Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine.
Page 2
To implement improvements, specications and designs can be altered without prior notication.
Note that no legal demands can be placed based on the information contained in these instructions.
Use only original parts for repairs. The use of other parts voids the warranty.
Do not modify or install non-standard equipment to the unit without consent from the manufacturer.
Modications to the unit may cause unsafe operations or damage the unit.
When this product is worn out and no longer used, it should
be returned to the reseller or other party for recycling.
SERVICE JOURNAL ................................................56
Page 4
WARNING!
Failure to follow cautious operating practices can result in serious injury to the
operator or other persons. The owner must understand these instructions, and must
allow only trained persons who understand these instructions to operate the mower.
Each person operating the mower must be of sound mind and body and must not be
under the inuence of any mind altering substance.
WARNING!
Engine exhaust, some of its constituents, and certain vehicle components contain or
emit chemicals known to the State of California to cause cancer and birth defects or
other reproductive harm.
WARNING!
Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer and birth defects or other
reproductive harm. Wash hands after handling.
Page 5
INTRODUCTION
Congratulations
Thank you for purchasing a Dixon ride-on mower.
This machine is built for superior efciency to
rapidly mow primarily large areas. A control panel
easily accessible to the operator and a hydrostatic
transmission regulated by steering controls both
contribute to the machine’s performance.
This manual is a valuable document. Read the
contents carefully before using or servicing the
machine. The following of instructions (use, service,
maintenance, etc.) by all who operate this machine
is important for the safety of the operator and others.
It can also considerably increase the life span of the
machine and increase its resale value.
If you sell your machine, be sure to give the operator’s
manual to the new owner.
The nal chapter of this operator’s manual provides a
Service Journal. Ensure that service and repair work
are documented. A well-kept service journal reduces
service costs for the maintenance and affects the
machine’s resale value. Please contact your dealer for
more information. Take the operator’s manual along
when the machine is taken to your dealer for service.
General
In this operator’s manual, left and right, backward and
forward are used in relation to the machine’s normal
driving direction.
Continuous dedication to improve our products
require that specications and design are subject to
change without notice.
Driving and Transport on Public Roads
Check applicable road trafc regulations before
transporting on public roads. If the machine is
transported, you must always use approved fastening
equipment and ensure that the machine is well
anchored. DO NOT operate this machine on public
roadways.
Towing
If machine is equipped with a tow hitch, use extreme
caution when towing. Never allow children or others in
or on the towed equipment. Make wide turns to avoid
jack-kning. Travel slowly and allow extra distance to
stop.
Do not tow on sloped ground. The weight of the towed
equipment may cause loss of traction and loss of
control.
Follow the manufacturer's recommendation for weight
limits for towed equipment. Do not tow near ditches,
canals, and other hazards.
Operating
This machine is constructed only for mowing grass
on lawns and even ground without obstacles such
as stones, tree stumps, etc. The machine can also
be used for other tasks when equipped with special
accessories provided by the manufacturer. Operating
instructions for the accessories are provided with
delivery. All other types of uses are incorrect. The
manufacturer’s directions concerning operation,
maintenance, and repairs must be carefully followed.
Lawn mowers and all power equipment, can be
potentially dangerous if used improperly. Safety
requires good judgement, careful use in accordance
with these instructions and common sense.
The machine must only be operated, maintained,
and repaired by persons familiar with the
machine’s special characteristics and who are also
knowledgeable about the safety instructions. Use only
approved repair parts to maintain this machine.
Accident prevention regulations, other general safety
regulations, occupational safety rules, and trafc
regulations must be followed without fail.
Unauthorized modications to the design of the
machine may absolve the manufacturer from liability
for any resulting personal injury or property damage.
5
Page 6
INTRODUCTION
Good Service
Dixon’s products are sold only in specialized retail
stores with complete service. This ensures that you as
a customer receive only the best support and service.
Before the product is delivered, the machine has,
for example, been inspected and adjusted by your
retailer. See the certicate in the Service Journal in
this operator’s manual.
When you need spare parts or support in service
questions, warranty issues, etc., please consult
the following professional:
This Operator’s Manual belongs to the machine with
the manufacturing number:
Manufacturing Number
The machine’s manufacturing number can be found
on the printed plate afxed to the right in the engine
compartment. Stated on the plate, from the top are:
The machine’s type designation (I.D.).•
The manufacturer’s type number (Model).•
The machine’s serial number (Serial no.)•
Please have the type designation and serial number
available when ordering spare parts.
The engine’s manufacturing number is stamped on
one of the valve covers.
The plate states:
The engine’s model.•
The engine’s type.•
Code•
Please have these available when ordering spare
parts.
EngineTransmission
6
Page 7
SymBOLS AND DECALS
These symbols are found on the machine and in the
operator’s manual.
Study them carefully so that you know what they
mean.
Used in this publication to notify the reader of a risk
of personal injury or death, particularly if the reader
should neglect to follow instructions given in the
manual.
Used in this publication to notify the reader of a risk
of material damage, particularly if the reader should
neglect to follow instructions given in the manual.
Used also when there is a potential for misuse or
misassembly.
RN
Reverse Neutral Fast Slow Choke Fuel
Warning! Parking Brake CE conformity Warning! Rotating blades, Do not touch parts
marking. Only for keep away from the
European market discharge deck
Battery acid is corrosive, explosive and ammable Do not stand here
Noise emissions to the
surroundings in accordance
with the European Union’s
directive. The machine’s
emission is stated in the
chapter TECHNICAL DATA
and on the decals.
Only machines for European
market
Use protective glasses Use protective gloves
7
Page 8
SymBOLS AND DECALS
Read Shut off engine and Keep a safe Use on slopes No passengers
Operator’s remove key before distance from no greater
Manual performing any the machine than 10°
maintenance or repair work
Whole body Severing of ngers Do not open or Careful backing up, Careful going
exposure to and toes remove safety watch for other forward, watch for
thrown objects shields while people other people
engine is running
Moving sharp blades under cover
8
Page 9
SAFETy
Safety Instructions
These instructions are for your safety. Read them carefully.
WARNING!
This symbol means that important safety instructions need to be emphasized. It concerns
your safety.
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING
OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS
INJURY OR DEATH.
General Operation
Read, understand, and follow all instructions on •
the machine and in the manual before starting.
Do not put hands or feet near rotating parts or •
under the machine. Keep clear of the discharge
opening at all times.
Only allow responsible adults, who are familiar •
with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, •
etc., which could be picked up and thrown by the
blades.
Be sure the area is clear of bystanders before •
operating. Stop machine if anyone enters the
area.
Never carry passengers. The machine is only •
intended for use by one person.
Do not mow in reverse unless absolutely •
necessary. Always look down and behind before
and while backing.
Never direct discharged material toward anyone. •
Avoid discharging material against a wall or
obstruction. Material may ricochet back toward
the operator. Stop the blades when crossing
gravel surfaces.
Do not operate machine without the entire grass •
catcher, discharge guard, or other safety devices
in place and working
Slow down before turning.•
Never leave a running machine unattended. •
Always turn off blades, set parking brake, stop
engine, and remove keys before dismounting.
Disengage blades when not mowing. Shut •
off engine and wait for all parts to come to a
complete stop before cleaning the machine,
removing the grass catcher, or unclogging the
discharge guard.
Operate machine only in daylight or good articial •
light.
Do not operate the machine while under the •
inuence of alcohol or drugs.
Read the operator’s manual before starting the machine
Clear the area of objects before mowing
8011-512
8011-513
9
Page 10
SAFETy
Watch for trafc when operating near or crossing •
roadways.
Use extra care when loading or unloading the •
machine into a trailer or truck.
Always wear eye protection when operating •
machine.
Data indicates that operators age 60 years and •
above are involved in a large percentage of riding
mower-related injuries. These operators should
evaluate their ability to operate the riding mower
safely enough to protect themselves and others
from serious injury.
Follow the manufacturer’s recommendation for •
wheel weights or counterweights.
Anyone who operates this machine must rst read •
and understand this Operation Manual. Local laws
may regulate the age of the user.
Keep machine free of grass, leaves or other •
debris buildup which can touch the hot exhaust
or engine parts and burn. Do not allow the mower
deck to plow leaves or other debris, causing
buildup to occur.
Clean any oil or fuel spillage before operating or •
storing the machine.
Allow machine to cool before storage.•
8011-520
Never take passengers
WARNING!
