recreational vehicle (RV). When determining
your cooling requirements, the following should be consid­ered:

1. Size of RV;

2. Window area (increases heat gain);

3. Amount of insulation in walls and roof;

4. Geographical location where the RV will be used;

5. Personal comfort level required.

A. For One Unit Installation:

The air conditioner/heat pump should be mounted slightly
forward of center (front to back) and centered from side
to side.

B. For Two Unit Installations:

Install one air conditioner/heat pump one-third and one
air conditioner/heat pump two-thirds from front of RV and

centered from side to side.
It is preferred that the air conditioner/heat pump be installed
on a relatively flat and level roof section measured with the
RV parked on a level surface; however,

1. Up to an 8° slant to either side or front-to-back is
acceptable on 600 and 630 Series Air Condition­ers/heat pump.

2. Up to a 15° slant to either side or front-to-back is
acceptable on 579, 590, 591 or 595 Series Air
conditioners/heat pump.

AFTER LOCATION HAS BEEN SELECTED:

a.Check for obstructions in the area where air

conditioner/heat pump will be installed. See
FIG. 1.

b. The roof must be designed to support 130

pounds when the RV is in motion. Normally 200
pound static load design will meet this require­ment.

CAUTION

It is the responsibility of the installer of this
air conditioner/heat pump system to ensure
structural integrity of the RV roof. Never cre­ate a low spot on the roof where water will
collect. Water standing around the air con­ditioner/heat pump may leak into the interior
causing damage to the product and the RV.

FIG. 1 AIR CONDITIONER/HEAT PUMP DIMENSIONS (On Top of
Vehicle)

579, 590, 591 & 595 SERIES

KEEP THIS AREA FREE OF OBSTRUCTIONS

7-5/8”

5-1/4”

14-1/4" x 14-1/4”
(±1/8) OPENING

7-5/8”

14-7/8”

18"

REAR
OF
UNIT

600 & 630 SERIES

5

INSTALLATION INSTRUCTIONS DUCTED CCC

4. AIR DISTRIBUTION SYSTEM
SIZING & DESIGN

The Installer of this air conditioner/heat pump system must design the air distribution system for their particular application. Several
requirements for this system MUST be met for the air conditioner/heat pump to operate properly. These requirements are as
follows:
A. The duct material must meet or exceed any agency or RVIA Standard that may be in existence at the time the RV is produced.
B. All discharge air ducts must be properly insulated to prevent condensation from forming on their surfaces or adjacent surfaces

during operation of the air conditioner/heat pump. This insulation must be R-7 minimum.

C. Ducts and their joints must be sealed to prevent condensation from forming on adjacent surfaces during operation of the air

conditioner/heat pump.
D. Return air openings must have 40 square inches minimum free area including the filter.
E. Return air to the air conditioner/heat pump must be filtered to prevent dirt accumulation on air conditioner/heat pump cooling

surface.

CAUTION

!

It is the responsibility of the installer to in­sure the ductwork will not collapse or bend
during and after the installation. Dometic
Corporation will not be liable for roof struc­tural or ceiling damage due to improperly in­sulated, sealed or collapsed ductwork.

AIR DISTRIBUTION

DUCT SIZING & DESIGN CHART

Return Air Cover Model 3105007.XXX 3308120.XXX

3105935.XXX Genesis Air Filtration System

Roof Cavity Depth 2.0 In. Min. - 5-1/2 In. Max. 2.0 In. Min. - 5-1/2 In. Max.
Duct Cross Sectional Area 21.0 Sq. In. Min. 32.0 Sq. In. Min.

Duct Size

Depth 1-1/2 In. Min. - 2-1/2 In. Max. 2.0 In. Min. - 2-1/2 In. Max.
Width 7.0 In. Min. - 10.0 In. Max. 8.0 In. Min. - 10.0 In. Max.
T ot al Duct Length 15.0 Ft. Min. - 40.0 Ft. Max. 15.0 Ft. Min. - 40.0 Ft. Max.
Duct Length (short run) 1/3 T ot al Duct Length 1/3 Total Duct Length

Register Requirements

Number Required Per Run 4 Min. 4 Min.
Register Free Air Area 14.0 Sq. In. 14.0 Sq. In.
Distance From Duct End 5.0 In. Min. - 8.0 In. Max. 5.0 In. Min. - 8.0 In. Max.
Distance From Elbow 15.0 In. 15.0 In.

T ot al System St atic Air Pressure 0.55 - 0.90 In. W.C. 579 Series 0.55 - 0.90 In. W.C. 579 Series

Blower at High Speed, 0.40 - 1.10 In. W.C. 590, 591, 595 Series 0.40 - 1.10 In. W.C. 590, 591, 595 Series
Filter & Grill In Place 0.12 - 0.65 In. W.C. 600, 630 Series 0.12 - 0.65 In. W.C. 600, 630 Series

Note: Duct sizes listed are inside dimensions.

