Dodge Power Service Manual

DR POWER SYSTEMS 8N - 1
POWER SYSTEMS
TABLE OF CONTENTS
page page
POWER LOCKS............................ 1
POWER MIRRORS ........................ 11
POWER LOCKS
TABLE OF CONTENTS
page page
POWER LOCKS
DESCRIPTION ..........................1
OPERATION ............................2
POWER LOCK SWITCH
DIAGNOSIS AND TESTING - POWER LOCK
SWITCH .............................4
REMOVAL .............................4
INSTALLATION ..........................4
DOOR LOCK MOTOR
DESCRIPTION ..........................5
OPERATION ............................5
DIAGNOSIS AND TESTING - DOOR LOCK
MOTOR ..............................5
DRIVER DOOR MODULE
DESCRIPTION ..........................5
OPERATION ............................5
DIAGNOSIS AND TESTING - DRIVER DOOR
MODULE .............................6
REMOVAL .............................7
INSTALLATION ..........................7
POWER SEATS ........................... 14
POWER WINDOWS........................ 21
REMOTE KEYLESS ENTRY MODULE
DESCRIPTION ..........................7
OPERATION ............................8
DIAGNOSIS AND TESTING - REMOTE
KEYLESS ENTRY MODULE ...............8
REMOVAL .............................8
INSTALLATION ..........................8
REMOTE KEYLESS ENTRY TRANSMITTER
DIAGNOSIS AND TESTING - REMOTE
KEYLESS ENTRY TRANSMITTER ..........8
STANDARD PROCEDURE
STANDARD PROCEDURE - RKE
TRANSMITTER BATTERIES ..............9
STANDARD PROCEDURE - RKE
TRANSMITTER CUSTOMER
PREFERENCES .......................9
STANDARD PROCEDURE - RKE
TRANSMITTER PROGRAMING ...........10
SPECIFICATIONS - REMOTE KEYLESS
ENTRY TRANSMITTER .................10
POWER LOCKS
DESCRIPTION
POWER LOCKS
A power operated door lock system is available fac­tory-installed equipment on this model. The power lock system allows all of the doors to be locked or unlocked electrically by operating a switch on either front door trim panel. The power lock system receives non-switched battery current through a fuse in the Integrated Power Module (IPM), so that the power
locks remain operational, regardless of the ignition switch position.
The instrument cluster locks the doors automati-
cally when the vehicle is driven beyond the speed of
25.7 Km/h (15 mph), all doors are closed and the accelerator pedal is depressed. The rolling door lock feature can be disabled if desired.
This vehicle also offers several customer program­mable features, which allows the selection of several optional electronic features to suit individual prefer­ences.
The power lock system for this vehicle can also be operated remotely using the available Remote Key-
8N - 2 POWER LOCKS DR
POWER LOCKS (Continued)
less Entry (RKE) system radio frequency transmit­ters, if equipped.
Certain functions and features of the power lock system rely upon resources shared with other elec­tronic modules in the vehicle over the Programmable Communications Interface (PCI) data bus network. For proper diagnosis of these electronic modules or of the PCI data bus network, the use of a DRB IIIt scan tool and the appropriate diagnostic information are required.
CENTRAL LOCKING/UNLOCKING
The instrument cluster will lock all doors when a cylinder lock switch is activated in the “lock” posi­tion. When the instrument cluster receives an unlock command from one of the cylinder lock switches, it will unlock only that door. If the instrument cluster receives a second command within a 5 second period, it will unlock all the remaining doors. The illumi­nated entry will activate during door unlock.
ENHANCED ACCIDENT RESPONSE
Upon detection of an airbag deployment by way of the PCI bus, the instrument cluster will:
Immediately disable the power door lock output.
Unlock all doors by activating the door unlock
output for approximately 300 milliseconds.
After actuating the door unlock output, allow the door lock motors to be activated if the door lock input has been inactive (not erratic) for 2 seconds since the reception of the airbag deployment mes­sage.