Engine exhaust and certain vehicle
components contain or emit
chemicals considered to cause
cancer, birth defects, or other
reproductive system damage. The
engine exhaust contains carbon
monoxide, which is an odorless,
colorless, poisonous gas. Do not use
the machine in enclosed spaces.
10
Page 11
Personal Safety Equipment
WARNING!
When using the machine, approved personal protective equipment (shown in illustrations)
shall be used. Personal protective equipment cannot eliminate the risk of injury but it
will reduce the degree of injury if an accident does happen. Ask your retailer for help in
choosing the right equipment.
Make sure that you have rst aid equipment close •
at hand when using the machine.
Never use the machine when barefoot.•
Always wear protective shoes or boots, preferably •
with steel toe caps.
Always wear approved protective glasses or a full •
visor when assembling or driving.
Always wear gloves when handling the blades.•
Never wear loose clothing that can get caught in •
moving parts.
Use ear protectors to avoid damage to hearing.•
SAFETy
Slope Operation
Slopes are a major factor related to loss of control and
tip-over accidents, which can result in severe injury or
death. Operation on all slopes requires extra caution.
If you cannot back up the slope or if you feel uneasy
on it, do not mow it.
Mow up and down slopes (10 degrees maximum), •
not across.
Watch for holes, ruts, bumps, rocks, or other •
hidden objects. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Choose a low ground speed so that you will not •
have to stop while on the slope.
Do not mow on wet grass. Tires may lose traction.•
Avoid starting, stopping, or turning on a slope. If •
the tires lose traction, disengage the blades and
proceed slowly straight down the slope.
Keep movement on the slopes slow and gradual. •
Do not make sudden changes in speed or
direction, which could cause machine to roll over.
Use extra care while operating machine with •
grass catchers or other attachments; they can
affect the stability of the machine.
Do not use on steep slopes.•
Do not try to stabilize the machine by putting a •
foot on the ground.
Do not mow near drop-offs, ditches, or •
embankments. The machine could suddenly roll
over if a wheel is over the edge or if the edge
caves in.
8011-670a
Personal protective equipment
6003-004
Mow up and down, not side to side
WARNING!
Do not drive up or down hills with
slopes greater than 10 degrees. Do
not drive across any slopes.
11
Page 12
SAFETy
Children
Tragic accidents can occur if the operator is not
alert to the presence of children. Children are often
attracted to the machine and the mowing activity.
Never assume that children will remain out of the path
of danger.
Keep children out of the mowing area and in the •
watchful care of a responsible adult other than the
operator.
Be alert and turn machine off if a child enters the •
area.
Before and while backing, look behind and down •
for small children.
Never carry children, even with the blades shut •
off. They may fall off and be seriously injured or
interfere with safe machine operation. Children
who have been given rides in the past may
suddenly appear in the mowing area for another
ride and be run over or backed over by the
machine.
Never allow children to operate the machine.•
Use extra care when approaching blind corners, •
shrubs, trees, or other objects that may block the
view of a child.
8011-518
Keep children away from work area
12
8011-517
Never allow children to operate the machine
Page 13
SAFETy
WARNING!
The engine must not be started when the driver’s oor plate or any protective plate for the
mower deck’s drive belt is removed.
Safe Handling of Gasoline
To avoid personal injury or property damage, use
extreme care in handling gasoline. Gasoline is
extremely ammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other •
sources of ignition.
Use only approved gasoline container.•
Never remove gas cap or add fuel with the engine •
running. Allow engine to cool at least two (2)
minutes before refueling.
Never fuel the machine indoors.•
Never store the machine or fuel container where •
there is an open ame, spark, or pilot light such
as on a water heater or other appliance.
Before beginning to refuel, minimize the risk of •
static electricity by touching a metal surface.
Never ll containers inside a vehicle or on a truck •
or trailer bed with plastic liner. Always place
containers on the ground away from the vehicle
when lling.
Remove gas-powered equipment from the truck •
or trailer and refuel it on the ground. If this is not
possible, refuel such equipment with a portable
container, rather than from a gasoline dispenser
nozzle.
Keep the nozzle in contact with the rim of the fuel •
tank or container opening at all times until fueling
is complete. Do not use a nozzle lock-open
device.
If fuel is spilled on clothing, change clothing •
immediately.
Never overll fuel tank. Replace gas cap and •
tighten securely.
Do not start the engine near spilled fuel.•
Never use gasoline as a cleaning agent.•
If leaks arise in fuel system, engine must not be •
started until problem has been resolved.
Check the fuel level before each use and leave •
space for the fuel to expand, as the heat from the
engine and the sun may otherwise cause the fuel
to expand and overow.
8011-516
Never fill the fuel tank indoors
WARNING!
The engine and the exhaust system
become very hot during operation.
There is risk for burns if touched.
Allow engine and exhaust system to
cool at least two (2) minutes before
refueling.
13
Page 14
General Maintenance
Never operate machine in a closed area.•
Keep all nuts and bolts tight to be sure the •
equipment is in safe working condition.
Never tamper with safety devices. Check their •
proper operation regularly.
Keep machine free of grass, leaves, or other •
debris buildup. Clean oil or fuel spillage and
remove any fuel-soaked debris. Allow machine to
cool before storing.
If the machine strikes a foreign object, stop and •
inspect the machine. Repair, if necessary, before
restarting.
Never make any adjustments or repairs with the •
engine running.
Check grass catcher components and the •
discharge guard frequently and replace with
manufacturer’s recommended parts, when
necessary.
Mower blades are sharp. Wrap the blade or wear •
gloves, and use extra caution when servicing
them.
Check brake operation frequently. Adjust and •
service as required.
Maintain or replace safety and instruction labels, •
as necessary.
Do not modify safety equipment. Check regularly •
to be sure it works properly. The machine must not
be driven with defective or unmounted protective
plates, protective cowlings, safety switches, or
other protective devices.
Do not change the settings of governors and •
avoid running the engine with overly high engine
speeds. If the engine runs too fast, there is risk for
damaging the machine components.
Be very careful when handling battery acid. Acid •
on skin can cause serious corrosive burns. If
battery acid is spilled on skin, rinse immediately
with water.
Acid in the eyes can cause blindness, contact a •
doctor immediately.
Be careful when servicing the battery. Explosive •
gases form in the battery. Never perform
maintenance on the battery when smoking or near
open ames or sparks.
The battery can explode and cause serious injury •
or damage.
Ensure that the equipment is in good condition •
and that all nuts and bolts, especially those
fastening the blade attachments, are properly
tightened and torqued.
14
SAFETy
8011-515
Never drive the machine in an enclosed space
WARNING!
Use protective glasses for
maintenance work.
WARNING!
The battery contains lead and lead
compounds, chemicals that are
considered to cause cancer, birth
defects, and other reproductive
system damage. Wash your hands
after handling the battery.
Page 15
SAFETy
Sparking can occur when working with the battery
and the heavy cables of the starter circuit. This can
cause battery explosion, re or eye injury. Sparking
in this circuit can not occur after the chassis cable
(normally negative, black) is removed from the battery.
Use protective goggles.•
Ensure that the fuel ller cap is mounted tightly •
and no ammable substances are stored in an
open vessel.
WARNING!
Avoid electrical sparking and its
consequences by the following
routines:
Never work with the starter circuit if there is spilled •
fuel.
Disconnect the negative cable from the battery •
rst and reconnect it last.
Do not make a bridge short circuit across the •
starter relay to run the starter.
6003-009
Do not smoke when performing maintenance on the battery.
The battery can explode and cause serious injury/damage.
Never use the machine indoors or in spaces •
lacking proper ventilation. The exhaust fumes
contain carbon monoxide, an odorless,
poisonous, and lethal gas.
Stop to inspect the equipment if the machine runs •
over or into anything. If necessary, make repairs
before starting.
Never make adjustments with the engine running.•
The machine is tested and approved only with the •
equipment originally provided or recommended
by the manufacturer. Only use approved repair
parts for the machine.
The blades are sharp and can cause cuts and •
gashes. Wrap the blades or use protective gloves
when handling them.
Check the parking brake’s functionality regularly. •
Adjust and service as necessary.
The mulch blades should only be used in familiar •
areas when higher quality mowing is desired.
Reduce the risk of re by removing grass, leaves, •
and other debris that may have accumulated on
the machine.
Allow the machine to cool before putting it in •
storage.
Regularly clean deck and underside of deck, •
avoid spraying engine and electrical components
with water.
