Dolmar ES-153 A, ES-163 A, ES-173 A User Manual
Owner’s and Safety Manual
for Electric Chain Saws (pages 2 - 23)
Manuel d’emploi et de sécurité
de tronçonneuses électrique (pages 24 - 45)
Manual de empleo y de seguridad
de motosierras eléctricas (páginas 46 - 67)
WARNING!
Read and understand this Manual. Always follow safety precautions in the Owner’s and Safety Manual.
Improper use can cause serious injury!
Preserve this Manual carefully!
ATTENTION!
Suivez toujours les conseils de sécurité du présent manuel d’emploi et de sécurité.
Une utilisation incorrecte de la tronçonneuse peut entraîner des blessures graves!
Conservez avec soin ce manuel.
Lisez et comprenez ce manuel.
¡PRECAUCIÓN!
Lea y comprenda este manual. Observe siempre las precauciones de seguridad que contiene el manual de
empleo y de seguridad. Un uso inadecuado puede causar lesiones graves.
Guarde este manual cuidadosamente.
ES-153 A
ES-163 A
ES-173 A
2
Thank you for your trust in our product
We congratulate you on your new DOLMAR electric chain saw.
We are convinced that you will be satised with this modern
machine.
DOLMAR electric chain saws are characterized by their robust,
high-efciency motors and high chain velocities which allow an
excellent cutting efciency. They are equipped with numerous
state-of-the-art safety devices, are light, handy and can be put into
operation immediately wherever electric power is provided.
In order to guarantee the optimal function and performance of
your electric chain saw and to ensure your personal safety we
would request you to perform the following:
Read and understand this instruction- and safety manual carefully before putting the electric chain saw into
operation for the rst time. Strictly observe the warnings
and safety regulations! Failure to do so can result in serious injury to the operator and/or bystanders!
This electrically powered saw is classied by CSA as a Class
2C saw. It is intended for infrequent use by homeowners,
cottagers, and campers, and for such general applications
as clearing, pruning, cutting rewood, etc. It is not intended
for prolonged use. Prolonged periods of operation can cause
circulatory problems in the use‘s hands due to vibration.
For such use, it may be appropriate to use a saw having
an anti-vibration feature.
Table of contents Page
Packing ................................................................................2
Delivery inventory ..............................................................3
Symbols ..............................................................................3
SAFETY INSTRUCTIONS ................................................4-6
Use of extension cord ...................................................... 6
Chain saw nomenclature ...................................................7
PUTTING INTO OPERATION
Mounting the guide bar and saw chain ........................8-9
Tightening the saw chain ................................................ 9
Checking the chain tension ...........................................10
Chain brake ...................................................................10
Saw chain oil ................................................................. 11
Relling the oil tank .......................................................12
Lubricating the saw chain .............................................12
Plug in the saw ............................................................13
Switching on the motor
Checking the chain brake ..............................................14
Checking the run-out brake ..........................................14
Checking the chain lubrication ...................................... 14
Felling a tree ................................................................15-16
MAINTENANCE
Sharpening the saw chain .......................................17-18
Cleaning the guide bar/lubricating the sprocket nose
Replacing the saw chain ............................................... 19
Inspecting and replacing the carbon brushes ............... 19
Trouble shooting .............................................................. 20
Instructions for periodic maintenance ........................... 20
.................................................13
.....18
Service, spare parts and guarantee ................................ 21
Technical data ................................................................... 22
Extract of spare parts list ................................................23
Accessories ..................................................................23
Packing
The DOLMAR electric chain saw will be delivered in a protective cardboard box to prevent transport damages.
Cardboard is a basic raw material and is therefore conse-quently
reuseable or suitable for recycling (waste paper recycling).
Delivery inventory
1 2
3
4
5
..... mm
max. CKA 45
O
1. Electric chain saw
2. Guide bar
3. Saw chain
Cord grip for electric cord
4.
5. Chain protection cover
6. Instruction manual
(not shown)
In the case that one of the parts listed should not be included in
the delivery inventory, please, consult your sales agent.
Symbols
You will notice the following symbols on the chain saw and in the instruction manual:
Read instruction manual and follow
the warnings- and safety precautions!
Particular care and attention!
Wear protective helmet,
eye and ear protection!
Pull out the power supply plug!
Pull out the power supply plug
if the cable is damaged!
Chain brake released
Maximum permissible cut length
Wear protective gloves!
Protect against moisture!
Direction of chain travel
Double protective insulation
Saw chain oil
First aid
Chain brake actuated
Kickback!
Recycling
Forbidden!
A B C
A) Maximum Computed Kickback Angle (CKA) without using the chain brake when using the recommended bar and chain combinations.
B) Contact of the guide bar tip with any object should be avoided! Tip contact may cause the guide bar to move suddenly upward and
backward, which may cause serious injury!
C) Always use two hands when operating the chain saw!
3
4
IMPORTANT SAFETY INSTRUCTIONS
WARNING: WHEN USING AN ELECTRIC CHAIN
SAW, BASIC SAFETY PRECAUTIONS SHOULD
ALWAYS BE FOLLOWED T REDUCE THE RISK
OF FIRE, ELECTRIC SHOCK, AND INJURY TO
PERSONS, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS (1)
- Keep Work Area Clean
Cluttered areas invite injuries. Do not start cutting until
you have a clear work area, secure footing, and a planned
retreat path from the falling tree.
