Dodge R1 Dakota (2000) Service Manual – IN Introduction

Page 1
AN INTRODUCTION 1

INTRODUCTION

TABLE OF CONTENTS
page page

DESCRIPTION AND OPERATION

BODY CODE PLATE .......................2
EQUIPMENT IDENTIFICATION PLATE..........3
INTERNATIONAL SYMBOLS.................3
FASTENER IDENTIFICATION.................4
FASTENER USAGE ........................7
DESCRIPTION AND OPERATION
The Vehicle Identification Number (VIN) plate is attached to the top left side of the instrument panel (Fig. 1). The VIN contains 17 characters that provide data concerning the vehicle. Refer to the decoding chart to determine the identification of a vehicle.
THREADED HOLE REPAIR ..................7
METRIC SYSTEM .........................7
TORQUE REFERENCES.....................7
VEHICLE IDENTIFICATION NUMBER (VIN)
PLATE................................1
Fig. 1 Vehicle Identification Number (VIN)
1 – VIN
VIN DECODING INFORMATION
POSITION INTERPRETATION CODE = DESCRIPTION
1 Country of Origin 1= USA 2 Make B = Dodge 3 Vehicle Type 7 = Truck
F = 4001-5000 lbs.
4 Gross Vehicle Weight Rating
5 Vehicle Line
G = 5001-6000 lbs. H = 6001-7000 lbs.
G = Dakota
Dakota Sport
Dakota 4x4
L = Dakota
Dakota Sport
Dakota 4x2
Page 2
2 INTRODUCTION AN
DESCRIPTION AND OPERATION (Continued)
POSITION INTERPRETATION CODE = DESCRIPTION
2 = Dakota
6 Series
7 Body Style
8 Engine
9 Check Digit 10 Model Year Y=2000 11 Assembly Plant S = Dodge City Assembly
12 Thru 17 Vehicle Build Sequence Assembly Sequence
Dakota Sport
Dakota SLT
2 = Club Cab
6 = Conventional Cab
P = 2.5L X = 3.9L
N=4.7L Y = 5.2L Z = 5.9L
BODY CODE PLATE
LOCATION AND DECODING
A metal body code plate is attached to the floor pan under the passenger seat. Remove the passenger seat, door sill scuff plate and pull back the carpet to access the body code plate. There are seven lines of information on the body code plate. Lines 5, 6, and 7 are not used to define service information. Informa­tion reads from left to right, starting with line 4 in the center of the plate to line 1 at the bottom of the plate (Fig. 2).
The last code imprinted on a vehicle code plate will
be followed by the imprinted word END. When two vehicle code plates are required, the last available spaces on the first plate will be imprinted with the letters CTD (for continued).
When a second vehicle code plate is necessary, the first four spaces on each row will not be used because of the plate overlap.
BODY CODE PLATE—LINE 4
DIGITS 1 THROUGH 12
Vehicle Order Number
DIGITS 13, 14, AND 15
Open Space
DIGITS 16, 17, AND 18
Car Line Shell
AN1 = Dakota4X2
AN5 = Dakota4X4
DIGIT 19
Price Class
L = Dakota (All)
DIGITS 20 AND 21
Body Type
31 = Dakota Club Cab (130.9 in. Wheel Base)
61 = Dakota (111.9 in. Wheel Base)
62 = Dakota (123.9 in. Wheel Base)
BODY CODE PLATE—LINE 3
Fig. 2 Body Code Plate Decoding
DIGITS 1,2, AND 3
Paint Procedure
