dixell XM440K, XM460K Installing And Operating Instructions

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Dixell
Installing and Operating Instructions

1. GENERAL WARNING

1.1 PLEASE READ BEFORE USING THIS MANUAL
This manual is part of the product and should be kept near the instrument for easy and quick reference. The instrument shall not be used for purposes different from those described hereunder. It cannot be used as a safety device.
Check the application limits before proceeding.
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An additional parameter “FSt” provides the setting of temperature, detected by the evaporator probe, above which the fans are always OFF. This can be used to make sure circulation of air only if his temperature is lower than set in “FSt”.

4. KEYBOARDS

There are 3 kind of keyboard available for the XM440K and XM460K controller:
T640: 6 Keys, horizontal shape (185x38mm).
1.2
Check the supply voltage is correct before connecting the instrument.
Do not expose to water or moisture: use the controller only within the operating limit s avoiding
Warning: disconnect all electrical connections before any kind of maintenance.
Fit the probe where it is not accessible by the End User. The instrument must not be opened.
In case of failure or faulty operation send the instrument back to the distributor or to “Dixell s.r.l.”
Consider the maximum current which can be applied to each relay (see Technical Data).
Ensure that the wires for probes, loads and the power supply are separated and far enough from
In case of applications in industrial environments, the use of mains filters (our mod. FT1) in parallel
SAFETY PRECAUTIONS
sudden temperature changes with high atmospheric humidity to prevent formation of condensation
(see address) with a detailed description of the fault.
each other, without crossing or intertwining. with inductive loads could be useful.

2. GENERAL DESCRIPTION

Models XM440K and XM460K are microprocessor based controllers suitable for applications on medium or low temperature multiplexed cabinets made of up to 5 units. They can be inserted in a LAN of up to 5 different sections which can operate, depending on the programming, as stand alone controllers or following the commands coming from one of the other sections. XM440K is provided with 3 relay outputs to control the solenoid valve, defrost - which can be either electrical or hot gas and the lights while XM460K is also provided with a relay output to control the evaporator fans. They are also provided with three NTC probe inputs, one for temperature control, one to control the defrost end temperature of the evaporator and the third, optional, for the display. There are two digital inputs (free contact) : one devoted to the Energy saving activation and the other configurable by means of parameter. Two LAN output allows an easy connection between the controllers and a TTL connector for quick programming by means of an Hot Key is also available. Direct serial output RS485 ModBUS-RTU compatible and internal RTC are available as options.

