Dodge Introduction Service Manual

DR INTRODUCTION 1
INTRODUCTION
TABLE OF CONTENTS
page page
VEHICLE SAFETY CERTIFICATION LABEL
DESCRIPTION ..........................1
VEHICLE IDENTIFICATION NUMBER
DESCRIPTION ..........................2
VEHICLE EMISSION CONTROL INFORMATION
(VECI)
DESCRIPTION ..........................3
DESCRIPTION ..........................4
INTERNATIONAL VEHICLE CONTROL &
DISPLAY SYMBOLS
DESCRIPTION - INTERNATIONAL SYMBOLS . . . 6
VEHICLE SAFETY CERTIFICATION LABEL
DESCRIPTION
A vehicle safety certification label (Fig. 1) is attached to every DaimlerChrysler Corporation vehi­cle. The label certifies that the vehicle conforms to all applicable Federal Motor Vehicle Safety Standards. The label also lists:
Month and year of vehicle manufacture.
Gross Vehicle Weight Rating (GVWR). The gross
front and rear axle weight ratings (GAWR’s) are based on a minimum rim size and maximum cold tire inflation pressure.
Vehicle Identification Number (VIN).
Type of vehicle.
Type of rear wheels.
Bar code.
Month, Day and Hour (MDH) of final assembly.
Paint and Trim codes.
Country of origin.
The label is located on the driver-side door shut­face.
FASTENER IDENTIFICATION
DESCRIPTION ..........................6
FASTENER USAGE
DESCRIPTION - FASTENER USAGE .........9
THREADED HOLE REPAIR
DESCRIPTION - THREADED HOLE REPAIR ....9
METRIC SYSTEM
DESCRIPTION ..........................9
TORQUE REFERENCES
DESCRIPTION .........................11
Fig. 1 VEHICLE SAFETY CERTIFICATION LABEL -
TYPICAL
2 INTRODUCTION DR
VEHICLE IDENTIFICATION NUMBER
DESCRIPTION
VIN CODING/LOCATIONS
The Vehicle Identification Number (VIN) plate is located on the lower windshield fence near the left a-pillar (Fig. 2). The VIN contains 17 characters that provide data concerning the vehicle. Refer to the VIN decoding chart to determine the identification of a vehicle.
The VIN is also imprinted on the:
Body Code Plate.
Equipment Identification Plate.
Vehicle Safety Certification Label.
Frame rail.
To protect the consumer from theft and possible fraud the manufacturer is required to include a Check Digit at the ninth position of the VIN. The check digit is used by the manufacturer and govern­ment agencies to verify the authenticity of the vehi-
1 - DASH PANEL 2 - VIN CODE PLATE
cle and official documentation. The formula to use the check digit is not released to the general public.
Fig. 2 VIN LOCATION
POSITION INTERPRETATION CODE = DESCRIPTION
1 Country of Origin 1 = Manufactured By DaimlerChrysler Corporation
3 = Manufactured By DaimlerChrysler De Mexico 2 Make D = Dodge 3 Vehicle Type 2 = Incomplete with Side Airbag
3 = Truck with Side Airbag
6 = Incomplete Less Side Airbag
7 = Truck Less Side Airbag
4 Gross Vehicle Weight Rating G = 5,001-6000 lbs.
H = 6,001-7,000 lbs.
J = 7,001-8,000 lbs.
K = 8,001-9,000 lbs.
L = 9,001-10,000 lbs.
M = 10,001-14,000 lbs.
