Dixon 966503601, SZ4619 CA User Manual
Operator Manual
SZ4619 CA / 966503601
Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine.
To implement improvements, specications and designs can be altered without prior notication.
Note that no legal demands can be placed based on the information contained in these instructions.
Use only original parts for repairs. The use of other parts voids the warranty.
Do not modify or install non-standard equipment to the unit without consent from the manufacturer.
Modications to the unit may cause unsafe operations or damage the unit.
When this product is worn out and no longer used, it should
be returned to the reseller or other party for recycling.
©2010 HTC. All rights reserved.
Beatrice, NE. Printed in U.S.A.
TABLE OF CONTENTS
INTRODUCTION ........................................................5
Driving and Transport on Public Roads ................5
Towing ...................................................................5
Operating ..............................................................5
Good Service.........................................................6
SYMBOLS AND DECALS ..........................................7
SAFETY ......................................................................9
Safety Instructions .................................................9
Personal Safety Equipment .................................11
Slope Operation ..................................................11
Safe Handling of Gasoline...................................13
General Maintenance ..........................................14
Transport .............................................................16
Towing .................................................................16
Spark Arrestor .....................................................16
CONTROLS .............................................................17
Control Locations ................................................17
Motion Control Levers .........................................18
Seat Adjustment Lever ........................................19
Bypass Linkage ...................................................19
Fuel Tank .............................................................20
Ignition Switch .....................................................21
Choke Control ......................................................21
Throttle Control ....................................................21
Blade Switch........................................................22
Parking Brake ......................................................22
Cutting Height Adjuster .......................................22
Fuses ...................................................................23
Fuel Shut Off Valve ..............................................23
OPERATION ............................................................24
Training ................................................................24
Steering ...............................................................24
Before Starting.....................................................25
Starting the Engine ..............................................25
Weak Battery .......................................................28
Jumper Cables ..............................................28
Running ...............................................................29
Operating On Hills ...............................................30
Mowing Tips ........................................................31
Stopping the Engine ............................................32
Manual Transport .................................................33
MAINTENANCE .......................................................34
Maintenance Schedule........................................34
Battery .................................................................36
Safety System ......................................................37
Tire Pressures ......................................................37
Parking Brake ......................................................38
Pump Belt ............................................................38
V-belts .................................................................39
Deck Belt .......................................................39
Cutting Blades .....................................................40
Blade replacement ........................................40
Anti-scalp Rollers ................................................40
Adjusting the Mower Deck ..................................41
Deck Leveling ...............................................41
Caster Wheels .....................................................42
Hardware .............................................................42
Cleaning ..............................................................42
LUBRICATION .........................................................43
Wheel and Deck Zerks ........................................44
Front Wheel Mount ........................................44
Front Wheel Bearings ....................................44
Deck Spindles ...............................................44
Transmission ........................................................44
TROUBLE SHOOTING ............................................45
Winter Storage .....................................................47
Service ................................................................47
SCHEMATIC ............................................................48
TECHNICAL DATA ...................................................49
Torque Specications ..........................................49
CONFORMITY CERTIFICATES ................................52
WARRANTY .............................................................53
SERVICE JOURNAL ................................................54
WARNING!
Failure to follow cautious operating practices can result in serious injury to the
operator or other persons. The owner must understand these instructions, and must
allow only trained persons who understand these instructions to operate the mower.
Each person operating the mower must be of sound mind and body and must not be
under the inuence of any mind altering substance.
WARNING!
Engine exhaust, some of its constituents, and certain vehicle components contain or
emit chemicals known to the State of California to cause cancer and birth defects or
other reproductive harm.
WARNING!
Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer and birth defects or other
reproductive harm. Wash hands after handling.
INTRODUCTION
Congratulations
Thank you for purchasing a Dixon ride-on mower.
This machine is built for superior efciency to
rapidly mow primarily large areas. A control panel
easily accessible to the operator and a hydrostatic
transmission regulated by steering controls both
contribute to the machine’s performance.