3. CONTROLLING LOADS

3.1 THE SOLENOID VALVE
The regulation is performed according to the temperature measured by the thermostat probe with a positive differential from the set point: if the temperature increases and reaches set point plus dif ferential the solenoid valve is opened and then closed when the temperature reaches the set point value again. In case of fault in the thermostat probe the opening and closing of the solenoid valve are timed through parameters “COn” and “COF”.
3.2 DEFROST
Two defrost modes are available through the “tdF” parameter: defrost with electrical heater and hot gas defrost. The defrost interval is control by means of parameter “EdF”: (EdF = rtc) the defrost is made in real time depending on the hours set in the parameters Ld1..Ld8 on workdays and in Sd1…Sd8 in holidays; (EdF = in) the defrost is made every “IdF” time, (EdF=Sd) the interval “IdF” is calculate through Smart Defrost algorithm (only when the SOLENOID VALVE is ON and the evaporator temperature is bigger than “SdF” parameter). At the end of defrost the drip time is controlled through the “Fdt” parameter. The starting of a defrost cycle can be operated locally (manual activation by means of the keyboard or digital input or end of interval time) or the command can come from the Master defrost unit of the LAN. In this case the controller will operate the defrost cycle following the parameters it has programmed but, at the end of the drip time, will wait that all the other controllers of the LAN finish their defrost cycle before to re-start the normal regulation of the temperature. Every time any of the controller of the LAN begin a defrost cycle it issue the command into the network making all the other controllers start their own cycle. This allows a perfect synchronisation of the defrost in the whole multiplexed cabinet
3.3 CONTROL OF EVAPORATOR FANS (XM460K)
The fan control mode is selected by means of the “FnC” parameter:
C-n = running with the solenoid valve, OFF during the defrost; C-y = running with the solenoid valve, ON during the defrost; O-n = continuous mode, OFF during the defrost; O-y = continuous mode, ON during the defrost;
V640: 6 Keys, vertical shape (64x100mm.
To display and modify target set point; in programming mode it selects a parameter or confirm an operation. By holding it pressed for 3s when max or min temperature is displayed it will be erased. By pressing it when the current time is displayed, it allows the User to re-set the current time and three holidays.
Only C443 keyboard
By holding it pressed for 5s set the instrument in Stand By
To see the max. stored temperature; in programming mode it browses the parameter codes or increases the displayed value. By holding it pressed for 3s the give access to the “Section” menù.
To see the min stored temperature; in programming mode it browses the parameter codes or decreases the displayed value. By holding it pressed for 3s the current time is displayed and it permits the User to enter Energy saving, Defrost and Clock parameter menu.
Only T640 and V640 keyboards By holding it pressed for 3s the defrost is started. By pressing it when the current time is displayed, it allows the User to set defrost times.
Switch ON and OFF the cold room light.
Only C443 keyboard
By holding it pressed for 3s the defrost is started.
Only T640 and V640 keyboards Switch ON and OFF the instrument.
KEY COMBINATIONS
+
+
+
+
To lock and unlock the keyboard.
To enter the programming mode.
C443: 4 Keys, horizontal sha pe
1592013000 XM440_460K GB XM440K & XM460K 1/1
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+
+
4.1 USE OF LEDS
Each LED function is described in the following table.
LED MODE Function
ON The SOLENOID VALVE is running FLASHING
ON The fan is running FLASHING
ON The defrost is enabled FLASHING Drip time in progress ON The controller is working in “ALL” mode FLASHING The controller is working in remote virtual display mode ON - ALARM signal
To exit the programming mode.
- Programming Phase (flashing with LED
- Anti-short cycle delay enabled
Programming Phase (flashing with LED
- In “Pr2” indicates that the parameter is also present in “Pr1”
Installing and Operating Instructions
)
)
4.2 HOW TO SEE THE MIN TEMPERATURE
1. Press and release the n key.
2. The “Lo” message will be displayed followed by the minimum temperature
.
4.3 HOW TO SEE THE MAX TEMPERATURE
4.4 HOW TO RESET THE MAX AND MIN TEMPERATURE RECORDED
To reset the stored temperature, when max or min temperature is displayed :
1. Press SET key until “rST” label starts blinking.
recorded.
3. By pressing the n key or waiting for 5s the normal display will be restored.
1. Press and release the o key.
2. The “Hi” message will be displayed followed by the maximum temperature recorded.
3. By pressing the o key or waiting for 5s the normal display will be restored.
N.B. After the installation RESET the temperature stored .
4.5 HOW TO SEE AND MODIFY THE SET POINT
1. Push and immediately release the SET key: the display will show the Set point value;
4.6 TO START A MANUAL DEFROST
2. The SET LED start blinking;
3. To change the Set value push the o or n arrows within 10s.
4. To memorise the new set point value push the SET key again or wait 10s.
Push the DEF key for more than 2 seconds and a manual defrost will start.
Only C443 keyboard Push the Light key for more than 3 seconds and a manual defrost will start
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2. Select “Pr2” parameter and press the “SET” key.
3. The “PAS” flashing message is displayed, shortly followed by “0 - -” with a flashing zero.
4. Use è or à to input the security code in the flashing digit; confirm the figure by pressing “SET”. The security code is “321“.
5. If the security code is correct the access to “Pr2” is enabled by pressing “SET” on the last digit.
Another possibility is the following: after switching ON the instrument the user can push Set and DOWN keys within 30 seconds.
NOTE: each parameter in “Pr2” can be removed or put into “Pr1” (user level) by pressing “SET” + n. When a parameter is present in “Pr1” LED
4.9 HOW TO CHANGE THE PARAMETER VALUE
1. Enter the Programming mode.
2. Select the required parameter with o or n.
3. Press the “SET” key to display its value (
4. Use o or n to change its value.
5. Press “SET” to store the new value and move to the following parameter.
To exit: Press SET + UP or wait 15s without pressing a key. NOTE: the new programming is stored even when the procedure is exited by waiting the time-out.
4.10 HOW TO LOCK THE KEYBOARD
4.11 ON/OFF FUNCTIO N KEYBOARDS T640 AND V640
4.12 ON/OFF FUNCTION KEYBOARD C443
4.13 TO SEE THE PROBE VALUES
1. Enter in “Pr2” level.
2. with o or n, select “dP1” parameter for room probe, “dP2” for evaporator probe or “dP3” for
3. Press the “SET” key to display the relative probe value.
4. Press “SET” to move to the following parameter.
By pushing the ON/OFF key, the instrument shows “OFF” for 5 sec. and the ON/OFF LED is switched ON. During the OFF status, all the relays are switched OFF and the regulations are stopped; if a monitoring system is connected, it does not record the instrument data and alarms. N.B. During the OFF status the Light is active.
Keep the SET key pressed for more than 5 sec. During the OFF status, all the relays are switched OFF and the regulations are stopped; if a monitoring system is connected, it does not record the instrument data and alarms. N.B. During the OFF status the Light is active.
display probe.
1. Keep the o or n keys pressed together for more than 3.
2. The “POF” message will be displayed and the keyboard is locked. At this point it is only possible the viewing of the set point or the MAX o Min temperature stored and to switch ON and OFF the light, the auxiliary output and the instrument.
TO UNLOCK THE KEYBOARD
Keep the o and n keys pressed together for more than 3s.
is on.
and LED starts blinking).

5. THE SECTION MENU

This menu allows the user to access to a particular feature of the XM series related to the LAN (Local Area Network) of controllers. A single keyboard, depending on the programming of this menu, is able to control either the module of the local section of the LAN or any of the other modules of the LAN acting as a remote virtual display. The possibilities are: LOC: the keyboard controls and display the value, the status and the alarms of the local section of the LAN ALL: the keyboard display the value and the status of the local section, but the command given by the keyboard are effective on all the sections of the LAN. In case of alarm the writing “ASn” is shown, where “n” is the number of the section in alarm. SE1…Se5: the keyboard controls from remote the corresponding section (from 1 to 5 depending on LAN address) of the LAN and display the value of the probes, the whole status and all the alarms of the section. Only one of this remote control is allowed at the same time.
1. Push the o key for more than 3 seconds
2. The label corresponding to the section controlled by the keyboard will be displayed.
3. With o or n key select the section you want to control.
4. Press “Set” key to confirm and exit
4.7 TO ENTER IN PARAMETERS LIST “PR1”
To enter the parameter list “Pr1” (user accessible parameters) operate as follows:
4.8 TO ENTER IN PARAMETERS LIST “PR2”
To access parameters in “Pr2”:
1. Enter the “Pr1” level.
1592013000 XM440_460K GB XM440K & XM460K 2/1
1. Enter the Programming mode by pressing the Set and DOWN key for few start blinking).
seconds (
2. The instrument will show the first parameter present in “Pr1”
and

