Dixon Zeeter Classic ZTR 2002 User Manual

ZEETER® CLASSIC

ZTR®

OPERATOR’S MANUAL

2002

IMPORTANT - READ CAREFULLY

The Dixon® ZTR® Mower is both easy and fun to operate.
However, any power mower must be operated properly to be
safe. It is not a toy or a recreational vehicle. Before you
start to use the mower, read the operator’s manual carefully
and become completely familiar with the controls.

The information contained in this manual applies to all
Dixon® ZEETER® Classic Mowers. Your Dixon dealer
will gladly answer any questions.

See your dealer for warranty service, parts and repairs.

INDEX

Page

Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Warranty Policy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Seat Adjustment Instructions. . . . . . . . . . . . . . . . . . . . . . . . .14

Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-17

Operation Instructions. . . . . . . . . . . . . . . . . . . 18-27

Care & Maintenance. . . . . . . . . . . . . . . . . . . . . .28-38

Standard Service Parts List. . . . . . . . . . . . . . . . . . . .39

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . 40-41

ZEETER Classic
Part No. 10504-1101

3

SAFETY

RIDING LAWN MOWERS,

IF IMPROPERLY OPERATED,

CAN CAUSE SERIOUS INJURY OR DEATH.

The most common causes of injury to the operator or bystander...

BLADE CONTACT

TIP OVER

RUN OVER

BACK OVER

...read and understand this manual to prevent injuries.

4

SAFETY

Safety Alert Symbol

When you see this symbol,

BE ALERT to the potential for injury.

Follow recommended safety precautions

and safe operating practices.

DANGER

(highlighted in red)

indicates an imminently hazardous

situation which, if not avoided, will

result in death or serious injury.

WARNING

(highlighted in orange)

indicates a potentially
hazardous situation which, if not
avoided, could result in death or

serious injury.

CAUTION

(highlighted in yellow)

indicates a potentially
hazardous situation which, if not

avoided, may result in minor or

moderate injury. It may also be used

to alert against unsafe practices.

5

Failure to observe the following safety

instructions could result in serious injury or death.

GENERAL OPERATION:

•Read, understand, and follow all instructions in the

manual and on the mower before starting.

•Only allow responsible adults, who are familiar with
the instructions, to operate the mower.

•Clear the area of objects such as rocks, toys, wire,
etc., which could be picked up & thrown by the blade.

•Be sure the area is clear of other people before
mowing. Stop mower if anyone enters the area.

•NEVER carry passengers.

SAFETY

•Do not mow in reverse unless absolutely necessary.
Always look down & behind before & while backing.

•Be aware of the mower discharge direction and do
not point it at anyone.

•Do not operate the mower without either the entire
grass catcher or the deflector in place.

•Slow down before turning.

•Never leave a running mower unattended. Always
turn off blades, set parking brake, stop engine and
remove key before dismounting.

6

SAFETY

GENERAL OPERATION (continued)

•Turn off blades when not mowing.

•Stop engine before removing grass catcher or
unclogging chute.

•Mow only in daylight or good artificial light.

•Do not operate the mower while under the
influence of alcohol or drugs.

•Watch for traffic when operating near or
crossing roadways.

•Use extra care when loading or unloading the
mower into a trailer or truck. Do not ride the
mower when loading and unloading.

•Always wear safety goggles or safety glasses
with side shields when operating mower.

:

•Data indicates that operators, age 60 years
and above, are involved in a large percentage of
riding mower-related injuries. These operators
should evaluate their ability to operate the riding
mower safely enough to protect themselves
and others from serious injury.

•Follow the manufacturer’s recommendation for
wheel weights and counterweights.

•Maintain or replace safety & instruction labels
as needed.

WARNING:

The engine exhaust from this product contains chemicals known to the
State of California to cause cancer, birth defects or other reproductive
harm.

7

SLOPE OPERATION:

Slopes are a major factor related to loss-of-control and tip-over

accidents, which can result in severe injury or death.

All slopes require extra caution.

If you cannot back up the slope or if you feel uneasy on it,

DO

•Mow across the slope with your Dixon ZTR - never up or down.

•Remove obstacles such as rocks, tree limbs, etc.

•Watch for holes, ruts or bumps. Uneven terrain could overturn the

mower. Tall grass can hide obstacles.

•Use slow speed. Tires may lose traction on slopes even though the

brakes are functioning properly.

•Use extra care with grass catchers or other attachments. These can

change the stability of the mower.