Consider Work Area Environment
Use extreme caution when cutting small size brush and
saplings because the slender material may catch the saw
chain and be whipped toward you or pull you off balance.
Do not operate a chain saw in a tree unless specically
trained to do so. When cutting a limb that is under tension
be alert for spring back so that you will not be struck when
the tension in the wood bers is released. Don't expose
chain saw to rain (3). Don’t use chain saw in damp or wet
locations. Do not use chain saw in presence of ammable
liquids or gases.
- Guard Against Electric Shock
Prevent body contact with grounded surfaces. For ex-
ample: metal pipes, wire fences.
- Keep Children Away
Do not let visitors contact chain saw or extension cord.
All visitors should be kept away from work area (4).
- Store Idle Chain Saw
When not in use, chain saws should be stored in a dry
and high or locked up place-out of the reach of children.
When storing saw, use a scabbard or carrying case.
- Don’t Force Chain Saw
It will do the job better and safer at the rate for which it
was intended.
- Use Right Tool
Cut wood only. Don’t use chain saw for purpose not
intended - for example - Don’t use chain saw for cutting
plastic, masonry non- wood building materials.
- Dress Properly
Do not wear loose clothing or jewelry. They can get caught
in moving parts. Rubber gloves and non-skid footwear are
recommended when working outdoors. Wear protective
hair covering to contain long hair.
- Use Safety Glasses
Also use safety footwear; snug tting clothing; protective
gloves; hearing and head protection (5).
- Carrying Saw
Carry the chain saw by the front handle with the saw
stopped, nger off the switch, the guide bar and saw
chain, covered with the chain protection, to the rear.
- Maintain Chain Saw With Care
Inspect chain saw cords periodically and if damaged,
have repaired by authorized service facility. Keep cord
clear of the chain and operator at all times. Never carry
saw by the cord or pull it to disconnect from receptacle.
1
2
3
4
5
Keep cord from oil and sharp edges. Inspect extension
cords periodically and replace if damaged. Keep tools
sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories.
Keep handles dry, clean, and free from oil and grease.
- Disconnect Chain Saw
Disconnect chain saw when not in use, before servicing,
and when changing accessories and attachments, such
as saw chain and guard (6).
- Outdoor Use Extension Cords
Use only extension cords intended for use outdoors and
so marked.
Route the power cord in such a way that in cannot get
caught in branches or other objects during sawing.
- Stay Alert
Watch what you are doing. Use common sense. Do not
operate chain saw when you are tired. Keep all parts of
the body away from the saw chain when the motor is
operating. Before you start the saw, make sure the saw
chain is not contacting anything.
- Check Damaged Parts
Before further use of the chain saw, a guard or other part
that is damaged should be carefully checked to determine
that it will operate properly and perform its intended
function. Check for alignment of moving parts, binding
of moving parts, breakage of parts, mounting, and any
other conditions that may affect its operation. A guard or
other part that is damaged should be properly repaired
or replaced by an authorized service center unless otherwise indicated elsewhere in this instruction manual. Have
defective switches be replaced by authorized service
center. Do not use chain saw if the switch does not turn
the saw on and off. Do not operate a chain saw that is
damaged, improperly adjusted, or is not completely and
securely assembled (7). Be sure that the saw chain stops
moving when the trigger is released.
- Guard Against Kickback
WARNING: KICKBACK may occur when the nose or
tip of the guide bar touches an object (8), or when the
wood closes in and pinches the saw chain in the cut. Tip
contact in some cases may cause a lightning fast reverse
reaction, kicking the guide bar up and back towards the
operator. Pinching the saw chain along the top of the
guide bar may push the guide bar rapidly back towards
the operator. Either of these reactions may cause you to
lose control of the saw which could result in serious injury
to user. The following precautions should be followed to
minimize kickback:
- Always grip each handle with the thumb and ngers
encircling the handle as illustrated in (9). If a manual
oiler control is provided additional or modied instructions regarding its use shall be provided.
- Do not over reach.
- Keep proper footing and balance at all times.
- Don’t let the nose of the guide bar contact a log,
branch, ground, or other obstruction.
- Don’t cut above shoulder height (10).
- Use devices such as low kickback chain, chain brakes
and special guide bars that reduce the risks associated
with kickback.
- Only use replacement bars and chains specied by
the rnanufacturer.
6
7
8
9
10
● device malfunction
● maintenance
● rell oil
●
sharpen the saw chain
● stop
● transport
●
shutdown
5
6
- Power Supply
Connect chain saw to correct voltage, that is, be sure that
the voltage supplied is the same as that specied on the
nameplate of the tool (11).
Replacement Parts
When servicing, use only identical replacement parts
(11).
- Polarized Plugs
To reduce the risk of electric shock, this equipment has
a polarized plug (one blade is wider than the other). This
plug will t in a polarized outlet only one way. If the plug
does not t fully in the outlet, reverse the plug. If it still
does not t, contact a qualied electrician to install the
proper outlet. Do not change the plug in any way.