6. REAL TIME CLOCK FUNCTIONS

The following functions are available only if the Real Time Clock is present
6.1 TO SEE THE CURRENT TIME AND DAY
1. Push the n key for more than 3 seconds
2. The following messages are displayed:
Hur (hour); Min (Minute); dAY (day = giorno)
3. To exit push n key or wait 5 seconds
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6.2 TO SET THE TIME AND THE WEEKLY HOLIDAYS
1. Push the n key for more than 3 seconds
2. The current time is displayed.
6.3 TO SET THE DEFROST TIMES

7. PARAMETER LIST

REGULATION Hy Differential: (0,1÷25,5°C; 1÷45°F): Intervention differential for set point, always positive. Solenoid
valve Cut IN is Set Point Plus Differential (Hy). Solenoid valve Cut OUT is when the temperature reaches the set point.
LS Minimum set point limit: (-50,0°C
set point.
US Maximu m set point limit: (SET
point.
OdS Outputs activation delay at start up: (0÷255 min) This function is enabled at the init ial start up of
the instrument and inhibits any output activation for the period of time set in the parameter. (AUX and Light can work)
AC Anti-short cycle delay: (0÷30 min) interval between the solenoid valve stop and the following
restart.
Con solenoid valve ON time with faulty probe: (0÷255 min) time during which the solenoid valve is
active in case of faulty thermostat probe. With COn=0 solenoid valve is always OFF.
COF solenoid valve OFF time with faulty probe: (0÷255 min) time during which the solenoid valve is
off in case of faulty thermostat probe. With COF=0 solenoid valve is always active.
DISPLAY CF Temperature measurement unit: °C = Celsius; °F = Fahrenheit . When the measurement unit is
changed the SET point and the values of the regulation parameters have to be modified
rES Resolution (for °C): (in = 1°C; de = 0,1°C) allows decimal point display.
de = 0,1°C; in = 1 °C
Lod Local display : select which probe is displayed by the remote display (T850)
P1 = Thermostat probe P2 = Evaporator probe P3 = auxiliary probe 1r2 = difference between P1 and P2 (P1-P2)
DEFROST tdF Defrost type:
rE = electrical heater (SOLENOID VALVE OFF)
in = hot gas (SOLENOID VALVE and defrost relays ON) EdF Defrost mode: rtc = Real Time Clock mode. Defrost time follows Ld1÷Ld8 parameters on workdays and
Sd1÷Sd8 on holidays.
in = interval mode. The defrost starts when the time “Idf” is expired.
Sd = Smart Defrost mode. The time IdF (interval between defrosts) is increased only when the
solenoid valve is active (even non consecutively) and only if the evaporator temperature is less
than the value in "SdF” (set point for SMARTFROST). SdF Set point for SMARTFROST: (-30
IdF counting (interval between defrosts) in SMARTFROST mode. dtE Defrost termination temperature: (-50,0÷110,0°C; -58÷230°F) (Enabled only when the
evaporator probe is present) sets the temperature measured by the evaporator probe which
causes the end of defrost. IdF Interval between defrosts: (1÷120h) Determines the time interval between the beginning of two
defrost cycles. MdF (Maximum) duration of defrost: (0÷255 min) When P2P = n, no evaporator probe, it sets the
defrost duration, when P2P = y, defrost end based on temperature, it sets the maximum length for
defrost.
dFd Display during defrost: rt = real temperature;
it = temperature reading at the defrost start;
Set = set point;
dEF = “dEF” label; dEG = “dEG” label; dAd Defrost display time out: (0
the restarting of the real room temperature display. Fdt Drain down time: (0÷60 min.) time interval between reaching defrost termination temperature and
the restoring of the control’s normal operation. This time allows the evaporator to eliminate w ater
drops that might have formed due to defrost.
dPO First defrost after start-up: y = Immediately; n = after the IdF time
FANS (XM460K) FnC Fan operating mode:
C-n = running with the solenoid valve, OFF during the defrost;
C-y = running with the solenoid valve, ON during the defrost;
O-n = continuous mode, OFF during the defrost;
O-y = continuous mode, ON during the defrost; Fnd Fan delay after defrost: (0÷255 min) The time interval between the defrost end and evaporator
fans start.
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3. By pushing the SET key, setting the current hour, minutes, day and
the weekly holidays (up to 3) will be possible.
4. To exit, press SET + UP or wait 15s without pressing any key.
Only T640 and V640 keyboards
1. Push the n key for more than 3 seconds
2. The current time is displayed.
3. By pushing DEF key, the DEF led will start flashing and setting defrost time will
be possible.
4. To exit, press SET + UP or wait 15s without pressing any key.
÷SET; -58°F÷SET) Sets the minimum acceptable value for the
÷110°C; SET÷230°F) Set the maximum acceptable value for set
÷30 °C/ -22÷86 °F) evaporator temperature which allows the
÷255 min) Sets the maximum time between the end of defrost and
Installing and Operating Instructions
FSt Fan stop temperature: (-50÷110°C; -58÷230°F) setting of temperature, detected by evaporator
probe, above which the fan is always OFF.
ALARMS ALC Temperature alarm configuration
rE = High and Low alarms related to Set Point Ab = High and low alarms related to the absolute temperature.
ALU High temperature alarm setting:
ALC= rE, 0 ALC= Ab, ALL when this temperature is reached and after the ALd delay time the HA alarm is enabled. ALL Low temperature alarm setting: ALC = rE , 0 ALC = Ab , - 50°C or -58°F ÷ ALU when this temperature is reached and after the ALd delay time, the LA alarm is enabled,.
AFH Temperature alarm and fan differential: (0,1÷25,5°C; 1÷45°F) Intervention differential for ALd Temp erature alarm del ay: (0÷255 min) time i nterval between the det ection of an alarm cond ition dAO Delay of temperature alarm at start-up: (0min÷23h 50min) time interval between the detection of EdA Alarm delay at the end of defrost: (0 tbA Buzzer and alarm relay silencing: by pushing one of the keypad buttons.
