TECHNICAL DATA BROCHURE - ZTR 424 & 427
DATE 8/85 PAGE 1 OF 8
IMPORTANT - READ OPERATOR'S MANUAL BEFORE OPERATION OR MAKING ADJUSTMENTS
Deluxe Seat Adjustment
Easy hand lever action allows forward and back movement of seat. No bolts to loosen or tighten.
Mower Blade Operation
To start mower blades, pull out on blade drive switch handle, then lift to "ON" position.
To stop mower blades, move switch handle to "OFF" position.
Body Removal
1.Disconnect throttle cable from engine.
2.Disconnect the rear wiring loom from the body by lightly squeezing the Econo-Seal plug. This plug is located at the left rear of the body.
3.Remove 4 control lever bolts and remove upper control levers (P/N 9079 &
9080).
4.Remove the 2 attach nuts on floor of body and unfasten latches located on each side of body at rear.
5.Place height adjustment lever in vertical position, engage parking brake
and carefully lift body up and off chassis. 6. Reverse the above procedure for assembly.
Safety Checks - "Important"
1. After reassembly, while on seat, attempt to start engi ne with mower deck engaged. Engine should not start. If engine does start, return to an
Authorized Dixon Dealer for adjustment or repair.
2. Disengage the mower deck and start the engine. With operator in normal mowing position, engage mower deck and remove weight from seat. The engine should stop.
If engine does not stop when operator rises from seat, return to an Authorized Dixon Dealer for adjustment or repair.
Parking Brake Adjustment
Remove body as described above. Adjustment points are located at rear of trans-axle on each side. Remove cotter pin from swivel fitting (P/N 2172). Turn swivel fitting on brake rod (P/N 5100) in to tighten - just enough to prevent brake from slipping
when engaged. CAUTION: Over tightening may cause premature wear on brake b and (P/N 5085).
Mower Drive Belt Adjustment
No adjustment necessary, the spring-loaded idler pulley maintains proper tension throughout belt life.
Removing Mower Deck
1.Remove mower deck drive belt (P/N 6111) by pulling idler assembly (P/N 1671) away from belt, and remove belt from rear pulley.
2.Remove 4 attach pins (P/N 6107) and clips from 4 mower deck attach points and 2 stabilizer bars (P/N 6159).
3.Raise front of mower chassis and roll free of mower deck for service and/or
replacement.
4. To re-install, reverse the above procedure.
Removing Mower Cutter Blade
Secure mower cutter blade (P/N 6013) from turning (observe blade position when removing) remove blade bolt from center of blade.
WARNING: Due to possible sharp edges on the cutter blade, caution should be used when service is required on the blades to prevent injury.
DIXON INDUSTRIES, INC. Box 494 Coffeyville. Kansas 67337-0494 (316)251-2000 |
P/N 8604 |
Page 2 of 8
PARTS LIST FOR ZTR 424/427
PART |
NAME |
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1015 |
Caster |
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1022 |
Caster |
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Wheel |
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4 |
Tire |
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1030 |
Upper |
Lift |
Link |
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1039 |
Lower |
Lift |
Link |
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1108 |
Tire - |
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Front |
Wheel |
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1109 |
Inner Tube - Front Wheel |
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1110 |
Caster |
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Axle |
Bushing |
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1140 |
Caster |
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Wheel |
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Bearing |
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1160 |
Frame |
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1164 |
Regulator Mount |
(427) |
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1166 |
Tie |
Bar |
Rod |
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Assembly |
