dixell XC660D Installing And Operating Instructions

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XC660D

(v. 3.4)

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INDEX

1. BEFORE PROCEEDING 5

1.1 CHECK THE SW REL. OF THE XC660D 5

2. GENERAL WARNING 5

2.1 PLEASE READ BEFORE USING THIS MANUAL 5

2.2

SAFETY PRECAUTIONS 5

3. GENERAL DESCRIPTION 6

4. PROBES RELATED TO THE XC660D 6

4.1 PP07, PP11, PP30 PP50: 4÷20MA PRESSURE TRANSDUCERS 6

4.2 NP4-67: PIPE MOUNTING TEMPERATURE PROBE 6

5. WIRING & ELECTRICAL CONNECTIONS 7

5.1 GENERAL WARNINGS 7

5.2 WIRING CONNECTIONS 7

5.3 REMOTE KEYBOARD CONNECTION – ONLY FOR XC660D -7X0XX- OR XC660D -7X2XX- 8

5.4 PROBES CONNECTION 8

5.5 LOAD CONNECTIONS 9

5.6 SAFETY AND CONFIGURABLE DIGITAL INPUTS – FREE VOLTAGE 9

5.7 CIRCUIT WITH 1 SUCTION AND 1 CONDENSER: HP – LP PRESSURE SWITCH CONNECTIONS 10

5.8 CIRCUIT WITH 2 SUCTIONS AND 1 CONDENSER: HP – LP PRESSURE SWITCH

CONNECTIONS 10

5.9 ANALOG OUTPUT CONNECTION 11

5.10 HOW TO CONNECT MONITORING SYSTEM - RS485 SERIAL LINE 11

6. MOUNTING & INSTALLATION 11

6.1 VC660 – KEYBOARD INSTALLATION 11

7. FIRST INSTALLATION 12

7.1 HOW TO SET THE KIND OF GAS 12

7.2 HOW TO SET THE RANGE OF THE PRESSURE PROBES 12

8. USER INTERFACE 13

8.1 DISPLAYING 13

8.2 KEYBOARD 13

8.3 ICONS 14

9. HOW TO SEE AND MODIFY THE SET POINT(S) 15

9.1 HOW TO SEE THE SET POINT OF COMPRESSORS AND/OR FANS 15

9.2 HOW TO MODIFY THE SET POINT OF COMPRESSORS AND/OR FANS 15

10. THE INFO MENU 15

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11. PARAMETERS PROGRAMMING 16

11.1 HOW TO ENTER THE “PR1” PARAMETER LIST 16

11.2 HOW TO ENTER IN PARAMETERS LIST “PR2” 16

11.3 HOW TO CHANGE PARAMETER VALUES 17

12. HOW TO DISABLED AN OUTPUT 17

12.1 HOW TO DISABLED AN OUTPUT DURING A MAINTENANCE SESSION. 17

12.2 OUTPUT DISABLED SIGNALING. 17

12.3 REGULATION WITH SOME OUTPUTS DISABLED. 17

13. RUNNING HOURS OF LOADS 18

13.1 HOW TO DISPLAY THE RUNNING HOURS OF A LOAD. 18

13.2 HOW TO RESET THE RUNNING HOURS OF A LOAD. 18

14. ALARM MENU 18

14.1 HOW TO SEE THE ALARMS 18

15. KEYBOARD LOCKING 19

15.1 HOW TO LOCK THE KEYBOARD 19

15.2 TO UNLOCK THE KEYBOARD 19

16. USE OF THE PROGRAMMING “HOT KEY “ 19

16.1 HOW TO PROGRAM A HOT KEY FROM THE INSTRUMENT (UPLOAD) 19

16.2 HOW TO PROGRAM AN INSTRUMENT USING A HOT KEY (DOWNLOAD) 19

17. LIST OF PARAMETERS 20

17.1 PLANT DIMENSIONING AND TYPE OF REGULATION. 20

17.2 PROBES CONFIGURATION 24

17.3 CONFIGURABLE DIGITAL INPUTS CONFIGURATION 25

17.4 DISPLAY AND MEASUREMENT UNIT 27

17.5 COMPRESSOR REGULATION 27

17.6 LIQUID INJECTION THERMOSTAT – ONLY SCREW COMPRESSORS 28

17.7 FANS REGULATION 29

17.8 ALARMS – COMPRESSOR SECTION 29

17.9 ALARMS – FANS SECTION 30

17.10 SUCTION SUPERHEAT OF CIRCUIT 1 30

17.11 DYNAMIC SET POINT FOR FAN 31

17.12 ANALOG OUTPUT 1 (OPTIONAL) – TERMINALS 25-26 32

17.13 ANALOG OUTPUT 2 (OPTIONAL) – TERMINALS 27-28 32

17.14 OTHER 33

18. EVEN CAPACITY COMPRESSORS (CTYP = SPO) 34

18.1 COMPRESSORS WITH SAME CAPACITY – DEAD BAND CONTROL 34

19. UNEVEN CAPACITY COMPRESSORS (CTYP = DPO) 35

20. SCREW COMPRESSORS (CTYP = SCR) 35

20.1 REGULATION WITH SCREW COMPRESSORS LIKE BITZER/ HANBELL/ REFCOMP ETC 36

21. FAN REGULATION 36

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21.1 CONDENSER WITH INVERTER OR ECI FANS–ANALOG OUTPUT SETTING 37

21.2 ANALOG OUTPUT “FREE” 38

22. ADDITIONAL FUNCTIONS 40

22.1 COMPRESSOR RUNNING PROOF FUNCTION 40

22.2 FLOOD PROTECTION FUNCTION 41

22.3 SUCTION SUPERHEAT MONITORING 42

22.4 HOT GAS INJECTION VALVE 43

23. ALARM LIST 43

23.1 TYPES OF ALARMS AND SIGNALING MANAGED 43

23.2 BUZZER MUTING 47

23.3 ALARM CONDITIONS – SUMMARY TABLE 47

24. TECHNICAL FEATURES 50

25. PARAMETERS – DEFAULT VALUES 50

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1. BEFORE PROCEEDING

1.1 Check the sw rel. of the XC660D

1. Look at the SW rel. of XC64D printed on the label of the controller.

2. If the SW release is 3.4, proceed with this manual otherwise contact Dixell to get the right manual.

2. GENERAL WARNING

2.1 Please read before using this manual

• This manual is part of the product and should be kept near the instrument for easy and quick

reference.

• The instrument shall not be used for purposes different from those described hereunder. It

cannot be used as a safety device.

• Check the application limits before proceeding.

• Dixell Srl reserves the right to change the composition of its products, even without notice,

ensuring the same and unchanged functionality.

2.2

Safety Precautions

• Check the supply voltage is correct before connecting the instrument.

• Do not expose to water or moisture: use the controller only within the operating limits avoiding

sudden temperature changes with high atmospheric humidity to prevent formation of condensation

• Warning: disconnect all electrical connections before any kind of maintenance.

• The instrument must not be opened.

• In case of failure or faulty operation send the instrument back to the distributor or to “Dixell

S.r.l.” (See address) with a detailed description of the fault.

• Consider the maximum current which can be applied to each relay (see Technical Data).

• Ensure that the wires for probes, loads and the power supply are separated and far enough

from each other, without crossing or intertwining.

• Fit the probe where it is not accessible by the end user.

• In case of applications in industrial environments, the use of mains filters (our mod. FT1) in

parallel with inductive loads could be useful.

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3. General description

The XC660D is designed to manage both compressors and fans in a condensing system such as a pack. The compressors can be scroll or Stream, simple or multistage. It’s possible to manage up to 2 suction circuits with a common condenser. Control is by means of a neutral zone and is based on the pressure or temperature sensed in the LP suction (compressors) and HP (condenser) circuits. A special algorithm balances the run hours of the compressors to distribute the work load uniformly. The controllers can convert both LP and HP pressures and displays them as temperatures.

The front panel offers complete information on the system’s status by displaying the suction and

condenser pressure (temperatures), the status of the loads, possible alarms or maintenance conditions. Each load has its own alarm input that is able to stop it when activated. To guarantee the total

system’s safety, there are also two inputs for low and high pressure switches: when these are

activated, the system is stopped. By means of the HOT KEY the controller can be easy programmed at power on. The controller can be connected to the X-WEB, controlling and monitoring system, thanks to the RS485 serial output, using the standard ModBus RTU protocol.

