Dodge Vehicle SRM 2006 Service Manual

DR VEHICLE QUICK REFERENCE 4 - 1

VEHICLE QUICK REFERENCE

TABLE OF CONTENTS

page page

FLUID - CAPACITIES & RECOMMENDED

SPECIFICATIONS

RECOMMENDED FLUIDS, LUBRICANTS

AND GENUINE PARTS.......................2

FUSE LOCATIONS & TYPES

SPECIFICATIONS

FUSE PANELS ...............................7

MAINTENANCE SCHEDULES

DESCRIPTION

MAINTENANCE SCHEDULES ................10

MAINTENANCE SCHEDULES - 24-VALVE

CUMMINS TURBO DIESEL...................17

MAINTENANCE SCHEDULES - SRT/10 .......24

REPLACEMENT BULBS

SPECIFICATIONS

REPLACEMENT LIGHT BULBS - INTERIOR . . . 31 REPLACEMENT LIGHT BULBS - EXTERIOR . . 31

TRAILER TOWING

SPECIFICATIONS

TRAILER TOWING ..........................32

4 - 2 VEHICLE QUICK REFERENCE DR

FLUID - CAPACITIES & RECOMMENDED

SPECIFICATIONS RECOMMENDED FLUIDS, LUBRICANTS AND GENUINE PARTS

ENGINE

Component Fluids, Lubricants and Genuine Parts Engine Coolant MoparT Antifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid

Organic Additive Technology) P/N 5011764AB or equivalent.

3.7/4.7L Engine Oil Use SAE 5W-30, API Certified, meeting material standard MS-6395.

5.7L Engine Oil Use SAE 5W-20, API Certified, meeting material standard MS-6395. Engine Oil Filter MoparT Engine Oil Filter, P/N 5281090 or equivalent. Spark Plugs Refer to the Vehicle Emission Control Information label in the engine

compartment. Fuel Selection (all except 5.7L) 87 Octane, (R+M)/2 Method Fuel Selection (5.7L) 89 Octane, (R+M)/2 Method, Mid-Grade Preferred (87 Octane acceptable)

ENGINE - SRT/10

Component Fluids, Lubricants and Genuine Parts Engine Coolant MoparT Antifreeze/Coolant 5 Year/102,000 Mile Formula HOAT (Hybrid

Organic Additive Technology) P/N 05066386AA or equivalent. Engine Oil We only recommend synthetic engine oils, such as Mobil 1T, that are API

Certified and meet the requirements of Material Standard MS-10725. Engine Oil Filter MoparT Engine Oil Filter, P/N 5281090 or equivalent. Spark Plugs Refer to the Vehicle Emission Control Information label in the engine

compartment. Fuel Selection 91 Octane, (R+M)/2 Method

ENGINE - DIESEL

Component Fluids, Lubricants and Genuine Parts Engine Coolant MoparT Antifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid

Organic Additive Technology) P/N 5011764AB or equivalent. Engine Oil For the proper quality and SAE Grade oil for your engine, refer to the section

9Maintenance Procedures.9 Engine Oil Filter MoparT Engine Oil Filter, P/N 05083285AA or equivalent. Engine Fuel Filter MoparT Fuel Filter, P/N 05015581AB or equivalent. Fuel Selection Refer to the section 9Fuel Requirements9 for detailed information on fuel

selection.

ENGINE - EXPORT

DR VEHICLE QUICK REFERENCE 4 - 3

Component Fluids, Lubricants and Genuine Parts Engine Coolant MoparT Antifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid

Organic Additive Technology) P/N 5011764AB or equivalent. Engine Oil - Gasoline (Non ACEA

Categories)

Engine Oil - Gasoline (ACEA Categories)

Engine Oil Filter MoparT Engine Oil Filter, P/N 5281090 or equivalent. Spark Plugs Refer to the Vehicle Emission Control Information label in the engine

Fuel Selection (all except 5.7L) 91 RON Octane, 87 (R+M)/2 Method Fuel Selection (5.7L) 95 RON, 89 Octane (R+M)/2 Method, Mid-Grade Preferred (91 RON

For best performance and maximum protection under all types of operating

conditions, the manufacture only recommends engine oils that are API

certified and meet the requirements of DaimlerChrysler Material Standard

MS-6395. Use Mopar or an equivalent oil meeting the specification MS-6395.