6

INSTALLATION INSTRUCTIONS DUCTED CCC

5. AIR DISTRIBUTION SYSTEM INSTALLATION

A. Dometic Corporation recommends the basic configuration shown on page 8 for installing this air conditioner/heat pump

system. We have found through testing that this configuration works best in most applications of this air conditioner/heat pump
system. It is the responsibility of the Installer of this system to review each RV floor plan and determine the following:

1. Duct size

2. Duct layout
3 Register size

4. Register location

5. Thermostat location
These items must be determined in conjunction with the Air Distribution System and Sizing and Design Requirements listed
in the chart on page 5.

Important: Alternate configurations and methods may be used which still allow the air conditioner/heat pump

to operate properly; however, these alternate configurations and methods must be approved by the Dometic
Corporation in writing. The following instructions are based upon the use of Dometic 3105007.XXX Return Air Kits,

3105935.XXX Quick Cool Kits, or 3308120.XXX Genesis Air Filtration System. The 3109226.XXX and 3109407.XXX
Comfort Control Center Kits have the mounting bolts supplied for use with these kits.

B. ROOF AND CEILING OPENING PREPARATION

1. A 14-1/4" x 14-1/4" (±1/8") opening must be cut through the roof and ceiling of the RV. This opening must be located
between the roof reinforcing members.

WARNING

!

There may be electrical wiring between the
roof and the ceiling. Disconnect 115 volt AC
power cord and the positive (+) 12 volt DC
terminal at the supply battery. Failure to fol­low this instruction may create a shock haz­ard causing death or severe personal injury.

2. Mark a 14-1/4" x 14-1/4" (±1/8") square on the roof and carefully cut the opening.

3. Using the roof opening as a guide, cut the matching hole in the ceiling.

4. The opening created must be framed to provide adequate support and prevent air from being drawn from the roof cavity.
Lumber 3/4" or more in thickness must be used. Remember to provide an entrance hole for power supply wiring and
thermostat cable.

5. The 14-1/4" x 14-1/4" (±1/8") opening is part of the return air system of the air conditioner/heat pump and must be finished
in accordance with NFPA Standard 501C Section 2.7.

6. Route a copper 12 AWG (max. length 24'), with ground, supply line from the fuse or circuit breaker box to the roof opening.

a. This supply line must be located in the front portion of the 14-1/4" x 14-1/4" (±1/8") opening.
b. The power supply MUST be on a separate 20 amp for models 579, 590, 591,59516, 600 and 630 series, and 15 amp

for models 59528, 59529 and 59530 Series Time Delay Fuse or HACR Circuit Breaker.

c. Make sure at least 15" of supply wire extends into the roof opening. This ensures easy connection at the junction

box.
d. Wiring must comply with all National, State and Local Wiring Codes.
e. Use a steel sleeve and a grommet or equivalent methods to protect the wire where it passes into the opening.

7. See Section 6. Comfort Control Center, Remote Sensor and Cable Installation.

7

INSTALLATION INSTRUCTIONS DUCTED CCC

C. AIR DISTRIBUTION DUCT INSTALLATION

1. Install the Air Distribution Ducts in the RV Roof Cavity. The Distribution System must meet:
a. RV’s requirements
b. System requirements listed in Section 4 on page 6 of this Manual. Terminate the start of the Duct at the back edge

of the 14-1/4" x 14-1/4" (±1/8") opening previously cut. See FIG. 2, 3, & 4.

FIG. 3

Duct Size And Requirements For 3105007.XXX And 3105935.XXX Return Air Cover

Register Required
Short Duct Run Minimum

1/3 T ot al Duct Length

Total Outlet Air Area
Minimum 21.0 Sq. In.

Ducts Min. Max.
Depth 1-1/2” 2-1/2”
Width 7.0” 10.0”
Total Length 15.0’ 40.0’

FIG. 2

INSULATION

FRAME

LOW VOLTAGE WIRES:

12VDC
Furnace
Load Shed
Sensors

ROOF

DUCT

TOP VIEW

(BACK OF RV)

FRAME

DUCT

(TOWARD BACK OF RV)

14-1/4" (±1/8”)

OPENING

AC POWER
SUPPLY WIRE

FRAME

CCC, CONTROL CABLE(S)
or 7-Wire Analog Cable

SIDE VIEW

14-1/4" (±1/8”)

OPENING

CEILING

DUCT

DUCT

INSULATION

Register Required

Registers

8 Min.-- 12 Max.
(Per Unit)
14 Sq. In Free Area
Per Register

Register Required

Note: Duct Size is Inside Dimensions

FIG. 4

Duct Size And Requirements For 3308120.XXX Genesis Air Filtration System

Register Required
Short Duct Run Minimum

1/3 T ot al Duct Length

Total Outlet Air Area
Minimum 32.0 Sq. In.