4. PROBES RELATED TO THE XC660D

4.1 PP07, PP11, PP30 PP50: 4÷20mA pressure transducers

NAME

CABLE LENGTH

RANGE

DIXELL CODE

PP07

2,0MT

-0,5+7bar rel FE

BE009302 00

PP11

2,0MT

-0,5+7bar rel FE

BE009302 07

PP30

2,0MT

0+30 bar rel FE

BE009302 04

PP50

2,0MT

0+50 bar rel FE

BE009002 05

4.2 NP4-67: pipe mounting temperature probe

The NP4-67 temperature probe

can be used on the discharge line to monitor the discharge temperature of the Digital Scroll compressor.

NP4-67 1.5MT NTC probe Measurement range: -40+110°C, Cable 1,5mt Code BN609001 52

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5. WIRING & ELECTRICAL CONNECTIONS

5.1 General warnings

Before connecting cables make sure the power supply complies with the instrument’s

requirements. Separate the probe cables from the power supply cables, from the outputs and the power

connections. Do not exceed the maximum current allowed on each relay 5A resistive, in case of heavier loads use a suitable external relay.

5.2 Wiring connections

NOTE 120V version: use terminals 47-48 for power supply: Terminals 44-45-46 operate at 120V 24V version: use terminals 47-48 for power supply; 90-260V version: use terminals 47-48 for power supply: Terminals 44-45-46 operate at the same

voltage

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5.3 Remote keyboard connection – Only for XC660D -7x0xx- or

XC660D -7x2xx-

**** ONLY FOR THE MODELS WITH 90-260Vac POWER SUPPLY IDENTIFIED BY THE FOLLOWING PART NUMBERS: XC660D -7x0xx- or XC660D -7x2xx-****

The VC660, remote keyboard for XC600D series, can be connected only to the models with the above part numbers. Use shielded 2 wires cable AWG 20, max allowed distance between controller and keyboard: 30m. Respect the polarity indications: as for the following table

XC660D -7x0xx- or XC660D -7x2xx-

VC660

Terminal:29 (+)

Terminal: 1 (+)

Terminal:30 (-)

Terminal: 3 (-)

5.4 Probes connection

5.4.1 General warnings

Pressure probe (4 - 20mAor ratiometric): respect the polarity. If using terminal ends be sure there are no bear parts which could cause short circuiting or introduce noise disturbance at high frequencies. To minimize the induced disturbances use shielded cables with the shield connected to earth. Temperature probe: it is recommended to place the temperature probe away from direct air streams to correctly measure the temperature.

5.4.2 Probe wirings

Low voltage side : Keep the cables away from the power cables. Use shielded cable to lengthen the cables.

NOTE1: The PIN 38 is the common line for the temperature probes NOTE2: The PIN 37 gives a 12Vdc supply for the 4-20mA pressure transducers

PP07 PP11, PP30, PP50 4÷20mA pressure transducers respect the polarity.

Suction 1 (P1C = Cur)

Brown (+) to terminal 37; white (-) to terminal 40

Condenser (P2C = Cur)

Brown (+) to terminal 37; white (-) to terminal 41

Suction 2 - optional (P3C = Cur)

Brown (+) to terminal 37; white (-) to terminal 42

Temperature probes (NTC 10K) Suction: 38-40 (P1C = NTC) Condenser: 38-41 (P2C =NTC) Suction 2 - optional (P3C = NTC): 38-42 Pb4 (P4C = NTC): 38-42

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Ratiometric transducers (0.5÷4.5Vdc) Suction 1 (P1C = 0-5)

40 (In); 38(+); 39 (gnd)

Condenser (P2C =0-5)

41 (In); 38(+); 39 (gnd)

Suction 2 - optional (P3C = 0-5)

42 (In); 38(+); 39 (gnd)

5.5 LOAD CONNECTIONS

The XC660D is provided with 6 relay, as shown on the picture. The relay functionality depends on the setting of the parameters oA1÷oA6. According to the features of the loads, suitable external contactors have to be used to supply the loads properly.

5.6 SAFETY AND CONFIGURABLE DIGITAL INPUTS – FREE

VOLTAGE

5.6.1 Loads safety inputs

Controller has 8 configurable digital inputs, free voltage. Each digital input can be set by the related parameter iF01,.. iF08. The first 6 digital inputs are factory pre-set to operate as safety input for loads. Each input must collect the status of the safety devices related to the compressor such as thermistors, pressure switches etc. When this input is activated the correspondence load is switched off and not considered for the regulation. The correspondence between loads (compressors or fans) and safety inputs is the following

LOAD

TERM.

SAFETY INPUT

TERM.

SETTING

CONNECTION

Load 1

1-2

Di1

13-14

iF01 = oA1

Load 2

3-4

Di2

13-15

iF02 = oA2

Load 3

5-6

Di3

16-17

iF03 = oA3

Load 4

7-8

Di4

16-18

iF04 = oA4

Load 5

9-10

Di5

16-18

iF05 = oA5

Load 6

11-12

Di6

16-18

iF06 = oA6

5.6.2 Configurable digital inputs.

The controller XC660D is provided with 2 additional configurable digital inputs, the first one can operate also as probe.

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Their functions are set by the parameter iF07 and iF08 respectively. They can be used for liquid level monitoring, activate the energy saving function or silence mode from a external devices. The digital input connection is explain in the following table

Digital input

TERMINALS

Related parameter

CONNECTION

DI7 configurable input/Probe 4

22-23 (i1F/Pb4)

iF07: function iP07: polarity

DI8 configurable d.i.

22-24 (i2F)

iF08: function iP08: polarity

5.7 Circuit with 1 SUCTION and 1 CONDENSER: HP – LP

Pressure switch connections

!!!WARNING: controller is provided with both free voltage digital inputs, and main voltage inputs.!!!!

NOTE: The main voltage inputs are designed only for HP and LP pressure switches.

The low pressure switch has to be connected to the terminal 45 (common) and 46 (line) The high pressure switch has to be connected to the terminal 45 (common) and 44 (line) as shown on the following wiring diagram.

NOTE: the main voltage is related to the voltage supply of the controllers. Models at 115V or 230V the inputs operate at 115 or 230V.

Models at 24V the inputs operate at 24V.

5.8 Circuit with 2 SUCTIONS and 1 CONDENSER: HP – LP

Pressure switch connections

In case of racks with 2 suction circuits and 1 condenser the LP1, low pressure switch, and HP high pressure switch, must be connected to the terminals 44-45 and 45-46 as explained in the following wiring diagram

NOTE: the main voltage is related to the voltage supply of the controllers. Models at 115V or 230V the inputs operate at 115 or 230V. Models at 24V the inputs operate at 24V.

5.8.1 Suction 2: connection of the Low Pressure switch,

The LP2 low pressure switch of circuit 2, must be a free of voltage signal. To manage it, set: i8F = LP2 and then connect it to the terminals 22-24.

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5.9 Analog output connection

The controller supply up to 2 analog outputs, terminals, kind of output and functionality are shown in the following table

Terminals

Related parameter

Analog output 1

25[+] – 26[-].

AOC: Kind of signal (4-20mA/0-10V) AOF: function

Analog output 2

27[+] – 28[-].

2AOC: Kind of signal (4-20mA/0-10V) 2AOF: function

5.10 How to connect monitoring system - RS485 Serial line

The Adr parameter is the number to identify each electronic board. Address duplication is not permitted, in this case the communication with monitoring system is not guaranteed (the Adr is

also the ModBUS address).

1) Terminals [31] [+] and [32] [-].

2) Use shielded twisted cable. For example Belden® 8762 o 8772 or cat 5 cables.

3) Maximum distance 1Km.

4) Don’t connect the shield to the earth or to GND terminals of the device, avoid accidental contacts by using insulating tape.

6. Mounting & installation

The instruments are suitable only for internal use. Instrument XC660D shall be mounted on an omega DIN rail The ambient operating temperature range is between -10÷60°C. Avoid locations subject to heavy vibration, corrosive gases or excessive dirt. The same applies to the probes. Ensure ventilation around the instrument.