These Certified Oils exhibit the American Petroleum Institute (API) Engine Oil

Certification Symbol on the front of the oil container. This symbol means that

the oil has been tested, certified, and licensed by the American Petroleum

Institute (API) to meet the oil standards required by the manufacturers. The

manufacturer only recommends API Certified engine oils that meet the

requirements of DaimlerChrysler Material Standard MS-6395.

For countries that use the ACEA European Oil Categories for Service Fill Oils,

use engine oils that meet the requirements of ACEA A3/B3, A3/B4 or A5/B5.

compartment.

acceptable)

CHASSIS

Only Manaul Transmission Fluid (G238). MoparT ATF+4, Automatic Transmission Fluid. Manual Transmission Fluid (G-56) MoparT ATF+4, Automatic Transmission Fluid. Clutch Linkage Multipurpose Grease, NLGI Grade 2 E.P. or equivalent. 1500 Model Front Axle (4X4) GL-5 SAE 75W-90 or equivalent. 1500 Model Rear Axle MoparT Synthetic Gear Lubricant SAE 75W-140 (MS-8985).

2500/3500 Model Front and Rear Axle

Brake Master Cylinder MoparT DOT 3 and SAE J1703 should be used or equivalent. If DOT 3

Power Steering Reservoir MoparT ATF+4, Automatic Transmission Fluid.

MoparT PN 05179014AA, NVG 246 Automatic Transmission Fluid or equivalent.

Limited-Slip Rear Axles on 1500 Models Require the addition of 118 ml (4 oz.) MoparT limited slip additive or equivalent.

Synthetic, GL-5 SAE, 75W-90 or equivalent. Limited-Slip 10.5/11.5 inch Rear Axles DO NOT REQUIRE a limited slip additive.

brake fluid is not available, then DOT 4 is acceptable. Use only recommended brake fluids.

CHASSIS - SRT/10

4 - 4 VEHICLE QUICK REFERENCE DR

Component Fluids, Lubricants and Genuine Parts. Manual Transmission Fluid Mopar Synthetic Manual Transmission Lubricant 75W/85W (Castrol Syntorq

LT 75W/85W) Automatic Transmission Fluid MoparT ATF+4, Automatic Transmission Fluid. Clutch Linkage Multipurpose Grease, NLGI Grade 2 E.P. Limited-Slip Rear Axle MoparT SAE 90W.

Limited-Slip Rear Axles require the addition of 147 ml (5 oz.) MoparT

limited slip additive. Brake Master Cylinder MoparT DOT 3 and SAE J1703 should be used. If DOT 3 brake fluid is not

available, then DOT 4 or DOT 4+ is acceptable. Use only recommended

brake fluids. Power Steering Reservoir MoparT ATF+4, Automatic Transmission Fluid

CHASSIS - DIESEL

Component Fluids, Lubricants and Genuine Parts. Automatic Transmission MoparT ATF+4, Automatic Transmission Fluid. Transfer Case MoparT ATF+4, Automatic Transmission Fluid. Manual Transmission Fluid G-56 MoparT ATF+4, Automatic Transmission Fluid. Clutch Linkage Multipurpose Grease, NLGI Grade 2 E.P. or equivalent. Front and Rear Axle Fluid

2500/3500 Models Brake Master Cylinder MoparT DOT 3 and SAE J1703 should be used or equivalent. If DOT 3

Power Steering Reservoir MoparT ATF+4, Automatic Transmission Fluid.

GL-5 SAE 75W-90 Synthetic or equivalent.

2500/3500 axels do not require limited slip additive.

brake fluid is not available, then DOT 4 is acceptable. Use only

recommended brake fluids.

CHASSIS - EXPORT

Component Fluids, Lubricants and Genuine Parts. Automatic Transmission MoparT ATF+4, Automatic Transmission Fluid Transfer Case MoparT ATF+4, Automatic Transmission Fluid Manual Transmission Fluid NV

3500 NVG 246 Automatic Transfer Case

Only Manual Transmission Fluid NV

4500 Manual Transmission Fluid G-56 MoparT ATF+4, Automatic Transmission Fluid Clutch Linkage Multipurpose Grease, NLGI Grade 2 E.P. 1500 Model Front Axle (4X4) GL-5 SAE 75W-90 1500 Model Rear Axle MoparT Synthetic Gear Lubricant SAE 75W-140 (MS-8985).

2500/3500 Model Front and Rear Axle

Brake Master Cylinder MoparT DOT 3 and SAE J1703 should be used. If DOT 3 brake fluid is not

MoparT “Manual Transmission Fluid” P/N 4874464.

