DJI S800 User Manual

Spreading Wings S800 User Manual
V 1.7
2012.12.24 Revision
www.dji-innovations.com
©2012 DJI Innovations. All Rights Reserved. 1
Disclaimer
As DJI Innovations has no control over use, setup, final assembly, modification (including use of non-specified DJI parts i.e. motors, ESCs, propellers, etc.) or misuse, no liability shall be assumed nor accepted for any resulting damage or injury. By the act of use, setup or assembly, the user accepts all resulting liability. DJI Innovations assumes no liability for damage(s) or injuries incurred directly or indirectly from this product usage.
DJI Spreading Wings is registered trademark of DJI Innovations. Names of product, brand, etc., appearing in this manual are trademarks or registered trademarks of their respective owner companies. This product and manual are copyrighted by DJI Innovations with all rights reserved. No part of this product or manual shall be reproduced in any form without the prior written consent or authorization of DJI Innovations. No patent liability is assumed with respect to the use of the product or information contained herein.
©2012 DJI Innovations. All Rights Reserved. 2
S800 Profile
350
mm
(
Lenghth
)
320 mm (
Height
)
415
mm(
Width
)
145
mm
(
Top Width
)
240
mm
(
Diameter
)
500
mm
(
Length
)
DJI Spreading Wings S800 is a multi-rotor designed for AP. It simplifies users’ installation and enables quick disassembling. Frame arm integrates with ESC and motor. With DJI WKM autopilot system, it can achieve hovering, cruising and other flight elements. S800 can be applied for aerial photography and other aero-modeling activities.
©2012 DJI Innovations. All Rights Reserved. 3
Contents
Disclaimer .......................................................................................................................2
S800 Profile ....................................................................................................................3
Contents .........................................................................................................................4
Product Usage Cautions.................................................................................................5
In Box .............................................................................................................................6
Tools Needed .................................................................................................................6
Center Frame Wiring ......................................................................................................7
Mount Center Frame ......................................................................................................8
Mount Frame Arms .........................................................................................................9
Mount Bi-pod ................................................................................................................ 11
Assembly ...................................................................................................................... 13
ESC Sound ................................................................................................................... 14
Specifications ............................................................................................................... 14
Appendix ...................................................................................................................... 16
Mount Battery Bracket ........................................................................................... 16
Trouble Shooting ................................................................................................... 17
Spare Parts Listing ................................................................................................ 18
©2012 DJI Innovations. All Rights Reserved. 4
Product Usage Cautions
Mount Attention
Mount GPS with a bracket, to avoid interference from the power board of center frame.
For IMU position, make sure the arrow direction marking is pointing to the aircraft nose. The receiver is recommended strongly to be installed under the bottom board of center
frame, and the head of antenna is downward without any obstacle. The aircraft will be out of control, since the wireless signal may be lost by the obstacle.
Mount the arms correctly.
Center frame Arm Center frame Arm
For removing screws in the bottom board, please proceed with cautious, avoiding
damages. Do not remove any other screws fixed with glue.
Notice matching the indications is very important, please pay attention to them.
Flight Attention
With DJI WKM autopilot system, make sure the output signal of WKM F1~F2 and M1~M6 are
all normal, to avoid serious damage(s) and injuries.
Keep flying multi-rotor a distance from people, building, high-voltage lines, etc. Make sure to use 6S LiPo power battery.
Do not get close to or touch the working motors and propellers, which will cause serious
injury.
Do not over load the multi-rotor.
Make sure the propellers and the motors are installed correctly and firmly before flying.
Make sure all parts of S800 are in good condition before each flight. Do not fly with wore or
broken parts.
Strongly recommend you use DJI parts as much as possible.
Others
If you have any problem you cannot solve, please contact agents or DJI customer service.
When flying, the fast rotating propellers of S800 may cause serious damage(s) and injuries. Therefore, please fly with a high safety in mind at all time.
©2012 DJI Innovations. All Rights Reserved. 5
In Box
Center Frame 800CF×1
Frame Arm 800FA×6
H Frame 800HF ×1
T Frame 800TF×2 ,Aluminum Ring 800AR×2
Base Pipe 800BP×2
Bi-pod Drawbar 800BD×4
Silicone Rubber Damper 800SRD×4
Nonslip Damper 800ND×4
3-PIN Servo Cable 800SC ×1
Screw Package 800SP ×1
Hexagonal screws: M3×8M2.5×5 Hexagonal socket head cap screws: HC-M3.0×22 HC-M2.5×5HC-M2.5×8 HC-M3×8T2×9
Adhesive Velcro 800AV ×1, Battery Band 800BB ×2
2.0mm Hex Wrench, 2.5mm Hex Wrench
For mounting screws.
Screw Glue
For fastening screws.