n= Only the Buzzer is silenced; y= Buzzer and relay are silenced.
PROBE INPUTS Ot Thermostat probe calibration: (-12.0÷12.0°C/ -21÷21°F) allows to adjust possible offset of the
OE Evaporator probe calibration: (-12.0 O3 Auxiliary probe calibration: (-12.0 P2P Evaporator probe presence:
P3P Auxiliary probe presence: n= not present; y= present. HES Temperature increase during the Energy Saving cycle : (-30÷30°C / -54÷54°F) sets the
DIGITAL INPUTS I1P Energy saving digital input polarity:
CL : the digital input is activated by closing the contact; OP : the digital input is activated by opening the contact. I2P Configurable digital input polarity: CL : the digital input is activated by closing the contact; OP : the digital input is activated by opening the contact
I2F Digital input operating mode: configure the digital input function: EAL = generic alarm; bAL = serious alarm mode; dFr = Start defrost; AUS = Relay AUX actuation; onF = remote On/OFF. Hdf = Holiday function. did T ime interval/del ay for digital inpu t alarm:(0
bbC Type of keyboard: (4bb
TO SET CURRENT TIME AND WEEKLY HOLIDAYS CbP Clock board presen t (y ÷ n) Presence of the RTC
Hur Current hour (0 ÷ 23 h) Min Current minute (0 ÷ 59min) dAY Current day (Sun ÷ SAt) Hd1 First weekly holiday (Sun ÷ nu) Set the first day of the week which follows the holiday times. Hd2 Second weekly holiday (Sun ÷ nu) Set the second day of the week which follows the holiday
Hd3 Third weekly holiday (Sun ÷ nu) Set the third day of the week which follows the holiday times. N.B. Hd1,Hd2,Hd3 can be set also as “nu” value (Not Used).
TO SET DEFROST TIMES Ld1÷Ld8 Workday defrost start (0 ÷ 23h 50 min.) These parameters set the beginning of the eight
Sd1÷Sd8 Holiday defrost start (0 ÷ 23h 50 min.) These parameters set the beginning of the eight
N.B. : T o disable a defrost cycle set it to “nu”(not used).
L.A.N. CONFIGURATION LSn L.A.N. section numb er (1 ÷ 5) States the number of sections available in the L.A.N.
Lan L.A.N. serial address (1 ÷ LSn) Identifies the instrument address inside local network of LSP L.A.N. set-point synchronisation
÷ 50°C or 90°F
÷ 110°C or 230°F
÷ 50 °C or 90°F
temperature alarm set point and fan regulation set point, always positive. and the corresponding alarm signalling. the temperature alarm condition after the instrument power on and the alarm signalling. temperature alarm condition at the end of defrost and the alarm signalling.
thermostat probe. evaporator probe. evaporator probe. n= not present: the defrost stops only by time; y= present: the defrost stops by temperature and
time.
increasing value of the set point during the Energy Saving cycle.
the pressure switch activation when I2F=PAL. If I2F=EAL or bAL (external alarms), “did” parameter defines the time delay between the detection and the successive signalling of the alarm.
8bb= 8 keys
times.
programmable defrost cycles during workdays. Ex. When Ld2 = 12.4 the second defrost starts at
12.40 during workdays. programmable defrost cycles on holidays. Ex. When Sd2 = 3.4 the second defrost starts at 3.40 on
holidays.
Ex. If Ld6=nu ; the sixth defrost cycle is disabled
multiplexed cabinet controller.
y= the section set-point, when modified, is updated to the same value on all the other sections n= the set-point value is modified only in the local section
÷8bb min.) State the kind of keyboard used: 4bb=4 keys, 6bb= 6 keys,
÷255 min) Time interval between the detection of the
÷12.0°C/ -21÷21°F) allows to adjust possible offsets of the
÷12.0°C/ -21÷21°F) allows to adjust possible offsets of the
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÷255 min.) Time interval to calculate the number of
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Installing and Operating Instructions
LdS L.A.N. display synchroni sation
y= the value displayed by the section is sent to all the other sections
n= the set-point value is modified only in the local section LOF L.A.N. On/Off synchronisation this parameter stat es if the On/Off command of the section will
act on all the other ones too.
y= the On/Off command is sent to all the other sections
n= the On/Off command acts only in the local section LLi L.A.N. light synchronisation this parameter states if the light command of the section will act on
all the other ones too.
y= the light command is sent to all the other sections
n= the light command acts only in the local section LAU L.A.N. AUX output synchronisation this parameter states if the AUX command of the section
will act on all the other ones too.
y= the light command is sent to all the other sections
n= the light command acts only in the local section LES L.A.N. energy saving synchronisation this parameter states if the energy saving command of
the section will act on all the other ones too.
y= the Energy Saving command is sent to all the other sections.
n= the Energy Saving command acts only in the local section LSd Remote probe display this parameter states if the section has to display the local probe value or
the value coming from another section.
y= the displayed value is the one coming from another section (which has parameter LdS = y).
n= the displayed value is the local probe one.
OTHER Adr RS485 serial address (1÷247): Identifies the instrument address when connected to a Mo dBUS
compatible monitoring system.
dP1 Probe 1 value displaying shows the value measured by probe 1 dP2 Probe 2 value displaying shows the value measured by probe 2 dP3 Probe 3 value displaying shows the value measured by probe 3 Rel Release software: (read only) Software version of the microprocessor. Ptb Parameter table: (read only) it shows the original code of the dIXEL parameter map. Pr2 Access to the protected parameter list (read only).