Wear ear protectors during operation.
-
- Before making a felling cut, remove dirt, stones, loose
bark, nails, staples and wire from the tree.
- Secure the log so that it will not rol or move suddenly
during operation.
- AVOID UNINTENTIONAL STARTING. Don’t carry
plugged-in tool with nger on switch. Be sure switch
is OFF when plugging in.
-
Attention! Do not expose this tool to rain (12) and pull
plug immediately if the supply cable is damaged or
cut (13).
- The chain saw must not be left outdoors during rain
and it must not be used when wet.
Nameplate ES-173 A
Indicate when ordering spare parts!
11
12
VOLTAGE WARNING:
Before connecting the tool to a power source (recep-
tacle outlet, etc.) be sure the voltage supplied is the
same as that specied on the nameplate of the tool. A
power source with voltage greater than that specied
for the tool can result in SERIOUS INJURY to the user
- as well as damage to the tool. If in doubt, DO NOT
PLUG IN THE TOOL. Using a power source with voltage
less than the nameplate rating is harmful to the motor.
Use of Extension Cord
If the extension cord is intended to be used outdoors, the cord
shall be marked with the sufx W-A following the cord type
designation, for example - SJTW-A, to indicate it is acceptable for outdoor use. Use an extension cord heavy enough
to carry the current the tool will draw. Undersized cord will
cause a drop in line voltage resulting in loss of power and
over-heating. Make sure the extension cord is in good condition before using. Keep the cord away from the cutting area
and to position cord so that it will not be caught on branches,
and the like, during cutting. Use the table below to determine
the proper wire size required in the extension cord.
Contact DOLMAR Authorized or Factory Service Center if a
proper extension cord cannot be found.
13
Ampere rating 0-5.0 5.1-10.0 10.1-13.0 13.1-15.0
(on nameplate)
Ext. Cord Length Wire Size (American Wire Gauge)
25 Ft. 18 18 16 14
50 Ft. 18 16 16 14
75 Ft. 18 16 14 14
100 Ft. 16 14 12 12
125 Ft. 16 12 12 12
150 Ft. 16 12 12 -
SAVE THESE INSTRUCTIONS !
Chain Saw Nomenclature
1
9 10
11 12 13
2
3
45
14
151617
67
8
1 Tubular handle
2 Hand guard (release for chain brake)
3 Spike bar
4 Sprocket guard quick tightener
5 Sprocket guard, chain brake
6 Carbon brush cover
7 Back hand guard
8 Power cord with plug
9 Guide bar
10 Oil tank cap
11 Identication plate
12 Locking button
13 Rear handle
14 Power switch
15 Sightglass for oil level
16 Saw chain
17 Cord grip for electric cord (pull relief)
Bucking: The process of cross cutting a felled tree or log
into lengths.
Chain Brake: A device used to stop the chain saw.
Chain Saw Powerhead: A chain saw without the saw chain
and guide bar.
Clutch - A mechanism for connecting and disconnecting a
driven member to and from a rotating source of power.
Drive Sprocket or Sprocket: The toothead part that drives
the saw chain.
Felling - The process of cutting down a tree.
Felling Back Cut : The nal cut in a tree felling operation
made on the opposite side of the tree from the notching
undercut.
Front Handle: The support handle located at or toward the
front of the chain saw.
Front Handle Guard: A structural barrier between the front
handle of a chain saw and the guide bar, typically located
close to the hand position on the front handle and sometimes
employed as an activating lever for a chain brake.
Guide Bar: A solid railed structure that supports and guides
the saw chain.
Kickback: The backward or upward motion, or both of the
guide bar occurring when the saw chain near the nose of
the top area of the guide bar contacts any object such as a
log or branch, or when the wood closes in and pinches the
saw chain in the cut.
Kickback, Pinch: The rapid pushback of the saw which can
occur when the wood closes in and pinches the moving saw
chain in the cut along the top of the guide bar.
Kickback, Rotational: The rapid upward and backward motion of the saw which can occur when the moving saw chain
near the upper portion of the tip of the guide bar contacts an
object, such as a log or branch.
Low-Kickback Chain: A chain that complies with the
kickback performance requirements of ANSI B175.1 when
tested on a representative sample of chain saws.
Normal Cutting Position: Those positions assumed in
performing the bucking and felling cuts.
Notching Undercut: A notch cut in a tree that directs
the tree’s fall.
Oiler Control: A system for oiling the guide bar and saw
chain.
Rear Handle: The support handle located at or toward
the rear of the saw.
Reduced Kickback Guide Bar: A guide bar which has
been demonstrated to reduce kickback signicantIy.
Replacement Saw Chain: A chain that complies with the
kickback performance requirements of ANSI B175.1 when
tested with specic chain saws. It may not meet the ANSI
performance requirements when used with other saws.
Saw Chain: A loop of chain having cutting teeth, that cut
the wood, and that is driven by the motor and is supported
by the guide bar.
Spike Bar (Spike): The pointed tooth or teeth for use
when felling or bucking to pivot the saw and maintain
position while sawing.
Switch: A device that when operated will complete or
interrupt an electrical power circuit to the motor of the
chain saw.
