Dixon SpeedZTR 46, SpeedZTR 54, SpeedZTR 965981001, SpeedZTR 965882001, SpeedZTR 965882401 User Manual
...
Operator Manual
SPEEDZTR 44 / 965981001 SPEEDZTR 46 / 965882001
SPEEDZTR 54 / 965882101 SPEEDZTR 36 / 965882201
SPEEDZTR 44 / 965882301 SPEEDZTR 48 / 965882401
Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine.
In order to implement improvements, specications and designs can be altered without prior
notication.
Note that no legal demands can be placed based on the information contained in these instructions.
Use only original parts for repairs. The use of other parts voids the warranty.
Do not modify or install non-standard equipment to the unit without consent from the manufacturer.
Modications to the unit may cause unsafe operations or damage the unit.
©2008 HTC. All rights reserved.
Beatrice, NE. Printed in U.S.A.
TABLE OF CONTENTS
INTRODUCTION .......................................................5
Driving and Transport on Public Roads .................5
Towing ...................................................................5
Operating ...............................................................5
Good Service .........................................................6
SYMBOLS AND DECALS .........................................7
SAFETY .....................................................................9
Safety Instructions .................................................9
Personal Safety Equipment ................................. 11
Slope Operation ..................................................11
Safe Handling of Gasoline ...................................13
General Maintenance ..........................................14
Transport .............................................................16
CONTROLS .............................................................17
Control Locations ................................................17
Motion Control Levers .........................................18
Seat Adjustment Lever ........................................19
Bypass Linkage ...................................................19
Fuel Tank .............................................................20
Ignition Switch .....................................................21
Choke Control .....................................................21
Blade Switch ........................................................22
Parking Brake ......................................................22
Cutting Height Adjuster ........................................22
Fuses ...................................................................23
Fuel Shut Off Valve ..............................................23
OPERATION ............................................................24
Training ................................................................24
Steering ...............................................................24
Before Starting ....................................................25
Starting the Engine ..............................................25
Weak Battery .......................................................28
Jumper Cables ..............................................28
Running ...............................................................29
Operating On Hills ...............................................30
Mowing Tips ........................................................31
Stopping the Engine ............................................32
Manual Transport ................................................33
MAINTENANCE ......................................................34
Maintenance Schedule ........................................34
Battery .................................................................36
Ignition System ....................................................37
Safety System .....................................................37
Engine Cooling Air Intake ....................................38
Throttle Cable ......................................................38
Choke Cable ........................................................38
Air Filter ...............................................................39
Kawasaki Engine ...........................................39
Kohler Engine ................................................40
Briggs & Stratton Engine - 19 HP ..................41
Briggs & Stratton Engine - 22 HP ..................43
Fuel Filter ............................................................44
Fuel Pump Air Filter .............................................44
Tire Pressures .....................................................44
Parking Brake ......................................................45
V-belts .................................................................45
Deck Belt .......................................................45
Pump Belt ............................................................46
Cutting Blades .....................................................47
Blade replacement ........................................47
Adjusting the Mower Deck ...................................48
Deck Leveling ................................................48
Anti-scalp rollers ............................................49
Caster Wheels .....................................................49
Hardware .............................................................49
Cleaning ..............................................................50
Lubrication Schedule ...........................................51
LUBRICATION .........................................................51
Front Wheel Mount ..............................................52
Front Wheel Bearings ..........................................52
Deck Spindle .......................................................52
Deck Outer Spindle .............................................52
Engine Oil ............................................................53
Engine Oil Levels ..........................................53
Changing the Engine Oil ...............................54
Cables .................................................................54
TROUBLE SHOOTING ...........................................55
STORAGE ...............................................................57
Winter Storage ....................................................57
Service ................................................................57
SCHEMATIC ............................................................58
TECHNICAL DATA ..................................................59
Accessories .........................................................59
Torque Specications ..........................................59
CONFORMITY CERTIFICATES ..............................66
WARRANTY ............................................................67
SERVICE JOURNAL ...............................................68
Delivery Service ..................................................68
After the First 5-8 Hours ......................................69
25-Hour Service ..................................................70
50-Hour Service ..................................................71
100-Hour Service ................................................72
300-Hour Service ................................................73
At Least Once Each Year ....................................74
WARNING!
Failure to follow cautious operating practices can result in serious injury to the
operator or other persons. The owner must understand these instructions, and must
allow only trained persons who understand these instructions to operate the mower.
Each person operating the mower must be of sound mind and body and must not be
under the inuence of any mind altering substance.
WARNING!
Engine exhaust, some of its constituents, and certain vehicle components contain or
emit chemicals known to the State of California to cause cancer and birth defects or
other reproductive harm.
WARNING!
Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer and birth defects or other
reproductive harm. Wash hands after handling.
INTRODUCTION
Congratulations
Thank you for purchasing a Dixon ride-on mower. This
machine is built for superior efciency to rapidly mow
primarily large areas. A control panel easily accessible
to the operator and a hydrostatic transmission
regulated by steering controls both contribute to the
machine’s performance.
This manual is a valuable document. Read the
contents carefully before using or servicing the
machine. The following of instructions (use, service,
maintenance, etc.) by all who operate this machine
is important for the safety of the operator and others.
It can also considerably increase the life span of the
machine and increase its resale value.
If you sell your machine, be sure to give the operator’s
manual to the new owner.
The nal chapter of this operator’s manual provides a
Service Journal. Ensure that service and repair work
are documented. A well-kept service journal reduces
service costs for the maintenance and affects the
machine’s resale value. Please contact your dealer for
more information. Take the operator’s manual along
when the machine is taken to your dealer for service.
General
In this operator’s manual, left and right, backward and
forward are used in relation to the machine’s normal
driving direction.
Continuous dedication to improve our products require
that specications and design are subject to change
without notice.
Driving and Transport on Public Roads
Check applicable road trafc regulations before
transporting on public roads. If the machine is
transported, you must always use approved fastening
equipment and ensure that the machine is well
anchored. DO NOT operate this machine on public
roadways.
Towing
If machine is equipped with a tow hitch, use extreme
caution when towing. Never allow children or others in
or on the towed equipment. Make wide turns to avoid
jack-kning. Travel slowly and allow extra distance to
stop.
Do not tow on sloped ground. The weight of the towed
equipment may cause loss of traction and loss of
control.
Follow the manufacturer's recommendation for weight
limits for towed equipment. Do not tow near ditches,
canals, and other hazards.
Operating
This machine is constructed only for mowing grass
on lawns and even ground without obstacles such
as stones, tree stumps, etc. The machine can also
be used for other tasks when equipped with special
accessories provided by the manufacturer. Operating
instructions for the accessories are provided with
delivery. All other types of uses are incorrect. The
manufacturer’s directions concerning operation,
maintenance, and repairs must be carefully followed.
Lawn mowers and all power equipment, can be
potentially dangerous if used improperly. Safety
requires good judgement, careful use in accordance
with these instructions and common sense.
The machine must only be operated, maintained, and
repaired by persons familiar with the machine’s special
characteristics and who are also knowledgeable about
the safety instructions. Use only approved repair parts
to maintain this machine.
Accident prevention regulations, other general safety
regulations, occupational safety rules, and trafc
regulations must be followed without fail.
Unauthorized modications to the design of the
machine may absolve the manufacturer from liability
for any resulting personal injury or property damage.
DIXON-5
INTRODUCTION
Good Service
Dixon’s products are sold only in specialized retail stores with complete service. This ensures that you as
a customer receive only the best support and service. Before the product is delivered, the machine has, for
example, been inspected and adjusted by your retailer. See the certicate in the Service Journal in this operator’s
manual.
When you need spare parts or support in service questions, warranty issues, etc., please consult the following
professional:
This Operator’s Manual belongs to the machine with
the manufacturing number:
Manufacturing Number
The machine’s manufacturing number can be found on the printed plate afxed to the right in the engine
compartment. Stated on the plate, from the top are:
The machine’s type designation (I.D.).•
The manufacturer’s type number (Model).•
The machine’s serial number (Serial no.)•
Please have the type designation and serial number available when ordering spare parts.
The engine’s manufacturing number is stamped on one of the valve covers.
The plate states:
The engine’s model.•
The engine’s type.•
Code•
Please have these available when ordering spare parts.
Engine
Transmission
6-DIXON
SYMBOLS AND DECALS
These symbols are found on the machine and in the operator’s manual.
Study them carefully so that you know what they mean.
WARNING!
Xxxx xxxxxx xxxxx xxxx
xxxxxxxxx xxxxxx xxxxxxxxx. xx
xxxxxxxx xxxx xxxxxx.
Used in this publication to notify the reader of a risk of personal injury or death, particularly if the reader should
neglect to follow instructions given in the manual.
IMPORTANT INFORMATION
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx
xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx.
Used in this publication to notify the reader of a risk of material damage, particularly if the reader should neglect
to follow instructions given in the manual. Used also when there is a potential for misuse or misassembly.
R N
Reverse Neutral Fast Slow Choke Fuel
Warning! Parking Brake CE conformity Warning! Rotating blades, Do not touch parts
marking. Only for keep away from the
European market discharge deck
Battery acid is corrosive, explosive and ammable Do not stand here
Noise emissions to the
surroundings in accordance
with the European Union’s
directive. The machine’s
emission is stated in the
chapter TECHNICAL DATA
and on the decals.
Use protective glasses Use protective gloves
Only machines for European
market
DIXON-7
SYMBOLS AND DECALS
Read Shut off engine and Keep a safe Use on slopes No passengers
Operator’s remove key before distance from no greater
Manual performing any the machine than 10°
maintenance or repair work
Whole body Severing of ngers Do not open or Careful backing up, Careful going
exposure to and toes remove safety watch for other forward, watch for
thrown objects shields while people other people
engine is running
Moving sharp blades under cover
8-DIXON
SAFETY
Safety Instructions
These instructions are for your safety. Read them carefully.
WARNING!
This symbol means that important safety instructions need to be emphasized. It concerns
your safety.
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING
OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN
SERIOUS INJURY OR DEATH.
General Operation
Read, understand, and follow all instructions on •
the machine and in the manual before starting.
Do not put hands or feet near rotating parts or •
under the machine. Keep clear of the discharge
opening at all times.
Only allow responsible adults, who are familiar •
with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, •
etc., which could be picked up and thrown by the
blades.
Be sure the area is clear of bystanders before •
operating. Stop machine if anyone enters the area.
Never carry passengers. The machine is only •
intended for use by one person.
Do not mow in reverse unless absolutely •
necessary. Always look down and behind before
and while backing.
Never direct discharged material toward anyone. •
Avoid discharging material against a wall or
obstruction. Material may ricochet back toward the
operator. Stop the blades when crossing gravel
surfaces.
Do not operate machine without the entire grass •
catcher, discharge guard, or other safety devices
in place and working
Slow down before turning.•
Never leave a running machine unattended. •
Always turn off blades, set parking brake, stop
engine, and remove keys before dismounting.
Disengage blades when not mowing. Shut off •
engine and wait for all parts to come to a complete
stop before cleaning the machine, removing the
grass catcher, or unclogging the discharge guard.
Operate machine only in daylight or good articial •
light.
Do not operate the machine while under the •
inuence of alcohol or drugs.
Read the operator’s manual before starting the machine
Clear the area of objects before mowing
8011-512
8011-513
DIXON-9
SAFETY
Watch for trafc when operating near or crossing •
roadways.
Use extra care when loading or unloading the •
machine into a trailer or truck.
Always wear eye protection when operating •
machine.