8. DIGITAL INPUTS

The XM series can support up to 2 free of voltage contact digital inputs. One is always configured as energy saving while the second is programmable in six different configurations by the “I2F” parameter.
8.1 ENERGY SAVING INPUT
The Energy Saving function allows to change the set point value as the result of the SET+ HES (parameter) sum. This function is enabled until the digital input is activated.
8.2 CONFIGURABLE INPUT - GENERIC ALARM (EAL)
As soon as the digital input is activated the unit will wait for “did” time delay before signalling the “EAL” alarm message. The outputs status don’t change. The alarm stops just after the digital input is de­activated.
8.3 CONFIGURABLE INPUT - SERIOUS ALARM MODE (BAL)
When the digital input is activated, the unit will wait for “did” delay before signalling the “BAL” alarm message. The relay outputs are switched OFF. The alarm will stop as soon as the digital input is de­activated.
8.4 CONFIGURABLE INPUT - START DEFROST (DFR)
It executes a defrost if there are the right conditions. After the defrost is finished, the normal regulation will restart only if the digital input is disabled otherwise the instrument will wait until the “Mdf” safety time is expired.
8.5 CONFIGURABLE INPUT - RELAY AUX ACTUATION (AUS)
This function allows to turn ON and OFF the auxiliary relay by using the digital input as external switch.
8.6 CONFIGURABLE INPUT - REMOTE ON/OFF (ONF)
This function allows to switch ON and OFF the instrument.
8.7 CONFIGURABLE INPUT - HOLIDAY FUNCTION (HDF) In Holiday function Energy saving and defrost cycles follow holiday times. (Sd1…Sd8)
8.8 DIGITAL INPUTS POLARITY The digital inputs polarity depends on “I1P” and “I2P” parameters.
CL : the digital input is activated by closing the contact.
OP : the digital input is activated by opening the contact

9. INSTALLATION AND MOUNTING

Power modules XM440K and XM460k shall be mounted in a panel with two or more screws and they must be connected to the keyboards by means of a two-wire cable ( 1mm). The temperature range allowed for correct operation is 0 - 60 °C. Avoid places subject to strong vibrations, corrosive gases, excessive dirt or humidity. The same recommendations apply to probes. Let the air circulate by the cooling holes.
9.1 T640 - CUT OUT T640 keyboard shall be mounted on vertical panel, in a 150x31 mm hole, and fixed using two screws
3 x 2mm. To obtain an IP65 protection grade use the front panel rubber gasket (mod. RG-L).
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+1
165
-1
+0.5
150
-0
-0
+0.5
31
Ø3 x2
9.2 T640 MOUNTING WITH KEYBOARD COVER OPENING DOWNWARD
2
CLICK!
1
3
1
2
3
1
9.3 T640 MOUNTING WITH KEYBOARD COVER OPENING UPWARD
1
CLICK!
2
2
3
1
2
3
1
9.4 V640 - CUT OUT V640 keyboard shall be mounted on vertical panel, in a 72x56 mm hole, and fixed using screws 3 x
2mm. To obtain an IP65 protection grade use the front panel rubber gasket (mod. RGW-V).
9.5 C443 - CUT OUT
C443 keyboard shall be mounted on vertical panel, in a 29x71 mm hole, and fixed using the special
brackets supplied
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A

10. ELECTRICAL CONNECTIONS

The controller of XM series are provided with screw terminal block to connect cables with a cross section up to 2,5 mm the keyboard. Other inputs, power supply and relays connections are provided with Faston connection (6,3mm). Heat-resistant cables have to be used. Before connecting cables make sure the power supply complies with the instrument’s requirements. Separate the probe cables from the power supply cables, from the outputs and the power connections. Do not exceed the maximum current allowed on each relay, in case of heavier loads use a suitable external relay.
10.1 PROBE CONNECTIONS
The probes shall be mounted with the bulb upwards to prevent damages due to casual liquid infiltration. It is recommended to place the thermostat probe away from air streams to correctly measure the average room temperature. Place the defrost termination probe among the evaporator fins in the coldest place, where most ice is formed, far from heaters or from the warmest place during defrost, to prevent premature defrost termination.

11. RS485 SERIAL LINE

XM440K and XM460K are provided (on request) of a direct RS485 connection that allow the unit, to be linked to a network line ModBUS-RTU compatible as the dIXEL monitoring system XJ500 (Version 3.3). The same TTL connector is used to upload and download the parameter list of the “HOT KEY“. The instruments can be ordered wit the serial output RS485(Optional).