This manual is a valuable document. Read the
contents carefully before using or servicing the
machine. The following of instructions (use, service,
maintenance, etc.) by all who operate this machine
is important for the safety of the operator and others.
It can also considerably increase the life span of the
machine and increase its resale value.
If you sell your machine, be sure to give the operator’s
manual to the new owner.
The nal chapter of this operator’s manual provides a
Service Journal. Ensure that service and repair work
are documented. A well-kept service journal reduces
service costs for the maintenance and affects the
machine’s resale value. Please contact your dealer for
more information. Take the operator’s manual along
when the machine is taken to your dealer for service.
General
In this operator’s manual, left and right, backward and
forward are used in relation to the machine’s normal
driving direction.
Continuous dedication to improve our products
require that specications and design are subject to
change without notice.
Driving and Transport on Public Roads
Check applicable road trafc regulations before
transporting on public roads. If the machine is
transported, you must always use approved fastening
equipment and ensure that the machine is well
anchored. DO NOT operate this machine on public
roadways.
Towing
If machine is equipped with a tow hitch, use extreme
caution when towing. Never allow children or others in
or on the towed equipment. Make wide turns to avoid
jack-kning. Travel slowly and allow extra distance to
stop.
Do not tow on sloped ground. The weight of the towed
equipment may cause loss of traction and loss of
control.
Follow the manufacturer's recommendation for weight
limits for towed equipment. Do not tow near ditches,
canals, and other hazards.
Operating
This machine is constructed only for mowing grass
on lawns and even ground without obstacles such
as stones, tree stumps, etc. The machine can also
be used for other tasks when equipped with special
accessories provided by the manufacturer. Operating
instructions for the accessories are provided with
delivery. All other types of uses are incorrect. The
manufacturer’s directions concerning operation,
maintenance, and repairs must be carefully followed.
Lawn mowers and all power equipment, can be
potentially dangerous if used improperly. Safety
requires good judgement, careful use in accordance
with these instructions and common sense.
The machine must only be operated, maintained,
and repaired by persons familiar with the
machine’s special characteristics and who are also
knowledgeable about the safety instructions. Use only
approved repair parts to maintain this machine.
Accident prevention regulations, other general safety
regulations, occupational safety rules, and trafc
regulations must be followed without fail.
Unauthorized modications to the design of the
machine may absolve the manufacturer from liability
for any resulting personal injury or property damage.
5
INTRODUCTION
Good Service
Dixon’s products are sold only in specialized retail
stores with complete service. This ensures that you as
a customer receive only the best support and service.
Before the product is delivered, the machine has,
for example, been inspected and adjusted by your
retailer. See the certicate in the Service Journal in
this operator’s manual.
When you need spare parts or support in service
questions, warranty issues, etc., please consult
the following professional:
This Operator’s Manual belongs to the machine with
the manufacturing number:
Manufacturing Number
The machine’s manufacturing number can be found
on the printed plate afxed to the right in the engine
compartment. Stated on the plate, from the top are:
The machine’s type designation (I.D.).•
The manufacturer’s type number (Model).•
The machine’s serial number (Serial no.)•
Please have the type designation and serial number
available when ordering spare parts.
The engine’s manufacturing number is stamped on
one of the valve covers.
The plate states:
The engine’s model.•
The engine’s type.•
Code•
Please have these available when ordering spare
parts.
Engine Transmission
6
SymBOLS AND DECALS
These symbols are found on the machine and in the
operator’s manual.
Study them carefully so that you know what they
mean.
WARNING!
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx
xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx
xxxxxx.
Used in this publication to notify the reader of a risk
of personal injury or death, particularly if the reader
should neglect to follow instructions given in the
manual.
IMPORTANT INFORMATION
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx
xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx.
Used in this publication to notify the reader of a risk
of material damage, particularly if the reader should
neglect to follow instructions given in the manual.
Used also when there is a potential for misuse or
misassembly.