6.1 VC660 – KEYBOARD INSTALLATION

Keyboard VC660 shall be mounted on vertical panel, in a 72x56 mm hole, and fixed using screws  3 x 2mm. To obtain an IP65 protection grade use the front panel rubber gasket (mod. RGW-V).

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7. First installation

At first installation, it’s necessary the following:

1. Select the kind of gas.

2. Set the range of the pressure probes.

In the following paragraph a short cut for the above operations. Chapters 11 Parameters programming and 0 will show in detail these operations.

7.1 How to set the kind of gas

The kind of gas is set by the parameter FtyP. The controller has memorized the relation between temperature and pressure for some gases.

The pre-set gas is: r404. (FtyP=r404)

If another gas is used, act as in the following:

1. Enter the Programming mode by pressing the Set and DOWN key for 3s.

2. Select the “Pr2” parameter. Then enter the password 3 2 1 0.

3. Select the FtyP, kind of gas, parameter.

4. Press the “SET” key: the value of the parameter will start blinking.

5. Use “UP” or “DOWN” to change the gas among the following: r22= R22; r134=134, r404=R404A; - 407A = r407A; 407C= r407C; 407F= r407F; 410= r410; 507=R507; CO2=

CO2; r32 = r32; r290 = r290; r448 = r448A; r449 = r449A, r450 = r450A, r513= r513; 1234 = r1234ze

6. Press “SET” to store the new value and move to the following parameter.

To exit: Press SET + UP or wait 30s without pressing a key. NOTE: the set value is stored even when the procedure is exited by waiting the time-out to expire.

7.2 How to set the range of the pressure probes

If an instrument with the following part number is used: XC660D – xxxxF, it is pre-set to work with pressure probe with the following range: Suction Probe : -0.5 ÷11.0 bar (relative pressure); Discharge Probe : 0÷30.0 bar (relative pressure)

If the probes you’re using have a different range act as in the following: To set the pressure range of the Probe 1 (suction probe) use the parameter:

PA04: Adjustment of read out corresponding to 4mA (0.5V) PA20: Adjustment of read out corresponding to 20mA (4.5V)

To set the pressure range of the Probe 2 (Condenser probe) use the parameter: FA04: Adjustment of read out corresponding to 4mA (0.5V) FA20: Adjustment of read out corresponding to 20mA (4.5V)

Practically these parameters have to be set with the start and end scale of the probe range.

How to do:

1. Enter the Programming mode by pressing the Set and DOWN key for 3s.

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2. Select the “Pr2” parameter. Then enter the password 3 2 1 0.

3. Select the PA04, adjustment of read out corresponding to 4mA (0.5V), parameter.

4. Press the “SET” key: the value of the parameter will start blinking.

5. Set the lower value of the probe range.

6. Push the SET key to confirm the value. The PA20: adjustment of read out corresponding to 20mA (4.5V) parameter will be displayed.

7. Set the higher value of the range.

8. Push the SET key to confirm the value. Next parameter will be displayed.

Do the same things for the Probe 2, FA04, FA20 parameters.

8. User interface

8.1 Displaying

UPPER DISPLAY

LOWER DISPLAY

ICONS

Suction temperature or pressure

Discharge temperature or pressure

- Working loads

- Measurement unit

- Alarm or status Icons

8.2 Keyboard

SET (SET)

Standard visualization: to see or modify the set point. In programming mode it selects

a parameter or confirms an operation.

Alarm menu: By holding it pressed for 3s, the current alarm is erased.

(UP).

In programming mode: it browses the parameter codes or increases the displayed

value.

With Hot key inserted: it starts the Hot key programming procedure. To access the INFO menu: push and release it to access the INFO menu.

n (DOWN)

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In programming mode: it browses the parameter codes or decreases the displayed value.

Manual restart of loads: By holding it pressed for 3s, it switches on again loads

previous locked by a safety digital input alarm.

MAINTEINANCE/CLOCK: To display the loads running hours

By holding it pressed for 3s the Maintaining menu is entered

To enter the Alarm menu

KEY COMBINATIONS

o + n



To lock and unlock the keyboard.

SET + n To enter the programming mode. SET + o To exit the programming mode.

8.3 Icons

LED

FUNCTION

MEANING

Celsius degrees

Fahrenheit degrees

bar

bar displaying

PSI

PSI displaying

kPa

KPA displaying

Load 1 on

Flashing

Load 1 is waiting to start (1HZ) or digital input alarm for Load 1 (2Hz). or Load 1 in maintenance status (2Hz).

Load 2 on

Flashing

Load 2 is waiting to start (1HZ). or digital input alarm for Load 2 (2Hz). or Load 2 in maintenance status (2Hz).

Load 3 on

Flashing

Load 3 is waiting to start (1HZ). or digital input alarm for Load 3 (2Hz). o Load 3 in maintenance status (2Hz).

Load 4 on

Flashing

Load 4 is waiting to start (1HZ). or digital input alarm for Load 4 (2Hz). o Load 4 in maintenance status (2Hz).

Load 5 on

Flashing

Load 5 is waiting to start (1HZ). or digital input alarm for Load 5 (2Hz). o Load 5 in maintenance status (2Hz).

Load 6 on

Flashing

Load 6 is waiting to start (1HZ). or digital input alarm for Load 6 (2Hz). o Load 6 in maintenance status (2Hz).

The Maintenance menu has been entered

Flashing

One or more loads have been placed in maintenance status

Low pressure switch alarm

High pressure switch alarm

Alarm is happening

All the stored alarms have been seen.

Flashing

A new alarm has happened

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Energy saving activated

9. How to see and modify the set point(s)

9.1 How to see the set point of compressors and/or fans

If the controller is managing both compressors and fans, both the set points are displayed in sequence, otherwise only the set point of the enabled section will be displayed.

1) Push and release the SET key;

2) The Lower display will show the “SEtC” label, while the Upper display will show its value.

3) If second suction is configured, by pushing again the SET key the Lower display will show the “StC2” label, while the Upper display will show its value

4) To see the fan set point, push again the SET key.

5) The Lower display will show the “SEtF” label, while the Upper display will show the fan set point.

To exit: push the SET key or wait for 30 without pressing any keys.

9.2 How to modify the set point of compressors and/or fans

******WARNING: before setting the target set points for the first time, check and, if necessary, modify the type of refrigerant gas (par. FtyP) and the default unit of measurement (par. dEU) for compressors and fans **********

PRE-ACTION

1. Set the kind of refrigerant by means of the FtyP parameter (see 7.1 How to set the kind

of gas)

2. Set the measurement unit (dEU par.).

3. Check and if necessary modify the set point limits (LSE and HSE par.).

PROCEDURE

1. Push the SET key for more than 2 seconds;

2. The Lower display will show the “SEtC1” label, will the Upper display will show its value flashing.

3. To change the suction set point value, push the o or n within 30s.

4. To memorize the new value and pass to the fan set point, push the SET key.

5. If the second circuit is enabled the Lower display will show the “SEtC2” label, will the Upper display will show its value flashing.

6. To change the suction set point value, push the o or n within 30s.

7. To memorize the new value and pass to the fan set point, push the SET key.

8. The Lower display will show the “SEtF” label, will the Upper display will show the fan set point flashing.

9. To change its value, push the o or n within 30s.

To exit: push the SET key or wait for 30 without pressing any keys.

10. The INFO menu

The controller can display some information directly from the main menu. The INFO menu is accessible by pushing and releasing the UP key:

Here below the list of the information that can be displayed: NOTE: this information is displayed only if the related function is enabled

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• P1t: temperature value of the P1 probe

• P1P: pressure value of the P1 probe

• P2t: temperature value of the P2 probe

• P2P: pressure value of the P2 probe (if P2 present)

• P3t: temperature value of the P3 probe (if P3 present)

• P3P: pressure value of the P3 probe (if P3 present)

• P4t: temperature value of the P4 probe (if P4 present)

• LInJ: status of the injection output (“On” – “OFF”), This information is available

only if one relay, oA2 ÷oA4 is set as “Lin”.

• SEtd: value of the Dynamic Set point. This information is available only if the Dynamic set point function is enabled (par. dSEP ≠ nP)

• AO1 Percentage of the analog output 1 (4-20mA or 0-10V).