•Keep all movement on the slopes slow and gradual. Do not make

sudden changes in speed or direction.

SAFETY

do not mow it!

DO NOT

8

•Avoid starting or stopping on a slope. If tires lose traction, disengage

the blades and proceed slowly down the slope.

•If front wheels lift off the ground, pull the levers back to stabilize the

mower.

•

Do not

gradually downhill, if possible.

•

could suddenly turn over if a wheel is over the edge of a cliff or ditch,
or if an edge caves in.

•

Do not

•

Do not

•

Do not

turn on slopes unless necessary, and then, turn slowly and

Do not

mow near drop-offs, ditches, or embankments. The mower

mow on wet grass. Reduced traction could cause sliding.

try to stabilize the mower by putting your foot on the ground.
use grass catcher on steep slopes.

CHILDREN:

Tragic accidents can occur if the operator is

•

Keep children out of the mowing area and under the

watchful care of another responsible adult.

•Be alert and turn mower off if a child enters the
area.

SAFETY

not alert to the presence of children.

Children are attracted to lawn mowers

and the mowing activity.

NEVER assume children will stay

where they were last seen.

Be alert to avoid accidents.

•Before and during backing, look BEHIND and DOWN for
small children.

•Never carry children. They may fall off and be seriously
injured or interfere with safe mower operation.

•Never allow children to operate the mower.

•Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.

9

SERVICE:

•Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.

SAFETY

Use only an approved container.
Never remove fuel cap or add fuel with engine

running. Allow engine to cool before refueling.

Do not smoke while refueling.
Never refuel the mower indoors.
Never store the mower or fuel container inside

a building where there is an open flame.
If fuel is spilled on clothing, change clothing

immediately.
To prevent fire and explosion caused by static

electricity:

10

Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place
containers on the ground away from your vehicle
before filling.

When practical, remove fuel-powered equipment
from the truck or trailer and refuel it on the
ground. If this is not possible, then refuel such
equipment on a trailer with a portable container,
rather than from a fuel dispenser nozzle.

If a fuel dispenser nozzle must be used, keep the
nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is
complete. Do not use a nozzle lock-open device.

SERVICE (continued):

•Never run a mower inside a closed area. The
exhaust fumes are toxic.

•Keep nuts and bolts tight, especially blade
attachment bolts, and keep equipment in good
condition.

•Never tamper with safety devices. Check their
proper operation regularly.

•Keep mower free of grass, leaves, or other
debris buildup. Clean up oil or fuel spillage. Allow
mower to cool before storing.

•Stop and inspect the equipment if you strike an
object. Repair, if necessary, before restarting.

•Never make adjustments or repairs with the
engine running unless otherwise specified.

•Grass catcher components are subject to wear,
damage and deterioration, which could expose
moving parts or allow objects to be thrown.
Frequently check components and replace with
original equipment parts, when necessary.

SAFETY

•Mower blades are sharp and can cut. Wrap
the blade(s) or wear gloves, and use extra caution
when servicing them.

•Batteries contain sulfuric acid. To prevent burns
avoid contact with skin, eyes and clothing. To
prevent a fire or explosion keep sparks and open
flames away from battery.

•Before disconnecting the negative (-) ground cable,
make sure all switches are OFF.

11

DIXON INDUSTRIES, INC.
a BLOUNT company
Airport Industrial Park
P.O. Box 1569
Coffeyville, Ks 67337- 0945
620-251-2000
Fax [phone]

DIXON LIMITED WARRANTY POLICY

3000 & 4000 Series & ZEETER Classic

WARRANTY: Home Owner Application: This Dixon Warranty term is for a period of two (2) years
from date of purchase. Commercial Application: Dixon mowers used for commercial application
are warranted for 30 days from the date of purchase. Commercial use is specified as use other
than, or in addition to, mowing at owner’s primary place of residence.

DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS

AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF
PARTS INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT TO THE

1. Warranty applies only to original retail purchaser of new and unused mowers and accessories.

2. All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon
warranty policy and allowances. All warranty claims must be approved by Dixon Industries, Inc.

3. Battery warranty: Limited to 90 days from date of purchase.

4. Accessories Warranty (Grass Catchers, Snow Blades, Covers, etc.): Limited to 90 days from date of
purchase.

5. Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or
alteration. The use of parts or components other than those supplied by Dixon Industries, Inc. VOIDS
ALL WARRANTY.