Data indicates that operators age 60 years and •
above are involved in a large percentage of riding
mower-related injuries. These operators should
evaluate their ability to operate the riding mower
safely enough to protect themselves and others
from serious injury.
Follow the manufacturer’s recommendation for •
wheel weights or counterweights.
Anyone who operates this machine must rst read •
and understand this Operation Manual. Local laws
may regulate the age of the user.
Keep machine free of grass, leaves or other debris •
buildup which can touch the hot exhaust or engine
parts and burn. Do not allow the mower deck to
plow leaves or other debris, causing buildup to
occur.
Clean any oil or fuel spillage before operating or •
storing the machine.
Allow machine to cool before storage.•
8011-520
Never take passengers
WARNING!
Engine exhaust and certain vehicle
components contain or emit chemicals
considered to cause cancer, birth
defects, or other reproductive system
damage. The engine exhaust contains
carbon monoxide, which is a odorless,
colorless, poisonous gas. Do not use
the machine in enclosed spaces.
10-DIXON
Personal Safety Equipment
WARNING!
When using the machine, approved personal protective equipment (shown in illustrations)
shall be used. Personal protective equipment cannot eliminate the risk of injury but it will
reduce the degree of injury if an accident does happen. Ask your retailer for help in choosing
the right equipment.
Make sure that you have rst aid equipment close •
at hand when using the machine.
Never use the machine when barefoot. •
Always wear protective shoes or boots, preferably •
with steel toe caps.
Always wear approved protective glasses or a full •
visor when assembling or driving.
Always wear gloves when handling the blades.•
Never wear loose clothing that can get caught in •
moving parts.
Use ear protectors to avoid damage to hearing.•
SAFETY
Slope Operation
Slopes are a major factor related to loss of control and
tip-over accidents, which can result in severe injury or
death. Operation on all slopes requires extra caution. If
you cannot back up the slope or if you feel uneasy on
it, do not mow it.
Mow up and down slopes (10 degrees maximum), •
not across.
Watch for holes, ruts, bumps, rocks, or other •
hidden objects. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Choose a low ground speed so that you will not •
have to stop while on the slope.
Do not mow on wet grass. Tires may lose traction.•
Avoid starting, stopping, or turning on a slope. If •
the tires lose traction, disengage the blades and
proceed slowly straight down the slope.
Keep movement on the slopes slow and gradual. •
Do not make sudden changes in speed or
direction, which could cause machine to roll over.
Use extra care while operating machine with grass •
catchers or other attachments; they can affect the
stability of the machine.
Do not use on steep slopes.•
Do not try to stabilize the machine by putting a foot •
on the ground.
Do not mow near drop-offs, ditches, or •
embankments. The machine could suddenly roll
over if a wheel is over the edge or if the edge
caves in.
8011-670a
Personal protective equipment
6003-004
Mow up and down, not side to side
WARNING!
Do not drive up or down hills with
slopes greater than 10 degrees. And
do not drive across any slopes.
DIXON-11
SAFETY
Children
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted
to the machine and the mowing activity. Never assume
that children will remain where you last saw them.
Keep children out of the mowing area and in •
the watchful care of a responsible adult other
than the operator.
Be alert and turn machine off if a child enters •
the area.
Before and while backing, look behind and •
down for small children.
Never carry children, even with the blades shut •
off. They may fall off and be seriously injured
or interfere with safe machine operation.
Children who have been given rides in the past
may suddenly appear in the mowing area for
another ride and be run over or backed over by
the machine.
Never allow children to operate the machine.•
Use extra care when approaching blind •
corners, shrubs, trees, or other objects that
may block your view of a child.
8011-509
Be extra cautious when driving on slopes
12-DIXON
8011-517
Never allow children to operate the machine
8011-518
Keep children away from work area
SAFETY
WARNING!
The engine must not be started when the driver’s oor plate or any protective plate for the
mower deck’s drive belt is removed.
Safe Handling of Gasoline
To avoid personal injury or property damage, use
extreme care in handling gasoline. Gasoline is
extremely ammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and •
other sources of ignition.
Use only approved gasoline container.•
Never remove gas cap or add fuel with the •
engine running. Allow engine to cool at least
two (2) minutes before refueling.
Never fuel the machine indoors.•
Never store the machine or fuel container •
where there is an open ame, spark, or pilot
light such as on a water heater or other
appliance.
Before you begin refueling, minimize the risk of •
static electricity by touching a metal surface.
Never ll containers inside a vehicle or on a •
truck or trailer bed with plastic liner. Always
place containers on the ground away from the
vehicle when lling.
Remove gas-powered equipment from the •
truck or trailer and refuel it on the ground. If
this is not possible, refuel such equipment
with a portable container, rather than from a
gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the •
fuel tank or container opening at all times until
fueling is complete. Do not use a nozzle lockopen device.
If fuel is spilled on clothing, change clothing •
immediately.
Never overll fuel tank. Replace gas cap and •
tighten securely.
Do not start the engine near spilled fuel.•
Never use gasoline as a cleaning agent.•
If leaks arise in fuel system, engine must not •
be started until problem has been resolved.
Check the fuel level before each use and leave •
space for the fuel to expand, as the heat from
the engine and the sun may otherwise cause
the fuel to expand and overow.
8011-516
Never ll the fuel tank indoors
WARNING!
The engine and the exhaust system
become very hot during operation.
There is risk for burns if touched.
Allow engine and exhaust system to
cool at least two (2) minutes before
refueling.
DIXON-13
General Maintenance
Never operate machine in a closed area.•
Keep all nuts and bolts tight to be sure the •
equipment is in safe working condition.
Never tamper with safety devices. Check their •
proper operation regularly.
Keep machine free of grass, leaves, or other •
debris buildup. Clean oil or fuel spillage and
remove any fuel-soaked debris. Allow machine to
cool before storing.
If you strike a foreign object, stop and inspect the •
machine. Repair, if necessary, before restarting.
Never make any adjustments or repairs with the •
engine running.
Check grass catcher components and the •
discharge guard frequently and replace with
manufacturer’s recommended parts, when
necessary.
Mower blades are sharp. Wrap the blade or wear •
gloves, and use extra caution when servicing
them.
Check brake operation frequently. Adjust and •
service as required.
Maintain or replace safety and instruction labels, •
as necessary.
Do not modify safety equipment. Check regularly •
to be sure it works properly. The machine must not
be driven with defective or unmounted protective
plates, protective cowlings, safety switches, or
other protective devices.
Do not change the settings of governors and avoid •
running the engine with overly high engine speeds.
If you run the engine too fast, you risk damaging
the machine components.
Be very careful when handling battery acid. Acid •
on skin can cause serious corrosive burns. If you
spill battery acid on your skin, rinse immediately
with water.
Acid in the eyes can cause blindness, contact a •
doctor immediately.
Be careful when servicing the battery. Explosive •
gases form in the battery. Never perform
maintenance on the battery when smoking or near
open ames or sparks.
The battery can explode and cause serious injury •
or damage.
Ensure that nuts and bolts, especially the •
fastening bolts for the blade attachments, are
properly tightened, torqued and that the equipment
is in good condition.
SAFETY
8011-515
Never drive the machine in an enclosed space
WARNING!
Use protective glasses for
maintenance work.
WARNING!
The battery contains lead and lead
compounds, chemicals that are
considered to cause cancer, birth
defects, and other reproductive
system damage. Wash your hands
after handling the battery.
14-DIXON
SAFETY
Do not change the settings of governors and avoid •
running the engine with overly high engine speeds.
If you run the engine too fast, you risk damaging
the machine components.
Sparking can occur when working with the battery •
and the heavy cables of the starter circuit. This
can cause battery explosion, re or eye injury.
Sparking in this circuit can not occur after the
chassis cable (normally negative, black) is
removed from the battery.
Use protective goggles.•
Ensure that the fuel ller cap is mounted tightly •
and no ammable substances are stored in an
open vessel.
Never work with the starter circuit if there is spilled •
fuel.
WARNING!
Avoid electrical sparking and its
consequences by the following
routines:
6003-009
Do not smoke when performing maintenance on the battery.
The battery can explode and cause serious injury/damage.
Disconnect the chassis cable from the battery rst •
and reconnect it last.
Do not make a bridge short circuit across the •
starter relay to run the starter.
Never use the machine indoors or in spaces •
lacking proper ventilation. The exhaust fumes
contain carbon monoxide, an odorless, poisonous,
and lethal gas.
Stop to inspect the equipment if you run over or •
into anything. If necessary, make repairs before
starting.
Never make adjustments with the engine running.•
The machine is tested and approved only with the •
equipment originally provided or recommended by
the manufacturer. Only use approved repair parts
for the machine.
The blades are sharp and can cause cuts and •
gashes. Wrap the blades or use protective gloves
when handling them.
Check the parking brake’s functionality regularly. •
Adjust and service as necessary.
The mulch blades should only be used in familiar •
areas when higher quality mowing is desired.
Reduce the risk of re by removing grass, leaves, •
and other debris that may have accumulated on
the machine. Allow the machine to cool before
putting it in storage.
8009-728
Risk of sparking
DIXON-15
The blades are sharp and can cause cuts and •
gashes. Wrap the blades or use protective
gloves when handling them.
Check the parking brake’s functionality •
regularly. Adjust and service as necessary.
The mulch blades should only be used in •
familiar areas when higher quality mowing is
desired.
Reduce the risk of re by removing grass, •
leaves, and other debris that may have
accumulated on the machine. Allow the
machine to cool before putting it in storage.
Regularly clean deck and underside of •
deck, avoid spraying engine and electrical
components with water.
Transport
The machine is heavy and can cause serious •
crushing injuries. Be extra cautious when it is
loaded on or unloaded from a vehicle or trailer.
Use an approved trailer to transport the •
machine. Activate the parking brake, turn off
the fuel supply, and fasten the machine with
approved fastening devices, such as bands,
chains, or straps, when transporting.
Do not operate this machine on public •
roadways.
Check and abide by local trafc regulations •
before transporting the machine on any road.
Do not tow this machine, it may cause damage •
to the drive system.
Do not tow any trailers, etc. with this mower. •
They may jackknife or overturn causing
damage to the mower and possibly serious
injury to the operator.
Load the unit onto truck or trailer by driving up •
ramps of suitable strength using a slow speed.
Do not lift! The machine is not intended to be
lifted by hand.
SAFETY
8011-514
Regularly clean deck
WARNING!
Escaping hydraulic oil under pressure
can have sufcient force to penetrate
the skin, causing serious injury.
If injured by escaping uid, see a
doctor at once. Serious infection
or reaction can develop if proper
medical treatment is not administered
immediately.
IMPORTANT INFORMATION
The parking brake is not sufcient to lock the
machine in place during transport. Ensure that
the machine is well fastened to the transport
vehicle. Always reverse the machine onto the
transport vehicle to avoid tipping it over.
16-DIXON
CONTROLS
This operator’s manual describes the Dixon Zero
Turn Rider. The rider is tted with a Briggs & Stratton,
Kawasaki or Kohler four-stroke overhead valve engine
developing 17 - 24 horse power.
Control Locations
8 4
Transmission from the engine is made via two beltdriven hydraulic pumps. Using the left and right
steering controls, the ow is regulated and thereby the
direction and speed.
10
1
6 35 47
Motion Control Levers1.
Lift Lever 2.
Choke Control3.
Throttle4.
Blade Switch5.
Ignition Switch6.
Seat Adjustment Lever7.
Bypass Linkage8.
Fuel Tank9.
Parking Brake10.
2
DIXON-17
CONTROLS
Motion Control Levers
The machine’s speed and direction are continuously
variable using the two steering controls. The steering
controls can be moved forward or backward about
a neutral position. Furthermore, there is a neutral
position, which is locked if the steering controls are
moved outward.