Nylon Cable Tie
For binding devices and wires.
Scissors
Diagonal Cutting Pliers
Foam Double Sided Adhesive Tape
For fixing receiver, controller and other modules.
Tools Needed
©2012 DJI Innovations. All Rights Reserved. 6
Center Frame Wiring
Top Board
Bottom Board
Buckle
Slot
M
1
M
2
M3
M
4
M6
M
5
BATT
PM
GIMBAL
IMU Front
Aircraft Nose
To Battery
To PMU
XT60 Male
XT60 Female
XT60 Female
To Gimbal
M
1
M
2
M
3
M
4
M
5
M
6
Motor clock-wise
ESC signal outlet
To main controller
Mark
IMU mount position
Circuit line
Parallel
Motor number
Mark
Motor count clock-wise
Mark
Top Board
Notices:
For IMU position, make sure the arrow direction marking is pointing to the aircraft nose. Connect the motor 3-pin connector (M1~M6) from WKM M.C. to ESC signal socket (M1~M6) on
center frame markings accordingly. (WKM M.C. M1 ESC signal socket M1, …… , WKM M.C. M6 ESC signal socket M6)
Tips:
Main battery power leads, gimbal and PMU leads are on the bottom surface of the top board. Markings and stand for the propeller rotation direction. means clock-wise, and means
counter clock-wise.
If you need other lead connector, please cut the original connector and solder on the new connector.
(But not Recommend)
Top board is power distribution board, and the bottom board is for loading autopilot system components.
©2012 DJI Innovations. All Rights Reserved. 7
Mount Center Frame
Remove Screws
Fix Screws
Step1: Mount IMU module into IMU position in the center frame. Ensure IMU casing is out of touch the
top board edge, as vibration can cause IMU mal-function.
Step2: Please mount DJI Autopilot System parts onto the bottom board (not including GPS modules).
Please remove all the screws from the bottom board first if necessary.
Step3: Connect Autopilot System and receiver. Please refer to DJI WKM User Manual for details. Step4: Please mount the screws to bottom board, and use adequate screw glue. Step5: Mount the GPS on the top board with a bracket. Step6: Configure Autopilot System. Please refer to DJI WKM User Manual.
Notices:
Make sure to mount the IMU module at the IMU position first. Mount the GPS with a bracket, to avoid interference from center frame power board. Ensure the USB port of the M.C. outwards for easy access. Please wire neatly. Make sure wires will not be cut by the edge of frames.
Tips:
Install screws with appropriate strength to prevent damage threads.
©2012 DJI Innovations. All Rights Reserved. 8
Mount Frame Arms
Step 1
Step 2
Motor rotation direction
Clock-wise Counter clock-wise
Motor ESC
LED
Red
Green
Copper contacts
Cover
Screw
Propeller
(1)
800CF ×1 800FA ×6
Step 3
Step 4
Step 5
(2)
800CF ×1 800FA ×6
800CF ×1 800FA ×6
35
o
Horizontal
Vertical
Horizontal
Step1: Check arms.
(1) Make sure copper contacts are in good condition without bend or severe wear. (2) Make sure propellers are without crack, and screws in propeller cover tight. (3) Make sure motors are mounted firmly, and rotate freely. (4) Distinguish LED indicator on the ESC bottom. With a red point in is red LED, others are
green LED. We recommend you mount arms with red LED to M1 and M2.
(5) Distinguish marks and on the arms.
Arm Center frame Arm Center frame
Step2: Insert frame arm into center frame vertically. Step3: Slowly rotate the frame arm upward until positioned completely. Step4: Press down the buckle to lock the arm. Make sure the arm does not move. Step5: Make sure the buckle is pressed down correctly, about 35o under normal circumstances.
Notices:
Please add some lubricant at the position (1) if it is hard to press down the buckle.
©2012 DJI Innovations. All Rights Reserved. 9
Slowly rotate the frame arm to prevent from breaking the copper contacts. Please refer to (2) to ensure the arm is perfectly positioned. Make sure use appropriate strength to press down the buckle correctly. Do not hot plug arms. If the motor mount loosens, please tighten it by following the procedures in trouble shooting of
Appendix.
Tips:
LED is on after motor start.
Examination
Arms①②are aircraft nose direction, arms④⑤ are aircraft tail. See from top, motors on arms①③⑤
Aircraft Nose
rotate counter clockwise; motors on arms②④⑥ rotate clockwise.
©2012 DJI Innovations. All Rights Reserved. 10
Mount Bi-pod
Step1
Step2 (Fix, but not tighten screws)
800HF X1 800BD X4 800AR X2 HC-M2.5X5 X8
Step3
3.0
M2.5X8 x4 HC-M3.0X22 x2
H frame bulges outwards
T frame notch
Step1: Mount T frame 800TF and base pipe 800BP.