8009-728
Risk of sparking
8011-514
Regularly clean deck
15
Page 16
SAFETy
Transport
The machine is heavy and can cause serious •
crushing injuries. Be extra cautious when it is
loaded on or unloaded from a vehicle or trailer.
Use an approved trailer to transport the machine. •
Activate the parking brake, turn off the fuel supply,
and fasten the machine with approved fastening
devices, such as bands, chains, or straps, when
transporting.
Do not operate this machine on public roadways.•
Check and abide by local trafc regulations •
before transporting the machine on any road.
Do not tow this machine: it may cause damage to •
the drive system.
Load the unit onto truck or trailer by driving up •
ramps of suitable strength using a slow speed. Do
not lift! The machine is not intended to be lifted by
hand.
Towing
If machine is equipped with a tow hitch, use extreme
caution when towing. Never allow children or others in
or on towed equipment..
Make wide turns to avoid jack-kning. Travel slowly
and allow extra distance to stop. Do not tow on sloped
ground. The weight of the towed equipment may
cause loss of traction and loss of control.
Follow the manufacturer’s recommendation for weight
limits for towed equipment. Do not tow near ditches,
canals, and other hazards.
Spark Arrestor
A spark arrestor for the mufer is available through
your authorized Dixon dealer.
WARNING!
Escaping hydraulic oil under
pressure can have sufcient force
to penetrate the skin, causing
serious injury. If injured by escaping
uid, see a doctor at once. Serious
infection or reaction can develop
if proper medical treatment is not
administered immediately.
IMPORTANT INFORMATION
The parking brake is not sufcient to lock the
machine in place during transport. Ensure that
the machine is well fastened to the transport
vehicle. Always reverse the machine onto the
transport vehicle to avoid tipping it over.
WARNING!
This mower is equipped with an
internal combustion engine and
should not be used on or near any
unimproved forested, bush covered
or grassy lands unless the engine's
system is equipped with a spark
arrestor meeting applicable local or
state laws (if any).
16
Page 17
CONTROLS
This operator’s manual describes the Dixon Zero Turn
Rider. The rider is tted with a Briggs & Stratton, fourstroke overhead valve engine developing 19-22 horse
power.*
Control Locations
9
Transmission from the engine is made via two beltdriven hydraulic pumps. Using the left and right
steering controls, the ow is regulated and thereby the
direction and speed.
10
1
8
8050-845
263547
Motion Control Levers1.
Seat Adjustment Lever2.
Lift Lever 3.
Choke Control4.
Throttle5.
*The power rating of the engines indicated is the average net power output (at specied rpm) of a typical production engine
for the engine model measured to SAE standard J1349/ISO1585. Mass production engines may differ from this value. Actual
power output for the engine installed in the nal machine will depend on the operating speed, environmental conditions and
other variables.
The machine’s speed and direction are continuously
variable using the two steering controls. The steering
controls can be moved forward or backward about
a neutral position. Furthermore, there is a neutral
position, which is locked if the steering controls are
moved outward.
When both controls are in the neutral position (N), the
machine stands still.
By moving both controls an equal amount forward
or backward, the machine moves in a straight line
forward or backward respectively.
In order, for example, to turn right while moving
forward, move the right control towards the neutral
position. The rotation of the right wheel is reduced and
the machine turns to the right.
Zero turn can be achieved by moving one control
backward (behind the neutral position) and carefully
moving the other steering control forward from its
neutral position. The rotation direction when zero
turning is determined by which steering control is
moved backward behind the neutral position.
If the left steering control is pulled backward, the
machine turns to the left. Use extra care when using
this maneuver.
If the steering controls are in uneven positions when
standing still or do not t in the slots for moving the
controls outward, they can be adjusted
8050-833
Steering controls
WARNING!
The machine can turn very rapidly if
one steering control is moved much
further forward than the other.
The seat can be adjusted lengthways. Release
levers are located at the lower front right, or on the
right side—depending on model. When making
adjustments, sit on the seat. Slide the lever and
maneuver seat to appropriate placement and release
lever.
IMPORTANT INFORMATION
Before pushing or towing tractor, transmission
must be unlocked and park brake released.
The tractor should never be pulled at more
than 2 miles per hour (3.2 km/h) or for
distances over ¼ mile (.402 km). Trailer the
unit for distances over ¼ mile.
Bypass Linkage
Unlocking Transmission
When pushing or pulling the mower, engage the EZT
(Integrated Zeroturn Transaxle) bypass linkages. The
EZT bypass linkages are located on the rear of the
frame, below the rear engine guard.
Raise the deck into the highest cutting 1.
position.
Pull the EZT bypass linkages up and out of 2.
the keyhole slots. Release the levers with the
head outside the frame and held in the bypass
position.
To reengage the EZT’s to drive, reverse the 3.
above procedure.
8050-852
Seat adjustment
8058-032
Bypass linkage, EZT engaged
Bypass linkage, EZT locked in the bypass position
8058-033
19
Page 20
CONTROLS
Fuel Tank
The machine has one fuel tank, just behind the seat.
The tank capacity is 4.5 gallons (17 liters).
The engine will run on a minimum of 85-octane
unleaded gasoline (no oil mix). Environmentally
adapted alkylate gasoline can be used. See also
Technical Data concerning ethanol fuel. Methanol fuel
is not allowed.
When operating below 32°F (0°C) use fresh, clean
winter grade gasoline to help insure good cold
weather starting.
WARNING!
Gasoline is highly ammable. Observe
caution and ll the tank outdoors. (See
Safety)
8058-833
Fuel tank
WARNING!
Fill to the bottom of the ller neck. Do
not overll. Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open ame.
WARNING!
The engine and the exhaust system,
become very hot during operation.
Risk for burns if touched.
Allow engine and exhaust system to
cool at least two (2) minutes before
refueling.
IMPORTANT INFORMATION
Experience indicates that alcohol blended
fuels (called gasohol, ethanol or methanol) can
attract moisture which leads to separation and
formation of acids during storage. Acidic gas
can damage the fuel system of an engine while
in storage. To avoid engine problems, the fuel
system should be emptied before storage of
30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and
carburetor are empty. Use fresh fuel the next
season. See Storage Instructions for additional
information. Never use engine or carburetor
cleaners in the fuel tank or permanent damage
may occur.
20
Page 21
CONTROLS
Ignition Switch
The ignition key is placed on the driver’s panel and is
used to start and stop the engine.
IMPORTANT INFORMATION
Do not run the starter for more than ve
seconds each time. If the engine does not
start, wait about 10 seconds before retrying.
Choke Control
The choke is used for cold starts to provide the engine
with a richer fuel mixture. Pull the choke control knob
up. On model 965883101 push the throttle control all
the way forward to the choke position.
8050-847
Ignition Switch
Throttle Control
The throttle control regulates the engine speed and
thereby the rate of rotation of the blades, assuming
the blade switch is pulled out, see Engaging the
Mower Deck.
In order to increase or decrease the engine speed,
the control is moved.
Avoid idling the engine for long periods, as there is a
risk of fouling the spark plug.
USE FULL THROTTLE WHEN MOWING, for best
mower performance and battery charging.
8050-847
Choke control
8050-847
Throttle control
21
Page 22
CONTROLS
Blade Switch
In order to engage the mower deck, pull the knob out;
the mower blades are disengaged when the knob is
depressed.
IMPORTANT INFORMATION
The machine must stand absolutely still when
applying the parking brake. Always set the
parking brake before dismounting. Release the
parking brake before moving the mower.
Parking Brake
The parking brake is found on the left of the machine.
Push the release button and pull the lever backward
to activate the brake—push forward to release it.
The park brake is designed to hold the mower from
moving and is not intended for use in stopping the
mower while it is in motion. The engine will stop if the
park brake is engaged while the control levers are in
the drive position.
IMPORTANT INFORMATION
In order to obtain an even cutting height it is
important that the air pressure in all four tires
is the same 15 psi (1 bar).
8050-847
Blade switch
8058-080
Released parking brake
Cutting Height Adjuster
To set the desired deck cutting height, press the
release button and move the lever forward to the
correct cutting height on the cutting plate. The cutting
height range is from 1½" (38mm) to 4" (102mm) in ½"
(13mm) increments. The heights are measured from
the ground up to the blade tip with the engine not
running.
IMPORTANT INFORMATION
Always use the high position to transport.
22
8058-019
Cut height lift lever
Page 23
CONTROLS
Fuses
Fuses are located on the left hand side of the
machine. They are accessed by tilting the seat
forward. They are at pin fuses of the same type used
in automobiles.