When both controls are in the neutral position (N), the
machine stands still.
By moving both controls an equal amount forward
or backward, the machine moves in a straight line
forward or backward respectively.
In order, for example, to turn right while moving
forward, move the right control towards the neutral
position. The rotation of the right wheel is reduced and
the machine turns to the right.
Zero turn can be achieved by moving one control
backward (behind the neutral position) and carefully
moving the other steering control forward from its
neutral position. The rotation direction when zero
turning is determined by which steering control is
moved backward behind the neutral position.
If the left steering control is pulled backward, the
machine turns to the left. Use extra care when using
this maneuver.
If the steering controls are in uneven positions when
standing still or do not t in the slots for moving the
controls outward, they can be adjusted
8050-833
Steering controls
WARNING!
The machine can turn very rapidly if
one steering control is moved much
further forward than the other.
18-DIXON
8050-166-1
1. Forward
2. Neutral
3. Neutral slot, Neutral lock
4. Reverse
Motion control lever pattern (right side)
CONTROLS
Seat Adjustment Lever
The seat can be adjusted lengthways. Release
levers are located at the lower front right, or on the
right side—depending on model. When making
adjustments, sit on the seat. Slide the lever and
maneuver seat to appropriate placement and release
lever.
Bypass Linkage
Unlocking Transmission
When pushing or pulling the mower, engage the EZT
(Integrated Zeroturn Transaxle) bypass linkages. The
EZT bypass linkages are located on the rear of the
frame, below the rear engine guard.
Raise the deck into the highest cutting position.1.
Pull the EZT bypass linkages up and out of 2.
the keyhole slots. Release the levers with the
head outside the frame and held in the bypass
position.
To reengage the EZT’s to drive, reverse the 3.
above procedure.
Load the machine into truck or trailer by driving up
ramps in low gear. DO NOT LIFT! The machine is not
intended to be lifted by hand.
8050-165
Seat adjustment
8058-032
Bypass linkage, EZT engaged
IMPORTANT INFORMATION
Before pushing or towing tractor, transmission
must be unlocked and park brake released.
The tractor should never be pulled at more
than 2 miles per hour (3.2 km/h) or for
distances over ¼ mile (.402 km). Trailer the
unit for distances over ¼ mile.
8058-032
Bypass linkage, EZT locked in the bypass position
DIXON-19
CONTROLS
Fuel Tank
The machine has one fuel tank, just behind the seat.
The tank capacity is 4.5 gallons (17 liters).
The engine will run on a minimum of 85-octane
unleaded gasoline (no oil mix). Environmentally
adapted alkylate gasoline can be used. See also
Technical Data concerning ethanol fuel. Methanol fuel
is not allowed.
When operating below 32°F (0°C) use fresh, clean
winter grade gasoline to help insure good cold weather
starting.
WARNING!
Gasoline is highly ammable. Observe
caution and ll the tank outdoors. (See
Safety)
8058-833
Fuel tank
WARNING!
Fill to the bottom of the ller neck. Do
not overll. Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open ame.
WARNING!
The engine and the exhaust system,
become very hot during operation.
Risk for burns if touched.
Allow engine and exhaust system to
cool at least two (2) minutes before
refueling.
IMPORTANT INFORMATION
Experience indicates that alcohol blended
fuels (called gasohol, ethanol or methanol) can
attract moisture which leads to separation and
formation of acids during storage. Acidic gas
can damage the fuel system of an engine while
in storage. To avoid engine problems, the fuel
system should be emptied before storage of
30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and
carburetor are empty. Use fresh fuel the next
season. See Storage Instructions for additional
information. Never use engine or carburetor
cleaners in the fuel tank or permanent damage
may occur.
20-DIXON
CONTROLS
Ignition Switch
The ignition key is placed on the driver’s panel and is
used to start and stop the engine.
IMPORTANT INFORMATION
Do not run the starter for more than ve
seconds each time. If the engine does not
start, wait about 10 seconds before retrying.
Choke Control
The choke is used for cold starts to provide the engine
with a richer fuel mixture. Pull the choke control knob
up.
8050-817-1
Ignition Switch
Throttle Control
The throttle control regulates the engine speed and
thereby the rate of rotation of the blades, assuming the
blade switch is pulled out, see Engaging the Mower
Deck.
In order to increase or decrease the engine speed, the
control is moved.
Avoid idling the engine for long periods, as there is a
risk of fouling the spark plug.
USE FULL THROTTLE WHEN MOWING, for best
mower performance and battery charging.
8050-817-1
Choke control
8050-817-1
Throttle control
DIXON-21
CONTROLS
Blade Switch
In order to engage the mower deck, pull the knob out;
the mower blades are disengaged when the knob is
depressed.
Parking Brake
The parking brake is found on the left of the machine.
Push the release button and pull the lever backward to
activate the brake—push forward to release it.
The park brake is designed to hold the mower from
moving and is not intended for use in stopping the
mower while it is in motion. The engine will stop if the
park brake is engaged while the control levers are in
the drive position.
8050-817-1
Blade switch
IMPORTANT INFORMATION
The machine must stand absolutely still when
applying the parking brake. Always set the
parking brake before dismounting. Release the
parking brake before moving the mower.
Cutting Height Adjuster
To set the desired deck cutting height, press the
release button and move the lever forward to the
correct cutting height on the cutting plate. The cutting
height range is from 1½" (38mm) to 4" (102mm) in
½" (13mm) increments. The heights are measured
from the ground up to the blade tip with the engine not
running.
IMPORTANT INFORMATION
Always use the high position to transport.
8058-020
Released parking brake
8050-825
Cut height lift lever
IMPORTANT INFORMATION
In order to obtain an even cutting height it is
important that the air pressure in all four tires
is the same 15 psi (1 bar).
22-DIXON
CONTROLS
Fuses
Fuses are located on the left hand side of the machine.
They are accessed by tilting the seat forward. They are
at pin fuses of the same type used in automobiles.
There are two fuses with ratings and functions:
20 Amp Primary fuse
7.5 Amp Mower deck coupling
Fuel Shut Off Valve
The fuel shut off valve is located at the left rear of the
seat. The valve is off when the handle tab is turned
perpendicular to the fuel line.
8011-420
Fuses
Fuel shut off valve in the CLOSED position
8011-419
DIXON-23
OPERATION
Read “Safety Instructions” section and following
pages, if you are unfamiliar with the machine.
Training
Zero turn mowers are far more maneuverable than
typical riding mowers due to their unique steering
capabilities.
We suggest that this section be reviewed in its entirety
prior to attempting to move the mower under its own
power. Additionally, we suggest when rst operating
the mower, use a reduced throttle speed and reduced
ground speed by NOT moving control levers to the
furthest forward or reverse positions during initial
operation, or until operator becomes comfortable with
controls. We also suggest rst time users, or new
users to Zero Turn mowers to become familiar with
the mower’s movement on a hard surface, such as
concrete or blacktop PRIOR to attempting to operate
on turf. Until operator becomes comfortable with
mower controls and zero turning capability, they may
damage turf due to overly aggressive maneuvers.
IMPORTANT INFORMATION
When control levers are in the reverse position
they return to neutral when released. This may
cause the mower to suddenly stop.
the control levers have not been moved forward or
backwards, mower will not move. Slowly move both
control levers forward slightly. This will allow mower
to start moving forward in a straight line. Pull back on
control levers to the neutral position and mower should
stop moving. Pull back slightly on control levers, this
will allow mower to start moving backwards. Push
forward on control levers to the neutral position and
mower should stop moving.
To turn to the right
While moving in a forward direction, pull the right lever
back towards the neutral position while maintaining the
position of the left lever, this will slow the rotation of
the right wheel and cause the machine to turn in that
direction.
To turn to the left
While moving in a forward direction pull the left lever
back towards the neutral position while maintaining
the position of the right lever, this will slow the rotation
of the left wheel and cause the machine to turn in that
direction.
To zero turn
While moving in a forward direction, rst pull both
control levers back until the mower stops or slows
dramatically. Then by alternating one lever slightly
to the forward position and the other in the reverse
position.
Steering
To move forward and backward
The direction and speed of the mower’s movements
is effected by the movement of the control lever(s)
on each side of mower. The left control lever controls
the left wheel. The right control lever controls the right
wheel.
First time users should push mower (see “Moving by
Hand” in the “Operation” section) to an open, at area,
without other people or vehicles/obstacles nearby. In
order to move unit under its own power, the operator
must be in the seat, start engine (see “Before Starting”
in “Operation” section), adjust engine speed to idle,
disengage parking brake, do not engage blades at
this time, rotate control levers inward. As long as
24-DIXON
OPERATION
Before Starting
Read the sections Safety Instructions and •
Controls before starting the machine.
Perform the daily maintenance before •
starting (see Maintenance Schedule in the
Maintenance section).
Check that there is sufcient fuel in the fuel •
tank.
Adjust the seat to the desired position.•
The following conditions must be fullled before the
engine can be started:
The blade switch for engaging the mower •
blades must be depressed.
The parking brake must be on.•
Both steering controls must be in the locked •
(outer) neutral position.
Starting the Engine
Sit on the seat. •
Raise the mower deck by pushing the release •
button on the top of the lifting lever. Pull the lifting
lever backward to the locked (transport) position.
Activate the parking brake by pushing the release •
button in and pulling the lever fully upwards.
8050-825
Cut height lift lever
Disengage the mower blades by depressing the blade
switch.
8058-020
Released parking brake
8050-817-1
Blade switch
DIXON-25
OPERATION
Move the steering controls outward to the locked
(outer) neutral position.
Move the throttle to the middle position.
8061-020
Place controls in neutral position
If the engine is cold, pull the choke control knob up.
8050-817-1
Set the throttle
8050-817-1
Set the choke control
26-DIXON
OPERATION
Press in and turn the ignition key to the start position.
When the engine starts, immediately release the
ignition key back to the run position.
IMPORTANT INFORMATION
Do not run the starter for more than 5 seconds
each time. If the engine does not start, wait
approximately 10 seconds before retrying.
Set the desired engine speed with the throttle.Allow
the engine to run at a moderate speed, “half throttle”,
for 3-5 minutes before loading it too heavily.
USE FULL THROTTLE WHEN MOWING
(no choke).
8050-781
Return to run position
WARNING!
Engine exhaust and certain vehicle
components contain or emit chemicals
considered to cause cancer, birth
defects or other reproductive system
damage. The engine exhaust contains
carbon monoxide, which is a odorless,
colorless, poisonous gas. Do not use
the machine in enclosed spaces.
8050-818-1
Set the engine speed
DIXON-27
OPERATION
Weak Battery
WARNING!
Lead-acid batteries generate
explosive gases. Keep sparks,
ame and smoking materials
away from batteries. Always
wear eye protection when around
batteries.
If your battery is too weak to start the engine, it should
be recharged. (See “Battery” in the Maintenance
Section.)
IMPORTANT INFORMATION
Your mower is equipped with a 12-volt
negative grounded system. The other vehicle
must also be a 12-volt negative grounded
system. Do not use your mower to start other
vehicles.
8011-642
Jumper cable connection
If “jumper cables” are used for emergency starting,
follow this procedure:
Jumper Cables
Connect each end of the RED cable to the 1.
POSITIVE (+) terminal on each battery, taking
care not to short against chassis.
Connect one end of the BLACK cable to the 2.
NEGATIVE (-) terminal of the fully charged
battery.
Connect the other end of the BLACK cable to 3.
a good CHASSIS GROUND on the mower with
the discharged battery, away from the fuel tank
and battery.