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1502 |
Control |
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1506 |
Hub |
Flange |
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1512 |
Rear Tire |
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1536 |
Chain Connecting Link |
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1544 |
Bellcrank |
Kit |
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1636 |
Bellcrank |
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1647 |
Control |
Pin |
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Pulley |
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1655 |
Transaxle |
Idler |
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1657 |
Transaxle |
Idler |
Spring |
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1667 |
Lower |
Control |
Lever |
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1668 |
Drive |
Pulley |
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1671 |
Idler |
Bracket |
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1672 |
Bronze |
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Bushing |
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1673 |
Spring |
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Mount |
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1675 |
Clutch |
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Anchor |
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Belt |
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1684 |
Transaxle |
Drive |
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1685 |
"L" |
Rod |
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1687 |
Idler |
Pulley |
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1693 |
Control |
Rod |
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1699 |
Bumper |
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1701 |
Wheel/Deck |
Hub |
Bearing |
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1702 |
Locking |
Collar |
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1712 |
Battery |
Strap |
(Nylon) |
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1713 |
Idler |
Roller |
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1717 |
Idler |
Arm |
Bracket |
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1727 |
Wheel |
Hub |
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1728 |
Transaxle |
Idler |
Bracket |
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2127 |
Quadrant Spring |
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2134 |
Lift Handle |
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2166 |
Pivot |
Bolt |
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2172 |
Swivel |
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Fitting |
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2408 |
Drive |
Chain |
Assembly |
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2460 |
Parking |
Brake |
Decal |
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2823 |
Oil |
Drain |
Assembly (424) |
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3003 |
5/16-18 UNC x 1 1/2 HH Bolt Gr5 |
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3005 |
5/8-18 UNC Hex Nut |
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3007 |
1/4-20 UNC Hex Nut |
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3008 |
1/4 ID x 3/4 OD Flatwasher |
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3009 |
5/16-18UNCxl 3/4"HH BoltGr5(424! |
|||||||||
3010 |
1/2 Di a. |
x |
2 |
1/4 Rd. |
Hd. |
Rivet |
||||
3012 |
3/8-16 UNC Hex Nut |
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3013 |
1/2-13 UNC Hex Locknut |
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3014 |
1/4-20 UNC x 3/4 HH Bolt Gr 5 |
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3019 |
5/16 Helical |
Lockwasher |
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3020 |
5/16 |
Std. |
Flatwasher |
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3029 |
Front |
Grommet |
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3031 |
5/16-18 UNC Acorn Nut |
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3033 |