Lock-Off Button: A movable stop that prevents the unintentional operation of the switch until manually actuated.
7
8
9 86
A
1
2
3
4
7
6
PUTTING INTO OPERATION
CAUTION: When working on the guide bar or saw chain
always wear protective gloves and pull out the
power supply plug.
CAUTION: Switch on the electric chain saw
ing assembled it completely and inspected!
Mounting the guide bar and saw chain
Put the electric chain saw on a stable surface and carry out the
following operations for mounting the bar and chain:
Release chain brake. To do this, pull the hand guard (1) in the
direction of the arrow.
Flip up the sprocket guard quick tightener (2) (see also Fig.
G).
Push in the sprocket guard quick tightener rmly against
spring pressure, and slowly turn it counter-clockwise until you
feel it engage. Keep pushing in, and turn it as far as possible
counter-clockwise.
Release the sprocket guard quick tightener (remove pressure)
and now turn it clockwise to its original position. Repeat this
procedure until the sprocket guard (3) is unscrewed.
Pull the sprocket guard (3) up slightly, pull out of the rear
ttings (4) and remove.
only after hav-
B
Position the guide bar (7) and push it against the sprocket
(6).
C
Place the saw chain (9) on the sprocket (6). Using your right
hand, guide the saw chain into the upper guide groove (8) of
the guide bar.
The cutting edges of the saw chain on the top of the guide
bar must point in the direction of the arrow!
D
13 3
Using your left hand, lightly press the guide bar against the
9 10
14
2
2
11
3
12
holder on the housing and guide the saw chain (9) around the
nose sprocket (10) on the guide bar. While doing this, pull the
saw chain slightly in the direction shown by the arrow.
Line up the hole in the sprocket guard with the threaded pin
(11).
Turn the chain tensioning screw (H/14) to align the chain
tensioning pin (12) with the hole in the guide bar.
E
First press the sprocket guard (3) into the mounting (13) and
then push it onto the threaded pin (F/11).
Tightening the saw chain
Firmly push in and simultaneously turn the sprocket guard
quick tightener (2, clockwise) in order to screw on the sprocket
guard (3), but do not tighten it yet.
Lift the tip of the guide bar slightly and turn the chain tensioner
(14) clockwise until the saw chain engages in the guide groove
on the lower side of the guide bar (see the circle).
Push in the sprocket guard quick tightener (2) again and
tighten by turning clockwise.
F
G
Release the sprocket guard quick tightener (2) (remove
pressure) until it turns freely, then fold it in as shown in the
illustration.
H
9
10
Checking the chain tension
23
1
The chain has the proper tension when it lies against the bottom
edge of the guide bar and can be easily pulled by hand about
2-4 mm (about 1/8") up from the guide bar.
Check the chain tension frequently - new chains tend to get
longer during use!
When checking the chain tension the motor must be switched
off and the power supply plug pulled out. If the chain is too
loose: Loosen the sprocket guard quick tightener by about a
quarter turn. Tighten the chain as described under “Tighteneing the saw chain.”
HINT:
Use 2 or 3 saw chains alternately for even wear of the chains,
sprocket and guide bar running surfaces.
In order to guarantee a uniform wear of the groove in the bar the
bar should be turned over whenever replacing the chain.
I
Chain brake
The electric chain saw comes with an chain brake as standard
equipment. Kickback occurs due to contact of the guide bar tip
with wood (see SAFETY PRECAUTIONS, page 5).
Run-out brake
The electric chain saw come with a run-out brake as standard
equipment.
The run-out brake ensures that the chain comes to a stop
immediately when the ON/OFF switch is released, thus
preventing the chain from continuing to run and presenting a
hazard.
Testing of the run-out brake is described on page 14.
Chain and run-out brake maintenance
The brake systems are very important safety features, and
like any other part they are subject to a certain amount of
SERVICE
wear. Regular inspection and maintenance is important for
your personal safety, and can be properly performed only
by a DOLMAR service center.
J
Engaging the chain brake (braking)
If the kickback is strong enough the sudden acceleration of the
guide bar combined with the inertia of the hand guard (1) will
automatically actuate the chain brake.
To engage the chain brake manually, simply push the hand
guard (1) forward (towards the tip of the saw) with your left
hand (arrow 2).
Releasing the chain brake
Pull the hand guard (1) towards you (arrow 3) until you feel it
catch. The brake is now released.
Note:
When the chain brake is actuated the power supply to the
motor will be cut off. Testing of the chain brake is described
on page 14.
K
Saw chain oil
Use a special oil with adhesive addition for lubricating the saw
chain and bar. The adhesive addition prevents that the oil is
centrifuged too fast from the sawing device.
Do not use mineral oils. In order to protect the invironment the
use of biologically decomposeable oil is prescribed.
The saw chain oil sold by DOLMAR, called BIOTOP, is made
of special vegetable oils and is biologically decomposeable to
100%. BIOTOP has been granted the "blue angel" for being
particularly favourable to the environment (RAL UZ 48).
Important note on bio-degradable chain oils
If you are not planning to use the saw again for an
extended period of time, empty the oil tank and put in a
small amount of regular engine oil (SAE 30), and then
run the saw for a time. This is necessary to ush out all
remaining bio-degradable oil from the oil tank, oil-feed
system, chain and guide bar, as many such oils tend to
leave sticky residues over time, which can cause damage
to the oil pump or other parts.