To remove cables, reverse order
Remove BLACK cable rst from chassis and 1.
then from the fully charged battery.
Remove RED cable last from both batteries.2.
28-DIXON
OPERATION
Running
Release the parking brake by moving the lever 1.
downward.
Your mower is equipped with an operator
presence system. When the engine is running,
any attempt by the operator to leave the seat
without rst setting the parking brake will shut
off the engine.
Move the steering controls to the neutral 2.
position (N).
IMPORTANT INFORMATION
The mower deck’s anti-scalp rollers should be
evenly adjusted.
Set retaining pin into selected cutting height and 3.
secure the opposite side with a cotter hairpin.
8058-020
Released parking brake
WARNING!
Ensure that no one is near mower
when engaging blade switch. Make
sure the work area is free from objects
that could be thrown by the rotating
blades.
Push the release button on the cutting height lever 4.
and move lever to the pin, release the button.
Set the cutting height with the cutting height 5.
adjustment lever.
8058-024
Secure selected cutting height
Mower deck lifting lever
8058-019
DIXON-29
OPERATION
Engage the mower deck by pulling out the 6.
blade switch.
Move throttle control to full throttle (not choke). 7.
The machine’s speed and direction are
continuously variable using the two steering
controls. When both controls are in the neutral
position, the machine stands still.
By moving both controls an equal amount
forward or backward, the machine moves in a
straight line forward or backward respectively.
In order, for example, to turn right while moving
forward, move the right control towards the
neutral position. The rotation of the right wheel
is reduced and the machine turns to the right.
Turning on the spot can be achieved by
moving one control backward (behind the
neutral position) and carefully moving the
other steering control forward from its neutral
position.
Operating On Hills
Read the Safety Instructions “Driving on Slopes” in the
“Safety Instructions”.
8050-781
Set blade engagement and throttle control
WARNING!
Do not drive up or down hills with
slopes greater than 10 degrees. Do not
drive across slopes.
The slowest speed possible should be used •
before starting up or down hills.
Avoid stopping or changing speed on hills.•
If stopping is absolutely necessary, pull drive •
levers into the neutral position and push to
the outside of the unit and engage the parking
brake.
IMPORTANT INFORMATION
Control levers return to neutral when released.
This may cause the mower to suddenly stop.
To restart movement, release the parking •
brake.
Pull the control levers back to the center of the •
mower and press forward to regain forward
motion.
Make all turns slowly.•
8061-020
Place controls in neutral position
30-DIXON
8058-020
Released parking brake
Mowing Tips
Observe and ag rocks and other xed •
objects to avoid collisions.
Begin with a high cutting height and reduce it •
until the desired mowing result is attained.
The average lawn should be cut to 2½” (64
mm) during the cool season and over 3” (76
mm) during the hot months. For healthier
and better looking lawns, mow often after
moderate growth.
For best cutting performance, grass over 6”
(15 cm) in height should be mowed twice.
Make the rst cut relatively high; the second to
the desired height.
The mowing result will be best with a high •
engine speed (the blades rotate rapidly) and
low speed (the rider moves slowly). If the
grass is not too long and dense, the driving
speed can be increased without negatively
affecting the mowing result.
The nest lawns are obtained by mowing •
often. The lawn becomes more even and the
grass clippings more evenly distributed over
the mown area. The total time taken is not
increased as a higher operating speed can be
used without poor mowing results.
Avoid mowing wet lawns. The mowing result •
is poorer because the wheels sink into the soft
lawn, clumps build, and the grass clippings
fasten under the cowling.
Hose the mower deck underside with water •
after each use. When cleaning, the mower
deck shall be raised into the transport
position. Make sure the mower is cooled and
the engine is off.
Use compressed air to clean top surface of •
the deck. Avoid ooding water on top surface,
engine and electrical components.
When the mulching kit is used, it is important •
that the mowing interval is frequent.
OPERATION
WARNING!
Clear the lawn of stones and other
objects that can be thrown out by the
blades.
8050-819
Mowing pattern
WARNING!
Never drive the rider on terrain that
slopes more than 10 degrees. Mow
slopes up and down, never side
to side. Avoid sudden directional
changes.
DIXON-31
OPERATION
Stopping the Engine
Allow the engine to idle a minute in order to attain
normal operating temperature before stopping it, if
it has been worked hard. Avoid idling the engine for
longer periods, as there is a risk of the spark plugs
fouling.
Disengage the mower deck by depressing the •
blade switch.
Raise the mower deck by depressing the •
button and pulling backward to the transport
position.
88011-668
Disengage the mower deck
When the machine is standing still, activate the •
parking brake by pulling the lever upward.
Move the throttle to the minimum position •
(tortoise symbol). Turn the ignition key to the
stop position.
IMPORTANT INFORMATION
Leaving the ignition switch in any other
position than “OFF” will cause the battery to
be discharged.
32-DIXON
8058-019
Mower deck lifting lever
8058-020
Released parking brake
Move the steering controls outward.•
Remove key. Always remove key when leaving •
the mower to prevent unauthorized use.
Manual Transport
OPERATION
8061-020
Place controls in neutral position
WARNING!
Make no adjustments without:
the engine stopped•
the ignition key removed•
the parking brake activated•
When pushing or pulling the mower, engage the EZT
(Integrated Zeroturn Transaxle) bypass linkages. The
EZT bypass linkages are located on the rear of the
frame, below the rear engine guard.
Raise the deck into the highest cutting position.1.
Pull the EZT bypass linkages up and out of 2.
the keyhole slots. Release the levers with the
head outside the frame and held in the bypass
position.
To reengage the EZT’s to drive, reverse the 3.
above procedure.
Load the machine into truck or trailer by driving up
ramps in low gear. DO NOT LIFT! The machine is not
intended to be lifted by hand.
8058-032
Bypass linkage, EZT engaged
Bypass linkage, EZT locked in the bypass position
8058-032
DIXON-33
MAINTENANCE
Maintenance Schedule
The following is a list of maintenance procedures that must be performed on the machine. For those points not
described in this manual, visit an authorized service workshop. An annual service carried out by an authorized
service workshop is recommended to maintain your machine in the best possible condition and to ensure safe
operation.
Read “Maintenance” in the Safety Instructions section.
● = Described in this manual
♦ = Not described in this manual
1)
First change after 5-8 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours.
replacement are required more often.
3)
Performed by authorized service workshop.
2)
In dusty conditions, cleaning and
Maintenance Before After
Check the parking brake
Check the engine’s oil level (every refueling)
Check the safety system
Check for fuel and oil leakages
Check/clean the engine’s cooling air intake
Check the mower deck
Check for loose hardware (screws, nuts)
Clean under the mower deck
Start the engine and blades, listen for unusual sounds
Check for damage
Thoroughly clean around the engine
Clean around belts, belt pulleys
Check the tire pressures
Check battery
Sharpen/Replace mower blades
Clean the engine’s cooling air intake 2)
Clean the air cleaner’s pre-lter 2) (foam)
Clean the air cleaner’s lter cartridge 2) (paper lter)
Check/adjust the parking brake
Inspect mufer/spark arrester
Daily Weekly At
●
●
●
♦
●
●
●
●
♦
♦
♦
♦
Maintenance interval
least
once
each
year
in hours
25 50 100 300
●
●
●
● ●
● ●
● ●
♦ ♦
♦ ♦
34-DIXON
MAINTENANCE
Maintenance Before After
Check/adjust throttle cable
Check the condition of belts, belt pulleys
Change the engine oil
Replace the engine oil lter
Clean/replace the spark plugs
Replace the fuel lter
Replace the air lter (paper lter)
Check the caster wheels (every 200 hours)
Replace the air cleaner’s pre-lter 2) (foam)
Check/adjust the mower deck
Check the engine valve clearance
Perform the 300-hour service
1)
2)
3)
3)
Daily Weekly At
least
once
each
year
● ●
● ●
● ●
● ●
● ●
● ●
●
● ●
♦ ♦
♦ ♦
Maintenance interval
in hours
25 50 100 300
●
●
1)
First change after 5-8 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours.
conditions, cleaning and replacement are required more often.
3)
Performed by authorized service workshop.
● = Described in this manual
♦ = Not described in this manual
WARNING!
Before performing any service or adjustment checklist
Engage the parking brake.•
Place the Blade-switch in the disengaged position.•
Turn the ignition switch to “OFF” position and remove the key.•
Make sure the blades and all moving parts have completely stopped.•
Disconnect the spark plug wire from all spark plugs and place the wire where it •
cannot come in contact with the plug.
2)
In dusty
DIXON-35
MAINTENANCE
Battery
Your mower is equipped with a maintenance free
battery and does not need servicing. However,
periodic charging of the battery with an automotive
type battery charger will extend its life.
Keep battery and terminals clean.•
Keep battery bolts tight.•
See charge for charging times.•
Always use protective glasses
when handling the battery.
Cleaning battery and terminals
Corrosion and dirt on the battery and terminals can
cause the battery to “leak” power.
Lift seat and rotate forward.1.
Disconnect BLACK battery cable rst, then 2.
the RED battery cable and remove the battery
from the machine.
Rinse the battery with plain water and dry.3.
Clean terminals and battery cable ends with 4.
wire brush until shiny.
Coat terminals with grease or petroleum jelly5.
Reinstall battery.6.
Replacing battery
Lift seat and rotate forward.1.
Using two ½” wrenches disconnect BLACK 2.
battery cable then RED battery cable.
Position deck to lowest setting.3.
Front underside of frame, remove the nuts that 4.
secure the battery hold-down.
Carefully remove the battery from the mower.5.
Install new battery with terminals in the same 6.
position as the old battery.
Reinstall battery hold-down and secure with 7.
nuts removed in Step 5.
First connect RED battery cable to positive (+) 8.
battery terminal with hex bolt and hex nut.
Connect BLACK grounding cable to negative 9.
(-) battery terminal with remaining bolt and nut
Tighten securely.10.
Lower seat11.
STANDARD
BATTERY
12.6V 100%
12.4V 75% 20 min. 35 min. 48 min. 90 min.
12.2V 50% 45 min. 75 min. 95 min. 180 min.
12.0V 25% 65 min. 115 min. 145 min. 280 min.
11.8V 0% 85 min. 150 min. 195 min. 370 min.
STATE
OF
CHARGE
*Charging time depends on battery capacity,
condition, age, temperature and efciency of charger
APPROXIMATE BATTERY CHARGING TIME*
TO FULL CHARGE AT 80
Maximum Rate at:
50 Amps 30 Amps 20 Amps 10 Amps
- FULL CHARGE -
O
F / 27OC
IMPORTANT INFORMATION
Do not attempt to open or remove caps
or covers. Adding or checking level of
electrolyte is not necessary.
Always use two wrenches for the terminal
screws.
WARNING!
Do not short battery terminals by
allowing a wrench or any other object
to contact both terminals at the same
time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
rst to prevent sparks from accidental
grounding.
36-DIXON
8050-109
Remove battery hold-down to replace battery
MAINTENANCE
Ignition System
The engine is equipped with an electronic ignition
system. Only the spark plug requires maintenance.
For recommended spark plug, see Technical Data.
Remove the ignition cable boot and clean 1.
around the spark plug.
Remove the spark plug with a spark plug 2.
socket wrench.
Check the spark plug. Replace the spark plug 3.
if fouled, the electrodes are burned and if
the insulation is cracked or damaged. Clean
the spark plug with a steel brush if it is to be
reused.
Measure the electrode gap with a gapping tool. 4.
The gap should be .030” (0.75 mm). Adjust as
necessary by bending the side electrode.
Reinsert the spark plug, turning by hand to 5.
avoid damaging the threads.
