Dixon ZTR 310 User Manual

TECHNICAL DATA BROCHURE ZTR 310

.IMPORTANT - READ OPERATOR'S MANUAL BEFORE OPERATION.

Seat Adjustment

Mower Blade Operation

Body Removal

Safety Checks

Loosen Bolts on sliding brackets under each side of seat, slide seat forward or rearward to desired position.
Re-tighten bolts. Do not operate mower with

To start mower blades, move lever on floor slowly to "ENGAGE" position. To stop mower blades,
move lever on floor slowly to "DISENGAGE" position.

1. Disconnect throttle cable from engine.

2. Disconnect the rear wiring loom (P/N 4109) from the body by lightly squeezing the Econo-Seal plug. This

3. Note: Loosen bolts that hold body switch (P/N 4079) and slide switch away from engaging rod. Tighten one

4. Remove 4 control lever bolts and remove upper control levers (P/N 1689 i 1690).

5. Remove engaging handle (P/N 6089) by removing bolt and nut under handle.

6. Remove the 2 attach nuts on floor of body and 2 sheet metal screws at the rear of body.

7. Place height adjustment lever i n vertical position, engage parking brake and

8. Reverse the above procedure for assembly.

With the mower deck in the engaged position slide the body switch (P/N 4079) toward
the engaging rod (P/N 6038) until the switch leaf just makes contact with the
switch button. Tighten both bolts 1n switch bracket.
with mower deck engaged, attempt to start engine in all cutting height positions.
if engine starts in any cutting height position, re-adjust the switch. Disengage
the mower deck and start the engine In each cutting height position. If engine
fails to start in any cutting height position, re-adjust switch.
with operator in normal mowing position, engage mower deck and remove weight from
seat. The engine should stop. Repeat this procedure in each cutting height
position. If engine does not stop when operator rises from seat in each cutting
height position, return to an authorized Dixon dealer for adjustment or repairs.

Is located at the left rear of the body.
bolt just enough to hold switch 1n this position until body is reassembled.

off chassis.

bracket bolts in a loose condition.

carefully lift body up and

Parking Brake Adjustment

Mower Drive Belt Adjustment

Removing Mower Deck

Removing Hower Cutter Blade

DIXON INDUSTRIES, INC. BOX 494 COFFEYVILLE, KANSAS 67337-0494

Remove body as described above. Tighten nut on brake rod (P/N2533) (Located 1n
each side.), just enough to prevent brake from slipping
cause premature wear on brake band (P/N 5085).

Belt tension for mower drive belt (P/N 2412) is adjusted by loosening nut on the connecting arm assembly
(P/N 2148) and turning bolt to achieve desired tension. Re-tighten nut. Tension should be checked with
belt 1n engaged position.

1. Remove engaging handle (P/N 6089) by removing bolt and nut under handle.

2. Loosen belt keeper (P/N 2234) located under engine by loosening 2 rear engine mount bolts to allow mower
deck drive belt to come free of rear pulley. Re-tighten belt keeper.

3. Remove 4 attach pins (P/N 6107) and clips fro* 4 mowe r deck attach points

4. Raise front of mower chassis to allow mower deck engaging rod (P/N 6038) to clear the chassis. At this time,
mower may be rolled free of mower deck for service and/or replacement.

5. To re-install, reverse the above procedure.

Secure mower cutter blade (P/N 2406) from turning (observe blade position when removing) remove blade bolt
from center of blade.

when engaged.

[phone]

front of the transaxle on

CAUTION: Over tightening may

and 2 stabilizer bars (P/N 6159).

P/N 8536 (H/83)