6. The following items are not covered by this warranty policy:
a. Pick up and delivery charges for transportation of mower to and from an authorized Dixon

b. Transaxle adjustments.
c. Belts/chains/sprockets/cutting blades.
d. Engines - All engines used on Dixon ZTR mowers are warranted by the individual engine

e. Any costs or expense of providing substitute equipment while repair work is being

7. There is no other express warranty. Implied warranties, including those of merchantability and fitness
for a particular purpose, are limited to the same duration of the express warranty, and to the extent
permitted by law any and all implied warranties are excluded. Liabilities for consequential damages
under any and all warranties are excluded.

WARRANTY VALIDATION: At the time of sale, selling dealer must review each portion of this warranty
document, complete the information section below, secure customer’s signature & send copy to Dixon
Industries, Inc.

DATE OF PURCHASE____________________MODEL___________________S/N_______________
_____________________________________ ______________________________________
Owner’s Name Dealership
_____________________________________ ______________________________________
Address Address
______________________________________ _______________________________________

dealer’s place of business.

manufacturer.
performed on a warranted mower.

Blue/Customer Yellow/Dealer White/Dixon Ind.

_____________________________ ______________________________

Owner’s Signature Dealer’s Signature

12

FOLLOWING CONDITIONS

AND LIMITATIONS:

SPECIFICATIONS

Model ZEETER Classic

CHASSIS: 11 GA welded rectangular tubing
BODY: All body parts made of high density polyethylene. Dent

and corrosion resistant. Front body contains access
panel for battery service.

MOWER DECK: 13 GA stamped steel construction.Three blades

combine for a 42” cut width. Cut height approximately

1”- 4” via 7-position lift handle.
BLADE DRIVE: Electric clutch.
TRANSMISSION: Each rear wheel is independently driven by chain and

sprockets through a mechanical friction drive.
ENGINE: 13.5 HP Briggs & Stratton Intek, 4-Cycle, Single Cylinder,

Overhead Valve, Air-Cooled, Gasoline, Vertical Shaft with

Cast Iron Cylinder, AVS (Anti-Vibration System), Pressure

Lube & Filter.
STARTING SYSTEM: Electric by key switch operation with safety interlock

blade drive.
TIRES: Front 11 x 4.00-5 ribbed tread.

Rear 18 x 8.50-8 Turf Trac R/S
RECOMMENDED Front 16-21 PSI

TIRE PRESSURE: Rear 8-14 PSI
CAPACITIES: Fuel 2.4 gallons total

Engine 1.5 quarts oil
DIMENSIONS: Width 47” outside rear wheel measurement

Height 42” to top edge of seat

Length 72” hitch tab to front bumper

Weight 520 lbs.

Additional information provided in service instructions under the individual component.

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

13

SEAT ADJUSTMENT INSTRUCTIONS

Model ZEETER Classic

1. Raise and push seat assembly forward.

2. Loosen seat adjustment knobs and slide
seat forward or backward to desired
position.

3. Re-tighten nuts. DO NOT operate mower
without seat adjustments properly
tightened.

4. Push seat assembly back to closed
position.

14

CONTROLS

The Dixon ZTR has a unique transaxle that requires only two drive levers to
control braking, turning, speed and direction.

On initial operation, set throttle speed on slow. Operate with mower
blade in “OFF” position.

To avoid “over-controlling” the mower, use a light touch on the drive
levers.

Slight movements using fingertip control is all that is necessary.

PARKING BRAKE:

The parking brake is designed to hold the mower
from moving and is not intended for use in stopping the
mower while it is in motion.

CAUTION

Engage parking brake
before starting engine.

TO SET PARKING BRAKE:

The hand operated parking brake is located on the right
end of the mower.

To engage brake, pull lever up (to the rear).
To release brake, move lever forward (down).

NOTE: Always set parking brake before dismounting.

Release parking brake before moving mower.

TRANSMISSION DRIVE SYSTEM

Allows the mower to turn on its own axis “ZERO TURNING RADIUS”. Each lever
controls one side of the mower.

NOTE: The pressure required to operate the mower is very light.

15

CONTROL LEVERS

TO GO FORWARD:

•From neutral position, gently push both control levers forward.

•To increase speed, move levers further forward.

TO GO BACKWARD:

•From neutral position, gently pull both control levers toward you.

TURNING:

•Turning is controlled by moving one control lever slightly forward or

rearward of the other.

•To turn left, move left lever rearward of the right lever.

•To turn right, move right lever rearward of the left lever.