BIOTOP oil is available in the following packing sizes
to suit your individual requirements:
1 liter order number 980 008 210
5 liters order number 980 008 211
Biologically decomposeable oil is stable only for a
limited period of time. It should be consumed within
2 years from the date of manufacture (printed on the
container).
A
The next time you use the saw, ll the tank with BIOTOP
chain oil again. In case of damage caused by using waste
oil or unappropriate chain oil the product guarantee will
be null and void.
Your salesman will inform you about the use of chain
oil.
NEVER USE WASTE OIL
Waste oil is very dangerous for the environment.
Waste oil contains high amounts of carcinogenic substances.
The residues in the waste oil result in a high degree of wear
and tear at the oil pump and the sawing device.
In the case of damage caused by using waste oil or unappropriate
saw chain oil the product guarantee will be null and void.
Your salesman will inform you about the use of saw chain oil.
AVOID SKIN AND EYE CONTACTS
Mineral oil products as well as oil degrease the skin. If your
skin repeatedly comes in contact with these substances for a
longer period of time, it will desiccate. Various skin deseases
may result. In addition, allergic reactions are known.
Eyes can be irritated by contact with oil. If oil gets into your eyes,
immediately wash them with clear water. If your eyes are still
irrritated, go to see a doctor.
Waste oil
B
11
12
2
Relling the oil tank
1
4
3
6
5
7
Only if the motor is switched off and the power supply plug
is pulled out!
- Thoroughly clean the oil tank around the cap to prevent dirt
from entering the tank.
- Unscrew the tank cap (
level with the bottom edge of the ller socket.
- Tightly screw on the tank cap.
- Thoroughly remove any oil that has overown.
Important!
Before operating the saw for the rst time, the oil feed system
must be completely lled, until the chain oil lubricates the chain
and guide bar.
This procedure can take up to two minutes.
1) and ll in chain oil until it is on a
- The oil level can be controlled in the sight glass (
In order to ensure sufcient lubrication of the saw chain there
must always be enough oil in the tank.
2).
C
Lubricating the saw chain
Only if the motor is switched off and the power supply plug
is pulled out!
To guarantee a troublefree operation of the oil pump the oil guide
groove (3) as well as the oil inlet bore in the guide bar (4) must
be cleaned in regular intervals.
Note:
After the saw has been turned off it is normal for residual chain
oil to drip from the oil feed system, the guide bar and the chain
for a time. This does not constitute a defect!
Place the saw on a suitable surface.
Chain oil lter
Dirt particles that accumulate on the chain oil lter will impede
the ow of chain oil. This will eventually lead to poor lubrication,
and faster wear to the chain and guide bar.
If the chain is no longer getting enough lubrication, the chain
oil lter (6) will need to be cleaned or replaced.
- Remove the sprocket guard, chain, and guide bar (see
PUTTING INTO OPERATION).
- Carefully clean the area around the oil outlet hole (
Installation
- Using a small screwdriver, carefully remove the serrated
washer (7) and chain oil lter (6).
- Clean the chain oil lter. If it is severely contaminated, replace
it.
- Plug in the chain saw and let it run until the chain oil comes
out the oil outlet hole.
Switch off the saw and unplug the power cord.
-
- Clean the area around the oil outlet hole (
- Insert the chain oil lter (
in Installation. When the oil lter cannot be secured with
the serrated washer, replace the serrated washer with a new
one.
- Put the guide bar, chain, and sprocket guard back on (see
PUTTING INTO OPERATION).
6) and serrated washer (7) as shown
5) with a cloth.
5).
D
5
1
Plug in the saw
6
1 2
4
3
CAREFUL!
Before connecting the saw to a source of electricity, al-
ways make sure to check that when the ON/OFF switch (1)
has been pressed in and released, it automatically comes
back out to the "off" position. If it does not, do not under
any circumstances connect the saw to a power source
- do not plug it in. Take the saw to a DOLMAR service
center before doing any work with it.
Clip the extension cord and the saw’s power cord into the cord
grip (2).
Plug the saw plug (3) into the socket of the extension cable
(4).
Using the chain saw
Always be sure of you footing and hold the chain saw rmly
with both hands while the motor is running.
A
Switching on the motor
- Plug in the saw (see above).
When switching on the electric chain saw always hold it
-
with both hands. Take the back handle with the right hand
and the tubular handle with the left hand. Hold the handles
tightly with your thumbs facing your ngers. The bar and
chain must not be in contact with any object.
- First depress the locking button (
switch (1). Then release the locking button (5).
Attention: The chain starts running immediately. Keep
the power switch depressed as long as the motor is to run.
CAUTION:
Never lock the power switch in the ON position.
5) and then the power
Switching off the motor
- Release the power switch (1).
NOTE:
When the chain brake is actuated the power supply to the
motor will be cut off.
If the saw does not start when the ON/OFF switch (1) is
actuated, it will be necessary to release the chain brake.
- Pull the hand guard (
until you feel it catch.
6) rmly in the direction of the arrow
Important:
These models are equipped with a starting current limiter.