REMOTE KEYLESS ENTRY
A Radio Frequency (RF) type Remote Keyless Entry (RKE) system is an available factory-installed option on this model. The RKE system allows the use of a remote battery-powered radio transmitter to sig­nal the instrument cluster to actuate the power lock system. The RKE receiver operates on non-switched battery current through a fuse in the Integrated Power Module (IPM), so that the system remains operational, regardless of the ignition switch position.
The RKE transmitters are also equipped with a Panic button. If the Panic button on the RKE trans­mitter is depressed, the horn will sound and the exterior lights will flash on the vehicle for about three minutes, or until the Panic button is depressed a second time. A vehicle speed of about 25.7 kilome­ters-per-hour (15 miles-per-hour) will also cancel the panic event.
The RKE system can also perform other functions on this vehicle. If the vehicle is equipped with the optional Vehicle Theft Security System (VTSS), the RKE transmitter will arm the VTSS when the Lock
button is depressed, and disarm the VTSS when the Unlock button is depressed.
The RKE system includes two transmitters when the vehicle is shipped from the factory, but the sys­tem can retain the vehicle access codes of up to a total of four transmitters. The transmitter codes are retained in the RKE module memory, even if the bat­tery is disconnected. If an RKE transmitter is faulty or lost, new transmitter vehicle access codes can be programmed into the system using a DRB IIIt scan tool.
This vehicle also offers several customer program­mable features, which allows the selection of several optional electronic features to suit individual prefer­ences. Customer programmable feature options affecting the RKE system include:
Remote Unlock Sequence - Allows the option of having only the driver side front door unlock when the RKE transmitter Unlock button is depressed the first time. The remaining doors unlock when the but­ton is depressed a second time within 5 seconds of the first unlock press. Another option is having all doors unlock upon the first depression of the RKE transmitter Unlock button.
Sound Horn on Lock - Allows the option of having the horn sound a short chirp as an audible verification that the RKE system received a valid Lock request from the RKE transmitter, or having no audible verification.
Flash Lights with Lock and Unlock - Allows the option of having the park lamps flash as an opti­cal verification that the RKE system received a valid Lock request or Unlock request from the RKE trans­mitter, or having no optical verification.
Programming Additional Transmitters - Allows up to a total of four transmitter vehicle access codes to be stored in the receiver memory.
Certain functions and features of the RKE system rely upon resources shared with other electronic modules in the vehicle over the Programmable Com­munications Interface (PCI) data bus network. The PCI data bus network allows the sharing of sensor information. This helps to reduce wire harness com­plexity, internal controller hardware, and component sensor current loads. For diagnosis of these electronic modules or of the PCI data bus network, the use of a DRB IIIt scan tool and the appropriate diagnostic information are required.
OPERATION
POWER LOCKS
The instrument cluster locks or unlocks the doors when an actuation input signal from a door lock switch or Remote Keyless Entry Module (RKE) is received. The instrument cluster turns on the output
DR POWER LOCKS 8N - 3
POWER LOCKS (Continued)
drivers and provides a voltage level to the door lock motor for a specified time. All passenger doors can be locked or unlocked using a mechanical button mounted on the door trim panel. The front passenger doors can be locked or unlocked by using the key cyl­inder.
AUTOMATIC DOOR LOCKS
When the automatic door locks are ENABLED the door locks will lock when the vehicle is moving at about 25.7 Km/h (15 mph), all doors are closed and the accelerator pedal is depressed. This feature can be switched ON or OFF as desired. When the system is DISABLED the door locks will operate normally, but will not lock automatically when the vehicle is rolling. Once the automatic door locks have been actuated, they will not try to lock the doors again until a door is opened.
DOOR LOCK INHIBIT
If the key is in the ignition, in any position, and either front door is ajar, the doors can not be locked, but the unlock function still operates. Pressing the RKE lock/unlock button under these conditions will result in a normal lock/unlock activation.
After the key is removed from the ignition switch, or the doors are closed, the power door locks will operate normally.
DOOR LOCK CIRCUIT PROTECTION
If the door lock switch is actuated continuously for more than five seconds the instrument cluster will turn the output driver OFF (the instrument cluster would consider the switch stuck). Each lock motor is protected with a Positive Temperature Coefficient device that prevents motor burn out.