•To turn on mower’s own axis (zero turning radius), stop and move one

lever to reverse position and the other to forward position.

CONTROLS

BRAKING:

•To brake mower, move both levers in direction opposite of travel.

LEFT TURN OPPOSITE

Note: The pressure required to operate the mower is very light.

16

CONTROLS

BLADE DRIVE:

•Located on the control panel, on the

operator’s right.

•To engage the mower blades, pull up on

the switch.

•To disengage mower blade, push down.

CIRCUIT BREAKER:

•Protection of the electrical system is by

(1) 15 amp circuit breaker.

•If circuit breaker trips, push button to

reset.

•If this condition repeats, consult dealer

for inspection and repair.

THROTTLE CONTROL LEVER:

•Located on control panel to operator’s right.

•Throttle control for engine speed.

•Choke for engine starting.

•Throttle control should be set to MAXIMUM

or wide open setting to ensure adequate
cooling of the engine and to maintain mower
deck blade speed while mowing.

MOWER DECK LIFT LEVER

•Located to the right of the control levers.

•Controls the cutting height.

•Eight positions of adjustment.

•Move lever left and forward to lower.

•Move lever left and back to raise.
NOTE: Always use high for transport.

:

17

OPERATION INSTRUCTIONS

The safe and successful operation of the
ZEETER Classic mower will depend upon the
operator having the correct knowledge of
all controls used on the mower and making
good judgements about the terrain to be
mowed.

NEVER

without complete knowledge of all controls
and their functions.

During initial operation, “learning to drive”,
set throttle at slow speed.

Sound judgement by the operator will
prevent accidents.

allow anyone to operate the mower

TOWING:

Towing a trailer or other attachment that is
too heavy could damage the drive or cause
the mower to become unstable. Limit loads
to 250 pounds or less with this mower.

18

OPERATION INSTRUCTIONS

BEFORE OPERATING MOWER:

1. Read and observe all safety instructions on
your mower and in the manual.

2. Read engine manufacturer’s operating and
maintenance instructions.

3. Check engine oil.

4. Check fuel cap to be sure it is in place.

5. Be sure parking brake is on.

6. Mower blade drive is off.

7. Know how to stop engine. (Turn key to off
position).

19

OPERATION INSTRUCTIONS

TESTING OF SAFETY INTERLOCK SYSTEMS:

Do not operate mower if safety switches are not operating properly.

BLADE DRIVE SWITCH TEST:

a) Engage blade drive switch.
b) Turn ignition switch to START.

ENGINE SHOULD NOT TURN OVER

OR ATTEMPT TO START!

SEAT SWITCH TEST:

a) In a SAFE AREA away from bystanders,
start the engine.
b) Engage blade drive switch.
c) Raise slightly off seat.

20

ENGINE SHOULD STOP!

If any safety check fails

until the system has been checked and repaired

by an authorized Dixon ZTR dealer!

: Do not operate the mower

OPERATION INSTRUCTIONS

STARTING INSTRUCTIONS:

1. Parking brake must be on, and blade drive disengaged.

2. Move throttle control to “choke” position if engine is cold,
full throttle if warm.

3. Insert ignition key and turn to “start” position. When
engine starts, release ignition key. Key will return to
“run” position.

4. Move throttle from “choke” to desired speed position.

5. Release parking brake.

6. Operate the mower per the “CONTROL” instructions on
Page 16.

CAUTION Do not operate the engine in an enclosed area

due to the harmful exhaust gas produced.

Note: When mowing, “blade(s) engaged”, throttle control must be set

to the MAXIMUM or wide open setting to insure adequate cooling
of the engine and to maintain mower deck blade speed.

21

OPERATION INSTRUCTIONS

SIDE DISCHARGE OF THE CLIPPINGS:

In order to achieve optimum performance when side discharging
the grass clippings, please read and follow the tips listed below.

Additional information can be found in the troubleshooting guide.

CAUTION Be sure that the deflector is properly

installed on the discharge chute.

1, Set engine speed control to the wide open or full

setting.

2.

3. If the grass is tall, place the mower deck cut

4.

5. Maintain Sharp Blade(s) Throughout The Cutting

Do Not Attempt To Cut Grass When It Is Wet.

Wet grass will clog the underside of the deck
and discharge area.

height lever in the top or second notch. “Initially”
overlap cutting swaths instead of a full swath
with each pass. Some applications may
require a second cutting.