There are two fuses with ratings and functions:
20 Amp Primary fuse
7.5 Amp Mower deck coupling
Fuel Shut Off Valve
The fuel shut off valve is located at the left rear of the
seat. The valve is off when the handle tab is turned
perpendicular to the fuel line.
8011-420
Fuses
Fuel shut off valve in the CLOSED position
8011-419
23
Page 24
OpERATION
Read the Safety section and following pages, if you
are unfamiliar with the machine.
Training
Zero turn mowers are far more maneuverable than
typical riding mowers due to their unique steering
capabilities.
We suggest that this section be reviewed in its entirety
prior to attempting to move the mower under its own
power. Additionally, we suggest when rst operating
the mower, use a reduced throttle speed and reduced
ground speed by NOT moving control levers to the
furthest forward or reverse positions during initial
operation, or until operator becomes comfortable
with controls. We also suggest rst time users, or new
users to Zero Turn mowers to become familiar with
the mower’s movement on a hard surface, such as
concrete or blacktop PRIOR to attempting to operate
on turf. Until operator becomes comfortable with
mower controls and zero turning capability, they may
damage turf due to overly aggressive maneuvers.
IMPORTANT INFORMATION
When control levers are in the reverse position
they return to neutral when released. This may
cause the mower to suddenly stop.
inward. As long as the control levers have not been
moved forward or backwards, mower will not move.
Slowly move both control levers forward slightly. This
will allow mower to start moving forward in a straight
line. Pull back on control levers to the neutral position
and mower should stop moving. Pull back slightly on
control levers, this will allow mower to start moving
backwards. Push forward on control levers to the
neutral position and mower should stop moving.
To turn to the right
While moving in a forward direction, pull the right lever
back towards the neutral position while maintaining
the position of the left lever, this will slow the rotation
of the right wheel and cause the machine to turn in
that direction.
To turn to the left
While moving in a forward direction pull the left lever
back towards the neutral position while maintaining
the position of the right lever, this will slow the rotation
of the left wheel and cause the machine to turn in that
direction.
To zero turn
While moving in a forward direction, rst pull both
control levers back until the mower stops or slows
dramatically. Then by alternating one lever slightly
to the forward position and the other in the reverse
position.
Steering
To move forward and backward
The direction and speed of the mower’s movements
is effected by the movement of the control lever(s)
on each side of mower. The left control lever controls
the left wheel. The right control lever controls the right
wheel.
First time users should push mower (see Manual Transport in the Operation section) to an open, at
area, without other people or vehicles/obstacles
nearby. In order to move unit under its own power,
the operator must be in the seat, start engine (see
Before Starting in Operation section), adjust engine
speed to idle, disengage parking brake, do not
engage blades at this time, rotate control levers
24
Page 25
OpERATION
Before Starting
Read the sections Safety Instructions and •
Controls before starting the machine.
Perform the daily maintenance before •
starting (see Maintenance Schedule in the
Maintenance section).
Check that there is sufcient fuel in the fuel •
tank.
Adjust the seat to the desired position.•
The following conditions must be fullled before the
engine can be started:
The blade switch for engaging the mower •
blades must be depressed.
The parking brake must be on.•
Both steering controls must be in the locked •
(outer) neutral position.
Starting the Engine
Sit on the seat. •
Raise the mower deck by pushing the release •
button on the top of the lifting lever. Pull the lifting
lever backward to the locked (transport) position.
Activate the parking brake by pushing the release •
button in and pulling the lever fully upwards.
8058-019
Cut height lift lever
Disengage the mower blades by depressing the
blade switch.
8058-080
Released parking brake
8050-847
Blade switch
25
Page 26
OpERATION
Move the steering controls outward to the locked
(outer) neutral position.
Move the throttle to the middle position.
8058-077
Place controls in neutral position
If the engine is cold, pull the choke control knob up.
NOTE: On models without a separate choke control,
push throttle control all the way forward to the choke
position.
26
8050-849
Set the throttle
8050-850
Set the choke control
Page 27
OpERATION
Press in and turn the ignition key to the start position.
When the engine starts, immediately release the
ignition key back to the run position.
IMPORTANT INFORMATION
Do not run the starter for more than 5 seconds
each time. If the engine does not start, wait
approximately 10 seconds before retrying.
Set the desired engine speed with the throttle. Allow
the engine to run at a moderate speed, “half throttle”,
for 3-5 minutes before loading it too heavily.
USE FULL THROTTLE WHEN MOWING.
8050-781
Return to run position
WARNING!
Engine exhaust and certain vehicle
components contain or emit chemicals
considered to cause cancer, birth
defects or other reproductive system
damage. The engine exhaust contains
carbon monoxide, which is a odorless,
colorless, poisonous gas. Do not use
the machine in enclosed spaces.
8050-849
Set the engine speed
27
Page 28
OpERATION
Weak Battery
WARNING!
Lead-acid batteries generate
explosive gases. Keep sparks,
ame and smoking materials
away from batteries. Always
wear eye protection when around
batteries.
If your battery is too weak to start the engine, it should
be recharged. (See Battery in the Maintenance
section.)
If “jumper cables” are used for emergency starting,
follow this procedure:
IMPORTANT INFORMATION
Your mower is equipped with a 12-volt
negative grounded system. The other vehicle
must also be a 12-volt negative grounded
system. Do not use your mower to start other
vehicles.
8011-642
Jumper cable connection
Jumper Cables
Connect each end of the RED cable to the 1.
POSITIVE (+) terminal on each battery, taking
care not to short against chassis.
Connect one end of the BLACK cable to the 2.
NEGATIVE (-) terminal of the fully charged
battery.
Connect the other end of the BLACK cable 3.
to a good CHASSIS GROUND on the mower
with the discharged battery, away from the fuel
tank and battery.
To remove cables, reverse order
Remove BLACK cable rst from chassis and 1.
then from the fully charged battery.
Remove RED cable last from both batteries.2.
28
Page 29
Running
Release the parking brake by moving the lever 1.
downward.
Your mower is equipped with an operator
presence system. When the engine is running,
any attempt by the operator to leave the seat
without rst setting the parking brake will shut
off the engine.
Move the steering controls to the neutral 2.
position (N).
IMPORTANT INFORMATION
OpERATION
The mower deck’s anti-scalp rollers should be
evenly adjusted.
Set retaining pin into selected cutting height and 3.
secure the opposite side with a cotter hairpin.
WARNING!
Ensure that no one is near mower
when engaging blade switch. Make
sure the work area is free from objects
that could be thrown by the rotating
blades.
Push the release button on the cutting height lever 4.
and move lever to the pin, release the button.
Set the cutting height with the cutting height 5.
adjustment lever.
Engage the mower deck by pulling out the 6.
blade switch.
8058-080
Released parking brake
8058-024
Secure selected cutting height
Mower deck lifting lever
8058-019
29
Page 30
OpERATION
Move throttle control to full throttle (not choke). 7.
The machine’s speed and direction are
continuously variable using the two steering
controls. When both controls are in the neutral
position, the machine stands still.
By moving both controls an equal amount
forward or backward, the machine moves in a
straight line forward or backward respectively.
In order, for example, to turn right while
moving forward, move the right control
towards the neutral position. The rotation of the
right wheel is reduced and the machine turns
to the right.
Turning on the spot can be achieved by
moving one control backward (behind the
neutral position) and carefully moving the
other steering control forward from its neutral
position.
IMPORTANT INFORMATION
Control levers return to neutral when released.
This may cause the mower to suddenly stop.
8050-849
Set blade engagement and throttle control
Operating On Hills
Read the Safety Instructions Driving on Slopes in the
Safety section.
WARNING!
Do not drive up or down hills with
slopes greater than 10 degrees. Do not
drive across slopes.
The slowest speed possible should be used •
before starting up or down hills.
Avoid stopping or changing speed on hills.•
If stopping is absolutely necessary, pull drive •
levers into the neutral position and push to the
outside of the unit and engage the parking
brake.
To restart movement, release the parking •
brake.
Pull the control levers back to the center of the •
mower and press forward to regain forward
motion.
Make all turns slowly.•
8058-077
Place controls in neutral position and engage the parking
brake.
30
Page 31
OpERATION
Mowing Tips
Observe and ag rocks and other xed •
objects to avoid collisions.
Begin with a high cutting height and reduce it •
until the desired mowing result is attained.