MoparT PN 05179014AA, NVG 246 Automatic Transmission Fluid or

equivalent.

75W Synthetic, API grade GL4, MoparT P/N 4874459.

Limited-Slip Rear Axles on 1500 Models Require the addition of 118 ml (4

oz.) MoparT limited slip additive.

Synthetic, GL-5 SAE, 75W-90.

Limited-Slip 10.5/11.5 inch Rear Axles DO NOT REQUIRE a limited slip

additive.

available, then DOT 4 or DOT 4+ is acceptable. Use only recommended

brake fluids.

DR VEHICLE QUICK REFERENCE 4 - 5

Component Fluids, Lubricants and Genuine Parts. Power Steering Reservoir MoparT ATF+4, Automatic Transmission Fluid

CAPACITIES

DESCRIPTION U.S. Metric Fuel

3.7L/4.7L, 87 Octane

5.7L, 89 Octane

1500 Shortbed Models 26 gal. 98L

1500 Longbed Models 35 gal. 132L 1500 Shortbed Models 34 gal. 128L 2500 Shortbed Models 34 gal. 128L

2500 Longbed Models 35 gal. 132L 3500 Shortbed Models 34 gal. 128L

3500 Longbed Models 35 gal. 132L

Engine Oil (with filter)

3.7L Engine V-6, SAE 5W-30, API Certified 5.0 qts. 4.7L

4.7L Engine V-8, SAE 5W-30, API Certified 6.0 qts. 5.7L

5.7L Engine V-8, SAE 5W-20, API Certified 7.0 qts. 6.6L

Cooling System

3.7L (Mopar

4.7L (Mopar

5.7L (Mopar

Antifreeze/Coolant 5 Year/100,000 Mile

Formula)

Antifreeze/Coolant 5 Year/100,000 Mile

Formula)

Antifreeze/Coolant 5 Year/100,000 Mile

Formula)

17 qts. 16L

18.7 qts. 17.7L

CAPACITIES - SRT/10

DESCRIPTION U.S. Metric Fuel

SRT-10 Models 26 gal. 98L

Engine Oil (with filter)

8.3L (SAE 0W-40 MS-10725) 8.5 qts. 8.0L

Cooling System

8.3L 20 qts. 19L

CAPACITIES - DIESEL

DESCRIPTION U.S. Metric Fuel

2500 Shortbed Models 34 gal. 128L

2500 Longbed Models 35 gal. 132L 3500 Shortbed Models 34 gal. 128L

3500 Longbed Models 35 gal. 132L

Engine Oil

4 - 6 VEHICLE QUICK REFERENCE DR

DESCRIPTION U.S. Metric

5.9L Diesel Engine I-6 12.0 qts. 11.4L

Cooling System

5.9L Diesel Engine I-6 7 gal. 26.5L

CAPACITIES - EXPORT

DESCRIPTION U.S. Metric Fuel

3.7L/4.7L, 91 RON

5.7L, 95 RON Prefered, Mid - Grade 91 RON Acceptable

1500 Shortbed Models 26 gal. 98L

1500 Longbed Models 35 gal. 132L

2500 Shortbed Models 34 gal. 128L

2500 Longbed Models 35 gal. 132L

3500 Shortbed Models 34 gal. 128L

3500 Longbed Models 35 gal. 132L

Engine Oil (with filter)

3.7L Engine V-6 (SAE 5W-30, API Certified, GF-3/ ACEA A1/B1, A2/B2, or A3/B3)

4.7L Engine V-8 (SAE 5W-30, API Certified, GF-3/ ACEA A1/B1, A2/B2, or A3/B3)

5.7L Engine V-8 (SAE 5W-20, API Certified, GF-3/ ACEA A1/B1, A2/B2, or A3/B3)

Cooling System

3.7L (Mopar

Antifreeze/Coolant 5 Year/100,000 Mile

Formula)

4.7L (Mopar

Antifreeze/Coolant 5 Year/100,000 Mile

Formula)

5.7L (Mopar

Antifreeze/Coolant 5 Year/100,000 Mile

Formula)

5.0 qts. 4.7L

6.0 qts. 5.7L

7.0 qts. 6.6L

17 qts. 16L

18.7 qts. 17.7L

DR VEHICLE QUICK REFERENCE 4 - 7

FUSE LOCATIONS & TYPES

SPECIFICATIONS FUSE PANELS

CAUTION: When replacing a blown fuse, it is important to use only a fuse having the correct amperage rating. The use of a fuse with a rating other than indicated may result in a dangerous electrical system overload. If a properly rated fuse continues to blow, it suggests a problem in the circuit that must be corrected.