(1) Put nonslip damper 800ND through the base pipe. (2) Put the base pipe into T frame until the head of nonslip damper is embedded into T frame. (3) Embed the other nonslip damper into the T frame. (4) Put silicon rubber damper 800SRD onto both sides of the base pipe.
Step2: Mount H frame800HF and bi-pod drawbars 800BD.
(1) Fix (but not tighten) hexagonal socket head cap screws M2.5×5 (Fig.) to H frame and
bi-pod drawbar (Fig.).
(2) Adjust drawbar and T frame, and fix (but not tighten) hexagonal socket head cap screw
M2.5×5 (Fig.) to drawbar and aluminum ring 800AR.
©2012 DJI Innovations. All Rights Reserved. 11
Step3: Mount H frame and T frame.
(1) Insert T frame through aluminum ring until it plugs into H frame. (2) Fix T frame notch into H frame bulges outwards, make sure T frame will not move. (3) Put the bi-pod on the flat floor to adjust H frame and T frame. (4) Tighten all hexagonal socket head cap screws (including and ).
Notices:
Put bi-pod on the flat floor to finish mounting smoothly and correctly. Please mount the screws and use adequate screw glue. Separate the bi-pod by disconnecting the H frame to make for easy carriage.
Completed
Quick Disassembly
©2012 DJI Innovations. All Rights Reserved. 12
Assembly
Assembly
(1)
(2)
Align knob to mark
Insert knob into arm Rotate knob
Aircraft Nose
Mark
Knob
Step1: Align all knobs on the H frame to the marks; refer to fig (1). Step2: Lie frame and bi-pod horizontally, insert knobs into arms and first, and then adjust to
insert others into the arms.
Step3: Rotate the knob to the end, as fig (2) shown.
Notices:
Ensure all knobs on the H frame aligned to the marks, and they would go through the arms
successfully.
Tips:
It is convenient for you to carry S800 by quick disassembly (Frame, Bi-pod, Frame and Bi-pod).
©2012 DJI Innovations. All Rights Reserved. 13
ESC Sound
ESC State
Sound
Ready
♪1234567
Throttle stick is not at bottom
BBBBBB…
Input signal abnormal
B--------B--------B…
Input voltage abnormal
BB---BB---BB---BB…
Tips:
DJI ESCs are specially designed for multi-rotors. When use with DJI autopilot systems, you do not have to setup any parameters or calibrate travel range.
Frame
Diagonal Wheelbase
800mm
Frame Arm Length
350mm
Frame Arm Weight (Including Motor, ESC, Propeller )
304g
Center Frame Diameter
240mm
Center Frame Weight
365g
Bi-pod Size
500mm(Length)×415mm(Width)×320mm(Height) (Top width: 145mm)
Bi-pod Weight
428g
Total Weight
2.6Kg
Motor
Stator Size
41×14mm
KV
320rpm/V
Max Power
360W
Weight
147g
ESC
Specifications
©2012 DJI Innovations. All Rights Reserved. 14
Current
40A OPTO
Voltage
6S LiPo
Signal Frequency
30Hz ~ 450Hz
Drive PWM Frequency
24KHz
Weight
18g
Propeller
Material
Carbon Fiber
Size
15×04in
Weight
15g
Flight Parameters
Takeoff Weight
5.0Kg ~ 7.0Kg
Load Weight
0Kg ~ 2.5Kg
Power Battery
LiPo (6S10000mAh~15000mAh15C(Min))
Max Power Consumption
2100W
Hover Power Consumption
720W(@ Takeoff Weight 6Kg)
Hover Time
Max: 16 min (@10000mAh&6KgTakeoff Weight)
©2012 DJI Innovations. All Rights Reserved. 15
Appendix
Step1: Mount the retaining clip and the bracket, fix screws (but not tighten).
Retaining Clips
Chamfer Outwards
M 2.5X5
Bracket
Notch Outwards
Step2: Place the mounting board and adjust its position, and then tighten all screws.
Ensure to align
Battery Mounting Board
About
131
mm
90
o
Parallel
Correct
Parallel Parallel
Mount Battery Bracket
©2012 DJI Innovations. All Rights Reserved. 16
Step1 For arms
For arms
Shim
Step2
Motor mount screws
Step3 For arms
For arms
Step1: Remove. Please unscrew the screws on the top. Step2: Tighten. Retighten the motor mount screws on the back to make the motor firmly attached. Step3: Remount. Remount the screws on the top.
Notices:
Shim should be mounted in the correct position, as shim mount position of arm is different from arm .
Tips:
Please use adequate screw glue. Install screws with appropriate strength.
Trouble Shooting
If the motor mount loosens, please tighten it by following the procedures.