• This information is always available

• AO2: Percentage of the analog output 2 (4-20mA or 0-10V).

• This information is always available

• SSC1: Supervising Set for circuit 1, if supervising system is sending the set point

to the controller

• SSC2: Supervising Set for circuit 2, if supervising system is sending the set point

to the controller

• SStF: Supervising Set for fan, if supervising system is sending the set point to

the controller

• SH: Superheat

EXIT: push the SET+UP keys together.

11. Parameters programming

11.1 How to enter the “Pr1” parameter list

To enter the “Pr1” parameter list, user accessible, operate as follows:

1. Hold pressed the SET and DOWN key for 3s.

2. The controller displays the name of the parameter in the Lower display, its value on the Upper display.

3. Press the “SET” key: the value of the parameter will start blinking.

4. Use “UP” or “DOWN” to change the value.

5. Press “SET” to store the new value and move to the following parameter.

To exit: Press SET + UP or wait 30s without pressing a key.

NOTE: the set value is stored even when the procedure is exited by waiting the time-out to expire.

11.2 How to enter in parameters list “Pr2”

The “Pr2” parameter list is protected by a security code (Password).

SECURITY CODE is 3210

To access parameters in “Pr2”:

1. Enter the “Pr1” level.

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2. Select “Pr2” parameter and press the “SET” key.

3. The flashing value “0 ---” is displayed.

4. Use o or n to input the security code and confirm the figure by pressing “SET” key.

5. Repeat operations 2 and 3 for the other digits.

NOTE: each parameter in “Pr2” can be removed or put into “Pr1” (user level) by pressing “SET” + n. When a parameter is present also in “Pr1” decimal point of the lower display is on.

11.3 How to change parameter values

1. Enter the Programming mode.

2. Select the required parameter with o or n.

3. Press the “SET” key the value start blinking.

4. Use o or n to change its value.

5. Press “SET” to store the new value and move to the following parameter.

To exit: Press SET + UP or wait 15s without pressing a key. NOTE: the new programming is stored even when the procedure is exited by waiting the time-

out.

12. How to disabled an output

To disabled an output during a maintenance session means to exclude the output from the regulation.

12.1 How to disabled an output during a maintenance session.

1. Push the MAINTENANCE/CLOCK ( ) key for 3s.

2. The LED’s of the first output is switched on, the Lower display shows the “StA” label, while

the Upper display shows the “On” label if the first output is enabled, or the “oFF” label if the output is disabled for a maintenance section. With compressor with more steps all the LED’s linked to the compressor and the valves are switched on..

3. Select the output by pressing the UP or DOWN key.

4. To modify the status of the output: push the SET key, the status of the output starts

flashing, then push the UP or DOWN to pass from “On” to “OFF” and vice versa.

5. Push the SET key to confirm the status and pass to the next output..

To exit: push the CLOCK key or wait 30 sec

12.2 Output disabled signaling.

If an output is disabled its led blinks (2 Hz)

12.3 Regulation with some outputs disabled.

If some outputs are disabled they don’t take part to the regulation, so the regulation goes on with the other outputs.

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13. Running hours of loads

13.1 How to display the running hours of a load.

The controller memorizes the running hours of each load. To see how long a load has been working follow this procedure:

1. Press and release the “MAINTENANCE/CLOCK ( )” key.

2. The LED of the first output is switched on, the Upper Display shows the “HUr” label, while

the Lower Display shows the shows the running hours of the first output.

3. To see the running hours of the following load press the UP key .

To exit: push the key or wait 30 sec

13.2 How to reset the running hours of a load.

1. Display the running hour according to the above procedure.

2. Select the load by pressing the UP key.

3. Push the SET key (immediately on the lower display the rSt label is displayed).

4. Hold pushed the key for some seconds till the “rSt” label starts flashing and the lower display

shows zero.

To exit: push the CLOCK key or wait 30 sec NOTE: if the SET key is released within 2s, the controller reverts to display the running hours of

the selected loads..

14. Alarm Menu

The controller memorizes the last 20 alarms happened, together with their duration.. To see the alarm codes see par. par. 21.2.

14.1 How to see the alarms

1. Push the Alarm key.

2. The last alarm happened is showed on the Upper display, while the lower display shows its

number.

3. Push again the o key and the other alarm are displayed starting from the most recent.

4. To see the alarm duration and push the SET key.

5. By pushing again the o or SET key the next alarm is displayed.

Alarms erasing.

1. Enter the Alarm Menu.

2. To erase the displayed alarm push the “SET” key till the “rSt” label will be displayed in the

Lower Display,

NOTE the running alarms cannot be erased..

3. To erase the whole Alarm Menu, hold pressed the “SET” key for 10s.

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15. Keyboard locking

15.1 How to lock the keyboard

1. Keep the o and n keys pressed together for more than 3 s the o and n keys.

2. The “POF” message will be displayed and the keyboard is locked. At this point it is only

possible to view the set point or enter the HACCP menu.

15.2 To unlock the keyboard

Keep the o and n keys pressed together for more than 3s till the “POn” flashing message appears.

16. Use of the programming “HOT KEY “

16.1 How to program a hot key from the instrument (UPLOAD)

1. Program one controller with the front keypad.

2. When the controller is ON, insert the “Hot key” and push o key; the "uPL" message

appears followed a by flashing “End”

3. Push “SET” key and the End will stop flashing.

4. Turn OFF the instrument remove the “Hot Key”, then turn it ON again.

NOTE: the “Err” message is displayed for failed programming. In this case push again o key if you want to restart the upload again or remove the “Hot key” to abort the operation.

16.2 How to program an instrument using a hot key

(DOWNLOAD)

1. Turn OFF the instrument.

2. Insert a programmed “Hot Key” into the 5 PIN receptacle and then turn the Controller

ON.

3. Automatically the parameter list of the “Hot Key” is downloaded into the Controller memory,

the “doL” message is blinking followed a by flashing “End”.

4. After 10 seconds the instrument will restart working with the new parameters.

5. Remove the “Hot Key”..

NOTE the message “Err” is displayed for failed programming. In this case turn the unit off and then on if you want to restart the download again or remove the “Hot key” to abort the operation.

The unit can UPLOAD or DOWNLOAD the parameter list from its own E2 internal memory to the “Hot Key” and vice-versa.

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17. List of parameters

17.1 Plant dimensioning and type of regulation.

The XC660D is pre-set to drive a rack with 3 compressors and 3 fans. oA1 (term. 1-2), oA2 (term. 3-4), oA3 (term. 5-6), oA4 (term. 7-8), oA5 (term. 9-10), oA6 (term.

11-12), relay 1, 2, 3, 4, 5, 6 configuration: by means of these parameters the plant can be

dimensioned according to the number and type of compressors and/or fans and the number of steps for each one. Each relay according to the configuration of the oA(i), where (i) = 1, 2, 3, 4, 5, 6 parameter can work as:

- Not used: oA(i) = nu

- Compressor circuit1: oA(i) = cPr1,

- Compressor circuit2: oA(i) = cPr2,

- Step: oA(i) i = StP

- Inverter compressor for circuit 1: oA(i) = inC1

- Inverter compressor for circuit 2: oA(i) = inC2

- Fan: oA(i) = FAn

- Fan with inverter/ECI fan: oA(i) = InF

- Injection of cooling liquid: oA(i) = Lin

- Alarm: oA(i) = ALr

- Flood protection function: oA(i) = Liq

- Valve for hot gas injection in case of low superheat: oA(i) = HGi

NOTE: also the “dGS”, “6dG”, “dGst” values are present. These values must not be used.

COMPRESSORS CONFIGURATION

According to the oA1, oA2, oA3, oA4, oA5, oA6 configuration, 2 kinds of plant can be defined:

Rack with compressors only: all the oAi different from FAn Rack with compressors and fans: both FAn and CPr are used for oAi.

NOTE: CONFIGURATION OF COMPRESSOR WITH UNLOADERS (STEPS): the output of

compressor has to be set before the output for unloaders (steps). ES. Compressor with 1 unloader: oA1 = cPr, oA2= StP.