DIGIT 4
Open Space
DIGITS 5 THROUGH 8
Primary Paint Refer to Group 23, Body for color codes.
DIGIT 9
Open Space
Page 3
AN INTRODUCTION 3
DESCRIPTION AND OPERATION (Continued)
DIGITS 10 THROUGH 13
Secondary Paint
DIGIT 14
Open Space
DIGITS 15 THROUGH 18
Interior Trim Code
DIGIT 19
Open Space
DIGITS 20, 21, AND 22
Engine Code
EPE = 2.5 L 4 cyl. MPI Gasoline
EHC = 3.9 L 6 cyl. MPI Gasoline
ELF = 5.2 L 8 cyl. MPI Gasoline
ELM = 5.9 L 8 cyl. MPI Gasoline
BODY CODE PLATE—LINE 2
DIGITS 1, 2, AND 3
Transmission Codes
DDK = 5–Speed Manual (NVG 1500)
DDQ = 5–Speed Manual (AX15)
DDC = 5–Speed Manual (NVG 3500)
DGK = 4–Speed Automatic (42RE)
DGW = 4–Speed Automatic (44RE)
DGT = 4–Speed Automatic (46RE)
BODY CODE PLATE—LINE 1
DIGITS 1 THROUGH 6
Body-in-white assembly sequence.
DIGITS 7 THROUGH 9
Open Space
DIGITS 10 THROUGH 12
Cargo box code
XBS = Sweptline
DIGITS 13 THROUGH 16
Open Space
EQUIPMENT IDENTIFICATION PLATE
The Equipment Identification Plate (Fig. 3) is located at the left, front of the inner hood panel. The plate lists information concerning the vehicle as fol­lows:
The model.
The wheelbase.
The VIN (Vehicle Identification Number).
The T. O. N. (order number).
The optional and special equipment installed on
the vehicle.
Refer to the information listed on the plate when ordering replacement parts.
DIGIT 4
Open Space
DIGIT 5
Market Code
B = International
C = Canada
M = Mexico
U = United States
DIGIT 6
Open Space
DIGITS 7 THROUGH 23
Vehicle Identification Number (VIN) Refer to Vehicle Identification Number (VIN) para-
graph for proper breakdown of VIN code.
Fig. 3 Equipment Identification Plate—Typical
INTERNATIONAL SYMBOLS
DESCRIPTION
The graphic symbols illustrated in the following International Control and Display Symbols Chart are used to identify various instrument controls. The symbols correspond to the controls and displays that are located on the instrument panel.
Page 4
4 INTRODUCTION AN
DESCRIPTION AND OPERATION (Continued)
1 High Beam 13 Rear Window Washer 2 Fog Lamps 14 Fuel 3 Headlamp, Parking Lamps, Panel Lamps 15 Engine Coolant Temperature 4 Turn Warning 16 Battery Charging Condition 5 Hazard Warning 17 Engine Oil 6 Windshield Washer 18 Seat Belt 7 Windshield Wiper 19 Brake Failure 8 Windshield Wiper and Washer 20 Parking Brake 9 Windscreen Demisting and Defrosting 21 Front Hood
10 Ventilating Fan 22 Rear hood (Decklid) 11 Rear Window Defogger 23 Horn 12 Rear Window Wiper 24 Lighter
FASTENER IDENTIFICATION
DESCRIPTION
GRADE/CLASS IDENTIFICATION
The SAE bolt strength grades range from grade 2 to grade 8. The higher the grade number, the greater the bolt strength. Identification is determined by the line marks on the top of each bolt head. The actual bolt strength grade corresponds to the number of line