1/2 |
SAE |
Flatwasher |
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3037 |
3/8-24 |
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UNF |
x |
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1 |
1/4 HH Bolt Gr5 |
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3046 |
3/8-16 UNC x 2 HH Bolt |
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3047 |
3/8-24 UNF Hex Locknut |
Pin |
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3052 |
3/32 Dia. |
x |
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1" |
Cotter |
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3056 |
5/16 Fender Washer |
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3057 |
3/8 |
Std. |
Flatwasher |
Set Screw |
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3061 |
5/16-18UNCx3/4 |
Soc. |
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3063 |
#10-24UNCxl |
1/4 |
Rd. |
Hd. |
Screw |
|||||
3065 |
3/8 |
Helical |
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Lockwasher |
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3066 |
3/16 |
Std. |
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Flatwasher |
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3072 |
1/8 x 1 3/4 Hair Cotter Pin |
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3074 |
5/16-24 UNF Hex Jam Nut |
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3076 |
3/8-24 UNF Hex Nut |
Bolt |
Gr5 |
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3077 |
5/16-18 |
UNC |
x |
2 |
3/4 HH |
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PART |
NAME |
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3079 |
3/8-16 x 3/4 HH Bolt |
Hd. |
Bolt |
|||||||
3083 |
1/4-20 UNC x |
1/2 |
Rd. |
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3085 |
3/8-16 UNC Acorn Nut |
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3087 |
5/16-18 |
UNC x 3/4 HH Bolt Gr5 |
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3088 |
1/4-20 x 1 HH Bolt Gr 5 |
Bolt |
Gr2 |
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3090 |
1/2-20 UNF x |
1 |
1/4 HH |
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3091 |
1/4-20 UNF Hex Lug Nut |
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3093 |
5/16-18 |
.UNC x 1 HH Bolt Gr5 |
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3101 |
7/16 Helical |
Lockwasher |
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3105 |
1/4 |
x |
1 |
1/4 |
Spirol |
Pin |
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3106 |
1/4 |
x |
1 Spirol |
Pin |
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3107 |
1/4 |
x |
1 |
1/2 |
Spirol |
Pin |
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3118 |
Disc Spring |
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3128 |
7/16-14 UNC Hex Jam Nut |
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3133 |
#8-32 x 1 1/2 TR 3 Screw |
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3134 |
1/4-28 |
x |
1/4 |
Soc. |
Set |
Screw |
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3161 |
5/16-24 UNF Nut LH Thread |
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3174 |
1/2-13 x 1 HH Bolt |
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3175 |
1/2-13 x 1 1/2 HH Bolt |
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3178 |
3/18-16 x 2 1/2 HH Bolt Gr5 |
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3180 |
1/4-20 Hex Locknut |
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3181 |
Woodruff |
Key |
#605 |
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3182 |
Flip Lock Bushing |
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3184 |
5/16-18x1 l/4Pan HdPhillips Sew. |
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3187 |
#10-32 Hex Nut |
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3188 |
#10 |
Ex. |
Tooth |
Lockwasher |
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3189 |
1/2-13x5 |
|
1/2 Carriage |
Bolt |
|
|||||
3191 |
Pop |
Rivet |
5/32" |
Dia. |
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3193 |
Washer .43 x 1.38 x .25 |
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3194 |