If compressor with different capacities are used (CtyP=dPo), all the oAi must to be configured as cPr (compressor) otherwise the configuration alarm “CStP” will be activated.

If compressors with different capacities are used (CtyP=dPo), all the oAi must to be configured as cPr (compressor) otherwise the configuration alarm “CStP” will be activated.

If an oAi set as step without any previous oAi set as cPr the configuration alarm “CStP” will be activated.

PLANT CONFIGURATION EXAMPLES:

Plant with 3 compressors 3 fans default configuration with PP11, PP30 pressure transducers:

oA1 = CPr1, oA2 = CPr1, oA3 = CPr1, oA4 = FAn, oA5 = FAn,

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oA6 = FAn,

Plant with 4 compressors without fans:

oA1 = CPr1, oA2 = CPr1, oA3 = CPr1, oA4 = CPr1, oA4 = nu oA6 = nu

Plant with 1 frequency compressor + 2 standard compressors and inverter for fans:

oA1 = InC1, oA2 = CPr1, oA3 = CPr1, oA4 = inF, oA5 = nu, oA6 = nu, AOC = tEn AOF = InC1 2AOC = tEn 2AOF = inF

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Plant with 4 compressors with inverter for fans:

oA1 = CPr1, oA2 = CPr1, oA3 = CPr1, oA4 = CPr1, oA5 = inF* oA6 = nu AOC = tEn AOF = InF *if the inverter requires digital input to start regulation

Plant with 1 frequency compressor + 2 standard compressors and 3 fans:

oA1 = InC1, oA2 = CPr1, oA3 = CPr1, oA4 = FAn, oA5 = FAn, oA6 = FAn, AOC = tEn AOF = InC1

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Plant with 3 compressors suction 1 , 3 compressors suction 2, with inverter for fans: oA1 = CPr1, oA2 = CPr1, oA3 = CPr1,

oA4 = CPr2, oA5 = CPr2,

oA6 = CPr2, AOC = tEn AOF = InF

CtyP Compressor type: it sets if compressors have the same power (homogeneous) or not. SPo = compressors with same capacity dPo = compressor with different capacities. Scr = screw compressors. StP Valve outputs (unloader) polarity: polarity of the outputs for capacity valves. It

determines the status of the relays associated with the capacity valves (only for homogeneous and stepped-capacity compressors)

oP=valve activated with open contacts of the relay; cL= valve activated with close contacts of the relay.

PC1..PC6 Capacity of compressor 1...6: for setting the capacity of single compressors. It’s

used only if CtyP=dPo. Insert in each parameter the capacity of the compressor used. E.I. 3 compressors with following capacity: 10, 20, 40 HP. The parameters have to be set in this way: PC1=10, PC2=20, PC3=40.

FtyP: Refrigerant type: set the kind of gas refrigerant used in the plant:

LABEL

REFRIGERANT

OPERATING RANGE

R22

r22

-50-60°C/-58÷120°F

r134

r134A

-70-60°C/-94÷120°F

r404A

-50-60°C/-58÷120°F

r407A

-50-60°C/-58÷120°F

r407C

-50-60°C/-58÷120°F

r407F

-50-60°C/-58÷120°F

r410

-50-60°C/-58÷120°F

r507

-70-60°C/-94÷120°F

CO2

r744 - Co2

-50-30°C/-58÷86°F

r32

-70-60°C/-94÷120°F

r290

r290 – Propane

-50-60°C/-58÷120°F

r448

r448A

-45-60°C/-69÷120°F

r449

r449A

-45-60°C/-69÷120°F

r450

r450A

-45-60°C/-69÷120°F

r513

-45-60°C/-69÷120°F

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LABEL

REFRIGERANT

OPERATING RANGE

1234

r1234ze

-18÷50°C/0÷122°F

Sty Compressors rotation enabling YES = rotation enabled : this algorithm distributes the working time between the various

compressors to ensure even run times.

no = fixed sequence: the compressors are enabled and disabled in fixed sequence: first,

second etc.

NOTE: If a relay is set as inverter is always started as first and switched off as last. In

any case, if it is locked because of safety timers, it can be started to maintain the pressure

in the regulation band. rot Fan rotation enabling YES = rotation enabled: this algorithm distributes the working time between the various

fans to ensure even run times. no = fixed sequence: the fans are enabled and disabled in fixed sequence: first, second

etc.

17.2 Probes configuration

Probes can be used in different ways according to plant features, as described in the following table:

17.2.1 Suction probe configuration

P1c: Suction probe setting (probe 1):

nP = not used: don’t set it;

Cur = 4 ÷ 20 mA pressure transducer; use term. 37(+), 40 (in); 39 (gnd) if present

tEn = 0.5÷4.5V ratiometric pressure transducer; use term. 38(+), 40 (in); 39 (gnd)

ntc = NTC 10K probe; use term. 38-40 PA04: Adjustment of read out for the Probe 1 (used only if P1c=Cur or tEn). Corresponding

to 4mA or 0.5V input signal, given by the suction probe (-1.0 ÷ PA20bar; -15÷PA20PSI;

-100 ÷ PA20KPA)

E.I. PP11 relative pressure transducer, range -0.5÷11.0 bar. PA04=-0.5; PA20=11.0 PP30 relative pressure transducer, range: 0÷30bar. PA04=0.0; PA20=30.0. PA20: Adjustment of read out for the Probe 1 corresponding to 20mA or 4.5V input signal,

given by the suction probe (PA04 ÷ 61.0BAR; PA04 ÷ 885PSI; PA04 ÷ 6100KPA). CAL: Probe 1 calibration: the range depends on the dEU parameter:

dEU=bar or °C: -12.0÷12.0;

dEU=PSI or °F: -200÷200;

dEU=kPA: -999÷999;

17.2.2 Condenser probe configuration

P2c: Condenser probe setting (probe 2):

nP = not used:

Cur = 4 ÷ 20 mA pressure transducer; use term. 37(+), 41 (in); 39 (gnd) if present

tEn = 0.5÷4.5V ratiometric pressure transducer; use term. 38(+), 41 (in); 39 (gnd)

ntc = NTC 10K probe; use term. 38- 41 FA04: Adjustment of read out for the Probe 2 (used only if P2c=Cur or tEn). corresponding

to 4mA or 0.5V input signal, given by the delivery probe

(-1.0 ÷ FA20bar; -15÷FA20PSI; -100 ÷ FA20KPA) FA20: Adjustment of read out for the Probe 2 corresponding to 20mA or 4.5V input signal,

given by the condensing probe (FA04 ÷ 61.0BAR; FA04 ÷ 885PSI; FA04 ÷ 6100KPA) FCAL: Probe 2 calibration the range depends on the dEU parameter:

dEU=bar or °C: -12.0÷12.0;

dEU=PSI or °F: -200÷200;

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dEU=kPA: -999÷999;

17.2.3 Probe 3 configuration

P3c: Probe 3 setting:

nP = not used:

Cur = 4 ÷ 20 mA pressure transducer; use term. 37(+), 42 (in); 39 (gnd) if present

tEn = 0.5÷4.5V ratiometric pressure transducer; use term. 38(+), 42 (in); 39 (gnd)

nt10 = NTC 10K 38-42

nt86 = NTC 86K 38-42 3P04: Adjustment of read out for the Probe 3 (used only if P3c=Cur or tEn). corresponding

to 4mA or 0.5V input signal, given by the delivery probe

(-1.0 ÷ 3P20bar; -15÷3P20 PSI; -100 ÷ 3P20 KPA) 3P20: Adjustment of read out for the Probe 3 corresponding to 20mA or 4.5V input signal,

given by the condensing probe (3P04 ÷ 61.0BAR; 3P04 ÷ 885PSI; 3P04 ÷ 6100KPA) O3: Probe 3 calibration the range depends on the dEU parameter:

dEU=bar or °C: -12.0÷12.0;

dEU=PSI or °F: -200÷200;

dEU=kPA: -999÷999;

17.2.4 Probe 4 configuration

P4c: Probe 4 setting (22-23):

nP = not used:

nt10 = NTC 10K

nt86 = NTC 86K O4: Probe 4 calibration the range depends on the dEU parameter:

dEU= °C: -12.0÷12.0;

dEU= °F: -200÷200;

17.2.5 Probe selection second suction circuit

2CPb: Probe selection for second suction circuit

nP = not used:

P1 = Probe 1 – NOT SET IT: already used for first suction circuit

P2 = Probe 2 – NOT SET IT : already used for fan

P3 = Probe 3 – SET this probe!