After the spark plug is seated, tighten it using 6.
a spark plug wrench so that the washer is
compressed. A used spark plug should be
turned 1/8 of a turn from the seated position. A
new spark plug should be turned ¼ turn from
the seated position.
Replace the ignition cable.7.
IMPORTANT INFORMATION
Fitting the wrong spark plug type can damage
the engine.
Inadequately tightened spark plug can
cause overheating and damage the engine.
Tightening the spark plug too hard can
damage the threads in the cylinder head.
8011-054
Measure the electrode gap
Safety System
The machine is equipped with a safety system that
prevents starting or driving under the following
conditions.
The engine can only be started when:
The mower deck is disengaged.
The steering controls are in the outer, locked •
neutral position.
The driver is sitting in the driver’s seat.•
The parking brake is on.•
Make daily inspections to ensure that the safety
system works by attempting to start the engine
when one of the conditions is not met. Change the
conditions and try again.
If the machine starts when one of these conditions
is not met, turn the machine off and repair the safety
system before using the machine again.
Make sure the engine stops when the parking brake
is not engaged and the operator leaves the seated
position.
Check that the engine stops if the mower blades are
engaged and the driver temporarily moves off the
drivers seat.
8058-026-1
Steering controls locked in neutral
DIXON-37
MAINTENANCE
Engine Cooling Air Intake
Check that the engine’s cooling air intake is free from
leaves, grass, and dirt.
If the cooling air intake is clogged, engine cooling
deteriorates, which can lead to engine damage.
Throttle Cable
Check that the engine responds to throttle increases
and that a good engine speed is attained at full
throttle.
If doubts arise, contact the service workshop.
If adjustments are necessary, they can be made as
follows for the lower cable:
Loosen the clamping screw for the cable’s 1.
outer casing and move the throttle to the full
throttle position.
Check that the throttle cable is mounted in the 2.
correct hole in the lower lever, see illustration.
Push the throttle cable’s outer casing as far to 3.
the left as possible and tighten the clamping
screw.
8061-014
Check and clean the cooling air intake
8011-605
Adjusting the throttle cable
Choke Cable
If the engine produces black smoke or is difcult
to start, this may be because the choke cable is
incorrectly adjusted (upper cable).
If doubts arise, contact the service workshop.
If adjustments are necessary, they can be made as
follows:
Loosen the clamping screw for the cable’s 1.
outer casing and move the choke lever to the
full choke position.
Check that the choke cable is mounted in the 2.
upper lever, see illustration. Push the choke
cable’s outer casing as far to the right as
possible and tighten the clamping screw.
38-DIXON
8011-605
Adjusting the choke cable
MAINTENANCE
Air Filter
If the engine seems weak or runs unevenly, the air
lter may be clogged. If run with a dirty air lter, the
spark plugs can become fouled, disrupting operation.
For this reason, it is important to replace the air lter
regularly (see the heading Maintenance Schedule for
the proper service interval).
WARNING!
The engine and the exhaust system
become very hot during operation.
There is a risk for burns if touched.
Allow engine and exhaust system to
cool at least two (2) minutes.
Kawasaki Engine
Remove the plastic fastener on the top of 1.
the air lter cowling and remove the air lter
cowling.
Remove the foam rubber pre-lter and clean 2.
using a mild detergent. Squeeze dry with a
clean cloth.
8011-768
Remove the air lter cowling
IMPORTANT INFORMATION!
Do not use compressed air to clean the air
lter. Do not wash the paper lter. Do not oil
the paper lter.
Remove the wing nuts for the air lter and 3.
remove the paper lter. Tap the paper lter
against a xed surface to remove dust. If the
paper lter is still dirty, it must be replaced.
To ret the lter:
Check that the seal on the bottom of the paper 1.
lter is whole.
Mount the paper lter in the air lter housing 2.
and tighten the wing nuts.
Ret the pre-lter on the paper lter.3.
Replace the cowling over the air lter housing. 4.
Do not over tighten the plastic fastener.
8011-557
Remove pre-lter
8011-558
Remove paper lter
DIXON-39
MAINTENANCE
Kohler Engine
These engines are equipped with a replaceable, high
density paper air cleaner element. Some engines
are also equipped with an oiled, foam precleaner
surrounding the paper element.
Check the air cleaner daily or before starting the
engine. Check for a buildup of dirt and debris around
the air cleaner system. Keep this area clean. Also
check for loose or damaged components. Replace all
bent or damaged air cleaner components.
Servicing Precleaner
If so equipped, wash and re-oil the precleaner every
25 hours of operation (more often under extremely
dusty or dirty conditions). Replace the precleaner
annually, or every 100 hours.
Open the door on the blower housing to access 1.
the air cleaner element and precleaner.
Unhook the latch and remove the air cleaner 2.
element assembly for servicing. Make sure the
base and the sealing areas are clean before
reassembly.
Wash the precleaner in warm water with 3.
detergent. Rinse the precleaner thoroughly
until all traces of detergent are eliminated.
Squeeze out excess water (do not wring).
Allow the precleaner to air dry.
Saturate the precleaner with new engine oil. 4.
Squeeze out all excess oil.
Servicing Paper Element
Check the paper element every 50 hours of operation,
(more often under extremely dusty or dirty conditions).
Clean or replace the element as necessary. Replace
the air cleaner element annually, or every 100 hours.
Remove the precleaner (if so equipped) from 1.
the paper element.
Gently tap the paper element to dislodge 2.
dirt. Do not wash the paper element or use
pressurized air, as this will damage the
element. Replace a dirty, bent, or damaged
element with a new one. Handle the new
element carefully; do not use if the sealing
surfaces are bent or damaged.
Clean the air cleaner base as required and 3.
check condition.
Reinstall the precleaner (if equipped) over the 4.
paper air cleaner element and install on the
base. Secure with the latch.
Close and latch the door.5.
IMPORTANT INFORMATION
Operating the engine with loose or damaged
air cleaner components could allow unltered
air into the engine causing premature wear
and failure.
1
4
1. Air cleaner access door
2. Air cleaner element
3. Latch
4. Precleaner (on some models)
Air lter cleaning and replacement
Unlatch and remove element
3
2
8058-028
8058-029
40-DIXON
Briggs & Stratton Engine - 19 HP
Pull up the handle on the air lter cover. 1.
Unhook and turn towards the engine to
remove.
Clean the area around the lter element to 2.
prevent debris from getting into the engine
when the element is removed.
WARNING!
The engine and the exhaust system
become very hot during operation.
Risk for burns if touched.
MAINTENANCE
8009-406
Pull up on handle
Allow engine and exhaust system to
cool at least two (2) minutes.
Lift out the lter element. Replace a dirty, bent 3.
or damaged element with a new one. Handle
the new element carefully and do not use if the
sealing surfaces are bent or damaged. If the
element can be reused, tap it against a solid
surface to remove dust.
IMPORTANT INFORMATION
Do not use compressed air to clean the air lter.
Filter should be assembled dry and not be oiled.
8009-409
Remove air lter element
DIXON-41
MAINTENANCE
Carefully lift out the precleaner from the fan 4.
housing. Clean the fan housing so debris does
not fall into the carburetor.
Install a new precleaner and the new or 5.
cleaned air lter element into the fan housing.
IMPORTANT INFORMATION
Operating the engine with loose or damaged
air cleaner components could allow unltered
air into the engine causing premature wear
and failure.
Align the tabs on the cover with the slots in the 6.
housing and replace air lter cover.
8009-408
Remove precleaner
Pull the handle outwards. Secure the handle in 7.
the air lter cover and press inwards to close.
42-DIXON
8009-407
Align the tabs
8009-410
Close the cover
Briggs & Stratton Engine - 22 HP
Loosen screws and remove air lter cover.1.
Remove the lter cartridge by pulling upwards 2.
along the outside edge.
WARNING!
The engine and the exhaust system
become very hot during operation.
Risk for burns if touched.
Allow engine and exhaust system to
cool at least two (2) minutes.
Remove the foam lter (precleaner). Clean 3.
the foam lter with mild detergent and water.
Squeeze dry in a clean cloth. Do not oil the
foam sleeve.
Tap the paper lter against a xed surface to 4.
remove dust. If the paper lter is still dirty, it
must be replaced.
Wipe clean the inside of air lter housing.5.
Ret the foam lter (pre lter).6.
MAINTENANCE
8009-406
Loosen cover screws
IMPORTANT INFORMATION
Do not use compressed air to clean the air
lter.
Do not wash the paper lter.
Do not oil the paper lter.
Mount the lter in the air lter housing.7.
Replace the cover over the air lter housing 8.
and secure with screws.
IMPORTANT INFORMATION
Operating the engine with loose or damaged
air cleaner components could allow unltered
air into the engine causing premature wear
and failure.
8019-014
Remove lter
8019-015
Reinstall lter
DIXON-43
MAINTENANCE
Fuel Filter
Replace the line-mounted fuel lter every 100 hours
(once per season) or more regularly if it is clogged.
Replace the lter as follows:
Move the hose clamps away from the lter. 1.
Use at-nosed pliers.
Pull the lter loose from the hose ends.2.
Push the new lter into the hose ends. Position 3.
the lter with the “FLOW” arrow pointing up
toward the carburetor. If necessary, a soap
solution can be applied to the lter ends to
ease mounting.
Move the hose clamps back toward the lter.4.
Fuel Pump Air Filter
Regularly check that the fuel pump’s air lter is free
from dirt.
Remove the screws and open the pump, no hoses
need be removed.
The lter can be cleaned with a brush if necessary.
Replace the lter on the console.
8009-146
Fuel lter
Tire Pressures
All four tires should have a pressure of
15 psi / 103 kPa /1 bar.
44-DIXON
8009-147
Fuel pump air lter
8011-564
Check tire pressure
MAINTENANCE
Parking Brake
WARNING!
The machine must be standing
absolutely still when the park
brake is engaged.
Visually check that no damage is found on the lever,
linages, or switch belonging to the parking brake.
Perform a stand still test and check that there is a
braking action.
To adjust the parking brake, contact the Dixon service
workshop.
WARNING!
Faulty adjustment can cause an
accident.
8058-020
Released parking brake
V-belts
Check every 100 hours of operation. Check for severe
cracking and large nicks.
NOTE: The belt will show some small cracks in normal
operation.
The belts are not adjustable. Replace belts if they
begin to slip from wear.
Deck Belt
Park on a level surface. Apply parking brake.1.
Lower the deck into the lowest cutting position.2.
Remove bolts from belt shields and remove 3.
shields.
Remove any dirt or grass that may have 4.
accumulated around the cutter housings and entire
deck surface.
Carefully roll the belt over the top of the cutter 5.
housing pulleys and remove belt.
Belt Shields
Removing deck belt
DIXON-45
MAINTENANCE
Deck belt installation
NOTE: For ease in installing the deck belt, refer to
the routing decal on the top of the deck.
Wrap the deck belt around the electric clutch 1.
pulley that is located on the engine shaft.
Route the belt forward and up onto the deck.2.
Place belt around spring loaded idler pulley.3.
Wrap the belt around the stationary idler pulley 4.
and around the mandrel housings.
Push inward on the idler arm and carefully route 5.
belt over stationary idler pulley. Once belt is
properly routed, slowly release idler arm to tension
belt.
Double check belt routing to make sure it 6. matches
the decal afxed to the deck, and the belt does
not have any twist. Correct as needed.
Replace belt shields on both mandrel housings 7.
and secure with fasteners.
1
2
8011-764
1. Clutch pulley
2. Deck belt
Belt routing, 54" deck belt
Pump Belt
Replacing EZT (E-Series Zeroturn Transaxle) belt
Park the mower on a level surface. Engage the
parking brake.