Face Nut 5/8-32 |
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3195 |
Face |
Nut |
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1/2-27 |
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3196 |
Face |
Nut |
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7/16-28 |
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3197 |
5/8-11 Jam Lock Nut |
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3198 |
1/4-20 Wing Nut w/Nylok |
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3204 |
1/4-20 Hex Nut w/Nylok |
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3205 |
5/16-18 Hex Nut w/Nylok |
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3206 |
3/8-16 Hex Nut w/Nylok |
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3207 |
1/2-13 Hex Nut w/Nylok |
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3208 |
#10-24 Hex Nut w/Nylok |
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3209 |
1/2-20 Jam Nut |
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3220 |
7/16-20x2 3/4 HH Bolt Gr 5 (424) |
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3221 |
Flatwasher |
5/32 |
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3222 |
5/8-24 Thin Profile Nylok |
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3224 |
5/8-18x3/4 HH Bolt Gr5 w/Nylok |
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3225 |
3/8-16 x 2 1/4 HH Bolt |
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3227 |
5/16-18 x 2 HH Bolt Gr 5 (427) |
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3240 |
M10x1.5x76.2 HH Bolt Gr8.8 (427) |
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3241 |
M8x1.25x25.4 HH Bolt Gr8.8 (427) |
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3242 |
M8x1.25x69.85 HH Bolt Gr8.8 (427 ) |
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3248 |
5/16 ID x 1/8 Thick Washer |
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3300 |
Foam Pad |
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3500 |
Ball Joint/Control Rod RH Thread |
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3502 |
Hand Grip |
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3503 |
Ball Joint/Control Rod LH Thread |
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3404 |
Double |
Ball |
Joint |
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3507 |
Floor |
Pad |
- |
Long |
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3508 |
Floor |
Pad |
- |
Short |
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|||
3511 |
Adhesive |
Bumper |
Pad |
|
|
|||||
3531 |
Decal |
- |
Operating |
Inst. |
|
|||||
3536 |
Warning |
Label - |
Danger |
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|
|||||
3552 |
Tank Mount Bracket - Long |
|
||||||||
3553 |
Tank Mount Bracket - Short |
|
||||||||
3554 |
Fuel Cap/Gauge |
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3556 |
Tank Support L |
|
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|
|||||
3558 |
2 Gal Tank w/Cap -Gauge |
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|
|||||||
3578 |
Nylon |
Bushing |
|
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|
||||
3579 |
Electric |
Clutch |
|
|
|
|
||||
3584 |
Decal-Ignition Switch/Bl. Drive |
|||||||||
3585 |
Decal |
- |
Cutting |
Height |
|
|
||||
3587 |
Decal |
- |
Lights |
|
Clutch |
|
||||
3589 |
Spacer |
- |
Electric |
|
||||||
3590 |
Key 1/4 sq x 1/2 |
|
|
|
|
|||||
3597 |
Battery |
Cover |
|
|
|
|
||||
PARTI NAME
3605 |
Clutch |
Decal |
(Notice) |
|||||
3606 |
J Bolt |
|
|
|
|
|
||
3611 |
Body |
Latch |
|
|
|
|||
3638 |
Decal |
(427) |
|
|
|
|||
3641 |
Body |
Plug |
Clamp |
(427) |
||||
3649 |
Fuel |
Line |
||||||
3650 |
Fuel |
Line |
Filter |
(427) |
||||
3651 |
Fuel |
Line |
10" |
(427) |
||||
3652 |
Fuel |
Line |
21" |
(427) |
||||
3657 |
Exhaust |
Pipe |
(427) |
|||||
3658 |
Muffler |
(427) . |
|
|||||
3659 |
Heat |
Shield |
(427) |
|||||
3660 |
Spacer |
(427) |
|
|
||||
3661 |
Spring |
(427) |
|
(427) |
||||
3662 |
Muffler |
Bracket |
||||||
3663 |
Regulator |
(427) |
|
|||||
3664 |
Clamp |
(427) |
|
|
|
|||
4009 |
Wire |
Clip |
|
|