REMOTE KEYLESS ENTRY
LOCK: Pressing the LOCK button locks all doors, sounds horn (chirp) once if enabled, flashes the park lamps once if enabled, and arms the Vehicle Theft Security System (VTSS), if enabled. The chirp verifies that the RKE module has sent a message to the instrument cluster for door lock operation. If a door has not been closed before pressing the LOCK button, the vehicle may not be secured and the VTSS (if equipped) will not arm until the door is closed.
UNLOCK: Pressing the UNLOCK button once will unlock the driver’s door first if enabled, flashes the park lamps twice if enabled, activates the illumi­nated entry system, and disarms the Vehicle Theft Security System (VTSS), if equipped. Pressing the UNLOCK button twice within five seconds will unlock all doors, if driver’s door first is enabled.
PANIC: Pressing the PANIC button sounds the horns at half second intervals, flashes the exterior
lamps, and turns ON the interior lamps. The panic alarm will remain on for three minutes, or until the PANIC button is actuated again or the vehicle speed exceeds 25.7 Km/h (15 mph) will cancel the panic event.
The Remote Keyless Entry Module is capable of retaining the transmitter Vehicle Access Code(s) in its memory even after vehicle power has been inter­rupted.
DIAGNOSIS AND TESTING - POWER LOCKS
The most reliable, efficient, and accurate means to diagnose the power lock system requires the use of a DRBIIIt scan tool and the proper Diagnostic Procedures manual. The DRBIIIt scan tool can provide confirmation that the PCI data bus is functional, that all of the electronic modules are sending and receiv­ing the proper messages on the PCI data bus, and that the power lock motors are being sent the proper hard wired outputs by the relays for them to perform their power lock system func­tions.
Following are tests that will help to diagnose the hard wired components and circuits of the power lock system. However, these tests may not prove conclu­sive in the diagnosis of this system. In order to obtain conclusive testing of the power lock system, the Programmable Communications Interface (PCI) data bus network and all of the electronic modules that provide inputs to, or receive outputs from the power lock system components must be checked.
The instrument cluster will set Diagnostic Trouble Codes (DTC) for the power lock system.
Refer to the appropriate wiring information. The wiring information includes wiring diagrams, proper wire and connector repair procedures, details of wire harness routing and retention, connector pin-out information and location views for the various wire harness connectors, splices and grounds.
PRELIMINARY DIAGNOSIS
As a preliminary diagnosis for the power lock sys­tem, note the system operation while you actuate both the Lock and Unlock functions with the power lock switches and with the Remote Keyless Entry (RKE) transmitter. Then, proceed as follows:
If the entire power lock system fails to function with either the power lock switches or the RKE transmitter, check the fused B(+) fuse in the Inte­grated Power Module (IPM).
If the power lock system functions with both power lock switches, but not with the RKE transmit­ter, proceed to diagnosis of the Remote Keyless Entry (RKE) system. (Refer to 8 - ELECTRICAL/POWER LOCKS/KEYLESS ENTRY TRANSMITTER - DIAG-
8N - 4 POWER LOCKS DR
POWER LOCKS (Continued)
NOSIS AND TESTING) or (Refer to 8 - ELECTRI­CAL/POWER LOCKS/REMOTE KEYLESS ENTRY MODULE - DIAGNOSIS AND TESTING).
If the power lock system functions with the RKE transmitter, but not with one or both power lock switches, proceed to diagnosis of the door lock switches. (Refer to 8 - ELECTRICAL/POWER LOCKS/POWER LOCK SWITCH - DIAGNOSIS AND TESTING).
If the driver side power lock switch operates only the driver side front door power lock motor, but all other power lock motors operate with the passen­ger side power lock switch or the RKE transmitter, use a DRBIIIt scan tool and the appropriate diagnos­tic information to diagnose the Programmable Com­munications Interface (PCI) data bus.
If only one power lock motor fails to operate with both power lock switches and the RKE trans­mitter, proceed to diagnosis of the power lock motor. (Refer to 8 - ELECTRICAL/POWER LOCKS/POWER LOCK MOTOR - DIAGNOSIS AND TESTING).
