Dometic 57912.531, 57915.336, 57908.521, 57915.331, 57912.532 Installation Instructions Manual

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RECORD THIS INFORMATION FOR FUTURE REFERENCE:
Model Number Serial Number ADB Model Number ADB Serial Number Date Purchased
Roof Top Unit Used With 3105007.XXX or 3105935.XXX Air Distribution Box
Description Model Electronic Control Kit Thermostat Optional Indoor
Air Conditioner
LCD SZ Controls 57908
59712 57915 59516
59530 520300 520310 520315 520316 600312 600315
3316155.000 Thermostat Included With Electronic Control Kit
Temperature
Sensor
N/A
INSTALLATION
INSTRUCTIONS
REVISION C
Form No. 3316570.000 6/18 French (3316571.000_C) ©2018 Dometic Corporation LaGrange, IN 46761
This Unit is designed for OEM installation.
Read these instructions carefully. These instructions MUST stay with this product.
USA
SERVICE OFFICE Dometic Corporation 1120 North Main Street Elkhart, IN 46514
SERVICE CENTER & DEALER LOCATIONS Please Visit:
www.eDometic.com
INTRODUCTION
This air conditioner/heat pump (hereinafter referred to as “unit” or “product”) is designed and intended for installation on the roof of a Recreational Vehicle (hereinafter referred to as RV) during the time it is manufactured.
Read these instructions and highlight the appropriate steps for your particular procedure before starting the installation.
This unit can be installed by one person with brief help from additional personnel. Use these instructions to ensure a properly installed, and properly functioning product.
Dometic Corporation reserves the right to modify appearances and specications without notice.
TABLE OF CONTENTS
INTRODUCTION ..................................................................................................................................................................2
DOCUMENT SYMBOLS.......................................................................................................................................................2
IMPORTANT SAFETY INSTRUCTIONS ............................................................................................................................3
A. Recognize Safety Information ...................................................................................................................................3
B. Understand Signal Words ..........................................................................................................................................3
C. Supplemental Directives ............................................................................................................................................3
D. General Safety Messages .........................................................................................................................................3
SPECIFICATIONS ................................................................................................................................................................4
A. Table - Unit Data ........................................................................................................................................................4
B. Roof Requirements .................................................................................................................................................... 4
C. Table - Air Distribution Duct Sizing & Design .............................................................................................................5
INSTALLATION INSTRUCTIONS .......................................................................................................................................5
A. Choosing Proper Location For Unit ...........................................................................................................................5
B. Roof Preparation .......................................................................................................................................................6
C. Air Distribution Duct Sizing & Design ........................................................................................................................7
D. Wiring Requirements .................................................................................................................................................8
E. Choosing Thermostat Location ..................................................................................................................................8
F. Thermostat Installation .............................................................................................................................................9
G. Placing Unit On Roof ................................................................................................................................................. 9
H. Installation Preparation ............................................................................................................................................ 10
I. LCD SZ System Low Voltage Wire Connections .....................................................................................................12
J. Upgrading from Bi-Metal Thermostat to SZ LCD Thermostat .................................................................................12
K. Installing Return Air Cover .......................................................................................................................................13
GENERAL INFORMATION ................................................................................................................................................14
A. Frost Formation On Cooling Coil ............................................................................................................................. 14
B. Heat Gain ................................................................................................................................................................14
C. Condensation ..........................................................................................................................................................14
D. Air Distribution ......................................................................................................................................................... 14
WIRING DIAGRAMS ..........................................................................................................................................................15
A. Simple RV Wiring Diagram ......................................................................................................................................15
B. Unit Wiring Diagrams ............................................................................................................................................... 16
DOCUMENT SYMBOLS
Indicates additional information that is NOT related to physical injury.
Indicates step-by-step instructions.
2
IMPORTANT SAFETY INSTRUCTIONS
This manual has safety information and instructions to help users eliminate or reduce the risk of accidents and injuries.
A. Recognize Safety Information
This is the safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
B. Understand Signal Words
A signal word will identify safety messages and property damage messages, and will indicate the degree or level of hazard seriousness.
indicates a hazardous situation that, if NOT avoided, could result in death or serious in­jury.
indicates a hazardous situation that, if NOT avoided, could result in minor or moderate injury.
is used to address practices NOT related to physical injury.
