Dixon ZTR 2300 User Manual

1950-2300 Series

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ZTR®

IMPORTANT - READ CAREFULLY

The Dixon® ZTR® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator’s manual carefully and become completely familiar with the controls.

The information contained in this manual applies to all Dixon® ZTR® 1950 and 2300 Series Mowers. Your Dixon dealer will gladly answer any questions.

See your dealer for warranty service, parts and repairs.

INDEX

Page

Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Warranty Policy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Seat Adjustment Instructions. . . . . . . . . . . . . . . . . . . . . . . . .15

Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-19

Operation Instructions. . . . . . . . . . . . . . . . . . . 20-32

Care & Maintenance. . . . . . . . . . . . . . . . . . . . . .33-47

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . 48-49

Standard Service Parts List. . . . . . . . . . . . . . . . . . . .50

1950/2300 Series Part No. 17077-0903

SAFETY

RIDING LAWN MOWERS,

IF IMPROPERLY OPERATED,

CAN CAUSE SERIOUS INJURY OR DEATH.

The most common causes of injury to the operator or bystander...

BLADE CONTACT

TIP OVER

RUN OVER

BACK OVER

...read and understand this manual to prevent injuries.

SAFETY

Safety Alert Symbol

When you see this symbol,

BE ALERT to the potential for injury.

Follow recommended safety precautions

and safe operating practices.

DANGER

(highlighted in red)

indicates an imminently hazardous

situation which, if not avoided, will

result in death or serious injury.

WARNING

(highlighted in orange)

indicates a potentially hazardous situation which, if not avoided, could result in death or

serious injury.

CAUTION

(highlighted in yellow)

indicates a potentially hazardous situation which, if not

avoided, may result in minor or

moderate injury. It may also be used

to alert against unsafe practices.

Failure to observe the following safety

instructions could result in serious injury or death.

GENERAL OPERATION:

•Read, understand, and follow all instructions in the manual and on the mower before starting.

•Only allow responsible adults, who are familiar with the instructions, to operate the mower.

•Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

•Be sure the area is clear of other people before mowing. Stop mower if anyone enters the area.

•NEVER carry passengers.

SAFETY

•Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

•Be aware of the mower discharge direction and do not point it at anyone.

•Do not operate the mower without either the entire grass catcher or the deflector in place.

•Slow down before turning.

•Never leave a running mower unattended. Alwaysturn off blades, set parking brake, stop engine and remove key before dismounting.

SAFETY

GENERAL OPERATION (continued)

•Turn off blades when not mowing.

•Stop engine before removing grass catcher or unclogging chute.

•Mow only in daylight or good artificial light.

•Do not operate the mower while under the influence of alcohol or drugs.

•Watch for traffic when operating near or crossingroadways.

•Use extra care when loading or unloading the mower into a trailer or truck. Do not ride the mower when loading and unloading.

•Always wear safety goggles or safety glasses with side shields when operating mower.

•Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

•Follow the manufacturer’s recommendation for wheel weights and counterweights.

•Maintain or replace safety & instruction labels as needed.

WARNING:

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

SAFETY

SLOPE OPERATION:

Slopes are a major factor related to loss-of-control

and tip-over accidents,

which can result in severe injury or death.

All slopes requires extra caution.

If you cannot back up the slope or if you feel uneasy on it,

do not mow it!

Mow across the slope with your Dixon ZTR - never up or down.

Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts or bumps. Uneven terrain could

overturn the mower. Tall grass can hide obstacles. Use slow speed. Tires may lose traction on slopes

even though the brakes are functioning properly. Use extra care with grass catchers or other

attachments. These can change the stability of the mower.

Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

SAFETY

SLOPE OPERATION (continued):

DO (continued):

Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly down the slope.

If front wheels lift off the ground, pull the levers back to stabilize the mower.

DO NOT

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in.

Do not mow on wet grass. Reduced traction could cause sliding.

Do not try to stabilize the mower by putting your foot on the ground.

Do not use grass catcher on steep slopes.

SAFETY

SERVICE:

•Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove fuel cap or add fuel with engine

running. Allow engine to cool before refueling. Do not smoke while refueling. Never refuel the mower indoors. Never store the mower or fuel container inside

a building where there is an open flame. If fuel is spilled on clothing, change clothing

immediately. To prevent fire and explosion caused by static

electricity:

Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.

When practical, remove fuel-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a fuel dispenser nozzle.

If a fuel dispenser nozzle must be used, keep th enozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete.

Do not use a nozzle lock-open device.

SAFETY

SERVICE (continued):

•Never run a mower inside a closed area. The exhaust fumes aretoxic.

•Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition.

•Never tamper with safety devices. Check their proper operation regularly.

•Keep mower free of grass, leaves, or other debris buildup. Clean up oil or fuel spillage. Allow mower to cool before storing.

•Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

•Never make adjustments or repairs with the engine running unless otherwise specified.

•Grass catcher components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with original equipment parts, when necessary.

•Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

•Batteries contain sulfuric acid. To prevent burns avoid contact with skin, eyes and clothing. To prevent a fire or explosion keep sparks and open flames away from battery.

•Before disconnecting the negative (-) ground cable, make sure all switches are OFF.

SAFETY

CHILDREN:

Tragic accidents can occur if the operator is

not alert to the presence of children.