marks plus 2. The most commonly used metric bolt strength classes are 9.8 and 10.9. The metric strength class identification number is imprinted on the head of the bolt. The higher the class number, the greater the bolt strength. Some metric nuts are imprinted with a single-digit strength class on the nut face. Refer to the Fastener Identification and Fastener Strength Charts.
Page 5
AN INTRODUCTION 5
DESCRIPTION AND OPERATION (Continued)
FASTENER IDENTIFICATION
Page 6
6 INTRODUCTION AN
DESCRIPTION AND OPERATION (Continued)
FASTENER STRENGTH
Page 7
AN INTRODUCTION 7
DESCRIPTION AND OPERATION (Continued)
FASTENER USAGE
WARNING: USE OF AN INCORRECT FASTENER MAY RESULT IN COMPONENT DAMAGE OR PER­SONAL INJURY.
Figure art, specifications and torque references in this Service Manual are identified in metric and SAE format.
During any maintenance or repair procedures, it is important to salvage all fasteners (nuts, bolts, etc.) for reassembly. If the fastener is not salvageable, a fastener of equivalent specification must be used.
CONVERSION FORMULAS AND EQUIVALENT VALUES
MULTIPLY BY TO GET MULTIPLY BY TO GET in-lbs x 0.11298 = Newton Meters (N·m) N·m x 8.851 = in-lbs ft-lbs x 1.3558 = Newton Meters (N·m) N·m x 0.7376 = ft-lbs Inches Hg
(60° F) psi x 6.895 = Kilopascals (kPa) kPa x 0.145 = psi Inches x 25.4 = Millimeters (mm) mm x 0.03937 = Inches Feet x 0.3048 = Meters (M) M x 3.281 = Feet Yards x 0.9144 = Meters M x 1.0936 = Yards mph x 1.6093 = Kilometers/Hr. (Km/h) Km/h x 0.6214 = mph Feet/Sec x 0.3048 = Meters/Sec (M/S) M/S x 3.281 = Feet/Sec mph x 0.4470 = Meters/Sec (M/S) M/S x 2.237 = mph
Kilometers/ Hr. (Km/h)
x 3.377 = Kilopascals (kPa) kPa x 0.2961 = Inches Hg
x 0.27778 = Meters/Sec (M/S) M/S x 3.600 Kilometers/Hr.
THREADED HOLE REPAIR
Most stripped threaded holes can be repaired using a Helicoilt. Follow the manufactures recommenda­tions for application and repair procedures.
METRIC SYSTEM
DESCRIPTION
The metric system is based on quantities of one, ten, one hundred, one thousand and one million.
The following chart will assist in converting metric units to equivalent English and SAE units, or vise versa.
(Km/h)
COMMON METRIC EQUIVALENTS
1 inch = 25 Millimeters 1 Cubic Inch = 16 Cubic Centimeters 1 Foot = 0.3 Meter 1 Cubic Foot = 0.03 Cubic Meter 1 Yard = 0.9 Meter 1 Cubic Yard = 0.8 Cubic Meter 1 Mile = 1.6 Kilometers
Refer to the Metric Conversion Chart to convert torque values listed in metric Newton- meters (N·m). Also, use the chart to convert between millimeters (mm) and inches (in.)
TORQUE REFERENCES
DESCRIPTION
Individual Torque Charts appear at the end of many Groups. Refer to the Standard Torque Specifi­cations Chart for torque references not listed in the individual torque charts.
Page 8
8 INTRODUCTION AN
DESCRIPTION AND OPERATION (Continued)
METRIC CONVERSION CHART
Page 9
AN INTRODUCTION 9
DESCRIPTION AND OPERATION (Continued)
TORQUE SPECIFICATIONS
Page 10
Page 11
R1 INTRODUCTION 1