W = Buses/Incomplete Vehicles with Hydraulic Brakes
5 Vehicle Line A = Ram Pickup 4X2
U = Ram Pickup 4X4
6 Series 1 = 1500
2 = 2500 3 = 3500 Less Dual Rear Wheels 4 = 3500 With Dual Rear Wheels
7 Body Style 6 = Conventional Cab
8 = Quad Cab Full Rear Doors
DR INTRODUCTION 3
VEHICLE IDENTIFICATION NUMBER (Continued)
POSITION INTERPRETATION CODE = DESCRIPTION
8 Engine K = 3.7L 6 cyl. MPI Gasoline
N = 4.7L 8 cyl. MPI Gasoline
D = 5.7L 8 cyl. SMPI Gasoline
6 = 5.9L 6 cyl. Turbo Diesel
C = 5.9L 6 cyl. Turbo Diesel High Output
W = 8.0L 10 cyl. MPI Gasoline
Z = 5.9L 8 cyl. SMPI Gasoline Light Duty
9 Check Digit 0 through 9 or X 10 Model Year 3 = 2003 11 Plant Location S = Dodge City
G = Saltillo
J = St. Louis (North)
12 thru 17 Vehicle Build Sequence
VEHICLE EMISSION CONTROL INFORMATION (VECI)
DESCRIPTION
All models have a Vehicle Emission Control Infor­mation (VECI) Label. DaimlerChrysler permanently attaches the label in the engine compartment (Fig.
3). The label cannot be removed without defacing label information and destroying label.
The label contains the vehicle’s emission specifica­tions and vacuum hose routings. All hoses must be connected and routed according to the label.
The label also contains an engine vacuum sche­matic. There are unique labels for vehicles built for sale in the state of California and the country of Canada. Canadian labels are written in both the English and French languages.
The VECI label contains the following:
Engine family and displacement
Evaporative family
Emission control system schematic
Certification application
Engine timing specifications (if adjustable)
Idle speeds (if adjustable)
Spark plug and gap
Fig. 3 VEHICLE EMISSIONS CERTIFICATION
INFORMATION LABEL
1 - VECI LABEL LOCATION 2 - RADIATOR SUPPORT
4 INTRODUCTION DR
BODY CODE PLATE
DESCRIPTION
The Body Code Plate (Fig. 5) is located on the right front hydroform fender rail just behind the headlight assembly (Fig. 4). There are seven lines of informa­tion on the body code plate. Lines 5, 6, and 7 are not used to define service information. Information reads from left to right, starting with line 4 in the center of the plate to line 1 at the bottom of the plate.
The last code imprinted on a vehicle code plate will be followed by the imprinted word END. When two vehicle code plates are required, the last available spaces on the first plate will be imprinted with the letters CTD (for continued).
When a second vehicle code plate is necessary, the first four spaces on each row will not be used because of the plate overlap.
1 - PRIMARY PAINT 2 - SECONDARY PAINT 3 - TRANSMISSION CODE 4 - VEHICLE MODEL NUMBER 5 - ENGINE CODE 6 - INTERIOR TRIM CODE 7 - VEHICLE IDENTIFICATION NUMBER 8 - TAILGATE CODE 9 - CARGO BOX CODE 10 - TAILGATE TRIM CODE 11 - BODY-IN-WHITE SEQUENCE 12 - MARKET CODE 13 - SPECIES CODE 14 - PAINT PROCEDURE 15 - VEHICLE ORDER NUMBER
Fig. 5 BODY CODE PLATE
Fig. 4 BODY CODE PLATE LOCATION
1 - FENDER 2 - RADIATOR CROSSMEMBER 3 - HYDROFORM FENDER RAIL 4 - RIVOT (2) 5 - BODY CODE PLATE
BODY CODE PLATE—LINE 4
DIGITS 1 THROUGH 12
Vehicle Order Number
DIGITS 13, 14, AND 15
Transmission Codes
DGT = 4–speed Automatic (46RE)
DG4 = 4–speed Automatic (45RFE)
DGP = 4–speed Automatic (47RE)
DG8 = 4–speed Automatic (48RE)
DDC = 5–speed Manual (NV3500)
DDP = 5–speed Manual (NV4500)
DEE = 6–speed Manual (NV5600)
DIGITS 16, 17, AND 18
Car Line Shell
DR1=15004X2
DR6=15004X4
DR2=25004X2
DR7=25004X4
DR3=35004X2
DR8=35004X4
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