Ducts Min. Max.
Depth 2.0” 2-1/2”
Width 8.0” 10.0”
Total Length 15.0’ 40.0’

Register Required

Note: Duct Size is Inside Dimensions

Roof
Rafters

Roof
Rafters

8

Register Required

14-1/4"x14-1/4" (±1/8")

Roof Opening

Register Required

Registers

8 Min.-- 12 Max.
(Per Unit)
14 Sq. In Free Area
Per Register

Register Required

14-1/4" x 14-1/4" (±1/8")

Roof Opening

INSTALLATION INSTRUCTIONS DUCTED CCC

6. COMFORT CONTROL CENTERTM, REMOTE SENSOR & CABLE
INSTALLATION

A. LOCATION FOR COMFORT CONTROL CENTERTM AND REMOTE TEMPERATURE SENSOR

1. The proper location of the Comfort Control CenterTM (CCC) is very important to ensure that it will provide a comfortable
RV temperature. Observe the following general rules when selecting a location for the CCC or remote sensor.
a. Locate the CCC/remote sensor 54" above the floor.
b. Install CCC/remote sensor on a partition, NEVER on an outside wall.
c. NEVER expose CCC/remote sensor to direct heat from lamps, sun or other heat producing items.
d. Avoid locations close to doors that lead outside, windows or adjoining outside walls or directly under cabinets or

overhangs which limit air movement.
e. Avoid locations close to supply registers and the air from them.
f. NEVER locate CCC/remote sensor in a room that is warmer or cooler than the rest of the coach - such as the kitchen.
g. The major living area is normally a good location.

2. If the system is to be used with a remote temperature sensor in all zones, the Comfort Control Center
anywhere that is convenient in the coach. Try to avoid hard to reach and hard to see areas. Follow a. - g. in step 1.

B. CONTROL CABLE

1. The cable that should be used is a flat, 4-conductor telephone type cable.

2. The cable must be terminated with two (2) RJ-11 telephone connectors. Refer to the crimp tool manufacture for
crimping instructions.

3. The RJ-11 terminals must be connected to the control cable with the same polarity on both ends. Pre-made stan-

dard telephone cable will not work. See FIG. 5 & 5A.

TM

may be mounted

FIG. 5

FIG. 5A

Black

Red

Green

Yellow

Pin 1

RJ-11 Connector

Flat Four Conductor Cable

Black

Red

Green

Yellow

C. CABLE INSTALLATION

1. Route a dedicated 12VDC supply line (18 to 22 AWG) from the RV's converter or battery to the roof opening.
a. This supply line must be located in the front portion of the 14-1/4" x 14-1/4" (±1/8") opening.
b. Make sure that at least 15" of supply wire extends into the roof opening.
c. For multiple zone installation, this wiring is required in only one of the 14-1/4" x 14-1/4" (±1/8") openings.

2. Choose the shortest, direct route from the 14-1/4" x 14-1/4" (±1/8") opening to the Comfort Control CenterTM (CCC) location
selected, and route a 4-conductor flat control cable. Make sure at least 15" of wire extends into the opening and 6" extends
from the wall at the Comfort Control CenterTM (CCC) location.

3. If a remote temperature sensor is to be used, the connector end must be routed to the roof opening of the system which
it will control. Make sure 15" of the sensor cable extends into the roof opening.

4. If an Energy Management System-EMS (load shed) is to be used with the control system, two wires must be routed to
the roof opening of the zone to be managed. The signal required for this function is a normally open relay contact. When
the EMS calls for the compressor to shut off, the relay contacts should close. Make sure that at least 15" of the EMS
wires extend into the roof opening.

5. If system is to control a gas furnace, route two 18 gauge wires from the furnace to roof opening of the air conditioner that
will control it. If more than one furnace is to be used, route the second set of wires to the second air conditioner. Make
sure that 15" of wire extends into the opening.

6. In the event that other air conditioners are to be installed (additional zones) route an additional 4-conductor control cable
between the other air conditioner (additional zones). Make sure 15" of wire extends into the roof opening. See FIG. 6.