Keep The Underside Of The Mower Deck Clean.

Frequent removal of dried grass and dirt will
allow the clippings to discharge correctly.

Season.

22

OPERATION INSTRUCTIONS

GRASS HEIGHT AND CUTTING SUGGESTIONS:

As a rule of thumb, never cut off more than 1/3 of the
total grass blade length.

Correct mowing height can reduce weeds and disease
by 50% to 80%.

The following grass cut heights are based on adequate
moisture conditions and normal thatch build-up in a
healthy lawn. Some locations and applications may
require slightly different cut heights. If in doubt, consult
your local lawn professional for assistance.

Grass Types Best Cut Heights
Bermudagrass 1 - 2”
Bluegrass 2 - 3”
Buffalograss 1
Ryegrass 2 - 3”
Tall Fescue 3-3
Zoysiagrass 1 - 3”

1/2

-3”

1/2

”

23

OPERATION INSTRUCTIONS

MOWING WITH A MULCHING ATTACHMENT:

Mulching or recycling the grass clippings requires a totally different
mowing approach than would be normal when side discharging or
bagging the grass. There may be instances or conditions where it is
not possible to hide all of the recycled or mulched clippings.

In order to achieve the best results, please read and follow the
mulching tips listed below:

1. Set the engine speed control to the wide open
or full setting.

2. Place the mower deck cut height selector in
either the top or second notch. Never cut more
than 3/4” to 1” off the grass at any one time.
Attempting to cut more grass will result in the
deck plugging and cause the engine to stall.

3. It may be necessary to cut the lawn twice to
achieve acceptable mulching performance
especially on first cuttings or if the lawn is
heavily fertilized.

24

4.

5.

Do Not Attempt To Cut Grass When It Is Wet.

Mulching performance will be very poor under
wet grass conditions.

Maintain Sharp Blade(s) Throughout The Cutting
Season.

performance cannot be obtained with a dull or
nicked-up blade.

This is very important. Optimal mulching

OPERATION INSTRUCTIONS

MOWING WITH A MULCHING ATTACHMENT

(continued):

6.

7. Alternate mower direction. This will evenly

If the mulching quality of the mower does not seem to be satisfactory,
try one or more of the following tips:

Keep the Underside Of The Mower Deck Clean.

Remove all grass and dirt build-up from the
underside of the pan, the baffles and deflectors
after each use.

disperse the mulched grass clippings over the
lawn for even fertilization.

1. Raise the height-of-cut setting on your
mower.

2. It may be necessary to cut your grass
more frequently.

3. Operate the mower at a slower ground
speed.

4. Overlap cutting swaths instead of cutting
a full swath with each pass.

5. Mow across the marginal areas a second
time.

6.

CUT HIGH - MOW OFTEN!

25

OPERATION INSTRUCTIONS

MOWING WITH A GRASS CATCHER ATTACHMENT:

In order to achieve optimum performance when mowing with a grass
catching attachment, please read and follow the tips listed below.

1. Set engine speed control to the wide open or full
setting and engage mower before entering area
to be cut.

2.

3. If the grass is tall, place the mower deck cut

4.

5. Use only the correct blade(s). Some grass

6.

Do Not Attempt To Cut Grass When It Is Wet.

Wet grass will clog both the underside of the
deck and the attachment chutes. Empty bags
often to prevent plugging.

height selector in the top or second notch.
“Initially” overlap cutting swaths instead of a
full swath with each pass.

Keep The Underside Of The Mower Deck Clean.

Frequent removal of dried grass and dirt will
greatly assist in bagging of the clippings.

catching attachments require a “high-lift” blade.
See your dealer for advice on the type of blade(s)
needed for your mower.

Maintain Sharp Blade(s) Throughout The Cutting
Season.

26

OPERATION INSTRUCTIONS

MOWING WITH A GRASS CATCHER ATTACHMENT

(continued):

7. Operate the mower at a slower ground speed
than when mowing without a grass catching
attachment.

8. Some mowing applications/use of grass
catchers may require that an optional weight
box be fitted to the mower to counter the weight
of grass in the bags. Please consult with your
dealer for more information regarding
installation and adding weight to the box.

CAUTION

• Watch for low hanging branches or other
obstacles which might hit the catcher top while
turning or backing the mower.

• Use care when backing to avoid pushing the
grass bags into the frame or “hot” exhaust
muffler of the engine.

• Disengage blade and stop engine prior to
clearing grass from either the discharge chute
or grass catcher components.