The average lawn should be cut to 2½” (64
mm) during the cool season and over 3” (76
mm) during the hot months. For healthier and
better looking lawns, mow often after moderate
growth.
For best cutting performance, grass over 6”
(15 cm) in height should be mowed twice.
Make the rst cut relatively high; the second to
the desired height.
The mowing result will be best with a high •
engine speed (the blades rotate rapidly) and
low speed (the rider moves slowly). If the
grass is not too long and dense, the driving
speed can be increased without negatively
affecting the mowing result.
The nest lawns are obtained by mowing •
often. The lawn becomes more even and the
grass clippings more evenly distributed over
the mown area. The total time taken is not
increased as a higher operating speed can be
used without poor mowing results.
Avoid mowing wet lawns. The mowing result •
is poorer because the wheels sink into the soft
lawn, clumps build, and the grass clippings
fasten under the cowling.
Hose the mower deck underside with water •
after each use. When cleaning, the mower
deck shall be raised into the transport
position. Make sure the mower is cooled and
the engine is off.
Use compressed air to clean top surface of •
the deck. Avoid ooding water on top surface,
engine and electrical components.
When the mulching kit is used, it is important •
that the mowing interval is frequent.
WARNING!
Clear the lawn of stones and other
objects that can be thrown out by the
blades.
8050-819
Mowing pattern
WARNING!
Never drive the rider on terrain that
slopes more than 10 degrees. Mow
slopes up and down, never side
to side. Avoid sudden directional
changes.
31
Page 32
OpERATION
Stopping the Engine
Allow the engine to idle a minute in order to attain
normal operating temperature before stopping it, if
it has been worked hard. Avoid idling the engine for
longer periods, as there is a risk of the spark plugs
fouling.
Disengage the mower deck by depressing the 1.
blade switch.
Raise the mower deck by depressing the button 2.
and pulling backward to the transport position.
8011-668
Disengage the mower deck
When the machine is standing still, activate the 3.
parking brake by pulling the lever upward.
Move the throttle to the minimum position (tortoise 4.
symbol). Turn the ignition key to the stop position.
Move the steering controls outward.5.
Remove key. Always remove key when leaving 6.
the mower to prevent unauthorized use.
IMPORTANT INFORMATION
Leaving the ignition switch in any other
position than “OFF” will cause the battery to
be discharged.
32
8058-019
Mower deck lifting lever
8058-080
Released parking brake
Page 33
OpERATION
Manual Transport
When pushing or pulling the mower, engage the EZT
(Integrated Zeroturn Transaxle) bypass linkages. The
EZT bypass linkages are located on the rear of the
frame, below the rear engine guard.
Raise the deck into the highest cutting 1.
position.
Pull the EZT bypass linkages up and out of 2.
the keyhole slots. Release the levers with the
head outside the frame and held in the bypass
position.
To reengage the EZT’s to drive, reverse the 3.
above procedure.
8058-032
Bypass linkage, EZT engaged
Bypass linkage, EZT locked in the bypass position
8058-033
33
Page 34
mAINTENANCE
Maintenance Schedule
The following is a list of maintenance procedures that
must be performed on the machine. For those points
not described in this manual, visit an authorized
service workshop. An annual service carried out by
an authorized service workshop is recommended to
maintain your machine in the best possible condition
and to ensure safe operation.
Read Maintenance in the Safety section.
MAINTENANCE
Check the parking brake
Check the engine’s oil level (every refueling)
Check the safety system
Check for fuel and oil leakages
Check/clean the engine’s cooling air intake
Check the mower deck
Check for loose hardware (screws, nuts)
Clean under the mower deck
Start the engine and blades, listen for unusual sounds
Check for damage
Thoroughly clean around the engine
Clean around belts, belt pulleys
Check the tire pressures
Check battery connections
Sharpen3)/ Replace mower blades
Clean the engine’s cooling air intake
Clean the air cleaner’s pre-lter 2) (foam)
Clean the air cleaner’s lter cartridge 2) (paper lter)
Check/adjust the parking brake
Inspect mufer/spark arrestor
2)
DailyAt
least
once
each
BeforeAfter10100300
year
Maintenance interval
in hours
●●●●
■
●●●●
♦♦♦♦
■
●
●
●●●●
♦
♦♦♦
♦♦♦
♦♦♦♦
●●●●
●●●●
●●●
■■■■
■■
■■
●●●●
♦♦♦♦
1)
First change after 8-10 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours.
conditions, cleaning and replacement are required more often.
3)
Performed by authorized service workshop.
● = Described in this manual
♦ = Not described in this manual
■ = Refer to the engine manufacturer's manual
34
2)
In dusty
Page 35
mAINTENANCE
MAINTENANCE
Check/adjust throttle cable
Check the condition of belts, belt pulleys
Change the engine oil
Replace the engine oil lter
Clean/replace the spark plugs
Replace the fuel lter
Replace air lter 2) (paper lter)
Check the caster wheels (every 200 hours)
Replace the air cleaner’s pre-lter 2) (foam)
Dismantle and inspect starter 3) (every 500 hours)
Check/adjust the mower deck
Check the engine valve clearance
Perform the 300-hour service
1)
3)
3)
DailyAt
least
once
each
BeforeAfter10100300
year
Maintenance interval
in hours
■
●●
■■■
■■
■
●
■■
●●
■
♦
●●
♦♦
♦♦
1)
First change after 5-8 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours.
conditions, cleaning and replacement are required more often.
3)
Performed by authorized service workshop.
● = Described in this manual
♦ = Not described in this manual
■ = Refer to the engine manufacturer's manual
WARNING!
Before performing any service or adjustment checklist:
Engage the parking brake.•
Place the Blade-switch in the disengaged position.•
Turn the ignition switch to “OFF” position and remove the key.•
Make sure the blades and all moving parts have completely stopped.•
Disconnect the spark plug wire from all spark plugs and place the wire •
where it cannot come in contact with the plug.
2)
In dusty
35
Page 36
mAINTENANCE
Battery
Your mower is equipped with a maintenance free
battery and does not need servicing. However,
periodic charging of the battery with an automotive
type battery charger will extend its life.
Keep battery and terminals clean.•
Keep battery bolts tight.•
See charge for charging times.•
Always use protective glasses when
handling the battery.
Cleaning battery and terminals
Corrosion and dirt on the battery and terminals can
cause the battery to “leak” power.
Lift seat and rotate forward.1.
Disconnect BLACK battery cable rst, then 2.
the RED battery cable and remove the battery
from the machine.
Rinse the battery with plain water and dry.3.
Clean terminals and battery cable ends with 4.
wire brush until shiny.
Coat terminals with grease or petroleum jelly5.
Reinstall battery.6.
Replacing battery
Lift seat and rotate forward.1.
Using two ½” wrenches disconnect BLACK 2.
battery cable then RED battery cable.
Position deck to lowest setting.3.
From underside of frame, remove the nuts that 4.
secure the battery hold-down.
Carefully remove the battery from the mower.5.
Install new battery with terminals in the same 6.
position as the old battery.
Reinstall battery hold-down and secure with 7.
nuts removed in Step 5.
First connect RED battery cable to positive (+) 8.
battery terminal with hex bolt and hex nut.
Connect BLACK grounding cable to negative 9.
(-) battery terminal with remaining bolt and nut
Tighten securely.10.
Lower seat11.
STANDARD
BATTERY
12.6V100%
12.4V75%20 min.35 min.48 min.90 min.
12.2V50%45 min.75 min.95 min.180 min.
12.0V25%65 min.115 min.145 min.280 min.
11.8V0%85 min.150 min.195 min.370 min.
STATE
OF
CHARGE
*Charging time depends on battery capacity,
condition, age, temperature and efciency of charger
APPROXIMATE BATTERY CHARGING TIME*
TO FULL CHARGE AT 80OF / 27OC
Maximum Rate at:
50 Amps30 Amps20 Amps10 Amps
- FULL CHARGE -
IMPORTANT INFORMATION
Do not attempt to open or remove caps or
covers. Adding or checking level of electrolyte
is not necessary.
Always use two wrenches for the terminal
screws.
WARNING!
Do not short battery terminals by
allowing a wrench or any other object
to contact both terminals at the same
time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
rst to prevent sparks from accidental
grounding.
36
8050-109
Remove battery hold-down to replace battery
Page 37
mAINTENANCE
Safety System
The machine is equipped with a safety system that
prevents starting or driving under the following
conditions.
The engine can only be started when:
The mower deck is disengaged.•
The steering controls are in the outer, locked •
neutral position.