This electronic component prevents too abrupt starting of the
electric motor.
Excess current cutoff: When the electrical current to the saw
exceeds the permissible level, the power supply to the motor
is automatically cut off. This prevents overheating of the motor
and resulting damage. To start the saw up again, release the
ON/OFF switch and press it again.
CAUTION: Do not use the saw if the current cutoff repeatedly
switches off the saw. Consult a DOLMAR service center.
B
13
14
C
1
Checking the chain brake
Do not work with the chain saw without rst checking the
chain brake!
- Grasp the tubular handle
grip with the other.
- Start the motor as described (make sure you have a good
footing, and place the chain saw on the ground in such a
way that the guide bar is free of contact).
- Switch on the motor and press the hand guard (
direction of the arrow with the back of your hand until the
chain brake engages. The chain should stop immediately.
- Switch the motor off
brake.
Important: If the saw chain does not stop instantly when
you carry out this test, do not under any circumstances
use the saw! Take the chain saw to a DOLMAR service
center.
rmly with one hand and hold the
1) in the
Immediately and release the chain
Testing the run-out brake
D
Do not work with the saw without rst testing the run-out
brake!
- Grasp the tubular handle
grip with the other.
- Start the motor as described (make sure you have a good
footing, and place the chain saw on the ground in such a
way that the guide bar is free of contact).
- Switch the motor on and then back off. The chain should
come to a full stop within two second of switching off the
motor.
Important: If the saw chain does not stop within two
second when you carry out this test, do not use the saw!
Inspect the carbon brushes (see page 19).
rmly with one hand and hold the
Checking the chain
lubrication
Never saw when a sufcient chain lubrication is not guaranteed.
Otherwise the life of the sawing device will be reduced. Before
starting work check the oil level in the tank and the oil feeding.
Check the fed oil quantity by following the instructions below:
- Start the electric chain saw.
- Hold the running chain saw approx. 15 cm above a trunk or
the ground (use an appropriate surface).
If the lubrication is sufcient, you will see a light oiltrace because
oil will be centrifuged from the chain saw. Pay attention to the
direction the wind is blowing and avoid unnecessary exposure
to the oil spray!
E
Felling a tree
45°
45°
2 inches
2 inches
Notch
Hinge
Direction
of fall
Felling back cut
When bucking and felling operations are being performed by two
or more persons, at the same time, the felling operation should
be separated from the bucking operation by a distance of at
least twice the height of the tree being felled. Trees should not
be felled in a manner that would endanger any person, strike
any utility line or cause any property damage. If the tree does
make contact with any utility line, the utility company should be
notied immediately.
The chain saw operator should keep on the uphill side of the
terrain as the tree is likely to roll or slide downhill after it is
felled.
A retreat path should be planned and cleared as necessary
before cuts are started. The retreat path should extend back and
diagonally to the rear of the expected line of fall as shown in Fig.
A. The next working place is at least 2 tree lengths away.
Before felling is started, consider the natural lean of the tree,
the location of larger branches and the wind direction to judge
which way the tree will fall. Remove dirt, stones, loose bark,
nails, staples, and wire from the tree where felling cuts are to
be made.
Notching undercut
Make the notch 1/3 the diameter of the tree, perpendicular to
the direction of fall as shown in Fig.B. Make the lower horizontal
notching cut rst. This will help to avoid pinching of either the
saw chain or the guide bar when the second notch is being
made.
Felling back cut
Make the felling back cut at least 2 inches (50.8 mm) higher
than the horizontal notching cut as shown in Fig. B. Keep the
felling back cut parallel to the horizontal notching cut. Make the
felling back cut so enough wood is teft to act as a hinge. The
hinge wood keeps the tree from twisting and falling in the wrong
direction. Do not cut through the hinge.
Retreat
2 tree lengths
A
= felling operation
B
LIMB CUT
Keep work off ground
Leave support limbs until log is cut
As the felling cut gets close to the hinge the tree should begin
to fall. If there is any chance that the tree may not fall in the
desired direction or it may rock back and bind the saw chain,
stop cutting before the felling back cut is complete and use
wedges of wood, plastic or aluminum to open the cut and drop
the tree along the desired line of fall. When the tree begins to
fall remove the chain saw from the cut, stop the motor, put the
chain saw down, then use the retreat path planned. Be alert for
overhead limbs falling and watch your footing.
Limbing a tree
Limbing is removing the branches from a fallen tree. When
limbing, leave larger lower limbs to support the log off the
ground. Remove the small limbs in one cut as shown in Fig. C.
Branches under tension should be cut from the bottom up to
avoid binding the chain saw.
C
Cut from top (overbuck)
avoid cutting earth
D
15
16
Tension side
Pressure side
Tension side
Pressure side
Bucking a log
Bucking is cutting a log into lengths. It is important to make sure
your footing is rm and your weight is evenly distributed on both
feet. When possible, the log shoutd be raised and supported by
the use of limbs, logs or chocks. Follow the simple directions
for easy cutting.
When the log is supported along its entire Iength as shown in
Fig. D, it is cut from the top (overbuck).