EZT belt removal
NOTE: Be careful not to damage the fan blades on
the EZT´s as this can affect cooling or damage the
EZT´s
Remove the deck belt (see Deck Belt Removal •
in this section of the manual).
Create slack in the belt by removing the spring •
on the pump idler arm.
The belt should now be able to be removed •
from the engine pulley and EZT pulleys.
Belt installation
Wrap the EZT belt around the EZT pulleys•
Route the belt around the inside of the idler •
pulley.
Wrap the belt around the engine pulley.•
Reattach the spring on the pump idler arm.•
Install clutch on to engine shaft (pulley side •
down) make sure key is installed and align
the clutch anti rotation tab into slot on clutch.
Secure clutch, install wire.
Reinstall the deck belt onto the electric clutch •
belt (see Deck Belt Removal in this section of
the manual).
46-DIXON
MAINTENANCE
Cutting Blades
In order to attain the best mowing effect, it is important
that the blades are well sharpened and not damaged.
Bent or cracked blades or blades with large nicks
should be replaced.
IMPORTANT INFORMATION
The sharpening of blades should be carried
out by an authorized service workshop.
Damaged blades should be replaced when hitting
obstacles that result in a breakdown. Let the service
workshop decide whether the blade can be repaired/
ground or must be replaced.
Balance the blades after sharpening.
Check the blade mounts.
8011-604-1
Check the blades
WARNING!
Blades are sharp. Protect your hands
with gloves and/or wrap blades with
a heavy cloth when handling.
Blade replacement
Remove blade bolt by turning counte rclockwise.1.
Install new or resharpened blade with stamped 2.
“GRASS SIDE” facing towards ground/grass
(down) or “THIS SIDE UP” facing deck and cutter
housing.
Install and tighten blade bolt securely.3.
Torque blade bolt to 90 ft/lbs (122 Nm).4.
IMPORTANT INFORMATION
Special blade bolt is heat treated.
3
1
2
3
1
2
Replace with a Dixon bolt if required.
Do not use lower grade hardware than
specied.
8053-027
1. Blade
2. Blade bolt (special)
3. Cutter housing
Blade attachment
DIXON-47
MAINTENANCE
Adjusting the Mower Deck
Deck Leveling
Adjust the deck while the mower is on a level surface.
Make sure the tires are inated to the correct pressure.
See “Technical Data” under Transmission. If tires are
under or over inated, the deck cannot be properly
adjusted.
The deck should be adjusted slightly higher in the rear.
NOTE: To insure accuracy of leveling procedure,
mower deck drive belt must be installed prior to
leveling deck.
Wear heavy gloves. Turn each outer blade tip to 1.
align with the deck or in a side-to-side manner.
Measure from the oor surface up to the bottom of 2.
the blade tip on the discharge side of the mower
deck. Retain this measurement.
Move to the opposite side, check that 3.
measurement is the same. If adjustment is
required—with a ¾" or adjustable wrench, turn
the lift link adjustment nuts on either side counter
clockwise to lower or clockwise to raise. Adjust
until both side-to-side measurements are equal.
Turn any blade to align with the deck in front-4.
to-rear manner. If the rear blade tip does not
measure 1/8" to ½" higher, follow the front
adjustment instructions that follow.
With a 5.
5
/8 or adjustable wrench, turn the nuts on
the front suspension linkage. Clockwise raises the
front of the mower, counter clockwise will lower
the front. Adjust nuts until rear of mower deck is
positioned level to 1/8" higher in the rear than the
side-to-side measurement.
NOTE: This will place the mower deck in a base
measurement position. Additional adjustment may
be required to achieve desired cut for the type of
grass or conditions being mowed.
8058-030
Lift link adjustment nut
8058-031
Deck front adjustment nuts
48-DIXON
MAINTENANCE
Anti-scalp rollers
Anti-scalp rollers are properly adjusted when they
are just slightly off of the ground when the deck is at
the desired cutting height in the operating position.
Anti-scalp rollers then keep the deck in the proper
position to help prevent scalping in most terrain
conditions.
IMPORTANT INFORMATION
Adjust anti-scalp rollers with the mower on a
at level surface.
The anti-scalp rollers can be set in three positions:
Upper position 1½ to 2½" (38 to 64 mm) grass•
Middle position 2½" to 4" (64 to 102 mm) grass•
Lower position 4" to 6" (102 to 128 mm) grass.•
The rollers should be approximately ¼" (6.5 mm) from
ground. Do not adjust the rollers to support the deck.
8050-830
Anti-scalp rollers
IMPORTANT INFORMATION
The anti-scalp rollers must not be used for
gauge wheels or the roller and deck may be
damaged.
Caster Wheels
Check every 200 hours. Check that wheels rotates
freely. If wheels do not rotate freely take the unit to
your dealer for service.
Foam lled tires or solid tires will void the warranty.
IMPORTANT INFORMATION
DO NOT add any type of tire liner or foam ll
material to the tires. Excessive loads created
by foam lled tires will cause premature
failures.
Only use O.E.M. specied tires.
Removal and installation of caster wheel
Remove nut and caster bolt.
Pull the wheel out of the yoke and take care of the
spacers.
Install in reverse order. Tighten caster bolt.
Hardware
Check daily. Inspect the entire machine for loose or
missing hardware.
2
1
3
4
8011-619-4
1. Caster yoke
2. Caster bolt
3. Caster long spacer
4. Caster small spacers
Caster wheels
DIXON-49
MAINTENANCE
Cleaning
Regular cleaning and washing, especially under the
mower deck, will increase the machine’s life-span.
Make it a habit to clean the machine directly after use
(after it is cooled), before the dirt sticks.
Do not spray water on the top of the mower deck. Use
compressed air to clean the top side of mower deck.
Regularly clean deck and underside of the deck with
normal water pressure. Do not use a high pressure
washer or steam cleaner. Avoid spraying engine and
electrical components with water
Do not rinse hot surfaces with cold water. Let unit cool
before washing.
IMPORTANT INFORMATION
Use protective glasses when
cleaning and washing.
8050-831
Clean regularly
50-DIXON
Lubrication Schedule
LUBRICATION
1
2
3
4
5
12/12 Every year
1/52 Every Week
1/365 Every day
General
Remove the ignition key to prevent unintentional
movements during lubrication.
When lubricating with an oil can, it must be lled with
engine oil.
When lubricating with grease, unless otherwise stated,
use a high grade molybdenum disulphide grease.
For daily use, the machine should be lubricated twice
weekly.
Lubricate with grease gun
Oil change
Filter change
6
8050-836
Lubricate with oil can
Level check
Wipe away excess grease after lubrication.
It is important to avoid getting lubricant on the belts
or the drive surfaces on the belt pulleys. Should this
happen, attempt to clean them with spirits. If the belt
continues to slip after cleaning, it must be replaced.
Gasoline or other petroleum products must not be
used to clean belts.
DIXON-51
LUBRICATION
Front Wheel Mount
Lubricate with a grease gun, one zerk for each wheel
mount, until the grease is forced out.
Use only good quality bearing grease.
Grease from well-known brand names (petrochemical
companies) usually maintains a good quality.
Front Wheel Bearings
Lubricate with a grease gun, one zerk for each set of
wheel bearings, until the grease is forced out.
Use only good quality bearing grease.
IMPORTANT INFORMATION
Use minimal lubrication and remove
excess lubricant so that is does not come
into contact with belts or belt pulley drive
surfaces.
Deck Spindle
Lower the cutting deck completely.
If a grease gun without a rubber hose is used, the foot
plate must be removed.
Lubricate with a grease gun, one zerk, 2-3 strokes.
Use only good quality bearing grease.
8011-731
Lubricating the front wheels
Deck Outer Spindle
Lubricate using a grease gun, one zerk, each side 2-3
strokes. Use only good quality bearing grease.
52-DIXON
8011-732
Deck spindle
8061-025
Deck outer spindle (with belt shield removed)
LUBRICATION
Engine Oil
WARNING!
Engine oil can be very hot if it is
drained directly after stopping the
engine. Allow the engine to cool to a
safe temperature before draining.
Engine Oil Filter
Drain the engine oil in accordance with the work •
description under the heading Engine Oil/Change
Engine Oil.
Remove the oil lter. If necessary, use a lter •
remover.
Wipe new, clean engine oil onto the seal for the •
new lter.
Mount the lter by hand with +¾ turn.•
Run the engine warm, then check that there are •
no leaks around the oil lter seal.
Check the oil level in the engine, ll if necessary. •
The oil lter holds 0.1 qt (0.1 liters) of oil.
8011-734
Changing the oil lter
IMPORTANT INFORMATION
Used engine oil is a health hazard and must
not be disposed of on the ground or in nature;
it should always be disposed of at a workshop
or appropriate disposal location.
Avoid skin contact; wash with soap and water
in case of spills.
Engine Oil Levels
Check the oil level in the engine when the machine is
standing level and the engine is stopped.
Remove the dipstick, wipe it clean, and then replace it.
The dipstick should be screwed into place.
Take the dipstick out again and read the oil level.
The oil level should lie between the markings on the
dipstick. If the level is approaching the “ADD” mark, ll
the oil to the “FULL” mark on the dipstick.
Never ll to above the “FULL” mark.
The oil is lled through the hole for the dipstick.
API class SF, SG, SH, SJ or higher must be used.
Synthetic oil SAE 5W-30 or 10W-30 is recommended
at all temperatures. Mineral oil SAE 5W-30, 10W-30
can be used between -18 °C/0 °F and +75 °C/40 °F. At
temperature above +5 °C/40 °F single grade SAE 30
must be used.
See the Technical Data section for oil amounts.
8011-500
Remove the dipstick
DIXON-53
LUBRICATION
Changing the Engine Oil
The engine oil should be changed for the rst time
after 5-8 hours of operation. Thereafter, it should be
changed every 50 hours. The oil drain valve is located
on the left side of the unit, below the oil lter.
Place the machine on a at surface.•
Place a container under the engine where the oil •
drain valve exits.
Remove the valve cap. •
Allow the oil to run out into the container.•
Reinstall the oil drain valve cap.•
Replace the oil lter if necessary.•
Fill with new engine oil in accordance with •
Checking the Oil Level.
Start the engine. Run it for 3-5 minutes. Stop and •
recheck the oil level.
Cables
If possible, grease both ends of the cables and move
the controls to end stop positions when lubricating.
Ret the rubber covers on the cables after lubrication.
Cables with sheaths will bind if they are not lubricated
regularly. If a cable binds, it can disrupt operation.
If a cable binds, remove the cable and hang it
vertically. Lubricate it with light engine oil until the oil
begins to escape from the bottom.
Tip: Fill a small plastic bag with oil and tape it so that
it seals against the sheath and allow the cable to hang
vertically from the bag overnight. If you do not succeed
in lubricating the cable, it must be replaced.