PARTS LIST FOR 2TR 310

PART # NAME PART# NAME PART # NAME

1015 Caster 2641 Mower Deck Hub Sub Assy 3182 Flip Lock Bushing
1022 Caster Wheel & Tire 2642 Mower Deck Hub 3187 # 10 - 32 Hex Nut
1030 Upper Lift Link 2645 Blade Shaft 3188 # 10 Ex. Tooth Lockwasher
1039 Lower Lift Link 2647 Blade Washer 3189 ½ - 13 x 5 ½ Carriage Bolt
1046 Lift Tule Short 2648 Deck Hub Key 3194 Face Nut 5/8 - 32
1108 Tire - Front Wheel 2668 Stiffener for Deck 3197 5/8 - 11 Jam Lock Nut
1109 Inner Tule-Front Wheel 2678 Engaging Rod w/brake 3198 ¼ - 20 Wing Nut w/ny
1110 Caster Axle Bushing 2823 Oil Drain Assembly 3199 5/16 -18 x 2 ¼ HH Bolt
1140 Caster Wheel Bearing 3000 5/16-24 UNC Hex Locknut 3203 3/8 SAE Washer
1507 Wheel/Deck Hub Bearing 3003 5/16-18 UNH x 1 ½ HH Bolt 3401 Tube
1536 Chain Connecting Link 3005 5/16-18 UNH HH Bolt 3402 Bronze Bushing
1540 Engine Shaft Key 3007 ¼ - 20 UNC Hex Nut 3500 Ball Joint / Control Rod RH Thread
1544 Bellcrank 3008 ¼ x 3/4 Flatwasher 3502 Hand Grip
1636 Bellcrank Kit 3009 5/16-18 x 1 3/4 HH Bolt Gr. 5 3503 Ball Joint / Control Rod LH Thread
1647 Control Pin 3010 ½ x 2 ¼ Rd. Hd. Nut 3504 Bouble Ball Joint
1654 Transaxle Idler Bracket 3012 3/8-16 UNC Hex Nut 3507 Floor Pad - Long
1655 Transaxle Idler Pulley 3013 ½ - 13 UNC Hex Locknut 3508 floor Pad - Short
1657 Transaxle Idler Spring 3014 ¼ - 20 UNC x 3/4 HH Bolt Gr. 2 3511 Adhesive Bumper Pad
1667 Lower Control Lever 3019 5/16 Helical Lockwasher 3521 Engaging Cam Mount Bushing
1678 Flat Idler Pulley 3020 5/16 Std. Flatwasher 3531 Decal - Operating Insruction
1679 Chain Tensioner Bracket 3023 ¼ Helical Lockwasher 3532 Decal - Blade Drive
1682 Chain Tensioner "L" Rod 3029 Front Gromment 3536 Warning Label - Danger
1689 Upper Control Lever w/grip L 3031 5/16 - 18 UNC Acorn Nut 3577 Battery Cover
1690 Upper Control Lever w/grip R 3032 ½ Helical Lockwasher 3578 Nylon Bushing
2077 Walking Beam 3033 ½ SAE Flatwasher 3585 Decal - Cutting Height
2100 Bumper 3035 ½ - 13 UNC Jam Locknut 3588 Dical - Ignition Switch
2105 Bumper Pad 3036 3/8 -16 UNC Hex Locknut 3598 Model Decal
2127 Quadrant Spring 3046 3/8 -16 UNC x 2 HH Bolt 3599 Iso Mount
2134 Lift Handle 3047 3/8 - 24 UNF Hex Locknut 3603 Iso Insert
2147 Connecting Arm Bracket 3050 # 10 - 24 UNC Hex Locknut 4009 Wire Clip
2148 Connecting Arm Assembly 3051 # 10 -24 UNC x 1 3/4 Soc. Hd. Bolt 4013 Wire Tie
2149 Torque Rod 3052 3/32 x 3/4 Cotter Pin 4047 Seat Switch
2154 Hub Pulley Spacer 3053 # 10 x 1 HH SM Screw 4075 10 Amp Fuse
2155 Hub Bearing Spacer 3054 3/16 x 1 Roll Pin 4079 Body Switch
2159 Engaging Idler Spacer 3056 5/16 Fender Washer 4092 Fuse Holder
2164 Support Sprocket Spacer 3057 1/8 x 2 Cotter Pin 4109 Real Wiring Loom
2166 Pivot Bolt 3058 3/16 x 3/4 Roll Pin 4115 Wiring Kit
2172 Swivel Fitting 3060 5/16 x 18 UNC x 3/8 Socket Set Screw 4120 Body Wiring Loom
2179 Switch Bracket - Body 3061 # 10 - 24 UNC x 1 ¼ Rd. Hd. Screw 4124 Solenoid
2180 Switch Bracket - Switch Sect 3063 3/8 Helical Lockwasher 4148 Seat Angle
2185 Body 3065 3/16 Std Flatwasher 4162 Butt Connector