• Keep all attachment bolts tight.

•

•

Do Not

catching attachment partially removed.

Important: Do Not

while the mower is stored. Damp grass clippings
are a fire hazard if left in the bag.

operate the mower with the grass

leave clippings in the bags

27

CARE AND MAINTENANCE

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

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and obserand obser

•Check deck serpentine belt...........................................after 20 hours break-in

•Check crankcase oil level..........................................................before each use

•Clean grass & debris from muffler & manifold area....................before each use

•Check air intake screen..............................................................after each use

•Clean grass under deck...............................................................after each use

•Check tire pressure......................................................................every 10 hours

•Inspect blades for sharpness.........................................................every 10 hours

•Clean air filter element................................................................every 25 hours

•Grease all zerks...........................................................................every 50 hours

•Check all belts..........................................................................................every 50 hours

•Change engine crankcase oil............................(5 hours break-in) every 50 hours

•Change engine oil filter..............................................................every 50 hours

•Replace air filter element..........................................annually or every 100 hours

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28

CARE AND MAINTENANCE

ENGINE:

For complete maintenance and operating information of the engine,
please refer to the maintenance instructions furnished by the engine
manufacturer and included in your Zero Turn Radius mower informa­tion packet.

BATTERY:

TIRES:

CAUTION

•This is a maintenance-free battery and the fluid level cannot

be checked.

•Charge battery if required.

OFF SEASON BATTERY STORAGE:

•DO NOT remove battery from mower.

•Clean top of battery and terminals with baking soda and

water.

•Identify each cable so they can be reconnected to the

correct terminal.

•Disconnect cables from terminals. ALWAYS disconnect

ground cable first and reconnect last.

•Charge battery.

Battery contains sulfuric acid electrolyte which is
poisonous and corrosive.

Correct tire pressure is essential for efficient operation of the
mower. Check tire pressure periodically. Inflate tires to the

pressure listed below.

Front Tires 11 x 4.00-5 16-21 lbs. PSI
Rear Tires 18 x 8.50-8 8-14 lbs. PSI

Lug nuts or lug bolts should be checked regularly for tightness.

29

CARE AND MAINTENANCE

CUTTER BLADE MAINTENANCE:

CAUTION Stop engine and remove ignition key for safety.

Wear heavy, thick gloves when holding onto
cutter blade. Avoid the sharp edge of the blade.

Check sharpness of mower blades after every 10 hours of operation.
Observe proper blade position prior to removal.

1. Safely raise front of mower.

2. Hold or block blade from turning.

3. Loosen blade nut and remove blade.

4. When replacing blade, tighten
blade nut securely. Refer to diagram.
Be sure blade is centered on pilot
before tightening nut to 60 ft. lbs.

30

Blades should be discarded when worn excessively.

DANGEROUS!

DO NOT USE
BLADE IN THIS
CONDITION!

New Blade

When notch starts,
discard blade

CARE AND MAINTENANCE

BELTS:

Check belts every 50 hours. Replace any belts found to
be in poor condition.

BELT TENSION:

Transaxle Drive Belt: P/N 1684

No adjustment required.

Engine to Mower Deck Belt: P/N 6111

No adjustment required. Correct belt tension is
maintained through a fixed engine location and a
spring loaded idler system. A pulsing movement of
the belt idler will be observed both during engagement
of the electric blade clutch and actual operation of the
mower deck.

Note: Engagement of the electric blade clutch switch

may produce a sharp high pitched chirp or
squeal as the belt tension loading is absorbed
by the idler system. This is normal and not a
sign of failure.

Mower Deck Serpentine Belt: P/N 6109

Refer to illustration for adjustment procedure.

Idler Weldment

Idler Shock Mount

“L” Rod

3
4

Tighten or

Loosen Hex

Nut to

achieve this

dimension

Hex Nut

31

CARE AND MAINTENANCE

MOWER DECK LEVELING PRCEDURE:

1. Place mower on a smooth, level surface and check
tire pressures to insure correct stance. Tires
should be inflated as follows:

Front: 16-21 lbs
Rear: 8-14 lbs

2. Turn each outer blade tip to align with the deck in
a side to side manner.

3. Measure from the floor surface up to the bottom
of the blade tip on the discharge side of the
mower.Retain this measurement. Move to the
opposite side and check to see if that measure­ment is the same. If adjustment is required, turn
nut on one or both of the rear L-rods until both
measurements are equal.