17.2.6 Probe selection for fan

FPb: Probe selection for condenser fan

nP = not used:

P1 = Probe 1

P2 = Probe 2

P3 = Probe 3

17.3 Configurable digital inputs configuration

iF01 Digital input 1 configuration (13-14)

nu = Not used: the digital input is disabled.

oA1= Safety digital input for load 1, term. 1-2; (Factory setting);

oA2 = Safety digital input for load 2, term. 3-4

oA3 = Safety digital input for load 3, term. 5-6

oA4 = Safety digital input for load 4, term. 7-8

oA5 = Safety digital input for load 5, term. 9-10

oA6 = Safety digital input for load 6, term. 11-12

inF = Safety digital input of inverter for fan, used when none relay is configured as inverter

for fans

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LP2 = Low pressure switch for circuit 2,

ES = Energy saving;

oFF = instrument shut down;

LL = liquid level alarm

SIL = to enable the silence function

EAL = generic external alarm, it doesn’t affect the regulation

Co1 = running proof function for load 1, term. 1-2

Co2 = running proof function for load 2, term. 3-4

Co3 = running proof function for load 3, term. 5-6

Co4 = running proof function for load 4, term. 7-8

Co5 = running proof function for load 5, term. 9-10

Co6 = running proof function for load 6, term. 11-12

NOTE: also the following values LP1, HP are present. These values must not be used iF02 Digital input 2 configuration (13-15) – For the values see iF01; Factory setting oA2. iF03 Digital input 3 configuration (16-17) – For the value see iF01; Factory setting oA3 iF04 Digital input 4 configuration (16-18) – For the value see iF01; Factory setting oA4 iF05 Digital input 5 configuration (19-20) – For the value see iF01; Factory setting oA5 iF06 Digital input 6 configuration (19-21) – For the value see iF01; Factory setting oA6 iF07 Digital input 2 configuration (22-23) - For the values see iF01; Factory setting ES. NB: THE ABOVE FUNCTIONALITIES ARE ENABLED ONLY WHEN P4C=NP. With

P4C = nt10 or nt86 this input is operating as a NTC 10K temperature sensor or NTC

86K temperature sensor iF08 Digital input 8 configuration (22-24): For the values see iF01; Factory setting LL iP01 Digital input 1 polarity (13-14):

oP: the digital input is activated by opening the contact;

CL: the digital input is activated by closing the contact. iP02 Digital input 2 polarity (13-15):

oP: the digital input is activated by opening the contact;

CL: the digital input is activated by closing the contact. iP03 Digital input 3 polarity (16-17):

oP: the digital input is activated by opening the contact;

CL: the digital input is activated by closing the contact. iP04 Digital input 4 polarity (16-18):

oP: the digital input is activated by opening the contact;

CL: the digital input is activated by closing the contact. iP05 Digital input 5 polarity (19-20):

oP: the digital input is activated by opening the contact;

CL: the digital input is activated by closing the contact. iP06 Digital input 6 polarity (19-21):

oP: the digital input is activated by opening the contact;

CL: the digital input is activated by closing the contact. iP07 Digital input 7 polarity (22-23):

oP: the digital input is activated by opening the contact;

CL: the digital input is activated by closing the contact. iP08 Digital input 8 polarity (22-24)

oP: the digital input is activated by opening the contact;

CL: the digital input is activated by closing the contact. iP09: Polarity of High pressure-switch alarm (terminals 45-46) oP =HP alarm is signaled without voltage presence

cL= HP alarm is signaled with voltage presence iP10: Polarity of Low pressure-switch alarm (terminals 44-45) oP =LP alarm is signaled without voltage presence

cL= LP alarm is signaled with voltage presence d1d Digital input set as oA1 or Co1 activation delay (0÷255s), This delay it is considered

when i1F or i2F or i3F or i4F or i5F or i6F or i7F or i8F is set as oA1 or Co1

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d2d Digital input set as oA2 or Co2 activation delay (0÷255s), This delay it is considered

when i1F or i2F or i3F or i4F or i5F or i6F or i7F or i8F is set as oA2 or Co2 d3d Digital input set as oA3 or Co3 activation delay (0÷255s), This delay it is considered

when i1F or i2F or i3F or i4F or i5F or i6F or i7F or i8F is set as oA3 or Co3 d4d Digital input set as oA4 or Co4 activation delay (0÷255s), This delay it is considered

when i1F or i2F or i3F or i4F or i5F or i6F or i7F or i8F is set as oA4 or Co4 d5d Digital input set as oA5 or Co6 activation delay (0÷255s), This delay it is considered

when i1F or i2F or i3F or i4F or i5F or i6F or i7F or i8F is set as oA5 or Co6 d6d Digital input set as oA6 or Co6 activation delay (0÷255s), This delay it is considered

when i1F or i2F or i3F or i4F or i5F or i6F or i7F or i8F is set as oA6 or Co6 did Liquid level alarm, signaling delay: (enabled only if a digital input is set as LL)

0÷255min

didA External alarm, signaling delay: (enabled only if a digital input is set as EAL) 0÷255min ALMr Manual reset of alarms for compressors and fans.

no = automatic recover of alarm: regulation restart when the correspondent digital input

is disabled; yES = manual recover for the alarms of compressors and fans See also

par.23.1.2

17.4 Display and Measurement unit

The measurement unit of the parameters referred to temperature or pressure depends on the parameters dEU, CF and PMu.

NOTE: The controller automatically converts values of set points and parameters referred to the pressure/temperature when the dEU parameter is changed. In any case check the value of the parameters referred to temperature and pressure after changing dEU.

dEU: Selection of the kind of measurement unit: pressure or temperature

dEU = tMP: the parameters referred to pressure/temperature will be expressed in

temperature according to the value of the CF parameter (°C or °F)

dEU = PrS: the parameters referred to pressure/temperature will be expressed in

pressure according to the value of the PMU parameter (bar, PSI or KPA) CF Measurement unit for temperature: it is used only with dEU = tMP, and it set the

measurement unit for parameters referred to temperature/pressure.

°C = Celsius degree °F = Fahrenheit degree PMU Measurement unit for pressure: it is used only with dEU = PrS, and it set the

measurement unit for parameters referred to temperature/pressure.

bar = bar

PSI = PSI

PA = kPA rES Resolution for °C and bar (in = integer; dE= decimal point) dEU1 Default visualization for upper display: PrS= Pressure; tPr= temperature dSP2 Probe selection for lower display: nu = display switched off - P1 = Probe 1 - P2 = Probe

2 - P3 = Probe 3 - P4 = Probe 4 - StC1 = Compressor Set Point - StC2 = Compressor set

point for section 2 – SetF = Fan set point

dEU2 Default visualization for lower display: tPr= temperature, PrS= Pressure;

17.5 Compressor regulation

Pbd Proportional band or neutral zone width (0.1÷5.0bar/0.5÷30°C or 1÷150PSI/1÷50°F)

The band (or zone) is symmetrical compared to the target set point, with extremes: set-

Pbd/2 ÷ set+Pbd/2. It is used as proportional band for PI algorithm.

The measurement unit depends on the dEU, CF, PMU par.

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rS Proportional band offset: PI band offset. It permits to move the proportional band of the

PI. With rS=0 the band is between Set-Pbd/2 ÷ Set+Pbd/2;

inC Integration time: (0 ÷ 999s) PI integration time 2Pbd Proportional band or neutral zone width for circuit 2 (0.1÷5.0bar/0.5÷30°C or

1÷150PSI/1÷50°F) The band (or zone) is symmetrical compared to the target set point,

with extremes: set-Pbd/2 ÷ set+Pbd/2. It is used as proportional band for PI algorithm.