The driver is sitting in the driver’s seat.•
The parking brake is on.•
Make daily inspections to ensure that the safety
system works by attempting to start the engine
when one of the conditions is not met. Change the
conditions and try again.
If the machine starts when one of these conditions
is not met, turn the machine off and repair the safety
system before using the machine again.
Make sure the engine stops when the parking brake
is not engaged and the operator leaves the seated
position.
Check that the engine stops if the mower blades are
engaged and the driver temporarily moves off the
drivers seat.
8058-078
Steering controls locked in neutral
Tire Pressures
All four tires should have a pressure of 15 psi / 103
kPa /1 bar.
8058-079
Check tire pressure
37
Page 38
mAINTENANCE
Parking Brake
WARNING!
The machine must be standing
absolutely still when the park brake
is engaged.
Visually check that no damage is found on the lever,
linages, or switch belonging to the parking brake.
Perform a stand still test and check that there is a
braking action.
To adjust the parking brake, contact the Dixon service
workshop.
WARNING!
Faulty adjustment can cause an
accident.
8058-080
Released parking brake
Deck Belt
Check every 100 hours of operation. Check for severe
cracking and large nicks.
NOTE: The belt will show some small cracks in normal
operation.
The belts are not adjustable. Replace belts if they
begin to slip from wear.
Deck Belt Removal
Park on a level surface. Apply parking brake.1.
Lower the deck into the lowest cutting position.2.
Remove bolts from belt shields and remove 3.
shields.
Remove any dirt or grass that may have 4.
accumulated around the cutter housings and
entire deck surface.
Carefully roll the belt over the top of the cutter 5.
housing pulleys and off the mower.
Belt Shields
8058-081
Removing deck belt
38
Page 39
mAINTENANCE
Deck Belt Installation
NOTE: For ease in installing the deck belt, refer to
the routing decal on the top of the deck.
Wrap the deck belt around the electric clutch 1.
pulley that is located on the engine shaft.
Route the belt forward and up onto the deck.2.
Place belt around spring loaded idler pulley.3.
Wrap the belt around the stationary idler pulley 4.
and around the mandrel housings.
Push inward on the idler arm and carefully route 5.
belt over stationary idler pulley. Once belt is
properly routed, slowly release idler arm to tension
belt.
Double check belt routing to make sure it 6.
matches the decal afxed to the deck, and the
belt does not have any twist. Correct as needed.
Replace belt shields on both mandrel housings 7.
and secure with fasteners.
Pump Belt
Replacing EZT (E-Series Zeroturn Transaxle) belt
Park the mower on a level surface. Engage the
parking brake.
1
2
8011-764
1. Clutch pulley
2. Deck belt
Belt routing, 54" deck belt
EZT Belt Removal
NOTE: To maintain efcient cooling and not damage
the EZTs, be careful of the fan blades when servicing
the belt.
Remove the deck belt (see • Deck Belt Removal
in this section of the manual).
Create slack in the belt by removing the spring •
on the pump idler arm.
The belt should now be able to be removed •
from the engine pulley and EZT pulleys.
EZT Belt Installation
Wrap the EZT belt around the EZT pulleys•
Route the belt around the inside of the idler •
pulley.
Wrap the belt around the engine pulley.•
Reattach the spring on the pump idler arm.•
Install clutch onto engine shaft (pulley side •
down), making sure key is installed. Align
the clutch anti-rotation tab into slot on clutch.
Secure clutch, install wire.
Reinstall the deck belt onto the electric clutch •
(see Deck Belt Removal in this section of the
manual).
39
Page 40
mAINTENANCE
Cutting Blades
To attain the best mowing effect, it is important that
the blades are well sharpened and not damaged.
Bent or cracked blades or blades with large nicks
should be replaced.
IMPORTANT INFORMATION
The sharpening of blades should be carried
out by an authorized service workshop.
WARNING!
Blades are sharp. Protect your hands
with gloves and/or wrap blades with
a heavy cloth when handling.
Damaged blades should be replaced after hitting
obstacles that result in a breakdown. A service
workshop should decide whether the blade can be
repaired/ground or must be replaced. Balance the
blades after sharpening and check the blade mounts.
Blade replacement
Remove blade bolt by turning counter clockwise.1.
Install new or resharpened blade with stamped 2.
“GRASS SIDE” facing towards ground/grass
(down) or “THIS SIDE UP” facing deck and cutter
housing.
Install and tighten blade bolt securely.3.
Torque blade bolt to 90 ft/lbs (122 Nm).4.
IMPORTANT INFORMATION
The anti-scalp rollers must not be used for
gauge wheels or the roller and deck may be
damaged.
Anti-scalp Rollers
Anti-scalp rollers are properly adjusted when they are
just slightly off of the ground when the deck is at the
desired cutting height in the operating position. Antiscalp rollers then keep the deck in the proper position
to help prevent scalping in most terrain conditions.
IMPORTANT INFORMATION
Special blade bolt is heat treated.
Replace with a Dixon bolt if required.
Do not use lower grade hardware than
specied.
3
1
2
8058-082
1. Blade
2. Blade bolt (special)
3. Cutter housing
Blade attachment
IMPORTANT INFORMATION
Adjust anti-scalp rollers with the mower on a
at level surface.
The anti-scalp rollers can be set in three positions:
Upper position 1½ to 2½" (38 to 64 mm) grass•
Middle position 2½" to 4" (64 to 102 mm) grass•
Lower position 4" to 6" (102 to 128 mm) grass.•
The rollers should be approximately ¼" (6.5 mm) from
ground. Do not adjust the rollers to support the deck.
40
8050-830
Anti-scalp rollers
Page 41
mAINTENANCE
Adjusting the Mower Deck
Deck Leveling
Adjust the deck while the mower is on a level
surface. Make sure the tires are inated to the correct
pressure. See Transmission under Technical Data.
If tires are under or over inated, the deck cannot be
properly adjusted.
The deck should be adjusted slightly higher in the
rear.
NOTE: To insure accuracy of leveling procedure,
mower deck drive belt must be installed prior to
leveling deck.
Wear heavy gloves. Turn each outer blade tip to 1.
align with the deck or in a side-to-side manner.
Measure from the oor surface up to the bottom of 2.
the blade tip on the discharge side of the mower
deck. Retain this measurement.
Move to the opposite side, check that 3.
measurement is the same. If adjustment is
required—with a ¾" or adjustable wrench, turn
the lift link adjustment nuts on either side counter
clockwise to lower or clockwise to raise. Adjust
until both side-to-side measurements are equal.
Turn any blade to align with the deck in front-4.
to-rear manner. If the rear blade tip does
not measure 1/8" to ½" higher, follow the front
adjustment instructions that follow.
With a 5.
5
/8 or adjustable wrench, turn the nuts on
the front suspension linkage. Clockwise raises the
front of the mower, counter clockwise will lower
the front. Adjust nuts until rear of mower deck is
positioned level to 1/8" higher in the rear than the
side-to-side measurement.
NOTE: This will place the mower deck in a base
measurement position. Additional adjustment may
be required to achieve desired cut for the type of
grass or conditions being mowed.
8058-030
Lift link adjustment nut
8058-031
Deck front adjustment nuts
41
Page 42
mAINTENANCE
Caster Wheels
Check every 200 hours. Check that wheels rotates
freely. If wheels do not rotate freely take the unit to
your dealer for service.
Foam lled tires or solid tires will void the warranty.
IMPORTANT INFORMATION
2
1
DO NOT add any type of tire liner or foam ll
material to the tires. Excessive loads created
by foam lled tires will cause premature
failures.
Only use O.E.M. specied tires.
Removal and installation of caster wheel
Remove nut and caster bolt.
Pull the wheel out of the yoke and take care of the
spacers.
Install in reverse order. Tighten caster bolt.
Hardware
Check daily. Inspect the entire machine for loose or
missing hardware.
Cleaning
Regular cleaning and washing, especially under the
mower deck, will increase the machine’s life-span.
Make it a habit to clean the machine directly after use
(after it is cooled), before the dirt sticks.
Do not spray water on the top of the mower deck. Use
compressed air to clean the top side of mower deck.
Regularly clean deck and underside of the deck with
normal water pressure. Do not use a high pressure
washer or steam cleaner. Avoid spraying engine and
electrical components with water
Do not rinse hot surfaces with cold water. Let unit cool
before washing.