R N
Reverse Neutral Fast Slow Choke Fuel
Warning! Parking Brake CE conformity Warning! Rotating blades, Do not touch parts
marking. Only for keep away from the
European market discharge deck
Battery acid is corrosive, explosive and ammable Do not stand here
Noise emissions to the
surroundings in accordance
with the European Union’s
directive. The machine’s
emission is stated in the
chapter TECHNICAL DATA
and on the decals.
Only machines for European
market
Use protective glasses Use protective gloves
7
SymBOLS AND DECALS
Read Shut off engine and Keep a safe Use on slopes No passengers
Operator’s remove key before distance from no greater
Manual performing any the machine than 10°
maintenance or repair work
Whole body Severing of ngers Do not open or Careful backing up, Careful going
exposure to and toes remove safety watch for other forward, watch for
thrown objects shields while people other people
engine is running
Moving sharp blades under cover
8
SAFETy
Safety Instructions
These instructions are for your safety. Read them carefully.
WARNING!
This symbol means that important safety instructions need to be emphasized. It concerns
your safety.
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING
OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS
INJURY OR DEATH.
General Operation
Read, understand, and follow all instructions on •
the machine and in the manual before starting.
Do not put hands or feet near rotating parts or •
under the machine. Keep clear of the discharge
opening at all times.
Only allow responsible adults, who are familiar •
with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, •
etc., which could be picked up and thrown by the
blades.
Be sure the area is clear of bystanders before •
operating. Stop machine if anyone enters the
area.
Never carry passengers. The machine is only •
intended for use by one person.
Do not mow in reverse unless absolutely •
necessary. Always look down and behind before
and while backing.
Never direct discharged material toward anyone. •
Avoid discharging material against a wall or
obstruction. Material may ricochet back toward
the operator. Stop the blades when crossing
gravel surfaces.
Do not operate machine without the entire grass •
catcher, discharge guard, or other safety devices
in place and working
Slow down before turning.•
Never leave a running machine unattended. •
Always turn off blades, set parking brake, stop
engine, and remove keys before dismounting.
Disengage blades when not mowing. Shut •
off engine and wait for all parts to come to a
complete stop before cleaning the machine,
removing the grass catcher, or unclogging the
discharge guard.
Operate machine only in daylight or good articial •
light.
Do not operate the machine while under the •
inuence of alcohol or drugs.
Read the operator’s manual before starting the machine
Clear the area of objects before mowing
8011-512
8011-513
9
SAFETy
Watch for trafc when operating near or crossing •
roadways.
Use extra care when loading or unloading the •
machine into a trailer or truck.
Always wear eye protection when operating •
machine.
Data indicates that operators age 60 years and •
above are involved in a large percentage of riding
mower-related injuries. These operators should
evaluate their ability to operate the riding mower
safely enough to protect themselves and others
from serious injury.
Follow the manufacturer’s recommendation for •
wheel weights or counterweights.
Anyone who operates this machine must rst read •
and understand this Operation Manual. Local laws
may regulate the age of the user.
Keep machine free of grass, leaves or other •
debris buildup which can touch the hot exhaust
or engine parts and burn. Do not allow the mower
deck to plow leaves or other debris, causing
buildup to occur.
Clean any oil or fuel spillage before operating or •
storing the machine.
Allow machine to cool before storage.•
8011-520
Never take passengers
WARNING!
Engine exhaust and certain vehicle
components contain or emit
chemicals considered to cause
cancer, birth defects, or other
reproductive system damage. The
engine exhaust contains carbon
monoxide, which is an odorless,
colorless, poisonous gas. Do not use
the machine in enclosed spaces.
10
Personal Safety Equipment
WARNING!
When using the machine, approved personal protective equipment (shown in illustrations)
shall be used. Personal protective equipment cannot eliminate the risk of injury but it
will reduce the degree of injury if an accident does happen. Ask your retailer for help in
choosing the right equipment.