2197 Frame 3066 # 10 - 24 UNC x 1 Rd. Hd. Screw 4197 Ignition Switch
2203 Wheel Hub Assembly 3067 1/8 x 1 3/4 Hair Pin Cotter 4201 Switch Key for 4197
2204 Wheel Hub 3072 5/16 - 24 UNF Hex Jam Nut 4204 Flex Guard Wiring Cover
2234 Belt Keeper 3074 3/8 - 24 UNF Hex Jam Nut 4209 Throttle Cable
2237 Tie Bar Assembly 3076 3/8 - 24 UNF Hex Nut 4211 Solenoid Starter Cable
2238 Tie Bar 3078 5/16 -18 UNC Hex Locknut 4215 Solenoid / Battery Cable
2246 Battery Box 3080 # 6 -32 x 1 Rd Hd Screw 4216 Battery Ground Cable
2249 Mounting Bar 3081 # 6 -32 UNC Hex Nut 4217 Battery
2402 Rear Wheel & Tire 3082 # 6 - Lockwasher 4236 Red Wire W / Terminal
2406 30" Mower Blade 3083 ¼ - 20 UNC x ½ Rd. Hd. Bolt 5005 Discup
2408 Drive Chain Assembly 3088 ¼ -20 x 1 HH Bolt Gr. 5 5007 Cone Frame
2411 V - Pulley 3090 ½ -20 UNF x 1 ¼ HH Bolt Gr. 2 5012 Cradle Shaft
2412 Deck Drive Belt 3091 ½ - 20 UNC Hex Lug Nut 5015 Sprocker - 24 T
2413 V - Idler Pulley 3092 ½ -20 UNF x 1 ¼ HH Blade Bolt Gr. 5 5018 Sprocker 9T - Narrow
2414 Engaging Idler Bushing 3093 5/16 -18 UNC HH Bolt 5019 Transaxle Chain
2417 Control Rod Assembly 3098 5/16 -18 x 3 HH Bolt 5021 Sprocket 9T - Wide
2422 Name Decal 3099 7/16 - 20 UNF x 3/4 HH Bolt Gr. 5 5028 Transaxle Bearing
2452 Engaing Ikler Bushing 3100 7/16 HD Flatwasher 5036 Pivot Spring
2460 Parking Brake Decal 3101 7/16 Lockwasher - Helical 5046 Positive Neutral Rod
2463 Seat (S/N 5746 to Date) 3103 3/8 -24 x 1 HH Bolt Gr. 5 5047 Positive Neutral Spring
2465 Rear Tire (16x6.50-8.00) 3105 ¼ x 1 ¼ HD Spirol Pin 5050 Positive Neutral Kit
2466 Rear Rim (16x6.50-8.00) 3107 ¼ x 1 ½ HD Spirol Pin 5079 HD Transaxle Pulley
2468 Double Engine Pulley 3116 5/16 - 18 UNC x 1 Carriage Bolt 5084 Brake Drum
2469 Transaxle Drive Belt 3118 Disc Spring 5085 Brake Band
2475 Control Rod 3119 Retaining Ring 5103 Eye Bolt
2504 Rront Tube 3120 Nylon Showlder Bushing 5106 Cone Frame Assembly
2509 Support Shaft 3124 5/16 - 18 UNC x 6 HH Bolt 5109 Molded Cone / Keyed
2514 Torque Rod Stiffener R 3128 7/16 - 14 UNC Hex Jam Nut 5110 Cone Frame Shaft
2515 Torque Rod Stiffener L 3129 Plastic Tube Closure 5111 Sleeve (fits 5110)
2526 Brake Link L 3133 # 8 - 32 x ½ Tr. 3 Screw 5112 Key Sq. 3/16 x 1 ½ (fit 5110)
2527 Brake Link R 3134 ¼ - 28 x ¼ Soc. Set Screw 5128 Cradle L
2529 Rear Tube 3136 Pop Rivet 5129 Cradle R
2532 Spacer 5/16 x .203 3138 Std. Steel Burr. 103 5133 Cradle Spring
2533 Brake Rod 3156 5/16 - 18 UNC 2A x 1.125 Long HH Bolt 6059 Flat Idler Pulley
2534 Brake Handle 3157 # 8 - 32 TR 3 x ½ Whiz Lockhead Sc. 6089 Engaging Handle
2536 Brake Arm 3158 5/16 -18 UNC Hex Locknut Gr. 8 6107 Deck Pin
2538 Brake Arm Stop 3159 Disc Spring 6159 Stabilizer Arm
2542 Support Casting L 3161 5/16 - 24 UNF Nut LH Thread 6185 Engaging Cam
2543 Support Casting R 3176 Snap Bushing 8502 Caster Axle Kit
2612 Engaging Idler 3180 ¼ -20 Hex Locknut 8503 Front Rim
2626 Deflector Sheet 3181 Woodruff Key #605
2640 Mower Deck Hub Assy

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