12. USE OF THE PROGRAMMING “HOT KEY “

The XM units can UPLOAD or DOWNLOAD the parameter list from its own E2 internal memory to the
“Hot Key” and vice-versa through a TTL connector.
12.1 DOWNLOAD (FROM THE “HOT KEY” TO THE INSTRUMENT)
1. Turn OFF the instrument by means of the ON/OFF key ,insert the “Hot Key” and then turn the
unit ON.
2. Automatically the parameter list of the “Hot Key” is downloaded into the controller memory, the
DoL” message is blinking. After 10 seconds the instrument will restart working with the new parameters.
At the end of the data transfer phase the instrument displays the following messages: “end “ for right programming. The instrument starts regularly with the new programming. “err” for failed programming.
In this case turn the unit off and then on if you want to restart the download again or remove the “Hot key” to abort the operation.
12.2 UPLOAD (FROM THE INSTRUMENT TO THE “HOT KEY”)
1. When the XM unit is ON, insert the “Hot key” and push è key; the "uPL" message appears.
2. The UPLOAD begins; the “uPL” message is blinking.
3. Remove the “Hot Key”. At the end of the data transfer phase the instrument displays the following messages: “end “ for right programming.
err” for failed programming. In this case push “SET” key if you want to restart the programming again or remove the not programmed “Hot key”.

13. ALARM SIGNALS

The alarm signals displayed by the keyboard are divided into 2 groups:
1. the local alarms, which involves all the alarm related to the section directly controlled by the
keyboard
2. Remote alarms, which involves the alarms related to LAN The alarm message is displayed until the alarm condition is recovery. All the alarm messages are showed alternating with the room temperature except for the “P1” which is flashing. To reset the “EE” alarm and restart the normal functioning press any key, the “rSt” message is displayed for about 3s.
13.1 LOCAL ALARMS
Message Cause Outputs
“P1” Thermostat probe failure Alarm output ON; SOLENOID VALVE output according “P2” Evaporator probe failure Alarm output ON; Other outputs unchanged
“P3” Auxiliary probe failure Alarm output ON; Other outputs unchanged “HA” Maximum temperature
“LA” Minimum temperature
“EE” Data or memory failure Alarm output ON; Other out puts unchanged “EAL” External alarm Alarm output ON; Other outputs unchanged “BAL” Serious external alarm Alarm output ON; Other outputs OFF
“rtc” Real time clock alarm Alarm output ON; Other outputs unchanged; Defrosts according to
“rtF” Real time clock failure
1592013000 XM440_460K GB XM440K & XM460K 5/1
2
for the connection of RS485(optional), the LAN, the probes, the digital inputs and
to “COn” and “COF”
alarm alarm
alarm
Alarm output ON; Other outputs unchanged Alarm output ON; Other outputs unchanged
par. “IdF”
larm output ON; Other outputs unchanged; Defrosts according to
par. “IdF
Installing and Operating Instructions
13.2 REMOTE ALARMS Message Cause
“ASn” Section n is in alarm with n = LAN address of the section (parameter “Lan”). This alarm
happen when the keyboard is set al “ALL”. This is a generic signal that the section is alarm,
to get detailed information about it set the keyboard to control that section. “nLn” No link alarm section n with n = LAN address of the section (parameter “Lan”) “nLn” No link alarm when displaying a remote probe. This alarm appears when the keyboard is
displaying a remote probe (parameter LdS = y)
“rdE” Remote virtual display error. More than one keyboards are set to control remote sections
13.3 SILENCING BUZZER / ALARM RELAY OUTPUT
If “tbA = y”, once the alarm signal is detected the buzzer and the relay are is silenced by pressing any key. If “tbA = n”, only the buzzer is silenced while the alarm relay is on until the alarm condition recovers. Buzzer is mounted in the T640 and V640 keyboards and it’s an option.
13.4 “EE” ALARM
The dIXEL instruments are provided with an internal check for the data integrity. Alarm “EE” flashes when a failure in the memory data occurs. In such cases the alarm output is enabled.
13.5 ALARM RECOVERY
Probe alarms : “P1” (probe1 faulty), “P2” and “P3”; they automatically stop 10s after the probe restarts normal operation. Check connections before replacing the probe. Temperature alarms “HA” and “LA” automatically stop as soon as the thermostat temperature returns to normal values or when the defrost starts. External alarms “EAL”, “BAL” stop as soon as the external digital input is disabled. No link akarms “nLn” and “nLn” automatically stop after the connection with the section is restored. “RdE” alarm automatically stop when only one keyboard is set as remote virtual display again

14. TECHNICAL DATA

V640 and T640 keyboards
Housing: self extinguishing ABS Case: facia 38x185 mm; depth 23mm Mounting : panel mounting in a 150x31 mm panel cut-out with t w o screws. Ø
holes 165mm
Protection: IP20 Frontal protection: IP65 with frontal gasket mod RG-L (opti onal)
Connections: Screw terminal block Power supply: from power module Display: 3 digits, red LED, 14,2 mm high Optional output: buzzer
C443 keyboards
Housing: self extinguishing ABS Case: frontal 32x74 mm; depth 23mm Mounting: panel mounting in a 71x29 mm panel cut-out Frontal protection: IP65 Connections: Screw terminal block 2,5 mm2 heat-resista nt wiring Power supply: from power module Display: 3 digits, red LED, 14,2 mm high. Optional output: buzzer
Power modules XM440K & XM460K
Case: “OS”: open board 132x 94 mm; height: 40mm. “GS”: case 155x114; height 70mm. Self extinguishing ABS. IP55 Connections: Screw terminal block 2,5 mm2 heat-resistant wiring and 6,3mm Faston Power supply: 230Vac or 110Vac Power absorption: 10VA max Inputs: 3 NTC probes Digital inputs: 2 free voltage Solenoid Valve: relay SPST 8(3) A, 250Vac light: relay SPST 16(6) A, 250Vac fans: relay SPST 8(3) A, 250Vac defrost: relay SPST 20(8) A, 250Vac Serial output : RS485 optional Communication protocol: ModBUS - RTU Data storing: on the non-volatile memory (EEPROM) Internal clock back-up: 24 hours Kind of action: 1B Pollution grade: normal Software class: A Operating temperature: 0÷60 °C Storage temperature: -25÷60 °C Relative humidity: 20 Measuring and regulation range: NTC probe: -40÷110°C (-58÷230°F) Resolution: 0,1 °C or 1°C or 1 °F (selectable ) Accuracy (ambient temp. 25°C): ±0,5 °C ±1 digit
2,5 mm2 heat-resistant wiring
± 10%
÷85% (no condensing)
rel.1.0 –07/03/2002 - cod.
1592013000
3 x 2mm. Distance between the
Page 6
Dixell