NOTE: If you are leaving your vehicle dormant for longer than 21 days you may want to take steps to protect your battery. You may do this by disconnecting the battery or by disconnecting the two ignition-off draw (I.O.D.) fuses located in the Auxiliary Power Distribution Center (PDC) located in the engine compartment. The I.O.D. cavities include a snap-in retainer that allows the fuse to be disconnected, without removing it from the fuse block. Pressing the I.O.D. fuse back into the cavity reconnects it.

Underhood Fuses (Integrated Power Module)

Cavity Fuse/Color Description 1 20 Amp

Yellow

2 20 Amp

Yellow

3 20 Amp

Yellow

4 20 Amp

Yellow

5 20 Amp

Yellow

6 10 Amp

Red

7 15 Amp

Lt. Blue

8 10 Amp

Red

9 30 Amp

Pink

10 5 Amp

Orange

11 10 Amp

Red

12 30 Amp

Pink

13 25 Amp

Clear

14 15 Amp

Lt. Blue

15 20 Amp

Yellow

16 15 Amp

Lt. Blue

Power Outlet Console

CCN Door Locks

Spare

Sunroof

Rt T-Tow Stop/Turn Rly

Park Lamps Rly

Lt Park Lamps

T-Tow Park Lamps

Rt Park Lamps

Rad Fan Hi Rly

FCM Batt #4

FCM Batt #2

Adjustable Pedal

Ft Fog Lamps

Horn

4 - 8 VEHICLE QUICK REFERENCE DR

Cavity Fuse/Color Description 17 15 Amp

Lt. Blue

18 40 Amp

Green

19 30 Amp

Pink

20 10 Amp

Red

21 10 Amp

Red 22 2 Amp FDCM Mod 23 10 Amp

Red 24 20 Amp

Yellow 25 10 Amp

Red 26 20 Amp

Yellow 27 40 Amp

Green 28 10 Amp

Red 29 10 Amp

Red 30 15 Amp

Lt. Blue 31 10 Amp

Red 32 10 Amp

Red 33 10 Amp

Red 34 10 Amp

Red 35 15 Amp

Lt. Blue 36 25 Amp

Clear 37 15 Amp

Lt. Blue 38 20 Amp

Yellow 39 10 Amp

Red 40 20 Amp

Yellow 41 25 Amp

Clear

Spare

FCM Batt #1

Lt T-Tow Stop/Turn

FCM Batt #3

Rt T-Tow Stop/Turn

Rad Fan

Rad Fan Lo Rly

Ft Fog Lamps Rly

Adjustable Pedal Rly

IOD #1

IOD #2 (Audio)

ORC (Ign R/.S)

Spare

Powertrain Control Module (PCM), Transfer case Brake Signal

HVAC, Adjustable Pedal, Heated Seat Switch, Exhaust Brake

Power Ignition run Mics.

Spare

CCN Illimination

Audio Amp

Spare

Power outlet IP

Sunroof/Seatbelt

Cigar Lighter

Spare

DR VEHICLE QUICK REFERENCE 4 - 9

Cavity Fuse/Color Description 42 30 Amp

Pink

Diesel PCM

4 - 10 VEHICLE QUICK REFERENCE DR

MAINTENANCE SCHEDULES

DESCRIPTION MAINTENANCE SCHEDULES

There are two maintenance schedules that show the required service for your vehicle. First is Schedule “B”. It is for vehicles that are operated under the conditions that are listed below and at the

beginning of the schedule.

• Day or night temperatures are below 32° F (0° C).

• Stop and go driving.

• Extensive engine idling.

• Driving in dusty conditions.

• Short trips of less than 10 miles (16 km).

• More than 50% of your driving is at sustained high speeds during hot weather, above 90° F C (32°).

• Trailer towing.

• Snowplowing.

• Heavy Loading.

• Taxi, police, or delivery service (commercial service).

• Off-road or desert operation.

• If equipped for and operating with E-85 (ethanol) fuel.

NOTE: If ANY of these apply to you then change your engine oil every 3,000 miles (5 000 km) or 3 months, whichever comes first and follow schedule “B” of the (Maintenance Schedules( section of this manual.

NOTE: If ANY of these apply to you then flush and replace your engine coolant every 102,000 miles (170 000 km) or 60 months, whichever comes first and follow schedule “B” of the (Maintenance Schedules( section of this manual.