4. Turn each outer blade tip to align with the deck in
a front to rear manner.

5. Measure from the floor surface up to the bottom
of the blade tips at both the front and rear of the
blades.Rear of blade tips should be 1/8” to 3/8”
higher than the front of blade tips. If adjustment is
necessary, turn nut on front L-rod.

32

Note: This will place the mower deck in a base
measurement position. Additional adjustment may
be required to achieve desired cut for the type of
grass or conditions involved.

CARE AND MAINTENANCE

DECK REMOVAL:

1. Place cut height lever in lowest cut position.

2. Pull belt idler back to allow belt to be removed
from idler pulley and electric clutch pulley.

3. Remove hair pin cotter and washer from one
end of deck support cross shaft. Slide shaft
from chassis and mower deck.

4. Remove hair pin cotter and washer from each
deck L-rod. Remove L-rods from lift arms. At this
point, deck will drop down.

5. Carefully raise and support front of chassis.
Slide mower deck to either side for removal.
(Reverse procedure to reinstall deck assembly.)

Note: When deck is reinstalled on frame, check

that belt is correctly routed in the groves
of all pulleys and that belt idler is applying
tension to the back side of the belt.

33

CARE AND MAINTENANCE

CAUTION

HOT oil may cause burns. Allow
engine to cool before draining oil.

CHANGING THE ENGINE OIL:

1. The “Dapco” oil drain valve is located on the left
side of the engine crankcase.

2. Place a suitable container under the drain valve.
The fitting of a short piece of hose will help direct
the oil.

3. To drain, turn hex head valve stem counter-­clockwise with 10mm wrench or socket. Open
to full open (approximately 7 turns).

4. After engine is drained, tighten hex stem.

NOTE: Refer to engine manufacturer’s recommendations

for frequency of oil changes.

Hex Head Valve Stem

OIL FILL:

1. Drain oil.

2. Clean any spilled oil from engine and chassis.

3. Refill engine with type, and quantity of oil

34

recommended by the engine manufacturer in
engine literature.

CARE AND MAINTENANCE

DRIVE SYSTEM ADJUSTMENTS:

Due to both the complex nature of the transmission
and the number of special tools required for service,
adjustments should be entrusted to your dealer.

There are a number of simple owner service items
which greatly influence the performance of the drive
system.

1. Front and rear tires must be inflated to proper
specifications.

2. Rear drive chain tension.

3, Tightness of all controls and linkages pertaining

to the drive levers.

4. Lubrication of both primary and final drive chains.
The use of a high quality chain lubricant is highly
recommended.

35

CARE AND MAINTENANCE

REAR CHAIN ADJUSTMENT:

To adjust the rear drive chains on the Zeeter Classic,
tighten the nut on top of the spring on each side of
the mower chassis. Tighten until the chains have
approximately 1/4” movement up and down when
measured at a mid point. Refer to illustration.

NOTE: Adjust rear drive chains after first 10 hours of

operation and every 40 hours thereafter.

36

CARE AND MAINTENANCE

LUBRICATION:

CHASSIS: (7) grease zerks used
LOCATIONS: (1) each front wheel caster & front

wheel hub

(1) each mower deck hub
SERVICE INTERVALS: Every 50 hours of operation
RECOMMENDED GREASE: Name brand wheel bearing or

multi-purpose grease. Once
per season or 50 hours of
operation (3 pumps each)

Note: Lubrication of the mower deck hubs will help dispel moisture

within the hub casting. Bearings are of a sealed variety.

PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS.

PROTECT YOUR ENVIRONMENT.

37

CARE AND MAINTENANCE

ELECTRICAL SYSTEMS:

Keep all connections clean and tight.

CLEANING THE MOWER:

Wash mower periodically. Clean above and below deck.
Note: Allow mower to cool before washing. If bearings

are hot, they will draw moisture inside as they
dry & cause corrosion.

SERIAL NUMBERS:

The serial number is located on frame at rear of engine.

WARRANTY:

See Warranty Registration Form-P/N 8288
(sample on page 12).

PARTS/SERVICE:

See your Dixon dealer for replacement parts, warranty or
service.

PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL

CHEMCIALS WHICH MAY DAMAGE OR CAUSE HARM TO

38

PLANTS AND ANIMALS IN YOUR AREA.