15. CONNECTIONS

15.1 XM440K
Comp.
8A
250Vac
XM440K
+
RS 485
-
15.2 XM460K
-
+
+
Lan
Lan
Fan
8A
250Vac
-
Hot Key for programming
Display
Comp.
250Vac
Room
8A
XM460K
+
RS 485
-
-
+
+
Lan
Lan

16. DEFAULT SETTING VALUES

Label Name Range Default XM440 XM460
REGULATION °C/°F Level Level Set Set point LS÷US -5/23 Pr1 Pr1 Hy Differential 0,1÷25,5 °C / 1÷45°F 2/4 Pr1 Pr1 LS Minimum set point -50,0°C÷SET / -58°F÷SET -30/-22 Pr2 Pr2 US Maximum set point SET ÷ 110°C / SET ÷ 230°F 20/68 Pr2 Pr2 OdS Outputs activation delay at start up 0÷255 min. 1 Pr2 Pr2 AC Anti-short cycle delay 0÷30 min. 1 Pr1 Pr1 COn solenoid valve on time with faulty
probe
COF solenoid valve off time with faulty
probe DISPLAY CF Temperature measurement unit °C ÷ °F °C/°F Pr2 Pr2 rES Resolution (integer/decimal point) in ÷ de de Pr1 Pr1 Lod Local display P1 ÷ P2 ÷ P3 ÷ 1r2 P1 Pr2 Pr2 DEFROST tdF Defrost type rE, in rE Pr1 Pr1 EdF Defrost mode rtc, In, Sd In Pr2 Pr2 SdF Set point for SMART DEFROST -30 ÷ +30°C / -22÷+86°F 0 Pr2 Pr2 dtE Defrost termination temperature
(1°Evaporator) IdF Interval between defrost cycles 1÷120h 6 Pr1 Pr1 MdF (Maximum) length for 1° defrost 0÷255 min. 30 Pr1 Pr1 dFd Displaying during defrost rt, it, SEt, dEF, dEG it Pr2 Pr2 dAd MAX display delay after defrost 0÷255 min. 30 Pr2 Pr2
1592013000 XM440_460K GB XM440K & XM460K 6/1
-
Hot Key for programming
Display
Room
-50,0÷110°C /-58÷230°F 8/46 Pr1 Pr1
Installing and Operating Instructions
Label Name Range Default XM440 XM460
Fdt Draining time 0÷60 min. 0 Pr2 Pr2 dPO First defrost after start up n ÷ y n Pr2 Pr2 FANS FnC Fans operating mode C-n, C-y, O-n, O-y O-n N.A. Pr2
Light
Defrost
16A
250Vac
250Vac
Evaporator
Light
Defrost
16A
250Vac
250Vac
Evaporator
0÷255 min. 15 Pr2 Pr2 0÷255 min. 30 Pr2 Pr2
20A
20A
Conf.
Input
Conf.
Input
Line
Energy
saving
Line
Energy
saving
+
Keyboard
-
+
Keyboard
-
Fnd Fans delay after defrost 0÷255 min. 10 N.A. Pr2 FSt Fans stop temperature -50,0÷110°C / -58÷230°F 2/35 N.A. Pr2 ALARMS ALC Temperature alarms configuration rE÷Ab rE Pr2 Pr2 ALU MAXIMUM temperature alarm -50,0÷110°C/-58÷230°F 10/20 Pr1 Pr1 ALL minimum temperature alarm -50,0÷110°C/ -58÷230°F 10/20 Pr1 Pr1 AFH Temperature alarm and fan
differential ALd Temperature alarm delay 0÷255 min. 15 Pr2 Pr2 dAO Delay of temperature alarm at start
up EdA Alarm delay at the end of defrost 0÷255 min. 30 Pr2 Pr2 tBA Alarm relay silencing y ÷ n y Pr2 Pr2 ANALOGUE INPUTS Ot Thermostat probe calibration -12,0÷12,0°C / -21÷21°F 0 Pr1 Pr1 OE Evaporator probe calibration -12,0÷12,0°C / -21÷21°F 0 Pr2 Pr2 O3 Auxiliary probe calibration -12,0÷12,0°C / -21÷21°F 0 Pr2 Pr2 P2P Evaporator probe presence n ÷ y y Pr2 Pr2 P3P Auxiliary probe presence n ÷ y n Pr2 Pr2 HES Temperature increase during the
Energy Saving cycle
DIGITAL INPUTS I1P Energy Saving switch polarity CL÷OP CL Pr2 Pr2 I2P Configurable digital input polarity CL÷OP CL Pr2 Pr2 i2F Digital input configuration EAL, bAL, PAL,
dId Digital input alarm delay 0÷255 min. 5 Pr2 Pr2 bbc Type of keyboard 4bb ÷ 8bb 6bb Pr2 Pr2
