Dodge Introduction SRM 2006 Service Manual

DR INTRODUCTION 1
INTRODUCTION
TABLE OF CONTENTS
page page
VEHICLE IDENTIFICATION NUMBER
DESCRIPTION – VIN CODING/LOCATIONS ......2
VEHICLE EMISSION CONTROL INFORMATION
(VECI)
DESCRIPTION .................................4
BODY CODE PLATE
DESCRIPTION .................................5
DISPLAY SYMBOLS
DESCRIPTION - INTERNATIONAL SYMBOLS .....9
FASTENER IDENTIFICATION
DESCRIPTION ................................10
FASTENER USAGE
DESCRIPTION
FASTENER USAGE .........................12
THREADED HOLE REPAIR
DESCRIPTION
THREADED HOLE REPAIR ..................13
METRIC SYSTEM
DESCRIPTION ................................14
TORQUE REFERENCES
DESCRIPTION ................................16
VEHICLE CERTIFICATION LABEL
DESCRIPTION ................................17
2 INTRODUCTION DR
VEHICLE IDENTIFICATION NUMBER
DESCRIPTION – VIN CODING/LOCATIONS
The Vehicle Identification Number (VIN) plate (2) is located on the lower windshield fence near the left a-pillar. The VIN contains 17 characters that provide data concerning the vehicle. Refer to the VIN decod­ing chart to determine the identification of a vehicle.
The VIN is also imprinted on the:
Body Code Plate.
Equipment Identification Plate.
Vehicle Safety Certification Label.
Frame rail.
To protect the consumer from theft and possible fraud the manufacturer is required to include a Check Digit at the ninth position of the VIN. The check digit is used by the manufacturer and government agencies to verify the authenticity of the vehicle and official doc­umentation. The formula to use the check digit is not released to the general public.
POSITION INTERPRETATION CODE = DESCRIPTION
1 Country of Origin 1 = Manufactured By
DaimlerChrysler Corporation
3 = Manufactured By
DaimlerChrysler De Mexico 2 Make D = Dodge 3 Vehicle Type 2 = Incomplete with Side Airbag
5 = Truck with Side Airbag
6 = Incomplete Less Side Airbag
7 = Truck Less Side Airbag 4 Gross Vehicle Weight Rating G = 5,001-6000 lbs.
H = 6,001-7,000 lbs.
J = 7,001-8,000 lbs.
K = 8,001-9,000 lbs.
L = 9,001-10,000 lbs.
M = 10,001-14,000 lbs.
W = Buses/Incomplete Vehicles with
Hydraulic Brakes
5 Vehicle Line A = Ram Pickup 1500 4X2
U = Ram Pickup 1500 4X4 R = Ram Pickup 2500 4X2 S = Ram Pickup 2500 4X4
N = Ram Cab Chassis 4X2 DX
Family
L = Ram Pickup 3500 4X2
X = Ram Pickup 3500 4X4
6 Series 1 = 1500
2 = 2500 3 = 3500 Less Dual Rear Wheels 4 = 3500 With Dual Rear Wheels
5 = 4000 DX Family
DR INTRODUCTION 3
POSITION INTERPRETATION CODE = DESCRIPTION
7 Body Style 6 = Conventional Cab/Cab Chassis
8 = Quad Cab Full Rear Doors
9 = Mega Cab Ram Pickup
8 Engine K = 3.7L 6 cyl. MPI Gasoline
N = 4.7L 8 cyl. MPI Gasoline
P = 4.7L 8 cyl. Flex Fuel
D = 5.7L 8 cyl. SMPI Gasoline
C = 5.9L 6 cyl. Turbo Diesel High
Output
H = 8.3L 10 cyl. SFI Gasoline
9 Check Digit 0 through 9 or X 10 Model Year 6 = 2006 11 Plant Location S = Dodge City
G = Saltillo
J = St. Louis (North)
12 – 17 Vehicle Build Sequence
4 INTRODUCTION DR
VEHICLE EMISSION CONTROL INFORMATION (VECI)
DESCRIPTION
All models have a Vehicle Emission Control Informa­tion (VECI) Label (1). DaimlerChrysler permanently attaches the label in the engine compartment. The label cannot be removed without defacing label infor­mation and destroying label.
The label contains the vehicle’s emission specifica­tions and vacuum hose routings. All hoses must be connected and routed according to the label.
The label also contains an engine vacuum schematic. There are unique labels for vehicles built for sale in the state of California and the country of Canada. Canadian labels are written in both the English and French languages.
The VECI label contains the following:
Engine family and displacement
Evaporative family
Emission control system schematic
Certification application
Engine timing specifications (if adjustable)
Idle speeds (if adjustable)
Spark plug and gap
DR INTRODUCTION 5
BODY CODE PLATE
DESCRIPTION
The Body Code Plate is located on the right front hydroform fender rail just behind the headlight assem­bly. There are seven lines of information on the body code plate. Lines 5, 6, and 7 are not used to define service information. Information reads from left to right, starting with line 4 in the center of the plate to line 1 at the bottom of the plate.
The last code imprinted on a vehicle code plate will be followed by the imprinted word END. When two vehi­cle code plates are required, the last available spaces on the first plate will be imprinted with the letters CTD (for continued).
When a second vehicle code plate is necessary, the first four spaces on each row will not be used because of the plate overlap.
BODY CODE PLATE – LINE 4
DIGITS 1 THROUGH 12
Vehicle Order Number (15)
DIGITS 13, 14, AND 15
Transmission Codes (3)
DDP = 5–speed Manual (NV4500)
DEC = 6–speed Manual (NV5600)
DEE = 6–speed Manual Tremec (T-56)
DEG = 6–speed Manual (G56)
DEJ = 6–speed Manual (GETRAG 238)
DG4 = 4–speed Automatic (45RFE)
DG8 = 4–speed Automatic (48RE)
DGQ = 4–speed Automatic (5-45RFE)
DIGITS 16 and 17
Family (4)
DR = 1500
DH = 2500
D1 = 3500
DC = 3500 (Cab Chassis)
DX = Mexico Work Truck
DIGIT 18
Vehicle Line (4)
6 INTRODUCTION DR
2 - Wheel Drive
1 = 1500
2 = 2500
3 = 3500
4 - Wheel Drive
6 = 1500
7 = 2500
8 = 3500
DIGIT 19
Price Class (4)
L = Low
H = Highline
P = Premium
S=SRT-10
DIGITS 20 AND 21
Body Type (4)
41 = Ram Truck Quad Cab, 6.5’ Box
42 = Ram Truck Quad Cab, 8.0’ Box
61 = Ram Truck Standard Cab, 6.5’ Box
62 = Ram Truck Standard Cab, 8.0’ Box
81 = Ram Truck Mega Cab, 6.5’ Box
BODY CODE PLATE – LINE 3
DIGITS 1,2, AND 3
Paint Procedure (14)
APA = Monotone
AP9 = Special
APD = Two-tone (Lower break)
DIGIT 4
Open Space
DIGITS 5 THROUGH 8
Primary Paint (1) (Refer to 23 - BODY/PAINT - SPECIFICATIONS) for
color codes.
DIGIT 9
Open Space
DIGITS 10 THROUGH 13
Secondary Paint (2)
DIGIT 14
Open Space
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