Make sure that you have rst aid equipment close •
at hand when using the machine.
Never use the machine when barefoot.•
Always wear protective shoes or boots, preferably •
with steel toe caps.
Always wear approved protective glasses or a full •
visor when assembling or driving.
Always wear gloves when handling the blades.•
Never wear loose clothing that can get caught in •
moving parts.
Use ear protectors to avoid damage to hearing.•
SAFETy
Slope Operation
Slopes are a major factor related to loss of control and
tip-over accidents, which can result in severe injury or
death. Operation on all slopes requires extra caution.
If you cannot back up the slope or if you feel uneasy
on it, do not mow it.
Mow up and down slopes (10 degrees maximum), •
not across.
Watch for holes, ruts, bumps, rocks, or other •
hidden objects. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Choose a low ground speed so that you will not •
have to stop while on the slope.
Do not mow on wet grass. Tires may lose traction.•
Avoid starting, stopping, or turning on a slope. If •
the tires lose traction, disengage the blades and
proceed slowly straight down the slope.
Keep movement on the slopes slow and gradual. •
Do not make sudden changes in speed or
direction, which could cause machine to roll over.
Use extra care while operating machine with •
grass catchers or other attachments; they can
affect the stability of the machine.
Do not use on steep slopes.•
Do not try to stabilize the machine by putting a •
foot on the ground.
Do not mow near drop-offs, ditches, or •
embankments. The machine could suddenly roll
over if a wheel is over the edge or if the edge
caves in.
8011-670a
Personal protective equipment
6003-004
Mow up and down, not side to side
WARNING!
Do not drive up or down hills with
slopes greater than 10 degrees. Do
not drive across any slopes.
11
SAFETy
Children
Tragic accidents can occur if the operator is not
alert to the presence of children. Children are often
attracted to the machine and the mowing activity.
Never assume that children will remain out of the path
of danger.
Keep children out of the mowing area and in the •
watchful care of a responsible adult other than the
operator.
Be alert and turn machine off if a child enters the •
area.
Before and while backing, look behind and down •
for small children.
Never carry children, even with the blades shut •
off. They may fall off and be seriously injured or
interfere with safe machine operation. Children
who have been given rides in the past may
suddenly appear in the mowing area for another
ride and be run over or backed over by the
machine.
Never allow children to operate the machine.•
Use extra care when approaching blind corners, •
shrubs, trees, or other objects that may block the
view of a child.
8011-518
Keep children away from work area
12
8011-517
Never allow children to operate the machine
SAFETy
WARNING!
The engine must not be started when the driver’s oor plate or any protective plate for the
mower deck’s drive belt is removed.
Safe Handling of Gasoline
To avoid personal injury or property damage, use
extreme care in handling gasoline. Gasoline is
extremely ammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other •
sources of ignition.
Use only approved gasoline container.•
Never remove gas cap or add fuel with the engine •
running. Allow engine to cool at least two (2)
minutes before refueling.
Never fuel the machine indoors.•
Never store the machine or fuel container where •
there is an open ame, spark, or pilot light such
as on a water heater or other appliance.
Before beginning to refuel, minimize the risk of •
static electricity by touching a metal surface.
Never ll containers inside a vehicle or on a truck •
or trailer bed with plastic liner. Always place
containers on the ground away from the vehicle
when lling.
Remove gas-powered equipment from the truck •
or trailer and refuel it on the ground. If this is not
possible, refuel such equipment with a portable
container, rather than from a gasoline dispenser
nozzle.
Keep the nozzle in contact with the rim of the fuel •
tank or container opening at all times until fueling
is complete. Do not use a nozzle lock-open
device.
If fuel is spilled on clothing, change clothing •
immediately.
Never overll fuel tank. Replace gas cap and •
tighten securely.
Do not start the engine near spilled fuel.•
Never use gasoline as a cleaning agent.•
If leaks arise in fuel system, engine must not be •
started until problem has been resolved.