When the log is supported on one end, as shown in Fig. E,
cut 1/3 the diameter from the underside (underbuck ). Then
make the nished cut by overbucking to meet the rst cut.
When the log is supported on both ends, as shown in Fig. F, cut
1/3 of that diameter from the top overbuck. Then make the nished cut by underbucking the lower 2/3 to meet the rst cut.
When bucking on a slope, always stand on the uphill side of
the log, as shown in Fig. G. When "cutting through", to maintain
complete control, release the cutting pressure near the end
of the cut without relaxing your grip on the chain saw handles.
Don't let the chain contact the ground. After completing the cut,
wait for the saw chain to stop before you move the chain saw.
Always stop the motor before moving from tree to tree.
2nd cut overbuck (2/3 diameter)
to meet 1st cut (to avoid pinching)
1st cut underbuck (1/3 diameter)
to avoid splintering
E
1st cut overbuck (1/3 diameter)
to avoid splintering
2nd cut underbuck (2/3 diameter)
to meet 1st cut (to avoid pinching)
F
Carrying tool
Carry the tool by the front handle with the tool turned off,
nger off the switch. Use the chain protection cover to cover
the guide bar and the saw chain.
Stand on uphill side when
cutting because log may roll.
G
H
MAINTENANCE
min.
3 mm (0.11”)
Sharpening the saw chain
When working on the saw chain you must always pull out
the power supply plug and wear protective gloves.
The chain needs sharpening when:
- the sawdust from sawing humid wood looks like wood
our.
- the saw chain penetrates the wood only under great pres
sure.
- the cutting edge is visibly damaged.
- the sawing device is pulled to the left or the right during the
sawing operation. This is caused by uneven sharpening of
the chain or by damage to one side of it.
Important: Sharpen frequently, but without removing
too much metal!
Generally, 2-3 strokes of the le will be enough.
Have the chain resharpened in a service center when you
have sharpened it yourself several times.
-
Proper sharpening:
CAUTION:
Use only chains and guide bars designed for this saw (see
the Extract from the spare-parts list)!
- All cutters must be of the same length (dimension a). Cutters
with different lengths result in rough running of the chain and
can cause cracks in the chain.
- Minimum cutter length is 3 mm (0.11"). Do not resharpen the
chain when the minimum cutter length has been reached;
at this point, the chain must be replaced (see the Extract
from the spare-parts list and "Replacing the chain").
- The depth of the cut is determined by the difference in height
between the depth limiter (round nose) and the cutting
edge.
- The best results are obtained with a depth-limiter depth of
0.64 mm (.025").
CAUTION:
Excessive depth increases the
risk of kickback!
0,64 mm
(.025")
0,64 mm
(.025")
- All cutters must be sharpened to the same angle, 30°.
Different angles result in a roughly, irregularly running chain,
increase wear and tear and cause chain beakage.
- The 85° front rake of the cutter results from the cut depth of
the round le. If the proper le is used in the right manner,
the correct front rake will be obtained automatically.
A
17
18
30°
Files and how to work with them
- Sharpen using a special le holder with a saw chain round
le dia. 4.0 mm. Normal round les are not appropriate for
this work. See "Accessories" for the order number.
- The le should cut only when pushed forwards (arrow). Lift
the le when leading it backwards.
- First sharpen the shortest cutter. The length of this cutter is
then the standerd for all other cutters of the chain.
- Always guide the le as in g. shown
4/5
- The le holder makes le guidance easier. It is marked for
the correct 30° sharpening angle (keep the marks parallel
with the chain when ling, see illustration) and limits the
cut depth to the correct 4/5 of the le diameter. See "Acces-
sories" for the order number.
1 2
B
- After having sharpened the chain, the height of the depth
limiter must be checked by means of a chain gauge. See
"Accessories" for the order number.
- Correct even the smallest excess height with a special at
1). See "Accessories" for the order number.
le (
- Round off the front of the depth limiter (
2).
Cleaning the guide bar,
lubricating the sprocket nose
CAUTION: Protective gloves must be worn.
Regularly inspect the bearing surfaces of the guide bar for
damage, and clean them with a suitable tool.
If the saw is used intensively it will be necessary to lubricate the
return sprocket bearings regularly (once a week). To do this, rst
thoroughly clean the 2 mm hole at the tip of the guide bar, and
then press in a small amount of multi-purpose grease.
Multi-purpose grease and grease guns are available as
accessories.
Multi-purpose grease (order no. 944 360 000)
Grease gun (order no. 944 350 000)
C
Replacing the saw chain
1 2
1 2
CAUTION:
Use only chains and guide bars
designed for this saw (see the Extract from the spare parts
list)!
Check the sprocket (1) before mounting a new chain.
CAUTION:
Worn out sprockets (2) may damage the new chain and must
therefore be replaced.
Do not attempt to replace the sprocket yourself. Sprocket
replacement requires special training and tools and must be
done at a DOLMAR service center.
SERVICE
D
Inspecting and replacing the carbon brushes
Important:
Inspect the carbon brushes at regular intervals!
A notch on the brush shows the limit of wear.
NOTE:
The carbon brush is very delicate, so be careful not to let it
drop. When taking it out, be sure to note the position it was
installed in, since each brush is run in with the rotor.