C. Supplemental Directives
Read and follow all safety information and instructions to avoid possible injury or death.
Read and understand these instructions be­fore [installing / using / servicing / performing maintenance on] this product.
Incorrect [installation / operation / servicing / maintaining] of this product can lead to seri­ous injury. Follow all instructions.
The installation MUST comply with all ap­plicable local or national codes, including the latest edition of the following standards:
U.S.A.
● ANSI/NFPA70, National Electrical Code (NEC)
● ANSI/NFPA 1192, Recreational Vehicles Code
CANADA
● CSA C22.1, Parts l & ll, Canadian Electri- cal Code
● CSA Z240 RV Series, Recreational Vehicles
D. General Safety Messages
Failure to obey the following warn­ings could result in death or serious injury:
● This product MUST be [installed / serviced] by a
qualied service technician.
● Do NOT modify this product in any way. Modica- tion can be extremely hazardous.
● Do NOT add any devices or accessories to this
product except those specically authorized in
writing by Dometic Corporation.
3
SPECIFICATIONS
A. Table - Unit Data
Model No. Nominal
57908.321 7,180 120 VAC
57908.521 7,100 6.6 34.0 2.5 5.8 17.0 20 Amp 2.5 kW / 4.0 kW
57912.531 11,000 8.0 53.0 2.5 5.8 18.5 20 Amp 2.5 kW / 4.0 kW
57912.532 11,000 12.1 59.0 2.5 5.8 16.5 20 Amp 3.5 kW / 5.0 kW
57915.331 13,500 11.4 58.0 2.5 5.8 15.5 20 Amp 3.5 kW / 5.0 kW
57915.336 13,500 12.1 59.0 2.5 5.8 16.5 20 Amp 3.5 kW / 5.0 kW
57915.531 13,500 12.1 59.0 2.5 5.8 16.5 20 Amp 3.5 kW / 5.0 kW
57915.536 13,500 12.1 59.0 2.5 5.8 16.5 20 Amp 3.5 kW / 5.0 kW
57915.541 13,500 11.3 62.0 2.5 5.8 16.0 20 Amp 3.5 kW / 5.0 kW
57915.546 13,500 11.3 62.0 2.5 5.8 16.0 20 Amp 3.5 kW / 5.0 kW
57915.741 13,500 12.0 58.0 2.5 5.8 15.5 20 Amp 3.5 kW / 5.0 kW
57915.746 13,500 12.0 58.0 2.5 5.8 15.5 20 Amp 3.5 kW / 5.0 kW
59516.331 15,000 11.5 50.0 2.5 5.8 29.0 20 Amp 3.5 kW / 5.0 kW
59516.336 15,000 12.7 60.0 2.0 5.6 29.0 20 Amp 3.5 kW / 5.0 kW
59516.531 15,000 11.5 50.0 2.5 5.8 26.5 20 Amp 3.5 kW / 5.0 kW
59516.536 15,000 11.5 50.0 2.5 5.8 29.0 20 Amp 3.5 kW / 5.0 kW
59516.731 15,000 13.3 62.0 2.0 5.6 29.0 20 Amp 3.5 kW / 5.0 kW
59530.532 N/A 8.0 53.0 2.5 5.8 18.5 15 Amp 3.5 kW / 5.0 kW
59530.536 N/A 7.8 53.0 2.0 5.6 19.0 15 Amp 3.5 kW / 5.0 kW
520310.501 9,000 7.8 49.0 3.0 8.5 20.0 20 Amp 2.5 kW / 4.0 kW
520315.501 13,500 10.3 62.0 3.0 8.5 16.5 20 Amp 3.5 kW / 5.0 kW
520315.506 13,500 10.3 62.0 3.0 8.5 16.5 20 Amp 3.5 kW / 5.0 kW
520316.501 15,000 13.2 79.0 2.8 7.6 30.0 20 Amp 3.5 kW / 5.0 kW
520316.506 15,000 13.2 79.0 2.8 7.6 30.0 20 Amp 3.5 kW / 5.0 kW
520300.501 N/A 7.8 49.0 3.0 8.5 20.0 15 Amp 2.5 kW / 4.0 kW
600312.331 11,000 9.5 53.0 3.5 10.0 17.0 20 Amp 2.5 kW / 4.0 kW
600315.331 13,500 12.4 60.0 3.5 10.0 15.2 20 Amp 3.5 kW / 5.0 kW
600315.336 13,500 12.4 60.0 3.5 10.0 15.2 20 Amp 3.5 kW / 5.0 kW
Capacity
(BTU HR)
Cooling
Electrical
Rating
60Hz. 1PH
Compressor
Rated Load
Amps
6.9 36.0 2.5 5.8 16.0 20 Amp 2.5 kW / 4.0 kW
Compressor
Locked
Rotor Amps
Fan Motor
Rated Load
Amps
Fan Motor
Locked
Rotor Amps
Refrigerant
R-410A
(Oz.)