Check the fuel level before each use and leave •
space for the fuel to expand, as the heat from the
engine and the sun may otherwise cause the fuel
to expand and overow.
8011-516
Never fill the fuel tank indoors
WARNING!
The engine and the exhaust system
become very hot during operation.
There is risk for burns if touched.
Allow engine and exhaust system to
cool at least two (2) minutes before
refueling.
13
General Maintenance
Never operate machine in a closed area.•
Keep all nuts and bolts tight to be sure the •
equipment is in safe working condition.
Never tamper with safety devices. Check their •
proper operation regularly.
Keep machine free of grass, leaves, or other •
debris buildup. Clean oil or fuel spillage and
remove any fuel-soaked debris. Allow machine to
cool before storing.
If the machine strikes a foreign object, stop and •
inspect the machine. Repair, if necessary, before
restarting.
Never make any adjustments or repairs with the •
engine running.
Check grass catcher components and the •
discharge guard frequently and replace with
manufacturer’s recommended parts, when
necessary.
Mower blades are sharp. Wrap the blade or wear •
gloves, and use extra caution when servicing
them.
Check brake operation frequently. Adjust and •
service as required.
Maintain or replace safety and instruction labels, •
as necessary.
Do not modify safety equipment. Check regularly •
to be sure it works properly. The machine must not
be driven with defective or unmounted protective
plates, protective cowlings, safety switches, or
other protective devices.
Do not change the settings of governors and •
avoid running the engine with overly high engine
speeds. If the engine runs too fast, there is risk for
damaging the machine components.
Be very careful when handling battery acid. Acid •
on skin can cause serious corrosive burns. If
battery acid is spilled on skin, rinse immediately
with water.
Acid in the eyes can cause blindness, contact a •
doctor immediately.
Be careful when servicing the battery. Explosive •
gases form in the battery. Never perform
maintenance on the battery when smoking or near
open ames or sparks.
The battery can explode and cause serious injury •
or damage.
Ensure that the equipment is in good condition •
and that all nuts and bolts, especially those
fastening the blade attachments, are properly
tightened and torqued.
14
SAFETy
8011-515
Never drive the machine in an enclosed space
WARNING!
Use protective glasses for
maintenance work.
WARNING!
The battery contains lead and lead
compounds, chemicals that are
considered to cause cancer, birth
defects, and other reproductive
system damage. Wash your hands
after handling the battery.
SAFETy
Sparking can occur when working with the battery
and the heavy cables of the starter circuit. This can
cause battery explosion, re or eye injury. Sparking
in this circuit can not occur after the chassis cable
(normally negative, black) is removed from the battery.
Use protective goggles.•
Ensure that the fuel ller cap is mounted tightly •
and no ammable substances are stored in an
open vessel.
WARNING!
Avoid electrical sparking and its
consequences by the following
routines:
Never work with the starter circuit if there is spilled •
fuel.
Disconnect the negative cable from the battery •
rst and reconnect it last.
Do not make a bridge short circuit across the •
starter relay to run the starter.
6003-009
Do not smoke when performing maintenance on the battery.
The battery can explode and cause serious injury/damage.
Never use the machine indoors or in spaces •
lacking proper ventilation. The exhaust fumes
contain carbon monoxide, an odorless,
poisonous, and lethal gas.
Stop to inspect the equipment if the machine runs •
over or into anything. If necessary, make repairs
before starting.
Never make adjustments with the engine running.•
The machine is tested and approved only with the •
equipment originally provided or recommended
by the manufacturer. Only use approved repair
parts for the machine.
The blades are sharp and can cause cuts and •
gashes. Wrap the blades or use protective gloves
when handling them.
Check the parking brake’s functionality regularly. •
Adjust and service as necessary.
The mulch blades should only be used in familiar •
areas when higher quality mowing is desired.
Reduce the risk of re by removing grass, leaves, •
and other debris that may have accumulated on
the machine.