9

REAR REMOTE SENSOR
(Required

with Second

Air

Conditioner)

14-1/4" x 14-1/4"
(±1/8”)

OPENING

14-1/4" x 14-1/4"
(±1/8”)

OPENING

OPTIONAL
FURNACE

FURNACE
2

WIRES

OPTIONAL FRONT
REMOTE

SENSOR

12V DC INPUT
2

WIRES

4-CONDUCTOR
CONTROL CABLE

BREAKER BOX

115V AC
REAR A/C

4-CONDUCTOR
CONTROL CABLE

115VAC
FRONTA/C

FURNACE
2

WIRES

DOMETIC COMFORT
CONTROL

CENTER

FIG. 6

CAUTION

INSTALLATION INSTRUCTIONS DUCTED CCC

4-CONDUCTOR
CONTROL CABLE

DOMETIC COMFORT
CONTROL CENTER

FURNACE
2 WIRES

4-CONDUCTOR
CONTROL CABLE

BREAKER BOX

115V AC
REAR A/C

REAR REMOTE SENSOR
(Required with Second
Air Conditioner)

14-1/4" x 14-1/4"
(±1/8”) OPENING

OPTIONAL
FURNACE

14-1/4" x 14-1/4"
(±1/8”) OPENING

115VAC
FRONTA/C

12V DC INPUT
2 WIRES

FURNACE

OPTIONAL FRONT
REMOTE SENSOR

FURNACE
2 WIRES

7. PLACING THE AIR CONDITIONER ON THE ROOF

A. Remove the air conditioner from the carton and discard carton. The unit mounting bolts and literature are in separate plastic

bag. Be sure to place this information in the RV.

B. Place the air conditioner on the roof.

FIG. 7

PLEASE R ECYCLE

Please Recycle All

ALL C ARDBOARD

Cardboard

This unit weighs approximately 100 pounds.
To prevent back injury, use a mechanical
hoist to place air Conditioner on roof.

CAUTION

!

C. Lift and place the unit over the prepared opening usingthe gasket on unit as a guide. The roof gasket on the bottom of the

D. AIR DISTRIBUTION DUCT INSTALLATION

base pan goes toward the front of the RV. Sliding the unit on the roof will damage the roof gasket. See FIG. 8.

FIG. 8

1. Install the Air Distribution Ducts in the RV Roof Cavity. The Distribution System must meet:
a. RV’s requirements
b. System requirements listed in Section 4 on page 6 of this Manual. Terminate the start of the Duct at the back edge

of the 14-1/4" x 14-1/4" (±1/8") opening previously cut. See FIG. 2, 3 & 4.

Do not slide the unit. This may damage the
neoprene gasket attached to the bottom and
create a leaky installations.

10

INSTALLATION INSTRUCTIONS DUCTED CCC

WARNING

!

8. INSTALLATION OF COLD CONTROL

A. 579, 590, 591 AND 595 SERIES

1. Insert the Freeze Control Sensor approximately 1" into the fins of the evaporator coil as shown in FIG. 9. Bend fins
over sensor to secure in place.

2. Plug the freeze control sensor cord into the mating connector on the Electronic Control Kit. These connectors are
polarized and will easily snap together. DO NOT FORCE.

579, 590 & 595 FREEZE CONTROL

Bend fins over
sensor to hold
in place

Freeze control
sensor

Insert Freeze
Control Sensor
at a slight angle
between bottom
coil approximately 1”

FIG. 9

Freeze Control with
wires to the right side

Remove
Hang
Tag

Remove
Hang
Tag

D

o

k

d

k

m

d

fm

f

FIG. 10

600 & 630 FREEZE CONTROL

Bend fins over
sensor to hold
in place

Freeze control
sensor

Insert Freeze Control
Sensor at a slight angle

Freeze Control with wires.

between bottom coil
approximately 1”

B. 600 & 630 SERIES

1. Insert the Freeze Control Sensor approximately 1" into the evaporator coil fins located at the right side of the evaporator,

as shown in FIG. 10. Bend fins over sensor to secure in place.

2. Plug the freeze control sensor cord into the mating connector on the Electronic Control Kit. These connectors are

polarized and will easily snap together. DO NOT FORCE.

8. WIRING OF CONTROL SYSTEM

A. CONNECTION OF 115 VOLT AC SUPPL Y

1. Reach up into the return air opening of the air conditioner and pull the unit electrical cord down for later installation. See
FIG . 1 1.

FIG. 11

DC Power
Supply

AC Power
Supply

Roof
Gasket

Pull Electrical
Cord Down

Disconnect 115 volt AC. Failure to follow
these instructions could create a shock haz­ard causing death or severe personal injury.

WARNING

!

This product is equipped with a 3-wire
(grounded) system for protection against
shock hazard. Make sure that the appliance
is wired into a properly grounded 1 15 volt AC
circuit and the polarity is correct. Failure to
do so could result in death, personal injury
or damage to the equipment.

11

INSTALLATION INSTRUCTIONS DUCTED CCC

Insert Screwdriver
under

Tab

OFF

ON

TEMP

2. Route the previously run AC power supply line through the Romex Connector and into relay control junction box.

3. Connect the white to white; black to black; and green to green or bare copper wire using appropriate sized twist wire

connectors. Tape the twist wire connectors to the supply wiring to assure they do not vibrate off.