©2012 DJI Innovations. All Rights Reserved. 17
Spare Parts Listing
Frame Arm
S8010101A
M3x8
S8010301
S8010302
S8010303
M2.5x5
M2.5x5
S8010404
S8010403
S8010402
S8010401A
S8010601
M2.5x5
S8010602R/ S8010602G
T2X9
NO.
Name
Components
1
15'Propeller CCW
S8010101A
2
15'Propeller CW
S8010101B
3
4114 Motor 320KV
S8010301S8010302S8010303
4
Frame Arm (Counter Clockwise)
S8010401A、S8010402、S8010403、S8010404
5
Frame Arm (Clockwise)
S8010401B、S8010402S8010403S8010404
6
ESC (Red LED)
S8010601S8010602R
7
ESC (Green LED)
S8010601S8010602G
8
Frame Arm w/ Propeller& Motor& ESC
1. CCW & Red LED
2. CCW &Green LED
3. CW & Red LED
4. CW & Green LED
1346
1347
2356
2357
Notices:
The diagram is only for counter clockwise rotation propeller and frame arm.  For clockwise propeller and frame arm, it is S8010101B and S8010401B.
If S800 needs part replaced, please refer to the following diagram to identify the part with the NO. and components, and then make a purchase. Each package includes screws needed.
©2012 DJI Innovations. All Rights Reserved. 18
Ensure to solder thick wires and fine wires correctly, when solder ESC to frame arm.
For arms
For arms
Enamel
Wire
G V
G P
G V
G P
Blue
Solder pad
Fine wire
Thick wire
Black
Red
Blue
Black
Red
Thick wire
Fine wire
Shield
Wire
G V
G P
G V
G P
Blue
Solder pad
Fine wire
Thick wire
Black
Red
Blue
Black
Red
Thick wire
Fine wire
Center Frame
T2X9
S8020902
S8020901
S8020903 S8020904
S8021001
S8021101
S8021102
S8021201
M2.5X5
M2.5X5
Clockwise and counter clockwise motor should be soldered to ESC correctly by different color order.
©2012 DJI Innovations. All Rights Reserved. 19
NO.
Name
Components
9
Arm Mounting Bracket
S8020901S8020902S8020903S8020904
10
Center Frame Support Pillar
S8021001
11
Center Frame Top &Bottom Board
S8021101S8021102
12
Top Board Cover for Arm Mounting Bracket
S8021201
Bi-pod
S8031302
S8031301
S8031401
S8031402
S8031502
S8031501
S8031503
S8031506
S8031303
HC-M3X8 S8031504
S8031505
S8031507
S8031601
S8032101
S8032103
S8031603
S8031604
S8031602
S8032001
S8031901
S8031801
S8032102
S8032201
S8032202
S8032203 S8032204
HC_M2.5X8
HC-M2.5X8
HC-M2.5X8
HC-M3X8
S8031505
S8031506
S8031507
HC-M3X22
HC-M3X22
S8031506
S8031505
S8031507
S8031401
S8031402
S8031603 S8031604
(1)
(2)
(3)
NO.
Name
Components
13
H-Frame
S8031301S8031302
14
Bi-pod Top Mounting Hub
S8031401S8031402
15
H-Frame w/Bi-pod Top Mounting Hub
S8031501、S8031502、S8031503、S8031504 S8031505S8031506S80315071314
Note1: All unlabeled screws are HC-M2.5X5. Note2: (1) Left and right T-frames are different; (2) Left and right bi-pod top mounting hubs are different;
(3) Left set, middle set and right set of bi-pod carbon tube bracket are different.
©2012 DJI Innovations. All Rights Reserved. 20
16
T-Frame(Right)
S8031601S8031602S8031603
17
T-Frame(Left)
S8031601S8031602S8031604
18
T-Frame Nonslip Damper (4pcs)
S8031801
19
T-Frame Silicone Rubber Damper (4pcs)
S8031901
20
Bi-pod Carbon Tube
S8032001
21
Bi-pod Drawbar
S8032101S8032102(2pcs) S8032103
22
Battery Tray
S8032201、S8032202、S8032203、S8032204
23
Bi-pod Carbon Tube Bracket(Left Set)
S8031501、S8031502、S8031503、S8031504
S8031505
24
Bi-pod Carbon Tube Bracket(Middle Set)
S8031501、S8031502、S8031503、S8031504
S8031506
25
Bi-pod Carbon Tube Bracket(Right Set)
S8031501、S8031502、S8031503、S8031504
S8031507
26
Screw Pack M2.5X5
10pcs
27
Screw Pack M3X8
10pcs
28
Screw Pack M2.5X8
10pcs
©2012 DJI Innovations. All Rights Reserved. 21
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