The measurement unit depends on the dEU, CF, PMU par. 2rS Proportional band offset for circuit 2: PI band offset. It permits to move the proportional

band of the PI. With rS=0 the band is between Set-Pbd/2 ÷ Set+Pbd/2;

2inC Integration time for circuit 2: (0 ÷ 999s) PI integration time ton Inverter at maximum capacity before starting a new load (0÷255s) toF Inverter at minimum capacity before stopping a load (0÷255s) ESC Energy saving value for compressors: (-20÷20bar; -50÷50°C) this value is add to the

compressor set point. 2ESC Energy saving value for compressors of second circuit: (-20÷20bar; -50÷50°C) this

value is add to the compressor set point. onon: Minimum time between 2 following switching ON of the same compressor (0÷255

min).

oFon: Minimum time between the switching off of a compressor and the following

switching on. (0÷255min). Note: usually onon is greater than oFon. don: Time delay between the insertion of two different compressors (0÷99.5min; res.

10s). doF: Time delay between switching off of two different compressors (0÷99.5 min; res.

10s)

donF: Minimum time a stage stays switched ON (0÷99.5 min; res. 10s) Maon Maximum time for compressor ON (0 ÷ 24 h; with 0 this function is disabled.) If a

compressor keeps staying on for the MAon time, it’s switched off and it can restart after

the oFon standard time. FdLy: “don” delay enabled also for the first call. If enabled, the triggering of the step is delayed

for a “don” value, respect to the call. (no = “don” not enabled; yES=”don” enabled) FdLF “doF” delay enabled also for the first switching off. It enables the “doF” delay between

the request of a release and the actual switching off. (no = “doF” not enabled;

yES=”doF” enabled) odo: Regulation delay on start-up: (0÷255s) on switching ON the instrument starts working

after the time delay imposed in this parameter. LSE: Minimum set point: The measurement unit depends on dEU parameter. It sets the

minimum value that can be used for the set point, to prevent the end user from setting

incorrect values. HSE: Maximum set point: The measurement unit depends on dEU parameter. It sets the

maximum acceptable value for set point. 2LSE: Minimum set point for circuit 2: The measurement unit depends on dEU parameter. It

sets the minimum value that can be used for the set point, to prevent the end user from

setting incorrect values. 2HSE: Maximum set point for circuit 2: The measurement unit depends on dEU parameter. It

sets the maximum acceptable value for set point.

17.6 Liquid injection thermostat – only screw compressors

Lit: Set point ( °C) for cooling injection thermostat (0 ÷ 150°C) The reference probe is set

by LiPr parameter, the thermostat relay is given by the relay set as oAi = Lin. Lid: Differential for cooling injection thermostat (0.1 ÷ 10.0) The reference probe is set by

LiPr parameter

LiPr Probe for cooling injection thermostat:

nP: function disabled

P3: probe P3 (term. 38-42)

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P4: probe P4 (term. 22-23)

17.7 Fans regulation

Pb Proportional band zone width (0.1÷30.0°C; 1÷50°F; 0.1÷10.0bar, 1÷150PSI;

10÷1000KPA).

NOTE: Set the dEU par. and the target set point for fans before setting this

parameter.

The band is symmetrical compared to the target set point, with extremes: SETF+Pb/2 ÷

SETF -Pb/2. The measurement unit depends on the dEU par. ESF Energy saving value for fans: (-20÷20bar; -50÷50°C) this value is add to the fans set

point. PbES Band offset for fan regulation in ES (-50.0÷50.0°C; -90÷90°F; -20.0÷20.0bar; -

300÷300PSI; -2000÷2000KPA). During energy saving

Fon Time delay between the insertion of two different fans (0÷255sec). FoF Time delay between switching off of two different compressors (0÷255 sec) LSF Minimum set point for fan: The measurement unit depends on dEU parameter. It sets

the minimum value that can be used for the set point, to prevent the end user from setting

incorrect values. HSF Maximum set point for fan: The measurement unit depends on dEU parameter. It sets

the maximum acceptable value for set point.

17.8 Alarms – compressor section

PAo: Alarm probe exclusion at power on. it is the period starting from instrument switch on,

before an alarm probe is signaled. (0÷255 min). During this time if the pressure is out of

range all the compressor are switched on. LAL: Low pressure (temperature) alarm – compressor section: The measurement unit

depends on dEU parameter: (PA04 ÷ HAL bar; -50.0÷HAL °C; PA04÷HAL PSI; -58÷HAL

°F) It’s independent from the set point. When the value LAL is reached the A03C alarm

is enabled, (possibly after the tAo delay time). HAL: High pressure (temperature) alarm– compressor section: The measurement unit

depends on dEU parameter: (LAL ÷ PA20 bar; LAL÷150.0 °C; LAL÷PA20 PSI; LAL÷302

°F). It’s independent from the set point. When the value HAL is reached the A04C alarm

is enabled, (possibly after the tAo delay time). tAo: Low and High pressure (temperature) alarms delay– compressor section: (0÷255

min) time interval between the detection of a pressure (temperature) alarm condition and

alarm signaling. ELP Electronic pressure switch threshold: (-50°C÷STC1; -58°F÷STC1; PA04÷STC1);

Pressure / Temperature value at which all the compressors are switched off. It has to be

set some degrees above the mechanical low pressure switch value, in order to prevent

mechanical low pressure activation. 2LAL: Low pressure (temperature) alarm, compressor section circuit 2: The measurement

unit depends on dEU parameter: (3P04 ÷ 2HAL bar; -50.0÷2HAL °C; 3P04÷2HAL PSI; -

58÷2HAL °F) It’s independent from the set point STC2. When the value 2LAL is reached

the C2LA alarm is enabled, (possibly after the 2tAo delay time). 2HAL: High pressure (temperature) alarm, compressor section circuit 2: The measurement

unit depends on dEU parameter: (2LAL ÷ 3P20 bar; 2LAL÷150.0 °C; 2LAL÷3P20 PSI;

LAL÷302 °F). It’s independent from the set point STC2. When the value 2HAL is reached

the C2HA alarm is enabled, (possibly after the 2tAo delay time). 2tAo: Low and High pressure (temperature) alarms delay, compressor section circuit 2:

(0÷255 min) time interval between the detection of a pressure (temperature) alarm

condition and alarm signaling.

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2ELP Electronic pressure switch threshold, compressor section circuit 2: (-50°C÷STC2;

-58°F÷STC2; 3P04÷STC2); Pressure / Temperature value at which all the compressors

of second circuit are switched off. It has to be set some degrees above the mechanical

low pressure switch value, in order to prevent mechanical low pressure activation. SEr: Service request: (1÷999 hours, res. 10h; 0 = alarm excluded ) number of running hours

after that the “A14” maintenance call is generated. PEn: Low pressure-switch intervention numbers: (0÷15). If the low pressure-switch is

enabled PEn times in the PEI interval, the controller is locked. Only the manually

unlocking is possible. See also the alarms table at paragraph 21.2. Every time the

pressure-switch is enabled all the compressor are turned off. PEI: Pressure-switch interventions time (0÷255 min) Interval, linked to the Pen parameter,

for counting interventions of the low pressure-switch..

SPr: number of steps engaged with faulty probe. (0÷6). 2PEn: Low pressure-switch intervention numbers for circuit 2: (0÷15). If the low pressure-

switch is enabled 2PEn times in the 2PEI interval, the compressors of the second circuit

is locked. Only the manually unlocking is possible. See also the alarms table at

paragraph 21.2.

Every time the pressure-switch is enabled all the compressor are turned off. 2PEI: Pressure-switch interventions time for circuit 2 (0÷255 min) Interval, linked to the

2PEn parameter, for counting interventions of the low pressure-switch of circuit 2.

2SPr: Number of steps engaged with faulty probe of suction 2. (0÷6). PoPr Capacity engaged with faulty probe: (0÷100%) it’s used only if CtyP=dPo.

17.9 Alarms – fans section

LAF: Low pressure alarm – fans section: The measurement unit depends on the dEU

parameter: (FA04 ÷ HAF bar; -50.0÷HAF °C; FA04÷HAF PSI; -58÷HAF °F) It’s

independent from the set point. When the value LAF is reached the LA2 alarm is enabled,

(possibly after the AFd delay time). HAF: High pressure alarm – fans section: The measurement unit depends on the dEU

parameter: (LAF÷FA20 bar; LAF÷150.0 °C; LAF÷FA20 PSI; LAF÷302 °F). It’s

independent from the set point. When the value HAF is reached the HA2 alarm is enabled,

(possibly after the AFd delay time). AFd: Low and High pressure alarms delay – fans section: (0÷255 min) time interval

between the detection of a pressure alarm condition in the fans section and alarm

signaling.