STANDARD SERVICE PARTS LIST

Blades: P/N 8688 (Standard/Hi-Lift)

P/N 6236 (Lo-Lift)

Belts: Engine to Mower Deck - P/N 6111

Engine to Transmission - P/N 1684
Serpentine Blade Drive - P/N 1684

BRIGGS & STRATTON AIR AND OIL FILTER PART NUMBERS:

Refer to engine manufacturers manual for correct service
intervals for engine oil changes and air filter maintenance.

Protect your engine investment, use only original equipment
filters.

Air Filter & Pre-Cleaner Kit - P/N 79002
Oil Filter - P/N 79006

39

TROUBLESHOOTING

1. ENGINE WON’T TURN OVER
Mower blades engaged- - - - - - - - - - - - - - - - - - - - - - -disengage blades

Circuit Breaker Trips- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -reset breaker
Dead battery- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - charge or replace
Solenoid- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer
Ignition switch- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer
Starter- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer

2. ENGINE WILL TURN OVER BUT WON’T START
No fuel- - - - - - - - - - - - - - - refuel and/or clean or replace fuel filters

3. HARD TO START ENGINE
Fuel line clogged- - - - - - - - - - - - - clean fuel line and check fuel filter

Faulty fuel pump- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer

4. ENGINE STARTS BUT CUTS OUT
Water in fuel- - - - - - - - - - - - - - - -drain old fuel-replace with new fuel

Clogged fuel line- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -check fuel filter
Fuel tank vent plugged- - - - - - - - - - - - - - - - - - - - - - - - - - - -clean fuel vent
Faulty fuel pump- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - check vent

5. ENGINE OVERHEATED
Air intake screen or fins clogged- - - - - -clean intake screen and fins

Oil level too low or too high- - - - - - - - - - - - - - - - - - - - - - - - - adjust oil level
Running engine too slow - - - - - - - - - - - - - - - - - - - - - - - -run engine faster

40

TROUBLESHOOTING

6. ENGINE RUNS BUT MOWER WON’T MOVE FORWARD
Drive belt broken or slipping- - - - - - - - - - - - - - - - - - - - replace drive belt

Bad transmission- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer

7. MOWER LOSES POWER OR TRANSMISSION OVERHEATS
Engine air filter-- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -clean or replace

Transmission damage- - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer

8. ENGINE STALLS WHEN BLADES ARE ENGAGED
Operator not on seat- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -sit on seat

Faulty interlock system- - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer
Bad blade spindle bearing - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer
Deck drive belt not properly routed- - - - - - - - - - - - - - - - - - - - - - - reroute
Blades blocked by foreign material - - - - - - - - - - - - - -clean under deck

9. DRIVE SYSTEM
Low on power- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - check belt tension

Mower pulls to side - - - -check tire inflation/adjust control linkage
Mower creeps in neutral- - - - - - - - - - - - - - - - - - - -adjust control linkage

10. CUT QUALITY
Skips in spots- - - - - - - - - - - - check for loose belt/slow ground speed

Cut uneven left to right - - - - - - - - -check tire inflation/level the deck
Poor dispersal of grass- - - - - - - - - - -clean deck/check for loose belt
Ends of grass blades are ragged- - - - - - - - - - - - - - - - - -sharpen blades

41

NOTES

42

OWNER
INFORMATION

Date Purchased _________________________________
Mower Model Number ____________________________
Mower Serial Number ____________________________
Purchased From ________________________________

Name

________________________________

Address

________________________________

DIXON INDUSTRIES, INC.
a BLOUNT International Inc. Co.
P.O. Box 1569
Coffeyville, Ks 67337-0945
620-251-2000

FAX [phone]

DATE OIL CHANGED: DATE ENGINE TUNED:

___________________ __________________

_

___________________ ___________________
___________________ ___________________
___________________ ___________________
___________________ ___________________
___________________ ___________________
___________________ ___________________
___________________ ___________________
___________________ ___________________
___________________ ___________________
___________________ ___________________

43

ZTR®MowersZTR®Mowers

ZTR®Mowers

ZTR®MowersZTR®Mowers

WW

ARNING:ARNING:

W

ARNING:

WW

ARNING:ARNING:

The engine exhaust from this product contains chemicals known
to the State of California to cause cancer, birth defects or other
reproductive harm.

Dixon® and ZTR® are registered trademarks of Dixon Industries, Inc.

DIXON INDUSTRIES, INC.
a BLOUNT International Inc. Co.
P.O. Box 1569
Coffeyville, Ks 67337-0945
620-251-2000

Part No. 10504-1101

ZEETER Classic