- Use a slotted bit screwdriver to unscrew the cover (
then pull out the brush (2).
- If the wear limit has not yet been reached, put the brush back
in the same position and screw the cover (1) back on.
- Run the saw briey (about a minute) so the brushes can run
in again.
Important: Now test the run-out brake (see page 14). If the
saw chain does not come to a full stop within two second,
run the saw again briey and repeat the test until the brake
functions properly.
NOTE: After installing new carbon brushes, run the saw about
5 minutes and then check the run-out brake.
1), and
E
19
20
Trouble shooting
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by DOLMAR Authorized or
Factory Service Centers, always using DOLMAR replacement parts.
Malfunction
Chain saw does not work
insufcient performance
no chain lubrication
Chain brake
Run-out brake
System
total
Carbon brushes
Oil tank, oil pump
Brake
Brake
Observation
electric motor does not
function
low pulling power
no oil on the saw chain
Saw chain does not stop
instantly
Saw chain continues to
run
Cause
no power supply,
cable defective
chain brake actuated
Mains fuse blown
Carbon brushes worn down
oil tank empty,
oil guide groove dirty
Brake band worn down
Carbon brushes worn down
Instructions for periodic maintenance
To ensure long life, prevent damage and ensure the full functioning of the safety features the following maintenance must be performed
regularly. Guarantee claims can be recognized only if this work is performed regularly and properly. Failure to perform the prescribed
maintenance work can lead to accidents!
The user of the electric chain saw is not allowed to perform maintenance works which are not described in the instruction manual.
All other works must be carried out by a DOLMAR service center.
Page
General work Electric chain saw Regularly clean the outside.
Plastic case Check for cracks and ruptures. In case of damage have it
immediately repaired at a service center.
Saw chain Resharpen regularly.
Replace in time.
Guide bar Turn over after a certain period of time so that the bearing
surfaces are uniformly worn.
Replace in time.
Sprocket Have it replaced in time at a service center.
Chain brake Have it inspected regularly at a service center.
Run-out brake Have it inspected regularly at a service center.
Each time before putting
the saw into operation Saw chain Check for damage and sharpness. 17-18
Check the chain tension. 10
Guide bar Check for damage, and remove burrs if necessary.
Chain lubrication Functional check. 14
Chain brake Functional check. 14
Run-out brake Functional check. 14
Power switch Functional check. 13
Power supply cable
Oil tank cap Check for tightness.
After each shutdown Guide bar Clean the oil inlet bore. 12
Chain carrier Clean, especially the oil guide groove. 12
Storage Chain oil tank Empty. 12
Saw chain/guide bar Demount, clean and lubricate slightly.
Clean the guide groove of the guide bar.
Electric chain saw Store safely in a dry place. After a long storage time, have
the electric chain saw checked at a service center (resi dual oil can become resinic and the valve of the oil pump
clogged).
In case of damage have it replaced at a service center
.
Service, spare parts and guarantee
Maintenance and repair
The maintenance and repair work of modern electric motors as well as all safety related assemblies require qualied technical training and the availability of a special workshop equipped with special tools and testing devices.
Any work not described in this Instruction Manual must be performed only by a DOLMAR service center.
The DOLMAR service centers are provided with all the necessary equipment and skilled and experienced personnel to work out
correct customer solutions and to advise you in all matters accordingly.
Repair attempts by third parties or unauthorised persons void all warranty claims.
Spare parts
A reliable and continuous operation as well as the safety of your chain saw is also subject to the quality of the spare parts used.
Use original DOLMAR spare parts only, marked:
Only original spare parts and accessories guarantee the highest quality in material, dimensions, functioning and safety.
Original spare parts and accessories can be obtained from your local dealer. He will also have the relative spare part lists to
determine the required spare part numbers, and will be constantly informed about the latest improvements and also about spare
part innovations.
Please, take in mind that in the case that foreign spare parts are used instead of the original DOLMAR spare parts this will automatically invalidate the DOLMAR product guarantee.
Guarantee
DOLMAR guarantees the highest quality and will therefore reimburse all costs for mending through replacement of damaged parts
as a result of material or production faults, which occur within the guarantee time after purchase.
Please, note that in some countries particular guarantee conditions may exist. In case of any doubts, please, contact your salesman
who is responsible for the guarantee of the product.
We ask for your understanding that we cannot accept any responsibility for damage caused by:
• Disregard of the instruction manual.
• Non-performance of the required maintenance and cleaning instructions.
• Normal wear and tear.
• Obvious overload due to permanent excess of the upper limits of capacity.
• Use of guide bars and saw chains which have not been approved.
• Use of guide bar and saw chain lengths which have not been approved.
• Use of force, improper use, misuse or accidents.
• Damage caused by overheating due to dirt obstructing the cool air supply at the motor case.
• Use of unsuitable spare parts or parts which are not original DOLMAR parts, as far as they have caused the damage.
• Use of unsuitable or old oil.
• Damage related to conditions arising from lease or rent contracts.
• Works on the chain saw by unskilled persons or performance of inappropriate repairs.
Cleaning, servicing and adjustment works are not covered by the guarantee. All repairs covered by the guarantee are to be performed
by a DOLMAR service center.
21
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