4
3
8058-083
1. Caster yoke
2. Caster bolt
3. Long spacer
4. Small spacers
Caster wheels
42
IMPORTANT INFORMATION
Use protective glasses when
cleaning and washing.
Page 43
Lubrication Schedule
LUBRICATION
12/12 Every year
1/52 Every Week
1/365 Every day
Lubricate with grease gun
Oil change
Filter change
General
For engine lubrication, see the engine manufacturer's
Owners Manual.
Remove the ignition key to prevent unintentional
movements during lubrication.
When lubricating with an oil can, it must be lled with
engine oil.
When lubricating with grease, unless otherwise stated,
use a high grade molybdenum disulphide grease.
For daily use, the machine should be lubricated twice
weekly.
8050-836
Lubricate with oil can
Level check
Wipe away excess grease after lubrication.
It is important to avoid getting lubricant on the belts
or the drive surfaces on the belt pulleys. Should this
happen, attempt to clean them with spirits. If the belt
continues to slip after cleaning, it must be replaced.
Gasoline or other petroleum products must not be
used to clean belts.
43
Page 44
LUBRICATION
Wheel and Deck Zerks
Use only good quality bearing grease.
Grease from well-known brand names (petrochemical
companies, etc.) usually maintains a good quality.
Front Wheel Mount
Lubricate with a grease gun until the grease is forced
out.
Front Wheel Bearings
Lubricate 3-4 strokes with a grease gun on each set of
wheel bearings.
Deck Spindles
Lower the cutting deck completely.
If a grease gun without rubber hose is used, the foot
plate must be removed.
Lubricate with a grease gun, 2-3 strokes per spindle.
8050-009
Lubricating the front wheels
IMPORTANT INFORMATION
Use minimal lubrication and remove excess
lubricant so that is does not come into contact
with belts or belt pulley drive surfaces.
8058-058
Deck spindle
44
Page 45
TROUBLE SHOOTING
ProblemCause
Engine will not startBlade switch is engaged.•
Steering controls are not locked in the neutral position•
Parking brake is not activated•
Battery is dead•
Contamination in the carburetor or fuel line.•
Fuel supply is closed or the shutoff valve for the fuel tank is in •
the wrong position
Clogged fuel lter or fuel line•
Ignition system faulty•
Starter does not turn the engine overBattery is dead•
Poor contact of the battery terminal cable connections•
Blown fuse•
Fault in the starter safety circuit. See • Safety System in the
Maintenance section
Engine runs roughFaulty carburetor•
Choke control is pulled out with a warm engine•
Clogged fuel lter or jet•
Clogged ventilation valve on the fuel cap•
Fuel tank nearly empty•
Fouled spark plugs•
Rich fuel mixture or fuel-air mixture.•
Wrong fuel type•
Water in fuel•
Clogged air lter•
Engine seems weakClogged air lter•
Fouled spark plugs•
Carburetor incorrectly adjusted•
Air trapped in hydraulic system•
Machine vibratesBlades are loose•
Blades are incorrectly balanced•
Engine is loose•
45
Page 46
TROUBLE SHOOTING
ProblemCause
Engine overheatsClogged air intake or cooling ns•
Engine overloaded•
Poor ventilation around engine•
Defective engine speed regulator•
Too little or no oil in the engine•
Contamination in the carburetor or fuel line.•
Fouled spark plugs•
Battery not chargingPoor contact of the battery terminal cable connections•
Charging lead is disconnected•
The machine moves slowly, unevenly, or not at allParking brake on•
Bypass valve on pump open•
Drive belt for the transmission slack or has come off•
Air trapped in hydraulic system•
Mower deck not engagingDrive belt for the mower deck has come loose•
Contact for the electromagnetic coupling has loosened•
Blade switch is faulty or has come loose from cable •
contact
Blown fuse•
Transaxle leaks oilDamaged seals, housing, or gaskets•
Air trapped in hydraulic system•
Uneven mowing resultsDifferent air pressure in tires on the left and right sides.•
Bent blades•
Suspending for the mower deck is uneven•
Blades are dull•
Driving speed too high•
Grass is too long•
Grass collected under the mower deck•
46
Page 47
STORAGE
Winter Storage
At the end of the mowing season, the machine should
be readied for storage (or if it will not be in use for
longer than 30 days). Fuel allowed to stand for long
periods of time (30 days or more) can leave sticky
residues that can plug the carburetor and disrupt
engine function.
Fuel stabilizers are an acceptable option as regards
to the sticky residues that can occur during storage.
Add stabilizer to the fuel in the tank or in the storage
container. Always use the mixing ratios specied by
the manufacturer of the stabilizer. Run the engine for
at least 10 minutes after adding the stabilizer so that
it reaches the carburetor. Do not empty the fuel tank
and the carburetor if you have added stabilizer
WARNING!
Never store an engine with fuel
in the tank indoors or in poorly
ventilated spaces where fuel vapor
can come in contact with open
ames, sparks, or a pilot light such
as in a boiler, hot water tank, clothes
drier, etc. Handle the fuel with care.
It is very ammable and can cause
serious personal injury and property
damage. Drain the fuel into an
approved container outdoors and
far away from open ame. Never
use gasoline for cleaning. Use
a degreaser and warm water instead.
To ready the machine for storage, follow these steps:
Thoroughly clean the machine, especially under 1.
the mower deck. Touch up damage to the paint
and spray a thin layer of oil on the underside of
the mower deck to avoid corrosion.
Inspect the machine for worn or damaged parts 2.
and tighten any nuts or screws that may have
become loose.
Change the engine oil; dispose of properly.3.
Empty the fuel tanks or add a fuel stabilizer. Start 4.
the engine and allow it to run until the carburetor
is drained of fuel or the stabilizer has reached the
carburetor.
Remove the spark plug and pour about a 5.
tablespoon of engine oil into the cylinder. Turn
over the engine so that the oil is evenly distributed
and then ret the spark plug.
Lubricate all grease zerks, joints, and axles.6.
Remove the battery. Clean, charge, and store the 7.
battery in a cool place, but protect it from direct
cold.
Store the machine in a clean, dry place and cover 8.
it for extra protection.
Service
When ordering spare parts, please specify the
purchase year, model, type, and serial number.
Always use genuine Dixon spare parts.
An annual check-up at an authorized service
workshop is a good way to ensure that your machine
performs its best the following season.
47
Page 48
SCHEmATIC
48
Page 49
TECHNICAL DATA
Torque Specications
Hex Head Cap Screws
The torque values shown should be used as a general guideline when specic torque values are not given.
U.S. Standard Hardware
GradeSAE Grade 5SAE Grade 8Flangelock Screw
w/Flangelock Nut
ft./lbsft./lbsNmft./lbsNmft./lbsNm
¼9121318
5
/16182428382433
3
/8314246624054
7
/16506875108
½75102115156
9
/16110150165224
5
/8150203225305
¾250339370502
7
/8378513591801
Shank Size (Diameter in inches, ne or coarse thread)
Front caster tires, smooth tread11 x 4-5, 4 ply11 x 4-5, 4 ply
Rear tires, turf pneumatic18 x 8.5-818 x 8.5-8
Tire pressure, front and rear15 PSI / 103 kPa / 1 bar15 PSI / 103 kPa / 1 bar
*The power rating of the engines indicated is the average net power output (at specied rpm) of a typical production engine
for the engine model measured to SAE standard J1349/ISO1585. Mass production engines may differ from this value. Actual
power output for the engine installed in the nal machine will depend on the operating speed, environmental conditions and
other variables.
50
Page 51
TECHNICAL DATA
966496201 / 966496301965883101
Equipment
Cutting width42"46"
Cutting height1.5" - 4" / 2.5 cm - 10.6 cm1.5" - 4" / 2.5 cm - 10.6 cm
Speed and direction controlsDual levers, foam gripped
Speed forward0-9.5 mph / 0-15.3 km/h
SAE 10W30, 10W40, 5W20
5W30 API, SF-SG
Min 87 octane, unleaded (Max
methanol 10%, max MTBE 15%)
Champion RC12YC
.030" / 0.75 mm
Speed reverse0-5 mph / 0-8 km/h
BrakesMechanical parking brake
Front caster tires, smooth tread11 x 4-5, 4 ply
Rear tires, turf pneumatic18 x 9.5-8
Tire pressure, front and rear15 PSI / 103 kPa / 1 bar
*The power rating of the engines indicated is the average net power output (at specied rpm) of a typical production engine
for the engine model measured to SAE standard J1349/ISO1585. Mass production engines may differ from this value. Actual
power output for the engine installed in the nal machine will depend on the operating speed, environmental conditions and
other variables.