Children are attracted to lawn mowers and the mowing activity.

NEVER assume children will stay where they were last seen.

Be alert to avoid accidents.

•Keep children out of the mowing area and under the watchful care of another responsible adult.

•Be alert and turn mower off if a child enters the area.

•Before and during backing, look BEHIND and DOWN for small children.

•Never carry children. They may fall off and be seriously injured or interfere with safe mower operation.

•Never allow children to operate the mower.

•Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

DIXON LIMITED WARRANTY POLICY

Pro Models 1950 ~ 2300 ~ 2560

DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND

WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS

INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT

TO THE FOLLOWING CONDITIONS AND LIMITATIONS.

1. Home Owner Application: Dixon Pro Model used only at owner’s primary place of residence

is warranted for a period of two (2) years from date of purchase. Frame, body panels and fenders are warranted for the life of the mower.

2. Commercial Application: Defined as use other than, or in addition to, mowing at owner’s

primary place of residence. Units used in commercial application are warranted for a period of one (1) year from date of purchase or 400 hours of use, whichever comes first.

3. Warranty applies only to original retail purchaser of new and unusedmowers and accessories.

4. All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with

Dixon warranty policy and allowances. All warranty claims must be approved by Dixon Industries, Inc.

5. Battery Warranty: limited to 90 days from date of purchase.

6. Accessories Warranty (grass catchers, snow blades, covers, etc.): Limited to 90 days from

date of purchase.

7. Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or

alteration. The use of parts or components other than those supplied by Dixon Industries VOIDS ALL WARRANTY .

8. The following items are not covered by this warranty policy:

(a) Pick up and delivery charges for transportation of mower to and from an authorized

Dixon dealer’s place of business. (b) Routine maintenance or adjustments. (c) Belts/blades/hydro filters. (d) Engines - All engines used on Dixon ZTR mowers are warranted by each individual

engine manufacturer. (e) Any costs or expense of providing substitute equipment while repair work is being

performed on a warranted mower.

9. There is no other express warranty . Implied warranties, including those of merchantability and fitness for a particular purpose are limited to the same duration of the express warranty and to the extent permitted by law any and all implied warranties are excluded. Liabilities for consequential damages under any and all warranties are excluded.

SPECIFICATIONS

Model ZTR 1950 and 2300

CHASSIS: 11 GA - rectangular tube SEAT: Designed for operator comfort by use of high-density closed cell foam

padded back and arm rests, upholstered with Cordura repellent fabric. Seat is adjustable fore and aft. Mounted on operator suspension system.

MOWER DECK: Two decks are available. The 60” is made of stamped steel. The 50”

is made of 11 GA fabricated welded construction with external reinforcement ribs. Three blades combine for a 50” or 60” cut width.

Cut height approximately 1.5” to 5” via 8 position lift handle. BLADE DRIVE: Electric clutch DRIVE SYSTEM: Each rear wheel is independently driven by a HydroGearBDP 10A

pump and a White CE 14 hydraulic motor. ENGINE:

Model 1950: 19HP Kawasaki , overhead valves, replaceable oil filter, full pressure

lube system, dual element air cleaner, integral fuel pump. Model 2300: 23 HP Kohler Command, 4-cycle, V-Configuration, Overhed Valve, Air-

Cooled, Gasoline, Vertical Shaft, Aluminum Head and Crankcase with

Cast Iron Liners, Full Pressure Lubrication/Full Flow Filter, Pulse Type

Fuel Pump, Fixed Jet Carburetor w/Smart-Choke, Electronic Ignition,

In-line Fuel Filter, Dual Element Air Cleaner. STARTING SYSTEM: Electric by key switch operation with safety interlocks on parking brake

and blade drive clutch.

water-

TIRES: Front 11 X 4 X 5 ribbed tread (16-21 lbs)

Rear 20 X 10 X 8 Turf Master (8-14 lbs) CAPACITIES: Fuel - 11 gallon (approximately)

Hydrostat Oil tank - 4 quart with in-line 40 micron filter

Engine - 2 qts. SAE 10W30 (with filter) DIMENSIONS: Width 60” (50” Deck), 72” (60” Deck)

Height 46.5”

Length 75”

Weight 737 lbs, (50” Deck], 770 lbs (60” Deck)

Additional information provided in service instructions under the individual component.

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

SEAT ADJUSTMENT INSTRUCTIONS

Models 1950 & 2300

1. Grasp seat slide adjuster and move it into adjustment position.

2. Slide seat forward or backward.

3. Release seat slide adjuster.

CONTROLS

CONTROL LEVERS

Note: For access to the seat, move control levers to neutral position and

swing them outward.

TO GO FORWARD:

•From neutral position, gently push both control levers forward.

•To increase speed, move levers further forward.

TO GO BACKWARD:

•From neutral position, gently pull both control levers toward you.

TURNING:

•Turning is controlled by moving one control lever slightly forward or

rearward of the other.

•To turn left, move left lever rearward of the right lever.

•To turn right, move right lever rearward of the left lever.

•To turn on mower’s own axis (zero turning radius), stop and move

one lever to reverse position and the other to forward position.

BRAKING:

•To brake mower, move both levers in direction opposite of travel.

LEFT TURN OPPOSITE

Note: The pressure required to operate the mower is very light.

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