|
|
||
4013 |
Wire |
Tie |
|
|
|
|
||
4047 |
Seat |
Switch |
|
|
R |
|||
4058 |
Arm |
Rest |
Bracket |
|||||
4059 |
Arm |
Rest |
Bracket |
L |
||||
4065 |
Model |
Decal |
(424) |
|||||
4075 |
10 |
Amp Fuse |
|
|
|
|||
4076 |
Headlight |
Assembly |
||||||
4077 |
Headlight |
(Sea led Beam) |
||||||
4092 |
Fuse |
Holder |
|
|
|
|||
4124 |
Solenoid |
w/Hardware |
||||||
4139 |
Arm |
Rest (offset) |
||||||
4144 |
Seat |
Slide |
w/o Adjuster |
|||||
4145 |
Seat |
Slide |
w/Adjuster |
|||||
4146 |
Nylon |
Washer |
|
|
||||
4151 |
Utility |
Box |
Trim |
(424) |
||||
4190 |
Body |
Wiring |
Loom |
|||||
4191 |
Rear |
Wiring |
Loom |
(424) |
||||
4197 |
Ignition |
Switch |
|
|||||
4198 |
Blade |
Drive |
Clutch Switch |
|||||
4199 |
Light |
Switch |
|
4197) |
||||
4201 |
Switch |
Key |
(for |
|||||
4204 |
Flex |
Guard |
Hiring Cover |
|||||
4211 |
Solenoid |
Starter |
Cable |
|||||
4216 |
Battery |
Ground Cable |
||||||
4217 |
Battery |
|
|
|
|
|
||
4219 |
Name |
Decal |
|
|
|
|||
4230 |
Throttle |
Cable |
|
|||||
4234 |
Battery |
Cable |
|
|
||||
4254 |
Lt.WireBrown/White w/Term 48" |
|||||||
42 5 5 |
Wire |
Tie |
- |
Long |
|
|||
4257 |
Utility |
Box |
w/Tr1m |
|||||
4258 |
Seat |
Bottom |
|
|
|
|||
4259 |
Seat |
Back |
|
Bracket |
||||
4261 |
Trim |
- |
Arm |
|||||
4277 |
Rear |
Wiring |
Loom |
(427) |
||||
4323 |
Body |
Wiring |
Loom |
(427) |
||||
5005 |
Discup |
Shaft |
|
|
||||
5011 |
Support |
|
|
|||||
5015 |
Sprocket |
- |
24T |
|
||||
5019 |
Transaxle |
Chain |
|
|||||
5028 |
Transaxle |
Bearing |
||||||
5036 |
Pivot |
Spring |
|
Rod |
||||
5046 |
Positive |
Neutral |
||||||
5050 |
Positive |
Neutral |
Kit |
|||||
5054 |
Transaxle |
Tool Kit |
||||||
5056 |
Alignment |
Tool |
|
|||||
5079 |
HO |
Transaxle |
Pulley |
|||||
5084 |
Brake |
Drum |
|
|
|
|||
5085 |
Brake |
Band |
|
3/8 |
x 1/2 |
|||
5087 |
Brake |
Spacer |
||||||
5088 |
Brake |
Shaft |
|
|
|
|||
5097 |
Brake |
Lever |
|
|
|
|||
5100 |
Brake |
Rod |
|
|
|
|
||
5101 |
Brake |
Li n k |
|
|
|
|||
5103 |
Eye |
Bolt |
|
|
|
|
||
PARTI NAME
5109 |
Molded Cone/Keyed (ea.) |
5110 |
Cone Frame Shaft |
5111 |
Sleeve (fits 5110 shaft) |
5112 |
KeySq. 3/16x1 l/2(f1ts 5110) |
5133 |
Spring |
5136 |
#1 Tool (4.06 x 9/16 dia.) |
5137 |
#2A Tool (5.63 x 9/16 dia.) |
5138 |
#2B Tool |
5139 |
#3 Tool |
5140 |
#4 Tool |
5152 |
Torque Rod |
5153 |
Cradle Frame |
5154 |
Front Tube |
5155 |
Transaxle Assembly |
5156 |
Cradle Shaft |
5158 |
Support Assembly L |
5159 |
Support Assembly R |
5162 |
Support L |
5163 |
Support R |
5164 |
9T Sprocket |
5165 |
Cone Frame |
5166 |
Cone Frame Assembly |
5167 |
Rear Frame Tube |
5170 |
HD Positive Neutral Spring |
5185 |
Torque Rod Adjuster - Long |
5189 |
Bushing |
5198 |
Cradle Assembly R/L |
5202 |
Spacer 5/8 x 1/4 |
6000 |
Center Deck Hub Assembly |
6001 |
Outer Deck Hub Assembly |
6002 |
Deck Hub Sub Assembly |
6003 |
Center Shaft |
6005 |
Outer Shaft |
6009 |
Deck Hub Spacer |
6010 |
Deck Hub |
6011 |
MowerDeckBearing(use w/6010) |
6013 |
Mower Blade |
6014 |
Deck Flange |
6032 |
Mower Deck V-Pulley |
6058 |
V-Pulley |
6059 |
Flat Idler Pulley |
6065 |
Serpentine Idler Spring |
6078 |
Pulley Spacer |
6100 |
Outer Shaft Key |
6101 |
Center Shaft Key |
6107 |
Deck Pin |
6109 |
Serpentine Blade Drive Belt |
6111 |
Deck Drive Belt |
6113 |
Blade Washer |
6159 |
Stabilizer Arm |
6181 |
Deflector |
6192 |
Trash Guard |
6195 |
Lift Attach Arm |
6200 |
Mower Deck Assembly |
6201 |
Mower Deck Pan |
6203 |
Idler Bracket |
8502 |
Caster Axle Kit |
8503 |
Front Rim |
8504 |
Seat Slide Spring |
8505 |
Control Lever Adpt-Wide(ea. |
8506 |
Tie Bar Assembly |
8540 |
Seat Assembly |
8541 |
Wiring Kit (424) |
8563 |
Rotor Assy. (Elec. Clutch) |
8564 |
Armature Assy (Elec. Clutch |
8565 |
Field Assy (Elec. Clutch) |
8566 |
Body w/Decals (424) |
8567 |
Body w/Decals (427) |
8574 |
Wheel Hub Assembly |
8576 |
Rear Rim |
8582 |
Mower Deck Pan w/Lift Arms |
8584 |
Wiring Kit (427) |
8602 |
Hardware Kit (Elec. Clutch) |
9079 |
Upper Control Lever LHw/gr1 |
9080 |
Upper Control Lever RHw/grl |
9090 |
Rear Wheel & T1re |
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