Allow the machine to cool before putting it in •
storage.
Regularly clean deck and underside of deck, •
avoid spraying engine and electrical components
with water.
8009-728
Risk of sparking
8011-514
Regularly clean deck
15
SAFETy
Transport
The machine is heavy and can cause serious •
crushing injuries. Be extra cautious when it is
loaded on or unloaded from a vehicle or trailer.
Use an approved trailer to transport the machine. •
Activate the parking brake, turn off the fuel supply,
and fasten the machine with approved fastening
devices, such as bands, chains, or straps, when
transporting.
Do not operate this machine on public roadways.•
Check and abide by local trafc regulations •
before transporting the machine on any road.
Do not tow this machine: it may cause damage to •
the drive system.
Load the unit onto truck or trailer by driving up •
ramps of suitable strength using a slow speed. Do
not lift! The machine is not intended to be lifted by
hand.
Towing
If machine is equipped with a tow hitch, use extreme
caution when towing. Never allow children or others in
or on towed equipment..
Make wide turns to avoid jack-kning. Travel slowly
and allow extra distance to stop. Do not tow on sloped
ground. The weight of the towed equipment may
cause loss of traction and loss of control.
Follow the manufacturer’s recommendation for weight
limits for towed equipment. Do not tow near ditches,
canals, and other hazards.
Spark Arrestor
A spark arrestor for the mufer is available through
your authorized Dixon dealer.
WARNING!
Escaping hydraulic oil under
pressure can have sufcient force
to penetrate the skin, causing
serious injury. If injured by escaping
uid, see a doctor at once. Serious
infection or reaction can develop
if proper medical treatment is not
administered immediately.
IMPORTANT INFORMATION
The parking brake is not sufcient to lock the
machine in place during transport. Ensure that
the machine is well fastened to the transport
vehicle. Always reverse the machine onto the
transport vehicle to avoid tipping it over.
WARNING!
This mower is equipped with an
internal combustion engine and
should not be used on or near any
unimproved forested, bush covered
or grassy lands unless the engine's
system is equipped with a spark
arrestor meeting applicable local or
state laws (if any).
16
CONTROLS
This operator’s manual describes the Dixon Zero Turn
Rider. The rider is tted with a Briggs & Stratton, fourstroke overhead valve engine.
Transmission from the engine is made via two belt-
Control Locations
8
driven hydraulic pumps. Using the left and right
steering controls, the ow is regulated and thereby the
direction and speed.
9
1
7
8050-923
6
Motion Control Levers1.
Seat Adjustment Lever2.
Lift Lever 3.
Blade Switch4.
Ignition Switch6.
Bypass Linkage7.
Fuel Tank8.
Parking Brake9.
35 4
2
Throttle / choke5.
17
CONTROLS
Motion Control Levers
The machine’s speed and direction are continuously
variable using the two steering controls. The steering
controls can be moved forward or backward about
a neutral position. Furthermore, there is a neutral
position, which is locked if the steering controls are
moved outward.
When both controls are in the neutral position (N), the
machine stands still.
By moving both controls an equal amount forward
or backward, the machine moves in a straight line
forward or backward respectively.
In order, for example, to turn right while moving
forward, move the right control towards the neutral
position. The rotation of the right wheel is reduced and
the machine turns to the right.
Zero turn can be achieved by moving one control
backward (behind the neutral position) and carefully
moving the other steering control forward from its
neutral position. The rotation direction when zero
turning is determined by which steering control is
moved backward behind the neutral position.
If the left steering control is pulled backward, the
machine turns to the left. Use extra care when using
this maneuver.
If the steering controls are in uneven positions when
standing still or do not t in the slots for moving the
controls outward, they can be adjusted
8058-110
Steering controls
WARNING!
The machine can turn very rapidly if
one steering control is moved much
further forward than the other.
18
8050-846
Forward1.
Neutral2.
Neutral slot, Neutral lock3.
Reverse4.
Motion control lever pattern (right side)
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