4. Tighten screws on Romex connector being careful not to pinch and cut into the insulation on power supply leads.

5. Push excess wires into junction box. Install junction box cover. See FIG. 11 and 15B.

B. CONNECTION OF LOW VOL T AGE WIRES

CAUTION

Disconnect the positive (+) 12 volt DC termi­nal at the supply battery. Damage to equip­ment could occur if the 12 volt DC is not shut
off.

1. Connect the previously run +12VDC to the red wire labeled +12V protruding from the air conditioner (Do not connect
wires if using the 3308120.XXX Genesis Air Filtration System).

2. Connect the previously run -12VDC to the black wire labeled -12V protruding from the air conditioner (Do not connect
wires if using the 3308120.XXX Genesis Air Filtration System).

3. Connect the two (2) blue wires from the air conditioner to the furnace leads (if applicable). Polarity does not need to be
observed on the furnace leads.

4. Connect the air conditioner yellow wire to the EMS wires (if applicable). Do not allow the yellow wires to short out or
touch, because the compressor will fail to run.

5. Connect the Comfort Control CenterTM (CCC) cable previously terminated (see Section 6 B. Control Cable) into one of
the control cable leads out of the air conditioner. Either one of the two (2) control cables can be used.

6. Connect the remote temperature sensor lead into the remote sensor extension from the air conditioner (if applicable).

7. Connect the previously terminated (see Section 6. B Control Cable) 4 conductor control cable into one of the control
cable leads out of the air conditioner for the next zone (if applicable).

8. If the unit is a heat pump model, route the ambient air sensor cable, already installed in the base model, through the
grommet in the control kit and attach it to the connector that matches its color (RED P3).

C. COMFORT CONTROL CENTERTM INST ALLATION

1. Carefully remove the base plate from the CCC. This may be accomplished by inserting a small screwdriver under the tab
on the bottom edge of the front cover. Gently pry of f the cover . See FIG . 12.

2. Insert the control cable through the hole in the base plate and mount the plate to the wall with the two screws provided.
Check the alignment to ensure level installation.

3. Install the previously terminated 4-conductor control cable RJ-1 1 connector into the back of the CCC. Gently press the
CCC onto the base plate.

FIG. 12

MODE

FAN

UP

DOWN

ZONE

OFF

P

M

E

T

ON

Insert Screwdriver
under Tab

12

INSTALLATION INSTRUCTIONS DUCTED CCC

9. INSTALLATION OF AIR CONDITIONER

Installing unit with 3105007.XXX or 3105935.XXX
Return Air Cover
A. INST ALLA TION OF CEILING TEMPLA TE

FIG . 13A

Divider Plate

Ceiling Template

Return Air
Cover

Return Air
Grill

1. Check gasket alignment of the air conditioner over
the roof opening and adjust if necessary . Unit may
be moved from below by slightly lifting and sliding.
See FIG. 14A.

Roof
Gasket

Installing unit with 3308120.XXX Genesis Air Filtra­tion System.
A. INSTALLA TION OF FOAM DIVIDER

1. Locate the foam divider and insert it corner to cor­ner in the 14-1/4" x 14-1/4" (±1/8") opening with
the adhesive tape up (Do not remove paper to ex­pose adhesive). The foam divider should be level
with the ceiling (±1/4"). Tear off the excess at the
pre-cut perforations in divider. See FIG. 13B.

FIG . 13B

Base Pan

Upside
Down
Foam
Divider

Place Foam Divider in
(14-1/4" x 14-1/4" (±1/8")
Ceiling Opening against
Base Pan Bottom

Do Not Peel Tape Off
Adhesive

Ceiling

Foam Divider Ceiling
Level

(±1/4") T ear Off

Excess

2. Peel the paper off of the foam divider and stick it in
place on the center of the rear edge of the return air
opening on the ceiling template See. FIG . 14B.

FIG . 14A

Center Unit From Below

2. Remove return air cover and ceiling template from
the 3105007.XXX or 3105935.XXX kit carton.

3. Locate 1/4" mounting bolts.

4. Hold the ceiling template up to the 14-1/4" x 14-1/
4" (±1/8") opening. Be sure the large plate faces
the rear of the RV . See FIG.13A.

5. Start each mounting bolt through the ceiling tem­plate and up into the unit base pan by hand. In­stall wood screw in each end of the ceiling tem­plate. This insures a tight fit of the return air cover
to ceiling.

Installing unit with 3105007.XXX or 3105935.XXX Re­turn Air Cover, continued on page 14, column A.

FIG . 14B

Foam Divider

Adhesive

Peel Off Paper - Center Divider - Stick To
Rear Flange On Ceiling Template

B. INST ALL CEILING TEMPLA TE

1. If the Controls are not part of the unit. Set dip switches
(see section 10 on page 17) and position the electri­cal box towards the front of the opening with all of
the system control wires connected to the control
box except for the DC power. See FIG. 15B.