NOTE: Most vehicles are operated under the conditions listed for Schedule (B(. Second is Schedule “A”. It is for vehicles that are not operated under any of the conditions listed under Schedule

9B9. Use the schedule that best describes your driving conditions. Where time and mileage are listed, follow the interval

that occurs first.

NOTE: Under no circumstances should oil change intervals exceed 6000 miles (10 000 km) or 6 months whichever comes first.

CAUTION: Failure to perform the required maintenance items may result in damage to the vehicle.

At Each Stop for Fuel

• Check the engine oil level about 5 minutes after a fully warmed engine is shut off. Checking the oil level while the vehicle is on level ground will improve the accuracy of the oil level reading. Add oil only when the level is at or below the ADD or MIN mark.

• Check the windshield washer solvent and add if required.

Once a Month

• Check tire pressure and look for unusual wear or damage.

• Inspect the battery and clean and tighten the terminals as required.

• Check the fluid levels of coolant bottle, brake master cylinder, and transmission and add as needed.

• Check all lights and all other electrical items for correct operation.

DR VEHICLE QUICK REFERENCE 4 - 11

At Each Oil Change

• Change the engine oil filter.

• Lubricate Drivetrain/Steering/Suspension Grease Fittings (if equipped)

• Inspect the exhaust system.

• Inspect the brake hoses.

• Inspect the CV joints (if equipped) and front suspension components.

• Check the automatic transmission fluid level.

• Check the manual transmission fluid level.

• Check the coolant level, hoses, and clamps.

• Lubricate Front Drive Shaft Fitting (2500/3500, 4X4).

Schedule “B”

Follow schedule “B” if you usually operate your vehicle under one or more of the following conditions.

• Day or night temperatures are below 32° F (0° C).

• Stop and go driving.

• Extensive engine idling.

• Driving in dusty conditions.

• Short trips of less than 10 miles (16 km).

• More than 50% of your driving is at sustained high speeds during hot weather, above 90° F C (32°).

• Trailer towing.

• Snowplowing.

• Heavy Loading.

• Taxi, police, or delivery service (commercial service).

• Off-road or desert operation.

• If equipped for and operating with E-85 (ethanol) fuel.

If none of these apply to you, then change your engine oil at every interval shown on schedule 9A9 of the 9Maintenance Schedules9 section of this manual.

Miles 3,000 6,000 9,000 12,000 15,000 (Kilometers) (5 000) (10 000) (15 000) (20 000) (25 000)

Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first.

Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). X X X X X Rotate tires. X X Check spare tire for proper pressure and correct

stowage. Lubricate outer tie rod ends 2500/3500 (4X4) models

only. Change rear axle fluid. X Change front axle fluid (4X4). X Inspect brake linings. X

Inspect engine air cleaner filter, replace if necessary.

XXXXX

4 - 12 VEHICLE QUICK REFERENCE DR

Miles 18,000 21,000 24,000 27,000 30,000 (Kilometers) (30 000) (35 000) (40 000) (45 000) (50 000)

Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first.

Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). X X X X X Rotate tires. X X X Check spare tire for proper pressure and correct

stowage. Lubricate outer tie rod ends 2500/3500 (4X4) models

only. Change rear axle fluid. X Change front axle fluid (4X4). X Check transfer case fluid level (4X4). X Inspect brake linings. X

Inspect engine air cleaner filter, replace if necessary.

Replace spark plugs. X Inspect PCV valve, replace as necessary. ** X

XXXXX

XXX

Miles 33,000 36,000 39,000 42,000 45,000 (Kilometers) (55 000) (60 000) (65 000) (70 000) (75 000)

Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first.

Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). X X X X X Rotate tires. X X Check spare tire for proper pressure and correct

stowage. Lubricate outer tie rod ends 2500/3500 (4X4) models

only. Change rear axle fluid. X Change front axle fluid (4X4). X Inspect brake linings. X

Inspect engine air cleaner filter, replace if necessary.

Miles 48,000 51,000 54,000 57,000 60,000 (Kilometers) (80 000) (85 000) (90 000) (95 000) (100

Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first.

Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). X X X X X Rotate tires. X X X Check spare tire for proper pressure and correct

stowage. Lubricate outer tie rod ends 2500/3500 (4X4) models

only. Flush and replace engine coolant at 60 months, or

102, 000 miles (170 000 km) whichever comes first.

XXXXX

000)

XXXXX

XXX

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