TIME AND WEEKLY HOLIDAYS CbP Clock Board presence n ÷ y n Pr2 Pr2 Hur Current hour 0 ÷ 23 0 Pr2 Pr2 Min Current minute 0 ÷ 59 0 Pr2 Pr2 dAY Current day Sun ÷ SAt Sun Pr2 Pr2 Hd1 First weekly holiday Sun ÷ SAt – nu nu Pr2 Pr2 Hd2 Second weekly holiday Sun ÷ SAt – nu nu Pr2 Pr2 Hd3 Third weekly holiday Sun ÷ SAt – nu nu Pr2 Pr2
ENERGY SAVING TIMES ILE Energy Saving cycle start during
workdays
dLE Energy Saving cycle length during
workdays
ISE Energy Saving cycle start on
holidays
dSE Energy Saving cycle length on
holidays
HES Temperature increase during the
Energy Saving cycle DEFROST TIMES Ld1 1st workdays defrost start 0 ÷ 23h 50 min. - nu 6.0 Pr2 Pr2 Ld2 2nd workdays defrost start 0 ÷ 23h 50 min. - nu 13.0 Pr2 Pr2 Ld3 3rd workdays defrost start 0 ÷ 23h 50 min. - nu 21.0 Pr2 Pr2 Ld4 4th workdays defrost start 0 ÷ 23h 50 min. - nu nu Pr2 Pr2 Ld5 5th workdays defrost start 0 ÷ 23h 50 min. - nu nu Pr2 Pr2 Ld6 6th workdays defrost start 0 ÷ 23h 50 min. - nu nu Pr2 Pr2 Ld7 7th workdays defrost start 0 ÷ 23h 50 min. - nu nu Pr2 Pr2 Ld8 8th workdays defrost start 0 ÷ 23h 50 min. - nu nu Pr2 Pr2 Sd1 1st holiday defrost start 0 ÷ 23h 50 min. - nu 6. 0 Pr2 Pr2 Sd2 2nd holiday defrost start 0 ÷ 23h 50 min. - nu 13.0 Pr2 Pr2 Sd3 3rd holiday defrost start 0 ÷ 23h 50 min. - nu 21.0 Pr2 Pr2 Sd4 4th holiday defrost start 0 ÷ 23h 50 min. - nu nu Pr2 Pr2 Sd5 5th holiday defrost start 0 ÷ 23h 50 min. - nu nu Pr2 Pr2 Sd6 6th holiday defrost start 0 ÷ 23h 50 min. - nu nu Pr2 Pr2 Sd7 7th holiday defrost start 0 ÷ 23h 50 min. - nu nu Pr2 Pr2 Sd8 8th holiday defrost start 0 ÷ 23h 50 min. - nu nu Pr2 Pr2
LAN CONFIGURATION LSn L.A.N. section number 1 ÷ 5 1 Pr2 Pr2 Lan L.A.N. serial address 1 ÷ LSn 1 Pr2 Pr2 LSP L.A.N. Set-point synchronisation n ÷ y n Pr2 Pr2 Lds L.A.N. display synchronisation n ÷ y n Pr2 Pr2 LOF L.A.N. On/Off synchronisation n ÷ y n Pr2 Pr2 LLi L.A.N. Light synchronisation n ÷ y n Pr2 Pr2 LAU L.A.N. AUX output synchronisation n ÷ y n Pr2 Pr2 LES L.A.N. Energy Saving
synchronisation
LSd Remote probe display n ÷ y n Pr2 Pr2
OTHER Adr RS485 Serial address 0÷247 1 Pr1 Pr1 dP1 Probe 1 value display - - - - - - Pr2 Pr2
0,1÷25,5 °C/ 1÷45°F 2/4
0 ÷ 23h 50 min. 1,3 Pr2 Pr2
-30÷30°C / -54÷54°F 0 Pr2 Pr2
dFr, AUS, ES, OnF
0 ÷ 23h 50 min. 0 Pr2 Pr2 0 ÷ 24h 00 min. 0 Pr2 Pr2 0 ÷ 23h 50 min. 0 Pr2 Pr2 0 ÷ 24h 00 min. 0 Pr2 Pr2
-30÷30°C / -54÷54°F 0 Pr2 Pr2
rel.1.0 –07/03/2002 - cod.
1592013000
EAL Pr2 Pr2
n ÷ y n Pr2 Pr2
Page 7
Dixell
Label Name Range Default XM440 XM460
dP2 Probe 2 value display - - - - - - Pr2 Pr2 dP3 Probe 3 value display - - - - - - Pr2 Pr2 rEL Software release - - - - - - Pr2 Pr2 Ptb Map code - - - - - - Pr2 Pr2 Pr2 Access parameter list - - - - - - Pr2 Pr2
Dixell s.r.l. Via dell’Industria, 27 - 32010 Z.I Pieve d’Alpago (BL) ITALY tel. +39 - 0437 - 98 33 - fax +39 - 0437 - 98 93 13 E-mail:dixell@dixell.com - http://www.dixell.com
Installing and Operating Instructions
rel.1.0 –07/03/2002 - cod.
1592013000
1592013000 XM440_460K GB XM440K & XM460K 7/1
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