Dixon Zeeter Classic ZTR 2002 User Manual

ZEETER® CLASSIC

ZTR®

OPERATOR’S MANUAL

2002

IMPORTANT - READ CAREFULLY

The Dixon® ZTR® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator’s manual carefully and become completely familiar with the controls.

The information contained in this manual applies to all Dixon® ZEETER® Classic Mowers. Your Dixon dealer will gladly answer any questions.

See your dealer for warranty service, parts and repairs.

INDEX

Page

Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Warranty Policy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Seat Adjustment Instructions. . . . . . . . . . . . . . . . . . . . . . . . .14

Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-17

Operation Instructions. . . . . . . . . . . . . . . . . . . 18-27

Care & Maintenance. . . . . . . . . . . . . . . . . . . . . .28-38

Standard Service Parts List. . . . . . . . . . . . . . . . . . . .39

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . 40-41

ZEETER Classic Part No. 10504-1101

SAFETY

RIDING LAWN MOWERS,

IF IMPROPERLY OPERATED,

CAN CAUSE SERIOUS INJURY OR DEATH.

The most common causes of injury to the operator or bystander...

BLADE CONTACT

TIP OVER

RUN OVER

BACK OVER

...read and understand this manual to prevent injuries.

SAFETY

Safety Alert Symbol

When you see this symbol,

BE ALERT to the potential for injury.

Follow recommended safety precautions

and safe operating practices.

DANGER

(highlighted in red)

indicates an imminently hazardous

situation which, if not avoided, will

result in death or serious injury.

WARNING

(highlighted in orange)

indicates a potentially hazardous situation which, if not avoided, could result in death or

serious injury.

CAUTION

(highlighted in yellow)

indicates a potentially hazardous situation which, if not

avoided, may result in minor or

moderate injury. It may also be used

to alert against unsafe practices.

Failure to observe the following safety

instructions could result in serious injury or death.

GENERAL OPERATION:

•Read, understand, and follow all instructions in the

manual and on the mower before starting.

•Only allow responsible adults, who are familiar with the instructions, to operate the mower.

•Clear the area of objects such as rocks, toys, wire, etc., which could be picked up & thrown by the blade.

•Be sure the area is clear of other people before mowing. Stop mower if anyone enters the area.

•NEVER carry passengers.

SAFETY

•Do not mow in reverse unless absolutely necessary. Always look down & behind before & while backing.

•Be aware of the mower discharge direction and do not point it at anyone.

•Do not operate the mower without either the entire grass catcher or the deflector in place.

•Slow down before turning.

•Never leave a running mower unattended. Always turn off blades, set parking brake, stop engine and remove key before dismounting.

SAFETY

GENERAL OPERATION (continued)

•Turn off blades when not mowing.

•Stop engine before removing grass catcher or unclogging chute.

•Mow only in daylight or good artificial light.

•Do not operate the mower while under the influence of alcohol or drugs.

•Watch for traffic when operating near or crossing roadways.

•Use extra care when loading or unloading the mower into a trailer or truck. Do not ride the mower when loading and unloading.

•Always wear safety goggles or safety glasses with side shields when operating mower.

•Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

•Follow the manufacturer’s recommendation for wheel weights and counterweights.

•Maintain or replace safety & instruction labels as needed.

WARNING:

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

SLOPE OPERATION:

Slopes are a major factor related to loss-of-control and tip-over

accidents, which can result in severe injury or death.

All slopes require extra caution.

If you cannot back up the slope or if you feel uneasy on it,

•Mow across the slope with your Dixon ZTR - never up or down.

•Remove obstacles such as rocks, tree limbs, etc.

•Watch for holes, ruts or bumps. Uneven terrain could overturn the

mower. Tall grass can hide obstacles.

•Use slow speed. Tires may lose traction on slopes even though the

brakes are functioning properly.

•Use extra care with grass catchers or other attachments. These can

change the stability of the mower.

•Keep all movement on the slopes slow and gradual. Do not make

sudden changes in speed or direction.

SAFETY

do not mow it!

DO NOT

•Avoid starting or stopping on a slope. If tires lose traction, disengage

the blades and proceed slowly down the slope.

•If front wheels lift off the ground, pull the levers back to stabilize the

mower.

•

Do not

gradually downhill, if possible.

•

could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

•

Do not

•

Do not

•

Do not

turn on slopes unless necessary, and then, turn slowly and

Do not

mow near drop-offs, ditches, or embankments. The mower

mow on wet grass. Reduced traction could cause sliding.

try to stabilize the mower by putting your foot on the ground. use grass catcher on steep slopes.

CHILDREN:

Tragic accidents can occur if the operator is

•

Keep children out of the mowing area and under the

watchful care of another responsible adult.

•Be alert and turn mower off if a child enters the area.

SAFETY

not alert to the presence of children.

Children are attracted to lawn mowers

and the mowing activity.

NEVER assume children will stay

where they were last seen.

Be alert to avoid accidents.

•Before and during backing, look BEHIND and DOWN for small children.

•Never carry children. They may fall off and be seriously injured or interfere with safe mower operation.

•Never allow children to operate the mower.

•Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

SERVICE:

•Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

SAFETY

Use only an approved container. Never remove fuel cap or add fuel with engine

running. Allow engine to cool before refueling.

Do not smoke while refueling. Never refuel the mower indoors. Never store the mower or fuel container inside

a building where there is an open flame. If fuel is spilled on clothing, change clothing

immediately. To prevent fire and explosion caused by static

electricity:

Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.

When practical, remove fuel-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a fuel dispenser nozzle.

If a fuel dispenser nozzle must be used, keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

SERVICE (continued):

•Never run a mower inside a closed area. The exhaust fumes are toxic.

•Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition.

•Never tamper with safety devices. Check their proper operation regularly.

•Keep mower free of grass, leaves, or other debris buildup. Clean up oil or fuel spillage. Allow mower to cool before storing.

•Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

•Never make adjustments or repairs with the engine running unless otherwise specified.

•Grass catcher components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with original equipment parts, when necessary.

SAFETY

•Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

•Batteries contain sulfuric acid. To prevent burns avoid contact with skin, eyes and clothing. To prevent a fire or explosion keep sparks and open flames away from battery.

•Before disconnecting the negative (-) ground cable, make sure all switches are OFF.

DIXON INDUSTRIES, INC. a BLOUNT company Airport Industrial Park P.O. Box 1569 Coffeyville, Ks 67337- 0945 620-251-2000 Fax 620-251-4117

DIXON LIMITED WARRANTY POLICY

3000 & 4000 Series & ZEETER Classic

WARRANTY: Home Owner Application: This Dixon Warranty term is for a period of two (2) years from date of purchase. Commercial Application: Dixon mowers used for commercial application are warranted for 30 days from the date of purchase. Commercial use is specified as use other than, or in addition to, mowing at owner’s primary place of residence.

DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS

AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT TO THE

1. Warranty applies only to original retail purchaser of new and unused mowers and accessories.

2. All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon warranty policy and allowances. All warranty claims must be approved by Dixon Industries, Inc.

3. Battery warranty: Limited to 90 days from date of purchase.

4. Accessories Warranty (Grass Catchers, Snow Blades, Covers, etc.): Limited to 90 days from date of purchase.

5. Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or alteration. The use of parts or components other than those supplied by Dixon Industries, Inc. VOIDS ALL WARRANTY.

6. The following items are not covered by this warranty policy: a. Pick up and delivery charges for transportation of mower to and from an authorized Dixon

b. Transaxle adjustments. c. Belts/chains/sprockets/cutting blades. d. Engines - All engines used on Dixon ZTR mowers are warranted by the individual engine

e. Any costs or expense of providing substitute equipment while repair work is being

7. There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to the same duration of the express warranty, and to the extent permitted by law any and all implied warranties are excluded. Liabilities for consequential damages under any and all warranties are excluded.

WARRANTY VALIDATION: At the time of sale, selling dealer must review each portion of this warranty document, complete the information section below, secure customer’s signature & send copy to Dixon Industries, Inc.

DATE OF PURCHASE____________________MODEL___________________S/N_______________ _____________________________________ ______________________________________ Owner’s Name Dealership _____________________________________ ______________________________________ Address Address ______________________________________ _______________________________________

dealer’s place of business.

manufacturer. performed on a warranted mower.

Blue/Customer Yellow/Dealer White/Dixon Ind.

_____________________________ ______________________________

Owner’s Signature Dealer’s Signature

FOLLOWING CONDITIONS

AND LIMITATIONS:

SPECIFICATIONS

Model ZEETER Classic

CHASSIS: 11 GA welded rectangular tubing BODY: All body parts made of high density polyethylene. Dent

and corrosion resistant. Front body contains access panel for battery service.

MOWER DECK: 13 GA stamped steel construction.Three blades

combine for a 42” cut width. Cut height approximately

1”- 4” via 7-position lift handle. BLADE DRIVE: Electric clutch. TRANSMISSION: Each rear wheel is independently driven by chain and

sprockets through a mechanical friction drive. ENGINE: 13.5 HP Briggs & Stratton Intek, 4-Cycle, Single Cylinder,

Overhead Valve, Air-Cooled, Gasoline, Vertical Shaft with

Cast Iron Cylinder, AVS (Anti-Vibration System), Pressure

Lube & Filter. STARTING SYSTEM: Electric by key switch operation with safety interlock

blade drive. TIRES: Front 11 x 4.00-5 ribbed tread.

Rear 18 x 8.50-8 Turf Trac R/S RECOMMENDED Front 16-21 PSI

TIRE PRESSURE: Rear 8-14 PSI CAPACITIES: Fuel 2.4 gallons total

Engine 1.5 quarts oil DIMENSIONS: Width 47” outside rear wheel measurement

Height 42” to top edge of seat

Length 72” hitch tab to front bumper

Weight 520 lbs.

Additional information provided in service instructions under the individual component.

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

SEAT ADJUSTMENT INSTRUCTIONS

Model ZEETER Classic

1. Raise and push seat assembly forward.

2. Loosen seat adjustment knobs and slide seat forward or backward to desired position.

3. Re-tighten nuts. DO NOT operate mower without seat adjustments properly tightened.

4. Push seat assembly back to closed position.

+ 30 hidden pages