Wires Connected T o
Control Box

FIG . 15B

Control
Box

Vehicle
Front

Base
Pan

Installing unit with 3308120.XXX Genesis Air Filtration
System, continued on page 14, column B.

13

INSTALLATION INSTRUCTIONS DUCTED CCC

Installing unit with 3105007.XXX or 3105935.XXX Re­turn Air Cover, continued from page 13, column A.

6. Evenly tighten mounting bolts to compress gasket
to 1/2" this will be a torque of 40 - 50 inch pounds.
See FIG. 15A.

CAUTION

If bolts are left loose there may not be ad­equate roof seal or if over tightened, damage
may occur to the air conditioner base or ceil­ing template. Tighten to specifications listed
in this manual.

FIG . 15A

Installing unit with 3308120.XXX Genesis Air Filtration
System, continued from page 13, column B.

2. Install relay control box on ceiling template with
blunt self tapping screws depending on the model
used. See FIG . 16B for Brisk Air unit, and Fig. 17B
for Penguin units.

FIG. 16B

Brisk Air Models Mount
Control Box On Edge To
The Flange On Top Of
Ceiling Template

Control Box

B. INST ALLA TION OF DIVIDER PLA TE

1. Measure the ceiling to roof thickness:
a. If distance is 2” - 3-3/4”, remove perforated tab

from divider plate.

b. If distance is 3-3/4” - 5-1/2”, remove no tabs.

2. Remove the backing paper from double sided tape
located on ceiling template. See FIG. 16A.

FIG . 16A

Vehicle
Front

FIG. 17B

Penguin Models Lay
Control Box Flat On Top
Of Ceiling Template

Vehicle
Front

3. Start each mounting bolt through the ceiling tem­plate and up into the unit base pan by hand. Evenly

tighten mounting bolts to compress gasket to
1/2" this will be a torque of 40 - 50 inch pounds.

Three
Screws

Control Box

Two
Screws

CAUTION

If bolts are left loose there may not be ad­equate roof seal or if over tightened, damage
may occur to the air conditioner/heat pump
base or ceiling template. Tighten to specifi­cations listed in this manual.

Installing unit with 3105007.XXX or 3105935.XXX Re­turn Air Cover, continued on page 15, column A.

Installing unit with 3308120.XXX Genesis Air Filtration
System, continued on page 15, column B.

14

INSTALLATION INSTRUCTIONS DUCTED CCC

Installing unit with 3105007.XXX or 3105935.XXX
Return Air Cover, continued from page 14, column A.

3. Place divider plate up to bottom of air conditioner
base pan firmly . The foam tape on the divider plate
must seal to bottom of base pan. See FIG. 17A.

CAUTION

Improper installation and sealing of divider
plate will cause the compressor to quick
cycle on the cold control. This may result in
fuse or circuit breaker opening and/or lack of
cooling.

Installing unit with 3308120.XXX Genesis Air Filtration
System, continued from page 14, column B.

4. Use Aluminum foil tape (not supplied) to seal the
ends of the foam divider to the sides of the opening.
Make sure the area behind the flange on the ceiling
template is sealed. See FIG. 18B.

FIG. 18B

Route wires
through Slot

Use Aluminum Foil Tape To Seal the
Foam Divider To The Sides of 14-1/4"
x 14-1/4" (±1/8") Ceiling Opening

FIG . 17A

Note: The adhesive on the insulation is extremely

sticky. Be sure the part is located where desired
before pressing into place.

4. With slight pressure then push the divider plate
against the double sided tape on the ceiling tem­plate.

5. Locate the 1/8” x 7” x 18” self -adhesive insulation
supplied with the return air kit. Remove the backing
paper from the insulation and carefully stick onto
the ceiling template divider panel. See FIG . 18A.

FIG . 18A

a. Excess width is intended to seal the divider plate

to the sides of the 14-1/4" x 14-1/4" (±1/8")
opening. This is to help prevent cold air discharge
from circulating into the air conditioner return
air opening.

b. If the insulation is too high, stick excess height

of insulation to the air conditioner base pan. Do
not cover up unit rating plate.

Installing unit with 3105007.XXX or 3105935.XXX
Return Air Cover, continued on page 16, column A.