52
Page 53
TECHNICAL DATA
965883201
Equipment
Cutting width54"
Cutting height1.5" - 4" / 2.5 cm - 10.6 cm
Uncut circle0
Number of blades3
Blade length18¼" / 46.4 cm
Nose rollersNo
Sprung seatStandard
Hinged armrestsNo
Blade engagementElectric clutch
Deck constructionStamped
Productivity
Output2.78 acres/hr / 11250 m2/hr
Overall dimensions
Weight
Base machine length75" / 191 cm
Base machine width40" 102 cm
Base machine height41¾" / 106 cm
Overall width, chute up57" / 145 cm
Overall width, chute down
538 lbs / 238 kg
67½" / 174 cm
53
Page 54
CONFORmITy CERTIFICATES
USA requirements
Labels are placed on the engine and/or in the engine
compartment stating that the machine will fulll the
requirements. This is also applicable to special
requirements for any of the states, (California emission
rules etc.). Do not remove any of these labels.
Certicates can also be supplied with the machine at
delivery or written in the Engine manual. Take care of
them as they are valuable documents.
CE requirements
If required, vibration data corresponding to Directive
2002/44/EC is given in the Technical Data Section.
The Declaration of Conformity is included in the
literature packet.
54
Page 55
WARRANTy
DIXON® ZTR® RESIDENTIAL
SpeedZTR™ and RAM 42 Residential Mowers
DIXON WARRANTS ITS ZTR MOWERS AGAINST DEFECTS IN MATERIAL AND WORKMANSHIP FOR
THE PERIODS SET FORTH BELOW. THE SOLE REMEDY UNDER THIS WARRANTY IS REPLACEMENT
OR REPAIR OF PARTS INCLUDING LABOR COSTS.
THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS:
RESIDENTIAL WARRANTY (used only at owner’s primary place of residence):1.
First two years - 100% parts and labor subject to the conditions and limitations described herein for a a.
period of two years from date of purchase by the original owner.
Third year - limited to 100% parts cost as shown in the current Dixon Parts Price List and subject to the b.
conditions and limitations as described herein.
Attachments marketed through or approved by Dixon are warranted for two years parts and labor in c.
residential use applications.
NOT APPROVED FOR COMMERCIAL USE.2.
All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon warranty 3.
policy and allowances. All warranty claims must be submitted to Dixon for approval.
Warranty applies to new mowers.4.
Warranty labor reimbursement to dealers based on published Dixon at rate schedule.5.
Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or alteration. The 6.
use of parts or components other than those supplied by Dixon VOIDS ALL WARRANTY.
Battery warranty is limited to 1 year from mower manufacture date.7.
The following items are not covered by this warranty policy:8.
Routine maintenance or adjustments to include any oils, lters or other uids used.a.
Belts, blades, tires and cosmetic appearance (paint, seat fade, etc.)b.
Pick up and delivery charges for transportation of mower to and from an authorized Dixon dealer’s place c.
of business.
Engines. These are covered under a separate warranty by each individual engine manufacturer. Consult d.
engine manual for warranty details.
Any costs or expense of providing substitute equipment while repair work is being performed on a e.
warranted mower.
THERE IS NO OTHER EXPRESS WARRANTY. TO THE EXTENT PERMITTED BY LAW, ALL IMPLIED 9.
WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
ARE EXCLUDED, OTHERWISE, ALL SUCH IMPLIED WARRANTIES ARE LIMITED TO THE SAME DURATION
AND REMEDIES AS THE EXPRESS WARRANTY. ALL LIABILITIES FOR CONSEQUENTIAL DAMAGES UNDER
ANY EXPRESS OR IMPLIED WARRANTY ARE EXCLUDED.
55
Page 56
SERVICE JOURNAL
Action
Delivery Service
1.Charge the battery.
2.Adjust the tire pressure of all wheels to 15 PSI (1 bar).
3.Mount the steering controls in the normal position.
4.Connect the contact box to the cable for the seat’s safety switch.
5.Check that the right amount of oil is in the engine.
6.Adjust the position of the steering controls.
7.Fill with fuel and open the fuel shut off valve.
8.Start the engine.
9.Check that there is drive to both wheels.
10. Check the mower deck adjustment.
11. Check:
Safety switch for the parking brake.
Safety switch for the mower deck.
Safety switch in the seat.
Date, mtr reading,
stamp, sign
Safety switch in the steering controls.
Parking brake functionality.
Driving forward.
Driving backward.
Engaging the blades.
12.Check engine high idle speed
13.Inform the customer about:
Need and advantages of following the service schedule.
Need and advantages of leaving the machine for service.
Effects of service and maintaining a service journal on the machine’s
resale value.
Application areas for mulching.
14.Fill in the sales papers, etc.Delivery service has
been carried out.
No remaining notes.
Certied:
56
Page 57
SERVICE JOURNAL
Action
Daily Service
1. Clean debris from mower.
2. Check engine oil level.
3. Check the tire pressures.
4. Check underside of deck.
5. Inspect deck pulleys.
6. Check/clean the engine’s cooling air intake.
7. Check safety system.
8. Check seat belt.
9. Check fuel system for leaks.
10. Inspect safety guards and shields.
11. Check brake adjustment.
Date, mtr reading,
stamp, sign
After 10 hours
1. Change the engine oil.
2. Change the oil lter.
3. Check hydraulic oil level.
4. Inspect hydraulic hoses.
5. Inspect hydraulic belt.
6. Inspect hydraulic lter.
7. Check neutral position.
8. Check safety system.
9. Check seat belt.
10. Check fuel system for leaks.
11. Inspect safety guards and shields.
12. Check brake adjustment.
57
Page 58
SERVICE JOURNAL
Action
100-Hour Service
1. Grease ttings (caster pivots and caster wheels)
2. Inspect dampeners
3. Inspect frame
4. Inspect throttle and choke cables
5. Inspect hardware
6. Check the tire pressures
7. Change the engine oil and lter
8. Change air lter
9. Inspect spark plug
10. Inspect fuel lter
11. Check engine RPM
12. Clean underside of deck
13. Check blade pitch
14. Grease blade spindles
Date, mtr reading,
stamp, sign
15. Inspect spindle bearings
16. Inspect deck belt and blades
17. Inspect idler arm bearings
18. Inspect deck idler pulleys
19. Check hydraulic oil level
20. Inspect hydraulic lter
21. Inspect hydraulic drive belt
22. Inspect hydraulic hoses
23. Check neutral position
24. Inspect battery connections
25. Check safety system
26. Check seat belt
27. Check fuel system for leaks
28. Inspect safety guards and shields
29. Check brake adjustment
58
Page 59
SERVICE JOURNAL
Action
300-Hour Service
1. Grease ttings (caster pivots and caster wheels)
2. Inspect dampeners
3. Inspect frame
4. Inspect throttle and choke cables
5. Inspect hardware
6. Check the tire pressures
7. Change the engine oil and lter
8. Change air lter
9. Inspect spark plug
10. Inspect fuel lter
11. Check engine RPM
12. Clean underside of deck
13. Check blade pitch
14. Grease blade spindles
Date, mtr reading,
stamp, sign
15. Inspect spindle bearings
16. Inspect deck belt and blades
17. Inspect idler arm bearings
18. Inspect deck idler pulleys
19. Check brake adjustment
20. Inspect safety guards and shields
21. Replace hydraulic drive belt
22. Inspect hydraulic hoses
23. Check neutral position
24. Inspect battery connections
25. Load test battery
26. Clean electrical connections
27. Inspect the clutch
28. Check safety system
29. Check seat belt
30. Check fuel system for leaks
59
Page 60
SERVICE JOURNAL
Action
At least once each year
1. Clean the engine’s cooling air intake.
2. Replace the air cleaner’s pre-lter (foam).
3. Replace the air lter’s paper cartridge.
4. Change the engine oil.
5. Replace the engine oil lter.
6. Check/adjust the cutting height.
7. Check/adjust the parking brake.
8. Clean/Change the spark plugs.
9. Replace the fuel lter.
10. Check the engine valve clearance.
Date, mtr reading,
stamp, sign
60
Page 61
SERVICE JOURNAL
Action
Date, mtr reading,
stamp, sign
61
Page 62
SERVICE JOURNAL
Action
Date, mtr reading,
stamp, sign
62
Page 63
Page 64
P/N 115 337627R1 11/16/09
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