POWER LOCK SWITCH TEST TABLE
SWITCH POSITION RESISTANCE BETWEEN
PINS1&5
NEUTRAL 10 KILOHMS ±1%
LOCK 820 OHMS ±5%
UNLOCK 330 OHMS ±5%
POWER LOCK SWITCH
DIAGNOSIS AND TESTING - POWER LOCK SWITCH
The Light-Emitting Diode (LED) illumination lamp of the power lock switch receives battery current through a fuse in the Integrated Power Module (IPM) on a fused ignition switch output (run) circuit. The power lock switch on the driver side front door trim panel is integral to the driver door module. (Refer to 8 - ELECTRICAL/POWER LOCKS/DOOR MODULE
- DIAGNOSIS AND TESTING). If the power lock switch operates, but the LED is inoperative, check for battery current at the switch with the ignition switch in the On position. If OK, replace the faulty switch. Refer to the appropriate wiring information. The wiring information includes wiring diagrams, proper wire and connector repair procedures, details of wire harness routing and retention, connector pin­out information and location views for the various wire harness connectors, splices and grounds.
(1) Disconnect and isolate the battery negative cable. Remove the power lock switch from the door trim panel. Disconnect the door wire harness connec­tor for the power lock switch from the switch connec­tor receptacle.
(2) Test the power lock switch resistance. See the Power Lock Switch Test chart to determine if the resistance is correct for the switch in each switch position (Fig. 1). If not OK, replace the faulty power lock switch as required.
Fig. 1 Power Lock Switch Connector Receptacle
REMOVAL
The power lock switch on the driver side front door trim panel is integral to the driver door module. (Refer to 8 - ELECTRICAL/POWER LOCKS/DOOR MODULE - REMOVAL).
(1) Disconnect and isolate the battery negative cable.
(2) Remove the door trim panel (Refer to 23 ­BODY/DOOR - FRONT/TRIM PANEL - REMOVAL).
(3) Remove the switch from the trim panel bezel.
INSTALLATION
(1) Insert switch to trim panel bezel.
(2) Install door trim panel (Refer to 23 - BODY/ DOOR - FRONT/TRIM PANEL - INSTALLATION).
(3) Connect battery negative cable.
DR POWER LOCKS 8N - 5
DOOR LOCK MOTOR
DESCRIPTION
The lock mechanisms are actuated by a reversible electric motor mounted within each door. The power lock motors are integral to the door latch units.
The power lock motors cannot be adjusted or repaired and, if faulty or damaged, the door latch unit must be replaced.
OPERATION
The door lock motors are controlled by the instru­ment cluster. A positive and negative battery connec­tion to the two motor terminals will cause the motor to move in one direction. Reversing the current will cause the motor to move in the opposite direction.
DIAGNOSIS AND TESTING - DOOR LOCK MOTOR
The most reliable, efficient, and accurate means to diagnose the power lock system requires the use of a DRBIIIt scan tool and the proper Diagnostic Proce­dures manual. The DRBIIIt scan tool can provide confirmation that the PCI data bus is functional, that all of the electronic modules are sending and receiv­ing the proper messages on the PCI data bus, and that the power lock motors are being sent the proper hard wired outputs by the door modules for them to perform their power lock system functions.
Refer to the appropriate wiring information. The wiring information includes wiring diagrams, proper wire and connector repair procedures, details of wire harness routing and retention, connector pin-out information and location views for the various wire harness connectors, splices and grounds.
DRIVER DOOR MODULE
DESCRIPTION
A Driver Door Module (DDM) is used on all models equipped with power locks, power windows, and power mirrors. The DDM houses the following switches:
Power Lock Switch - The DDM includes a two-way, momentary, resistor multiplexed switch to control the power lock system.
Power Mirror Selector Switch - A three-posi- tion rocker switch in the DDM selects the right or left power mirror for adjustment, or turns the power mirror system Off.
Power Mirror Adjustment Switches - Four momentary, arrowhead shaped, directional switches allow the driver to adjust the selected power mirror in the Up, Down, Right, or Left directions.
Power Window Lockout Switch - A two-way, latching, push-button switch in the DDM allows the vehicle operator to lock out the power window switches on each passenger door so that the passen­ger door power windows may be operated only from the master switches in the DDM.