Catch Flange In Groove Of
Return Air Cover

Make Sure To Seal
Behind Flange

C. INSTALLA TION OF INSIDE DECORA TIVE COVER.

1. Install the slider in the return air cover and raise it

to the ceiling template. Route the wires from the
return air cover through the template slot leaving
about 3” between. Position wires where they can
be reached after plastic cover is installed. See FIG.
18B. Place the front of the return air cover against
the ceiling and slide towards the rear. The flange
on the ceiling template will catch in the groove on
the return cover. Adjust the position (right to left)
and install the front two screws. Start and tighten
the remaining screws to hold it in place.
Note: Number 10 cabinet screw can be used to
replace the two front screws to hold the plastic
cover flush to the ceiling. Connect together the wires
from the thermostat, control box and filter indica­tor.
a. Connect the red wire from the air conditioner

the red wire from the filter indicator light with
the red positive 12VDC supply wire. See FIG.
18B.

b. Connect the black wire from the air conditioner,

the black wire from the filter indicator light with
the black negative 12VDC supply wire. See
FIG. 18B.

If solar panel is installed see instruc-

Note:

tions packaged with solar panel option.

Installing unit with 3308120.XXX Genesis Air Filtration
System, continued on page 16, column B.

15

INSTALLATION INSTRUCTIONS DUCTED CCC

Micro-Therm

Filter

System

FILTER
RESET

CLEAN
FILTER

Installing unit with 3105007.XXX or 3105935.XXX
Return Air Cover, continued from page 15, column A.

7. Position the relay control box on the tabs of the
ceiling template. Secure the control box to the tem­plate with 2 blunt self tapping screws. See FIG.
19A.

C. INSTALLA TION OF INSIDE DECORA TIVE COVER.

1. Remove the return air grill from the return air cover.

2. Place the return air cover up to the ceiling tem­plate.

3. Install cover to template with #8 x 3/8” pointed Phil­lips head screws provided (6 required).

FIG . 19A

Hole
Plugs

4. Reinstall filter return air grill into return air cover.
Align tabs with mating notches and snap into place

5. Install two hole plugs into screw holes in back of
return air cover. See FIG. 19A.

6. This completes the installation of the air conditioner.
We recommend that power be supplied to the air
conditioner and check for proper operation. Refer to
Operating Manual or User's Guide for a description
of the air conditioner operation.

Return Air
Cover

Return
Air Grill

Installing unit with 3308120.XXX Genesis Air Filtration
System, continued from page 15, column B.

2. Slide the filter from the right side (looking toward
the RV front) over the wires. Make sure the wires
are secured above the filter and are out of its way .
See FIG. 19B.

3. Place grill on return air cover and snap in place.
Decal is on end over circuit board.

4. Place slide handle through slots in grill into the
slide posts. Handle will fit in either direction. See
FIG. 19B.

FIG . 19B

Foam
Divider

Ceiling
Template

Slider

Filter

Return Air
Cover

Grill

m

te
s
y

S
r
te

il

F

m
r
e

h

-T
o
r

ic

M

N
A
E

L
C

R
E

R
E

T

T
L
I

IL

F

F

T

E

S
E

Handle

R

5. This completes the installation of the air conditioner.
We recommend that power be supplied to the air
conditioner and check for proper operation. Refer to
Operating Manual or User's Guide for a description
of the air conditioner operation.

16

INSTALLATION INSTRUCTIONS DUCTED CCC

DIP
SWITCHES

MODE

FAN

UP

DOWN

OFF

ON

ZONE

TEMP

10. SYSTEM CONFIGURATION, RESET & CHECKOUT

A. ELECTRONIC CONTROL CONFIGURATION

Depending on the equipment options installed by the recreational vehicle manufacturer, the appropriate dip switches will need
to be switched to the "ON" position. See Fig. 20. Placing the switch in the "ON" position selects that option.

Note: Dip switches are in the "OFF" position when shipped from the factory.

FIG. 20

FIG. 21

Mode Push-Button

E

ZONE 2

HEAT STRIP

ON

12 345

DIP
SWITCHES

D

O

M

N

ZONE 4

DIFFERENTIAL

STAGE

FURNACE

678

GEN START

ZONE 3

FA

P

M

TE

P

U

N

W

O

D

E

N

ZO

N

O

FF

O

Fan Push-Button
Up Push-Button

Down Push-Button

Zone Push-Button

ON/OFF Switch

1. Zone selection - when two or more units are installed and controlled by one Comfort Control CenterTM, the second unit
becomes Zone 2, the third unit Zone 3, and the fourth unit Zone 4. The appropriate zone dip switch must be set in each
electronic control box for the Zone 2, 3 and 4. See FIG. 20.

2. Heat Strip selection - For units with a heat strip push the #1 dip switch to the "ON" position. See FIG. 20.

3. Heat pump models must have the red plug of the outdoor ambient sensor plugged into the RED (P3) plug.

4. Furnace selection - when a furnace has been connected to a zone, place the furnace dip switch "ON" for that zone.

5. Differential - differential is the temperature difference between the "ON/OFF" cycle of the thermostat. The normal
differential is preset in the circuit board with the dip switch set to the "OFF" position. In some situations, it may be
necessary to decrease the Differential. The location of the thermostat may create a condition where the normal Differential
will not maintain your comfort zone. If this occurs, the Differential can be shortened by placing the Differential dip switch
in the "ON" position.