INTRODUCTION

TABLE OF CONTENTS
page page

DESCRIPTION AND OPERATION

VEHICLE IDENTIFICATION NUMBER (VIN)
PLATE................................1
VEHICLE SAFETY CERTIFICATION LABEL ......2
DESCRIPTION AND OPERATION
The Vehicle Identification Number (VIN) plate is
attached to the top left side of the instrument panel.
VIN DECODING INFORMATION
POSITION INTERPRETATION CODE = DESCRIPTION
1 Country of Origin 9= BRAZIL 2 Assembler 3 = Chrysler Do Brazil 3 Vehicle Type 7 = Truck
4 Gross Vehicle Weight Rating
5 Vehicle Line L = Dakota 4x2
6 Series 2 = L Series 7 Body Style
8 Engine
9 Pack Code
10 Model Year Y = 2000 11 Assembly Plant 3 = CAMPO LARGO
12 Thru 17 Vehicle Build Sequence Assembly Sequence
BODY CODE PLATE .......................2
INTERNATIONAL VEHICLE CONTROL AND
DISPLAY SYMBOLS .....................3
The VIN contains 17 characters that provide data concerning the vehicle. Refer to the decoding chart to determine the identification of a vehicle.
F = 4001-5000 lbs. G = 5001-6000 lbs. H = 6001-7000 lbs.
2 = Club Cab
6 = Conventional Cab
P = 2.5L
M = 2.5L DIESEL
X = 3.9L Y = 5.2L
1 = B11 (26F+B/S 31) 2 = B12 (26F+B/S 61) 3 = B13 (24F+B/S 31) 4 = B14 (24F+B/S 61) 5 = B15 (21B+B/S 61) 6 = B16 (21E+B/S 61) 8 = B18 (23F+B/S 31) 9 = B19 (23F+B/S 61) A = B20 (27F+B/S 31)
B = B21 (27B+B/S 61)
C = B22 (27E+B/S 61
D = B23 (27F+B/S 61)
Page 12
2 INTRODUCTION R1
DESCRIPTION AND OPERATION (Continued)
VEHICLE SAFETY CERTIFICATION LABEL
DECSRIPTION
A vehicle safety certification label is attached to every DaimlerChrysler Corporation vehicle. The label certifies that the vehicle conforms to all applicable Federal Motor Vehicle Safety Standards. The label also lists:
Month and year of vehicle manufacture.
Gross Vehicle Weight Rating (GVWR). The gross
front and rear axle weight ratings (GAWR’s) are based on a minimum rim size and maximum cold tire inflation pressure.
Vehicle Identification Number (VIN).
Type of vehicle.
Type of rear wheels.
Bar code.
Month, Day and Hour (MDH) of final assembly.
Paint and Trim codes.
Country of origin.
The label is located on the driver-side door shut-face.
BODY CODE PLATE
DESCRIPTION
A metal body code plate is attached to the passen­ger side of the cab back panel. Remove the cab back panel trim to access the body code plate. There are seven lines of information on the body code plate. Lines 5, 6, and 7 are not used to define service infor­mation. Information reads from left to right, starting with line 4 in the center of the plate to line 1 at the
bottom of the plate (Fig. 1).
The last code imprinted on a vehicle code plate will be followed by the imprinted word END. When two vehicle code plates are required, the last available spaces on the first plate will be imprinted with the letters CTD (for continued).
When a second vehicle code plate is necessary, the first four spaces on each row will not be used because of the plate overlap.
BODY CODE PLATE—LINE 4
DIGITS 1 THROUGH 12
Vehicle Order Number
DIGITS 13, 14, AND 15
Open Space
DIGITS 16, 17, AND 18
Car Line Shell
AN1 = Dakota4X2
DIGIT 19
Price Class
L = Dakota (All)
DIGITS 20 AND 21
Body Type
31 = Dakota Club Cab (130.9 in. Wheel Base)
61 = Dakota (111.9 in. Wheel Base)
62 = Dakota (123.9 in. Wheel Base)
BODY CODE PLATE—LINE 3
DIGITS 1,2, AND 3
Paint Procedure
DIGIT 4
Open Space
DIGITS 5 THROUGH 8
Primary Paint Refer to Group 23, Body for color codes.
DIGIT 9
Open Space
DIGITS 10 THROUGH 13
Secondary Paint
DIGIT 14
Open Space
Fig. 1 Body Code Plate Decoding
DIGITS 15 THROUGH 18
Interior Trim Code
DIGIT 19
Open Space
DIGITS 20, 21, AND 22
Engine Code
EPE = 2.5 L 4 cyl. MPI Gasoline
EHC = 3.9 L 6 cyl. MPI Gasoline
ENC = 2.5 L 4 cyl. Turbo Diesel
ELF = 5.2 L 8 cyl. MPI Gasoline
Page 13
R1 INTRODUCTION 3
DESCRIPTION AND OPERATION (Continued)
BODY CODE PLATE—LINE 2
DIGITS 1, 2, AND 3
Transmission Codes
DDQ = 5–Speed Manual (AX15)
DDK = 5–Speed Manual (NV1500)
DGK = 4–Speed Automatic (42RE)
DGT = 4–Speed Automatic (46RE)
DIGIT 4
Open Space
DIGIT 5
Market Code
B = International
DIGIT 6
Open Space
DIGITS 7 THROUGH 23
Vehicle Identification Number (VIN) Refer to Vehicle Identification Number (VIN) para-
graph for proper breakdown of VIN code.
BODY CODE PLATE—LINE 1
DIGITS 1 THROUGH 6
Body-in-white assembly sequence.
DIGITS 7 THROUGH 9
Open Space
DIGITS 10 THROUGH 12
Cargo box code
XBS = Sweptline
DIGITS 13 THROUGH 16
Open Space
Page 14
Loading...