Power Window Switches - The DDM houses a two-way, momentary power window switch for the driver side front door. This switch also has a second detent in the Down direction and internal circuitry to provide an Auto-Down feature for the driver side front door power window. In addition to the power window switch for its own door, the DDM houses individual master switches for each passenger door power window.
The DDM also incorporates several green Light­Emitting Diodes (LEDs) that illuminate the power lock and power window switch paddles, and the power mirror switch directional buttons to improve switch visibility in dark ambient lighting conditions. The DDM cannot be adjusted or repaired and, if faulty or damaged, the entire DDM unit must be replaced.
OPERATION
The Driver Door Module (DDM) combines a power lock switch, a driver power window switch with an Auto-down feature, master switches for each passen­ger door power window, a power window lockout switch, a power mirror selector switch, and four power mirror adjustment switches in a single unit. The switches in the DDM can be diagnosed using conventional diagnostic tools and methods.
Power Lock Switch
The DDM power lock switch circuitry is connected in series between ground and the driver door switch mux input of the instrument cluster. Each power lock switch position (Lock, Unlock, and Neutral) provides a different resistance value to the instrument cluster input, which allows the instrument cluster to sense the switch position. Based upon the power lock switch input, the instrument cluster controls the bat­tery and ground feed outputs to the individual power lock motors to lock or unlock the door latches. The Light-Emitting Diode (LED) in the DDM power lock switch is connected to battery current through the power window circuit breaker in the Integrated Power Module (IPM) on a fused ignition switch out­put (run-acc) circuit so that the switch will be illumi­nated whenever the ignition switch is in the On or Accessory positions.
Power Window Switches
The DDM power window switch circuitry is con­nected to battery current through a circuit breaker in
8N - 6 POWER LOCKS DR
DRIVER DOOR MODULE (Continued)
the Integrated Power Module (IPM) on a fused igni­tion switch output (run-acc) circuit so that the power windows will operate whenever the ignition switch is in the On or Accessory positions. Each two-way, momentary master passenger power window switch in the DDM provides battery current and ground to the individual power window switches on each pas­senger door so that the power window switch controls the battery current and ground feeds to its respective power window motor. The DDM switch for the driver side front door power window is labeled “Auto” and includes an auto-down feature. When this switch is depressed to a second momentary detent position and released, the driver door power window is automati­cally operated through an internal circuit and relay to its fully lowered position. The Auto-down event is cancelled if the switch paddle is depressed a second time in either the Up or Down direction. When the two position window lockout switch in the DDM is depressed and latched in the lockout position, the battery current feed to each of the individual passen­ger power window switches is interrupted so that the passenger door power windows can only be operated from the master switches in the DDM. The window lockout switch also controls the battery current feed for the LED in each passenger power window switch so that the switch will not be illuminated when it is locked out.
Power Mirror Switches
The DDM power mirror switch circuitry is con­nected to battery current through a fuse in the IPM on a fused B(+) circuit so that the power mirrors remain operational regardless of the ignition switch position. A rocker type selector switch has three posi­tions, one to select the right mirror, one to select the left mirror, and a neutral Off position. After the right or left mirror is selected, one of four directional but­tons is depressed to move the selected mirror Up, Down, Right or Left. The DDM power mirror switch circuitry controls the battery current and ground feeds to each of the four (two in each mirror head) power mirror motors. The Light-Emitting Diode (LED) in the DDM power mirror switch is connected to battery current through the power window circuit breaker in the IPM on a fused ignition switch output (run-acc) circuit so that the switch directional but­tons will be illuminated whenever the ignition switch is in the On or Accessory positions.
DIAGNOSIS AND TESTING - DRIVER DOOR MODULE
The Light-Emitting Diode (LED) illumination lamps for all of the Driver Door Module (DDM) power window, power lock, and power mirror switches receive battery current through the power window circuit breaker in the Integrated Power Mod­ule (IPM). If all of the LEDs are inoperative in the DDM, be certain to diagnose the power window sys­tem before replacing the switch unit. (Refer to 8 ­ELECTRICAL/POWER WINDOWS - DIAGNOSIS AND TESTING). If only one LED in the DDM is inoperative, replace the faulty DDM. If the driver side front door power window operates in a normal manner, but the Auto-Down feature is inoperative, replace the faulty DDM. Refer to the appropriate wir­ing information. The wiring information includes wir­ing diagrams, proper wire and connector repair procedures, details of wire harness routing and retention, connector pin-out information and location views for the various wire harness connectors, splices and grounds.