Note: Setting the Differential dip switch should only be required when the installation conditions are less than desirable and
is not covered under the limited warranty.

6. STAGE is not used on these units. Leave in the "OFF" position.

7. Gen start selection - leave in the "OFF" position.

8. Replace the unit electrical box cover.

9. Replace the return air cover.

10. Repeat this procedure for each additional zone.

B. SYSTEM RESET

After setting the dip switches in the electric box, do a system reset. See FIG. 21.

1. Turn the ON/OFF switch to the "OFF" position.

2. Simultaneously Depress and hold the MODE and ZONE push-buttons while turning the ON/OFF switch to "ON". FF
should appear in the LCD display until the MODE and ZONE push-buttons are released.

3. When a dip switch is turned on or off after initial configuration, a system reset will need to be done before the Comfort

Control CenterTM will recognize the updated selection.

C. SYSTEM CHECKOUT

Verify that all features of the installed system work. Check fan speeds, cooling mode, heat pump mode, furnace (if con­nected) and heat strip. If the features do not work, check all wiring and confirm that the correct options have been selected
on the Electronic Control Board. See Comfort Control Center™ Operating Instructions.

17

INSTALLATION INSTRUCTIONS DUCTED CCC

6 PIN CONN

RUN CAP

REVERSING VALV E

SPLICE CAP

RUN CAP

SOME MODELS

NOT USED ON

6 PIN CONN

FOR USE WITH AIR CONDITIONER:

579, 590, 591, 595, 600, 630

509 S. POPLAR ST.
LAGRANGE, IN 46761

115VAC, 60Hz, 1 O

60 HZ, 1 O
USE COPPER

115 VAC,

ELEC HEAT

TO OPT

12V -

12V +

-HEATPUMP MODELS ONLY

-NOT USED ON SOME MODELS

LOAD SHED
LOAD SHED

ELEC CONN

CONTROL CENTER

TO COMFORT

OPTIONAL WIRING

LINE SPLICE

FIELD WIRING

IF USED

SERIAL No.

ELECTRONIC FIELD WIRING DIAGRAM

3106515.020

ELEC CONN
FROM A/C

LOAD SHED
LOAD SHED

FURNACE

FURNACE

12V -

12V +

SOLAR/FILTER
INDICATOR
IF USED

TO OPT

ELEC HEAT

-NOT USED ON SOME MODELS

*

-HEATPUMP MODELS ONLY

**

1
2
3
4

5

WHT

6

YEL
YEL
BLU

BLU

BLK

RED

WHT

*

3
2

GRY

*

1

UNIT FIELD WIRING DIAGRAM (A/C)

BRN

MOTOR

WHT

WHT

RED

GRN/YEL

FAN

C

HERM

RUN CAP

BLU

BLK

GRN/YEL

COM

NO

RELAY

K6

RED

T2

YEL

BLK

T1

COMP STARTER

START

CAP

*

T3

RELAYK1

COM

NO

COMPRESSOR

R

O.L.

WHT

BLK

YEL

RED

WHT

RED

PTCR

P6

C

S

*

FIELD WIRING

OPTIONAL WIRING

FACTORY WIRING

LINE SPLICE

BLK

WHT

GRN/YEL

F1

3 AMP

FUSE

P3

BLK

T5

BLU

GRN/YEL

115 VAC,
60 HZ, 1 O
USE COPPER
CONDUCTORS
ONLY

OPTIONAL

P4

P5

REMOTE
SENSOR

FREEZE

CONTROL

AMBIENT
SENSOR

P2

P1

TO COMFORT

CONTROL CENTER

RJ-11
CABLE

PASSED

DIELECTRIC

6 PIN CONN

1

2

3

4

5

6

NOT USED ON

*

SOME MODELS

115VAC, 60Hz, 1 O

**

R

509 S. POPLAR ST.
LAGRANGE, IN 46761

PART No.

SERIAL No.

FOR USE WITH AIR CONDITIONER:

579, 590, 591, 595, 600, 630

PASSED

DIELECTRIC

GRN/YEL

FAN

C

HERM

RUN CAP

HEAT PUMP FIELD WIRING

MOTOR

BRN

WHT

WHT

WHT

RED

RED

WHT

START CAP

PTCR

COMPRESSOR

R

WHT

O.L.

BLU

BLK

YEL

RED

RED

C

S

*

REVERSING VALVE

BLK

GRN/YEL

18

3105052.033

PASSED

DIELECTRIC

BLK

6 PIN CONN

1

BLU

2

BLK

3

YEL

4

YEL

5

WHT

6

SPLICE CAP

IN-LINE
CONNECTOR

3106610.011