Minimum
Wire Size*
AC Circuit Protection
***Installer
Supplied
Minimum
Generator Size**
1 Unit / 2 Units
* For wire length over 24 ft., consult the National Electrical Code for proper sizing. ** Dometic Corporation gives GENERAL guidelines for generator requirements. These guidelines come from experiences
people have had in actual applications. When sizing the generator, the total power usage of your RV must be considered. Keep in mind generators lose power at high altitudes and from lack of maintenance.
*** CIRCUIT PROTECTION: Time Delay Fuse or Circuit Breaker Required.
B. Roof Requirements
A 14-1/4″ x 14-1/4″ (±1/8″) square opening (hereinafter referred to as “roof opening”) is required for installing this unit. This opening is part of the return air system of the unit and MUST be nished in accordance with NFPA 1192.
Roof construction with rafters/joists support frames on a minimum of 16 inch centers.
Minimum of 2 inches and maximum of 5-1/2 inches distance between roof to ceiling of RV.
4
SPECIFICATIONS
C. Table - Air Distribution Duct Sizing & Design
Air Distribution Duct Sizing & Design Chart
For Ducted Applications
Return Air Cover Model 3105007.XXX
Roof Cavity Depth 2 in - 2 1/2 in Max.
Duct Cross Section Area (inside) 21 in2 Min.
Duct Size Depth Width Total Duct Length Duct Length (short run)
Register Requirements per A/C Unit Number Required Free Air Area Per Register Distance From Duct End Distance From Elbow
Total System Static Air Pressure Blower At High Speed, Filter &
Grill In Place
Note: Duct sizes listed are inside dimensions
3105935.XXX
1 1/2 in Min. - 2 1/2 in Max. 7 in Min. - 10 in Max. 15 ft Min. - 40 ft Max. 1/3 Min. Of Total Duct Length
4 Min. - 8 Max. 14 in2 Min. 5 in Min. - 8 in Max. 15 in
0.12 - 0.65 in W.C.
INSTALLATION INSTRUCTIONS
A. Choosing Proper Location For Unit
This unit is specically designed for installation on the roof
of an RV. When determining your cooling requirements, the following should be considered:
Size of RV;
Window area (increases heat gain);
Amount of insulation in walls and roof;
Geographical location where the RV will be used;
Personal comfort level required.
1. For one unit installation: The unit should be mounted slightly forward of center (front to back) and centered from side to side.
2. For two unit installations: Install one unit 1/3 and one unit 2/3’s from front of RV and centered from side to side.
It is preferred that the unit be installed on a relatively at
and level roof section measured with the RV parked on a level surface. See table below for maximum acceptable tilt.
Model
Number
57908 57912 57915 59516 59530
520300
Max
Tilt
15° 520310
Model
Number
520315 520316
600312 600316
Max
Tilt
15°
FIG. 1
a. Check for obstructions in the area where
unit will be installed. See (FIG. 1), (FIG. 2) & (FIG. 3).
b. Maintain structural integrity.
Otherwise damage to product and/or RV could occur.
The roof must be designed to support 130 pounds when RV is in motion. Normally a 200 lb. static load design will meet this requirement.
13-1/8″
Dimensions Are Nominal
34-7/8″
18″
Center Line Of Unit
29-7/8″
Model 57908 57912 57915 57916 59530
Roof Opening
Front
3. After Location Has Been Selected:
Keep This Area Free Of Obstructions
5
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