(1) Disconnect and isolate the battery negative cable. Remove the DDM from the door trim panel. Disconnect the door wire harness connectors for the DDM from the DDM connector receptacles.
(2) Test the DDM switch continuity. See the Driver Door Module Switch Tests chart to determine if the continuity is correct for the suspect switches in each switch position (Fig. 2) and/or (Fig. 3). If not OK, replace the faulty DDM as required.
Fig. 2 Driver Door Module Connector C1 Receptacle
DR POWER LOCKS 8N - 7
DRIVER DOOR MODULE (Continued)
DRIVER DOOR MODULE SWITCH TESTS
LEFT FRONT DOWN PINS9&12
RIGHT FRONT UP PINS3&9
RIGHT FRONT DOWN PINS6&9
LEFT REAR UP PINS4&9
LEFT REAR DOWN PINS9&10
RIGHT REAR UP PINS2&9
RIGHT REAR DOWN PINS1&9
POWER WINDOW LOCKOUT SWITCH
SWITCH POSITION CONTINUITY BETWEEN
Fig. 3 Driver Door Module Connector C2 Receptacle
DRIVER DOOR MODULE SWITCH TESTS
POWER LOCK SWITCH
RESISTANCE BETWEEN
SWITCH POSITION
NEUTRAL 10 KILOHMS ± 1%
LOCK 820 OHMS ± 5%
UNLOCK 330 OHMS ± 5%
POWER MIRROR SWITCH
SWITCH POSITION
LEFT MIRROR SELECTED
UP PINS1&3 DOWN PINS2&3 RIGHT PINS2&3
LEFT PINS3&6
RIGHT MIRROR SELECTED
UP PINS3&7 DOWN PINS2&3 RIGHT PINS2&3
LEFT PINS3&4
POWER WINDOW SWITCH
SWITCH POSITION CONTINUITY BETWEEN
NEUTRAL PINS1&8,PINS2&8,
LEFT FRONT UP PINS5&9
CONNECTOR C-1 PINS
7&11
CONTINUITY BETWEEN
PINS OF CONNECTOR
C-2
PINS OF CONNECTOR
C-1
PINS3&8,PINS4&8, PINS5&8,PINS6&8,
PINS 8 & 10, PINS 8 &
12
OFF (SWITCH BUTTON
RAISED - NOT
DEPRESSED)
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the door trim panel (Refer to 23 -
BODY/DOOR - FRONT/TRIM PANEL - REMOVAL).
(3) Remove the driver door module from the trim
panel bezel.
INSTALLATION
(1) Install driver door module to trim panel bezel. (2) Install door trim panel (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - INSTALLATION).
(3) Connect battery negative cable.
REMOTE KEYLESS ENTRY MODULE
DESCRIPTION
When an RKE lock message is sent to the instru­ment cluster, the instrument cluster actuates the door locks, the interior lighting is turned off, the horn chirps (if this feature is enabled), the park lamps flash (if this feature is enabled) and, if the vehicle is so equipped, the Vehicle Theft Security System (VTSS) is armed. When an RKE unlock mes­sage is sent to the instrument cluster, the instrument cluster actuates the driver side front door (or all doors if this feature is enabled) unlock, the interior lighting is turned on and, if the vehicle is so equipped, the VTSS is disarmed.
When an RKE panic message is sent to the instru­ment cluster, the instrument cluster actuates the driver side front door (or all doors if this feature is enabled) unlock, the interior lighting is turned on and, if the vehicle is so equipped, the VTSS is dis­armed. The panic message will also cause the exte­rior lamps (including the headlights) to flash, and
PIN 9 OF CONNECTOR
C-1&PIN8OF
CONNECTOR C-2
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