8009-159
The dipstick markings
54-DIXON
TROUBLE SHOOTING
Problem Cause
Engine will not start Blade switch is engaged.•
Steering controls are not locked in the neutral position•
Parking brake is not activated•
Battery is dead•
Contamination in the carburetor or fuel line.•
Fuel supply is closed or the shutoff valve for the fuel tank is in •
the wrong position
Clogged fuel lter or fuel line•
Ignition system faulty•
Starter does not turn the engine over Battery is dead•
Poor contact of the battery terminal cable connections•
Blown fuse•
Fault in the starter safety circuit. See Checking the Safety •
System in the “Maintenance Section”
Engine runs rough Faulty carburetor•
Choke control is pulled out with a warm engine•
Clogged fuel lter or jet•
Clogged ventilation valve on the fuel cap•
Fuel tank nearly empty•
Fouled spark plugs•
Rich fuel mixture or fuel-air mixture.•
Wrong fuel type•
Water in fuel•
Clogged air lter•
Engine seems weak Clogged air lter•
Fouled spark plugs•
Carburetor incorrectly adjusted•
Air trapped in hydraulic system•
Machine vibrates Blades are loose•
Blades are incorrectly balanced•
Engine is loose•
DIXON-55
TROUBLE SHOOTING
Problem Cause
Engine overheats Clogged air intake or cooling ns•
Engine overloaded•
Poor ventilation around engine•
Defective engine speed regulator•
Too little or no oil in the engine•
Contamination in the carburetor or fuel line.•
Fouled spark plugs•
Battery not charging Poor contact of the battery terminal cable connections•
Charging lead is disconnected•
The machine moves slowly, unevenly, or not at all Parking brake on•
Bypass valve on pump open•
Drive belt for the transmission slack or •
has come off
Air trapped in hydraulic system•
Mower deck not engaging Drive belt for the mower deck has come loose•
Contact for the electromagnetic coupling has loosened•
Blade switch is faulty or has come loose from cable •
contact
Blown fuse•
Transaxle leaks oil Damaged seals, housing, or gaskets•
Air trapped in hydraulic system•
Uneven mowing results Different air pressure in tires on the left and right sides.•
Bent blades•
Suspending for the mower deck is uneven•
Blades are dull•
Driving speed too high•
Grass is too long•
Grass collected under the mower deck•
56-DIXON
STORAGE
Winter Storage
At the end of the mowing season, the machine should
be readied for storage (or if it will not be in use for
longer than 30 days). Fuel allowed to stand for long
periods of time (30 days or more) can leave sticky
residues that can plug the carburetor and disrupt
engine function.
Fuel stabilizers are an acceptable option as regards to
the sticky residues that can occur during storage.
Add stabilizer to the fuel in the tank or in the storage
container. Always use the mixing ratios specied by
the manufacturer of the stabilizer. Run the engine for
at least 10 minutes after adding the stabilizer so that it
reaches the carburetor. Do not empty the fuel tank and
the carburetor if you have added stabilizer
WARNING!
To ready the machine for storage, follow these steps:
Thoroughly clean the machine, especially under 1.
the mower deck. Touch up damage to the paint
and spray a thin layer of oil on the underside of the
mower deck to avoid corrosion.
Inspect the machine for worn or damaged parts 2.
and tighten any nuts or screws that may have
become loose.
Change the engine oil; dispose of properly.3.
Empty the fuel tanks or add a fuel stabilizer. Start 4.
the engine and allow it to run until the carburetor
is drained of fuel or the stabilizer has reached the
carburetor.
Remove the spark plug and pour about a 5.
tablespoon of engine oil into the cylinder. Turn
over the engine so that the oil is evenly distributed
and then ret the spark plug.
Lubricate all grease zerks, joints, and axles.6.
Remove the battery. Clean, charge, and store the 7.
battery in a cool place, but protect it from direct
cold.
Store the machine in a clean, dry place and cover 8.
it for extra protection.
Never store an engine with fuel
in the tank indoors or in poorly
ventilated spaces where fuel vapor
can come in contact with open
ames, sparks, or a pilot light such
as in a boiler, hot water tank, clothes
drier, etc. Handle the fuel with care.
It is very ammable and can cause
serious personal injury and property
damage. Drain the fuel into an
approved container outdoors and
far away from open ame. Never
use gasoline for cleaning. Use
a degreaser and warm water instead.
Service
When ordering spare parts, please specify the
purchase year, model, type, and serial number.
Always use genuine Dixon spare parts.
An annual check-up at an authorized service workshop
is a good way to ensure that your machine performs its
best the following season.
DIXON-57
SCHEMATIC
NOTE: 1. SEAT UNOCCUPIED
2. BRAKE SWITCH IN OFF POSITION
3. MOTION CONTROL LEVERS OUT
4. PTO IN OFF POSITION
SOLENOID
RIGHT MOTION
CONTROL LEVER
YEL
LEFT MOTION
CONTROL LEVER
BLU
BRN
YEL
BRN
BRN
SEAT SW.
BRN
YEL
BRAKE SW.
YEL
BRN
ELECTRIC
CLUTCH
BLK
WHT
BLU
ENGINE
GROUND
GRN
WHT
BLK
PTO SW.
BLK
PUR
BRN
BLK
YEL
GRY
WHT
GRN
7.5 AMP
TO
ENGINE
PIGTAIL
PUR
PUR
PUR
BLK
HOURMETER
RED/BLK
RED/BLK
20 AMP
YEL/RED
BLK
ACCESSORY
OUTLET
KEY SWITCH
POSITIONS
POSITION 1 - OFF
POSITION 2 - RUN1
RED
POSITION 3 - RUN2
POSITION 4 - START
58-DIXON
TECHNICAL DATA
Accessories
Collection system
Engine crankshaft bolt 50 ft/lb (67 Nm)
Deck pulley bolts 150 ft/lb (203 Nm)
Lug nuts 75 ft/lb (100 Nm)
Blade bolt 90 ft/lb (122 Nm)
The torque values shown should be used as a general guideline when specic torque values are not given.
Grade SAE Grade 5 SAE Grade 8 Flangelock Screw
ft./lbs ft./lbs Nm ft./lbs Nm ft./lbs Nm
¼ 9 12 13 18
5
/16 18 24 28 38 24 33
3
/8 31 42 46 62 40 54
7
/16 50 68 75 108
½ 75 102 115 156
9
/16 110 150 165 224
5
/8 150 203 225 305
¾ 250 339 370 502
7
/8 378 513 591 801
1
/8 782 1060 1410 1912
Shank Size (Diameter in inches, ne or coarse thread)Shank Size (Diameter in millimeters, ne or coarse thread)
1
** Grade 5 - Minimum commercial quality (lower quality not recommended)
Torque Specications
Standard ¼" fasteners 9 ft/lb (12 Nm)
Standard
Standard 3/8" fasteners 33 ft/lb (44 Nm)
Standard 7/16" fasteners 52 ft/lb (70 Nm)
Standard ½” fasteners 80 ft/lb (110 Nm)
HEX HEAD CAP SCREWS
U.S. Standard Hardware
Metric Standard Hardware
5
/16" fasteners 18 ft/lb (25 Nm)
w/Flangelock Nut
Grade Grade 8.8 Grade 10.9 Grade 12.9
ft./lbs ft./lbs Nm ft./lbs Nm ft./lbs Nm
M4 1.5 2 2.2 3 2.7 3.6
M5 3 4 4.5 6 5.2 7
M6 5.2 7 7.5 10 8.2 11
M7 8.2 11 12 16 15 20
M8 13.5 18 18.8 25 21.8 29
M10 24 32 35.2 47 43.5 58
M12 43.5 58 62.2 83 75 100
M14 70.5 94 100 133 119 159
M16 108 144 147 196 176 235
M18 142 190 202 269 242 323
M20 195 260 275 366 330 440
M22 276 368 390 520 471 628
M24 353 470 498 664 596 794
M27 530 707 474 996 904 1205
DIXON-59
TECHNICAL DATA
SPEEDZTR 44 / 965981001 SZ4619 / 965882001
Engine
Manufacturer Kawasaki Briggs & Stratton
Type FH541V Intek
Power 17 hp* 19.5 hp*
Lubrication Pressure with oil lter Pressure with oil lter
Oil capacity excluding lter 1.8 qt (1.7 liters) 1.34 qts (1.27 liters)
Oil capacity including lter 1.9 qt (1.8 liters) 1.46 qt (1.35 liters)
Engine oil, Synthetic
Engine oil, Mineral Class
Fuel
Fuel tank capacity 4.5 gallon (17 liters) 4.5 gallon (17 liters)
Spark plugs/gap
Cooling Air cooling Air cooling
Air lter Standard Standard
Alternator 12V 16A 12V 16A
Starter Electric 12V Electric 12V
Transmission
Type Dual Hydro-Gear EZT Dual Hydro-Gear EZT
Speed and direction controls Dual levers, foam gripped Dual levers, foam gripped
Speed forward 0-9.5 mph / 15.3 km/h 0-6 mph / 0-9.7 km/h
SAE 10W30, 10W40,
SAE 30, SAE 40 API SF-SJ
Min 86 octane, unleaded (Max
methanol 10%, max MTBE 15%)
Champion RCJ8Y
.030" / 0.75 mm
SAE 10W30, 10W40, 5W20
5W30 API, SF-SG
Min 87 octane, unleaded (Max
methanol 10%, max MTBE 15%)
Champion RC12YC
.030" / 0.75 mm
Speed reverse 0-5 mph / 0-8 km/h 0-3.5 mph / 0-5.6 km/h
Brakes Mechanical parking brake Mechanical parking brake
Front caster tires, smooth tread 11 x 3-7, 4 ply 11 x 3-7, 4 ply
Rear tires, turf pneumatic 18 x 7.5-8 18 x 8.5-8
Tire pressure, front and rear 15 PSI / 103 kPa / 1 bar 15 PSI / 103 kPa / 1 bar
60-DIXON
TECHNICAL DATA
ZTR 44 / 965981001 SZ4619 / 965882001
Equipment
Cutting width 44" / 111.8 cm 46" / 116.8
Cutting height 1.5" - 4" / 2.5 cm - 10.6 cm 1.5" - 4" / 2.5 cm - 10.6 cm
Uncut circle 0 0
Number of blades 2 3
Blade length 14.97" / 38.02 22.73" / 57.73
Nose rollers No No
Sprung seat Standard Standard
Hinged armrests Yes Yes
Blade engagement Electric clutch Electric clutch
Deck construction 11 gauge w/10 gauge skirts Stamped
Productivity
Output 2.26 acres/hr / 9173 m
Overall dimensions
Weight 510 lbs / 231 kg 525 lbs / 238 kg
Base machine length 75" / 191cm 75" / 191cm
Base machine width 40" 102cm 40" 102cm
Base machine height 41¾" / 106 cm 41¾" / 106 cm
Overall width, chute up 46" / 116 cm 48" / 122 cm
Overall width, chute down 54" / 137 cm 56" / 142 cm
2
/hr 2.37 acres/hr / 9591 m2/hr
DIXON-61
TECHNICAL DATA
SZ5422 / 965882101 ZTR 36 / 965882201
Engine
Manufacturer Briggs & Stratton Briggs & Stratton
Type ELS Intek
Power 22 hp* 19.5 hp*
Lubrication Pressure with oil lter Pressure with oil lter
Oil capacity excluding lter 1.78 qt (1.68 liters) 1.34 qts (1.27 liters)
Oil capacity including lter 2 qt (1.89 liters) 1.46 qt (1.35 liters)
Engine oil, Synthetic
Engine oil, Mineral Class
Fuel
Fuel tank capacity 4.5 gallon (17 liters) 4.5 gallon (17 liters)
Spark plugs/gap
Cooling Air cooling Air cooling
Air lter Standard Standard
Alternator 12V 16A 12V 16A
Starter Electric 12V Electric 12V
Transmission
Type Dual Hydro-Gear EZT Dual Hydro-Gear EZT
Speed and direction controls Dual levers, foam gripped Dual levers, foam gripped
Speed forward 0-6 mph / 0-9.7 km/h 0-6 mph / 0-9.7 km/h
SAE 10W30, 10W40, 5W20
5W30 API, SF-SG
Min 87 octane, unleaded (Max
methanol 10%, max MTBE 15%)
Champion RC12YC
.030" / 0.75 mm
SAE 10W30, 10W40, 5W20
5W30 API, SF-SG
