1998 Operator's Manual
6000
SERIES
FORWARD MOUNT
IMPORTANT - READ CAREFULLY
The Dixon® ZTR® Mower is both easy and fun to operate. However, any
power mower must be operated properly to be safe. It is not a toy or a
recreational vehicle. Before you start to use the mower, read the
operator's manual carefully and become completely familiar with the
controls.
The information in this operator's manual applies to all Dixon
®
ZTR
®
6000 Series Commercial Mowers. Your Dixon dealer will gladly answer
any questions.
See your dealer for warranty service, parts and repairs.
DIXON INDUSTRIES, INC.
A BLOUNT International Inc. Co.
PO BOX 1569
COFFEYVILLE KS 67337 0945
316 251 2000
Page 2
INDEX
SAFETY .......................................................... Pages 4-9
WARRANTY POLICY .....................................Page 10
SPECIFICATIONS .......................................... Page 11
SEAT ADJUSTMENT INSTRUCTIONS......... Page 12
CONTROLS ....................................................Pages 13-16
OPERATION INSTRUCTIONS ....................... Pages 17-21
CARE AND MAINTENANCE .......................... Pages 22-34
STANDARD SERVICE PARTS LIST .............Page 35
TROUBLESHOOTING ...................................Pages 36-37
6000 Series Forward Mount
Part No. 13090-0700
Page 3
SAFETY
RIDING LAWNMOWERS, IF IMPROPERLY OPERATED,
CAN CAUSE SERIOUS INJURY OR DEATH
The most common causes of injury to the operator or bystander...
BLADE CONTACT TIP-OVER
BACK-OVERRUNOVER
...read and understand this manual to prevent injuries.
Page 4
SAFETY
SAFETY SYMBOLS
Safety Alert Symbol
When you see this symbol,
BE ALERT to the potential for injury.
Follow recommended safety precautions and safe
operating practices.
Danger
indicates an imminently hazardous situation
which, if not avoided, will result in death or
serious injury.
Warning
indicates a potentially hazardous situation
which, if not avoided, could result in death
or serious injury.
Caution
indicates a potentially hazardous situation
which, if not avoided, may result in minor or
moderate injury. It may also be used to alert
against unsafe practices.
Page 5
SAFETY
This cutting mower is capable of amputating hands & feet, and throwing objects.
Failure to observe the following safety instructions could result in
serious injury or death.
GENERAL OPERATION:
Read, understand, and follow all instructions in the manual and on the mower before starting.
Only allow responsible adults, who are familiar with the instructions, to operate the mower.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop mower if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while
backing.
Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without
either the entire grass catcher or the deflector in place.
Slow down before turning.
Never leave a running mower unattended. Always turn off blades, set parking brake, stop engine, and
remove key before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the mower while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the mower into a trailer or truck. Do not ride the mower when
loading & unloading.
Always wear safety goggles or safety glasses with side shields when operating mower.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-
related injuries. These operators should evaluate their ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
Follow the manufacturer's recommendation for wheel weights or counterweights.
Maintain or replace safety and instruction labels, as necessary.
WARNING:
Page 6
The engine exhaust from this product contains chemicals known to the
of California to cause cancer, birth defects or other reproductive harm.
State
SLOPE OPERATION:
Slopes are a major factor related to loss-of-control and tip-over
accidents, which can result in severe injury or death.
SAFETY
All slopes require extra caution.
If you cannot back up the slope or if you feel uneasy on it,
DO
Mow across the slope with your Dixon ZTR - never up or down.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts or bumps. Uneven terrain could overturn the mower. Tall
grass can hide obstacles.
Use slow speed. Tires may lose traction on slopes even though the brakes are
functioning properly.
Use extra care with grass catchers or other attachments. These can change the
stability of the mower.
Keep all movement on the slopes slow and gradual. Do not make sudden changes
in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and
proceed slowly down the slope.
do not mow it!
If front wheels lift off the ground, pull the levers back to stabilize the mower.
DO NOT
Do not turn on slopes unless necessary, and then, turn slowly and gradually
downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could suddenly
turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the mower by putting your foot on the ground.
Do not use grass catcher on steep slopes.
Page 7
SAFETY
CHILDREN:
Tragic accidents can occur if the operator is not alert to the
presence of children.
Children are attracted to lawn mowers and the mowing activity.
NEVER assume children will stay where they were last seen.
Be alert to avoid accidents.
Keep children out of the mowing area and under the watchful care
of another responsible adult.
Be alert and turn mower off if a child enters the area.
Before and during backing, look behind and DOWN for small
children.
Never carry children. They may fall off and be seriously injured or
interfere with safe mower operation.
Never allow children to operate the mower.
Use extra care when approaching blind corners, shrubs, trees, or
other objects that may obscure vision.
Page 8
SAFETY
SERVICE:
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do
not smoke.
Never refuel the mower indoors.
Never store the mower or fuel container inside a building where there is an open flame.
If fuel is spilled on clothing, change clothing immediately.
To prevent fire and explosion caused by static electricity:
Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place
containers on the ground away from your vehicle before filling.
When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground.
If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from
a gasoline dispenser nozzle.
If a gasoline dispenser nozzle must be used, keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
Never run a mower inside a closed area. The exhaust fumes are toxic.
Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep mower free of grass, leaves, or other debris buildup. Clean up oil or fuel spillage. Allow mower to cool
before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check components and replace with original equipment
parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing
them.
Batteries contain sulfuric acid. To prevent burns avoid contact with skin, eyes and clothing. To prevent
a fire or explosion keep sparks and open flames away from battery.
Before disconnecting the negative (-) ground cable, make sure all switches are OFF.
Page 9
DIXON INDUSTRIES, INC.
a BLOUNT company
AIRPORT INDUSTRIAL PARK
PO BOX 1569
COFFEYVILLE KS 67337 0945
316 251 2000
FAX 316 251 4117
DIXON LIMITED WARRANTY POLICY - COMMERCIAL MODELS
Models 6000 & 7000
WARRANTY: Home Owner Application: This Dixon Warranty term is for a period of two (2) years from
date of purchase.
for 1 year from the date of purchase or 400 hours whichever comes first. Commercial use is specified as
use other than, or in addition to, mowing at owner's primary place of residence.
AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING
LABOR COSTS. THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS
1. Warranty applies only to original retail purchaser of new and unused mowers and accessories.
2. All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon warranty
policy and allowances. All warranty claims must be approved by Dixon Industries, Inc.
Commercial Application: Dixon mowers used for commercial application are warranted
DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS
AND LIMITATIONS:
3. Battery warranty: Limited to
4. Accessories Warranty (Grass Catchers, Snow Blades, Covers, etc.): Limited to 90 days from date of purchase.
5. Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or alteration. The
use of parts or components other than those supplied by Dixon Industries, Inc. VOIDS ALL WARRANTY.
6. The following items are not covered by this warranty policy:
(a) Pick up and delivery charges for transportation of mower to and from an Authorized Dixon
dealer's place of business.
(b) Routine maintenance or adjustments.
(c) Belts/cutting blades/HydroGear filters.
(d) Engines -- All engines used on Dixon ZTR mowers are warranted by each individual engine
manufacturer.
(e) Any costs or expense of providing substitute equipment while repair work is being performed
on a warranted mower.
7. There is no other express warranty. Implied warranties, including those of merchantability and fitness for a
particular purpose, are limited to the same duration of the express warranty, and to the extent permitted
by law any and all implied warranties are excluded. Liabilities for consequential damages under any
and all warranties are excluded.
90 days from date of purchase.
Blue/Customer Ye ll ow/ Dealer Wh ite /D ixo n I nd .
WARRANTY VALIDATION: At the time of sale, selling dealer must review each portion of this warranty
document, complete the information section below, secure customer's signature &send copy to Dixon Industries, Inc.
DATE OF PURCHASE MODEL S/N
Owner's Name Dealership
Address Address
Owner's Signature Dealer's Signature
Page 10
SPECIFICATIONS
6000 Series Forward Mount
CHASSIS: Sheet metal construction frame
BODY: Folded sheet metal. Seat lifts up for access to battery and belt service.
SEAT: Designed for operator comfort by use of high density closed cell foam
padded back and arm rests, upholstered with CorduraTM water-repellent
fabric. Seat is adjustable fore and aft.
MOWER DECK: 2 Decks are available. 60" & 48" are made of 12 GA fabricated welded
construction with 10 GA reinforcement plate. 3 blades combine for either
a 48" or 60" cut width. Cut height approximately 1" to 5" via 9 position
lift handle.
BLADE DRIVE: Electric clutch
DRIVE SYSTEM: Each rear wheel is independently driven by a HydroGear BDU-10L
Series 70 hydrostatic transmission. The hydrostatic transmissions, in
turn, power a fully enclosed HydroGear gearbox.
ENGINE: 22HP Kohler Command, 4-Cycle, V-Configuration, Overhead Valve,
Air-Cooled, Gasoline, Horizontal Shaft, Aluminum Head, and Crankcase
with Cast Iron Liners, Full Pressure Lubrication/Full Flow Filter, Pulsetype Fuel Pump, Fixed Jet Carburetor w/Smart-Choke, Electronic Ignition,
In-Line Fuel Filter, Dual Element Air Cleaner.
STARTING SYSTEM: Electric by key switch operation with safety interlocks on parking brake
and blade drive clutch.
TIRES: Front 4.10x3.50x4
Rear 5.00-6x13
Drive 20-10.0x10
RECOMMENDED Front 16 lbs.
TIRE PRESSURE: Rear 12 lbs.
CAPACITIES: Fuel - 5 gallons
Hydrostat oil tank - 3 quart with in-line 40 micron filter
Hydrostat oil recommendation, refer to page 25
Engine - 2 qts. SAE 10W30 (with filter)
DIMENSIONS: Width 57-1/2(48" Deck), 69-1/2"(60" Deck)
Height 45-1/2"
Length 96" (48 Deck), 101 (60 Deck)
Weight 960 lbs. (48" Deck), 1030 lbs. (60" Deck)
NOTE: Additional information provided in service instructions under the individual
component.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
Page 11
SEAT ADJUSTMENT
INSTRUCTIONS
6000 Series
1. Grasp seat slide adjuster and move it into adjustment
position.
2. Slide seat forward or backward.
3. Release seat slide adjuster.
Page 12