Min 87 octane, unleaded (Max
methanol 10%, max MTBE 15%)
Champion RC12YC
.030" / 0.75 mm
Speed reverse 0-3.5 mph / 0-5.6 km/h 0-3.5 mph / 0-5.6 km/h
Brakes Mechanical parking brake Mechanical parking brake
Front caster tires, smooth tread 11 x 4-5, 4 ply 11 x 4-5, 4 ply
Rear tires, turf pneumatic 18 x 9.5-8 18 x 7.5-8
Tire pressure, front and rear 15 PSI / 103 kPa / 1 bar 15 PSI / 103 kPa / 1 bar
*As rated by the engine manufacturer
62-DIXON
TECHNICAL DATA
SZ5422 / 965882101 ZTR 36 / 965882201
Equipment
Cutting width 54" 36"
Cutting height 1.5" - 4" / 2.5 cm - 10.6 cm 1.5" - 4" / 2.5 cm - 10.6 cm
Uncut circle 0 0
Number of blades 2 2
Blade length 18.25" 18.5"
Nose rollers No No
Sprung seat Standard Standard
Hinged armrests No Yes
Blade engagement Electric clutch Electric clutch
Deck construction Stamped 11 gauge w/10 gauge skirts
Productivity
Output 2.78 acres/hr / 11250 m
Overall dimensions
Weight 538 lbs / 244 kg 498 lbs / 225 kg
Base machine length 75" / 191 cm 75" / 191 cm
Base machine width 40" 102 cm 40" 102 cm
Base machine height 43¾" / 112 cm 43¾" / 112 cm
Overall width, chute up 57" / 145 cm 40½" / 103 cm
Overall width, chute down 67½" / 171 cm 51" / 130 cm
2
/hr 1.85 acres/hr / 7487 m2/hr
DIXON-63
TECHNICAL DATA
ZTR 44 / 965882301 ZTR 48 / 965882401
Engine
Manufacturer Briggs & Stratton Kohler
Type Intek Courage
Power 19.5 hp* 24 hp*
Lubrication Pressure with oil lter Pressure with oil lter
Oil capacity excluding lter 1.34 qts (1.27 liters)
Oil capacity including lter 1.46 qt (1.35 liters) 1.6 qt (1.5 liters)
Engine oil, Synthetic
Engine oil, Mineral Class
Fuel
Fuel tank capacity 4.5 gallon (17 liters) 4.5 gallon (17 liters)
Spark plugs/gap
Cooling Air cooling Air cooling
Air lter Standard Standard
Alternator 12V 16A 12V 16A
Starter Electric 12V Electric 12V
Transmission
Type Dual Hydro-Gear EZT Dual Hydro-Gear EZT
Speed and direction controls Dual levers, foam gripped Dual levers, foam gripped
Speed forward 0-6 mph / 0-9.7 km/h 0-6 mph / 0-9.7 km/h
SAE 10W30, 10W40, 5W20
5W30 API, SF-SG
Min 87 octane, unleaded (Max
methanol 10%, max MTBE 15%)
Champion RC12YC
.030" / 0.75 mm
SAE 10W30, 10W40, 5W20
5W30 API, SF-SG
Min 87 octane, unleaded (Max
methanol 10%, max MTBE 15%)
NGK - BPR4ES
.030” / 0.75 mm
Speed reverse 0-3.5 mph / 0-5.6 km/h 0-3.5 mph / 0-5.6 km/h
Brakes Mechanical parking brake Mechanical parking brake
Front caster tires, smooth tread 11 x 4-5, 4 ply 11 x 4-5, 4 ply
Rear tires, turf pneumatic 18 x 8.5-8 18 x 8.5-8
Tire pressure, front and rear 15 PSI / 103 kPa / 1 bar 15 PSI / 103 kPa / 1 bar
64-DIXON
TECHNICAL DATA
ZTR 44 / 965882301 ZTR 48 / 965882401
Equipment
Cutting width 44" 48"
Cutting height 1.5" - 4" / 2.5 cm - 10.6 cm 1.5" - 4" / 2.5 cm - 10.6 cm
Uncut circle 0 0
Number of blades 3 2
Blade length 14.97" 16.25"
Nose rollers No Yes
Michigan seat Standard Standard
Hinged armrests Yes Yes
Hour meter Standard Standard
Blade engagement Electric clutch Electric clutch
Deck construction 11 gauge w/10 gauge skirts 11 gauge w/10 gauge skirts
Productivity
Output 2.26 acres/h / 9173 m
2
/h 2.47 acres/h / 9996 m
2
/h
Overall dimensions
Weight 510 lbs / 231 kg 525 lbs / 238 kg
Base machine length 75" / 191cm 75" / 191cm
Base machine width 40" 102cm 40" 102cm
Base machine height 41¾" / 106 cm 41¾" / 106 cm
Overall width, chute up 46" / 116 cm 48" / 122 cm
Overall width, chute down 54" / 137 cm 56" / 142 cm
DIXON-65
CONFORMITY CERTIFICATES
USA requirements
Labels are placed on the engine and/or in the engine compartment stating that the machine will fulll the
requirements. This is also applicable to special requirements for any of the states, (California emission rules etc.).
Do not remove any of these labels. Certicates can also be supplied with the machine at delivery or written in the
Engine manual. Take care of them as they are valuable documents.
CE requirements
The Declaration of Conformity is included in the literature packet.
66-DIXON
WARRANTY
DIXON® ZTR® RESIDENTIAL
SpeedZTR™ and RAM 42 Residential Mowers
DIXON WARRANTS ITS ZTR MOWERS AGAINST DEFECTS IN MATERIAL AND WORKMANSHIP FOR THE
PERIODS SET FORTH BELOW. THE SOLE REMEDY UNDER THIS WARRANTY IS REPLACEMENT
OR REPAIR OF PARTS INCLUDING LABOR COSTS.
THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS:
RESIDENTIAL WARRANTY (used only at owner’s primary place of residence):1.
First two years - 100% parts and labor subject to the conditions and limitations described herein for a a.
period of two years from date of purchase by the original owner.
Third year - limited to 100% parts cost as shown in the current Dixon Parts Price List and subject to the b.
conditions and limitations as described herein.
Attachments marketed through or approved by Dixon are warranted for two years parts and labor in c.
residential use applications.
NOT APPROVED FOR COMMERCIAL USE.2.
All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon warranty 3.
policy and allowances. All warranty claims must be submitted to Dixon for approval.
Warranty applies to new mowers.4.
Warranty labor reimbursement to dealers based on published Dixon at rate schedule.5.
Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or alteration. The 6.
use of parts or components other than those supplied by Dixon VOIDS ALL WARRANTY.
Battery warranty is limited to 1 year from mower manufacture date.7.
The following items are not covered by this warranty policy:8.
Routine maintenance or adjustments to include any oils, lters or other uids used.a.
Belts, blades, tires and cosmetic appearance (paint, seat fade, etc.)b.
Pick up and delivery charges for transportation of mower to and from an authorized Dixon dealer’s place of c.
business.
Engines. These are covered under a separate warranty by each individual engine manufacturer. Consult d.
engine manual for warranty details.
Any costs or expense of providing substitute equipment while repair work is being performed on a e.
warranted mower.
THERE IS NO OTHER EXPRESS WARRANTY. TO THE EXTENT PERMITTED BY LAW, ALL IMPLIED 9.
WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE ARE EXCLUDED, OTHERWISE, ALL SUCH IMPLIED WARRANTIES ARE LIMITED TO
THE SAME DURATION AND REMEDIES AS THE EXPRESS WARRANTY. ALL LIABILITIES FOR
CONSEQUENTIAL DAMAGES UNDER ANY EXPRESS OR IMPLIED WARRANTY ARE EXCLUDED.
DIXON-67
SERVICE JOURNAL
Action
Delivery Service
Charge the battery.1.
Adjust the tire pressure of all wheels to 15 PSI (1 bar).2.
Mount the steering controls in the normal position.3.
Connect the contact box to the cable for the seat’s4.
safety switch.
Check that the right amount of oil is in the engine.5.
Adjust the position of the steering controls.6.
Fill with fuel and open the fuel shut off valve.7.
Start the engine.8.
Check that there is drive to both wheels.9.
Check the mower deck adjustment.10.
Check:11.
The safety switch for the parking brake.
The safety switch for the mower deck.
Date, mtr reading, stamp, sign
The safety switch in the seat.
The safety switch in the steering controls.
Parking brake functionality.
Driving forward.
Driving backward.
Engaging the blades.
Check the idle speed12.
Check the engine high idle speed13.
Inform the customer about:14.
The need and advantages of following the service schedule.
The need and advantages of leaving the machine
for service every 300 hours.
The effects of service and maintaining a service journal on
the machine’s resale value.
Application areas for Mulching.
Fill in the sales papers, etc.15.
Delivery service has been carried out.
No remaining notes.
Certied:
68-DIXON
SERVICE JOURNAL
Action
After the First 5-8 Hours
1. Change engine oil.
Date, mtr reading, stamp, sign
DIXON-69
SERVICE JOURNAL
Action
25-Hour Service
1. Check the fuel pump’s air lter.
2. Sharpen/Replace mower blades if required.
3. Check the tire pressures.
4. Check battery with cables.
5. Lubricate according to lubrication chart.
6. Check/clean the engine’s cooling air intake.
7. Clean the air cleaner’s pre-lter (foam).
Date, mtr reading, stamp, sign
70-DIXON
SERVICE JOURNAL
Action
50-Hour Service
1. Perform the 25-hour service.
2. Clean/replace the air cleaner’s lter cartridge (paper lter)
(shorter intervals for dusty operating conditions).
3. Change engine oil.
4. Lubricate according to lubrication chart.
5. Check/adjust the parking brake.
Date, mtr reading, stamp, sign
DIXON-71
SERVICE JOURNAL
Action
100-Hour Service
1. Perform the 25-hour service.
2. Perform the 50-hour service.
3. Change the engine oil lter.
4. Clean/replace the spark plugs.
5. Replace the fuel lter.
6. Clean the cooling ns on the engine and transmission.
7. Check V-belts.
8. Check tighten caster wheel axle bolts (every 200 hours).
9. Change the air lter’s paper cartridge.
Date, mtr reading, stamp, sign
72-DIXON
SERVICE JOURNAL
Action
300-Hour Service
1. Inspect the machine. Come to agreement with the customer
as to which additional work is to be carried out.
2. Perform the 25-hour service.
3. Perform the 50-hour service.
4. Perform the 100-hour service.
5. Check/adjust the mower deck.
6. Clean the combustion chamber and grind the valve seats.
7. Check the engine valve clearance.
8. Replace the air cleaner’s pre-lter (foam).
Date, mtr reading, stamp, sign
DIXON-73
SERVICE JOURNAL
Action
At Least Once Each Year
1. Clean the engine’s cooling air intake (25 hours).
2. Replace the air cleaner’s pre-lter (foam) (300 hours).
3. Replace the air lter’s paper cartridge.
4. Change the engine oil (50 hours).
5. Replace the engine oil lter (100 hours).
6. Check/adjust the cutting height.
7. Check/adjust the parking brake (50 hours).
8. Clean/Change the spark plugs (100 hours).
9. Change the fuel lter (100 hours).
10. Clean the cooling ns (100 hours).
11. Check the engine valve clearance.
12. Perform the 300-hour service at an authorized service workshop.
Date, mtr reading, stamp, sign
74-DIXON
® ®
P/N 115 129026 IR 10/15/08
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