HFC Compressors off with high pressure (temperature) alarm for fans no = compressors are not influenced by this alarm

yES = compressors are turned off in case of high pressure (temperature) alarm of fans dHF Interval between 2 compressors turning off in case of high pressure (temperature)

alarm for fans (0 ÷ 255 sec) PnF: High pressure-switch intervention numbers – fans section: (0÷15 with 0 the manually

unlocking is disabled) if the high pressure-switch is enabled PnF times in the PiF interval,

the controller is locked. It can be unlocked only manually. See paragraph 21.2. Every

time the pressure-switch is enabled all the compressors are turned off and all the fans

are turned on. PiF: Pressure-switch interventions time – fans section (0÷255 min) Interval, linked to the

PEn parameter, for counting interventions of the high pressure-switch..

FPr Number of fans engaged with faulty probe. (0÷#fans).

17.10 Suction superheat of circuit 1

ASH0 Differential for low superheat pre-alarm. (0.1 to 30.0°C/ 1 to 60°F).

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The low superheat pre-alarm warning is sent when the superheat (SH) is lower than ASH2

(low superheat alarm threshold) + ASH0, possibly after the ASH1 delay. ASH1 Delay for signalling low superheat pre-alarm (0÷255sec)

If the superheat is below the ASH2+ASH0 threshold for ASH1 time the low superheat

pre-alarm warning is sent. ASH2 Low suction superheat alarm threshold (0.1÷15.0°C/ 1÷30°F). With SH < ASH2 the

low superheat alarm is sent, possibly after the ASH3 delay ASH3 Delay for signalling low superheat alarm (0÷255sec)

If the superheat is below the ASH2 threshold for ASH3 time the low superheat alarm

message is sent. ASH4 Switching off compressors with low superheat alarm (No, Yes) ASH4 = no: compressors keep on working even with low superheat alarm. ASH4 = yES: compressors are stopped in case of low superheat alarm.

ASH5 Differential to restart regulation after of low superheat alarm with compressor stop

(0.1 to 15.0°C/ 1 to 30°F). In case of regulation stop (ASH4= yES), it restarts when SH >

ASH2+ASH5 ASH6 Delay to restart regulation after superheat > ASH2+ASH5 (0÷255 min). If the

regulation is stopped because of low superheat alarm, it can restart when

SH>ASH2+ASH5 for the ASH6 time.

ASH7 Superheat value to enable hot gas injecting valve (0.1 to 15.0°C/ 1 to 30°F) With a relay set as hot gas injection valve, (oA2 or oA3 or oA4 = HGi), the relay is on with

SH < ASH7 – ASH8.

ASH8 Differential for ASH7 (0.1 to 30.0°C/ 1 to 60°F) ASH9 Probe selection for superheat monitoring (nP, P3, P4) ASH9 = nP no superheat control ASH9 = P3 the probe to calculate the superheat (SH) is the probe P3 (term. 38-42) ASH9 = P4 the probe to calculate the superheat (SH) is the probe P4 (term. 22-23). In

this case also the parameter P4C must be set as nt10 or nt86.

17.11 Dynamic set point for fan

dSEP Dynamic set point reference probe

nP: no probe; function disabled

P3: probe P3 (term. 38-42)

P4: probe P4 (term. 22-23) dSES External temperature value to start dynamic regulation (-50÷150°C; -58÷302 °F) dSEb External band width for dynamic set point (-50.0 ÷ 50.0°C; -90 ÷ 90°F) dSEd Set point differential for dynamic set point: (-20.0÷20.0°C; -50.0÷50.0PSI; -

300÷300°F)

Fan 1 Set point

AUX Temperature

SETF+dSEd

dSES+dSEb

dSES

SEtF

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17.12 Analog output 1 (optional) – Terminals 25-26

AoC Analog output 1 setting tEn = 0÷10V output cUr = 4-20mA output AOF Analog output 1 function

nu = analog output disabled;

Inc1= To drive inverter for suction frequency compressor, suction of circuit 1;

Inc2 = To drive inverter for suction frequency compressor, suction of circuit 2

inF= to drive ECI fan or inverter for fan FrE = “Free”, proportional to the probe P3 and P4. InCP Inverter compressor always activated at first: no: other compressors if available are allowed to start when the inverter compressor is

locked by safety timers. This allows the system to satisfy the cooling demand when the

inverter compressor is unavailable. yES: the inverter compressor is always started as first. If unavailable due to safety timers

the regulation will be locked till timers will be over.

AOP Reference probe for the analog output 1 It is used only if AOP=FrE nP = not probe P3 = probe P3 P4 = probe P4 LAO Temperature value associated to minimum value of analog output (AOM)

(-50.0÷150.0°C, -58÷302°F).

UAO Temperature value associated to the maximum value of analog output, 10V or

20mA (-50.0÷150.0°C, -58÷302°F). AOM Minimum value for analog output 1 (4 ÷ 20mA or 0÷10V) AOt Time of analog output 1 at max after the start (0÷15s) MPM Maximum % variation per minute of analog output 1: (nu; 1÷100) nu = not used: function disabled 1÷100 = it sets the maximum percentage variation per minute of the analog output. SAO Percentage of analog output 1 in case of probe failure: (0 ÷ 100%) AOH Maximum analog output 1 percentage when silence mode function is enabled

(0÷100)

17.13 Analog output 2 (optional) – Terminals 27-28

2AoC Analog output 2 setting tEn = 0÷10V output cUr = 4-20mA output 2AOF Analog output 2 function

nu = analog output disabled;

Inc1= To drive inverter for suction frequency compressor, suction of circuit 1;

Inc2 = To drive inverter for suction frequency compressor, suction of circuit 2

inF= to drive ECI fan or inverter for fan 2AOM Minimum value for analog output 2 (4 ÷ 20mA or 0÷10V) 2AOt Time of analog output 2 at max after the start (0÷15s) 2MPM Maximum % variation per minute for analog output 2: (nu; 1÷100) nu = not used: function disabled 1÷100 = it sets the maximum percentage variation per minute of the analog output. 2SAO Percentage of analog output 2 in case of probe failure: (0 ÷ 100%) 2AOH Maximum analog output 2 percentage when silence mode function is enabled

(0÷100)

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17.14 Other

tbA Alarm relay silencing: by pushing one of the keypad buttons. no= alarm relay stays on;

yES= alarm relay is switched off by pushing any keys. OAP Alarm relay output polarity: cL=closed when activated; oP= opened when activated oFF Switching ON/OFF enabling from keyboard: (no = disabled; yES= enabled) It permits

the switching ON/OFF of the instrument by pressing the SET key for more than 4s. bUr Buzzer enabling no = the buzzer is not used in case of alarm yES = buzzer is used in case of alarm Adr: Serial address (1 –247) It is used in monitoring system. rEL Software release for internal use. Ptb Parameter table code: readable only. Pr2 Access to Pr2 parameter level

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18. Even Capacity Compressors (CtyP = Spo)

18.1 Compressors With Same Capacity – Dead band control

This regulation is applied both to the circuit 1 and the circuit 2. The neutral zone (Pbd) is symmetrical compared to the target set point, with extremes: set+Pbd/2 ... set-Pbd/2. If the pressure (temperature) is inside this zone the controller maintains the same number of loads switched on and off, without changing anything. When the pressure (temperature) go out from the zone, regulation starts. If the pressure is greater than SET+Pbd/2, the loads are switching on with timing given by parameters: don and doF. A load is turned on only if his safety times onon, oFon, donF are over. Regulation stops when the pressure (temperature) comes back into the neutral zone.

In the following a simplify example that explains the regulation in neutral zone for compressor homogeneous with 1 step for each compressors. The safety times onon, oFon and donF are not considered. In the real regulation any load is entered or turned off only if these times are over.

Ex. Dead band control, compressors with same capacities, 1 step for each compressor. In this example:

oA1 = cPr1; oA2 = cPr1; oA3 = cPr1; oA4 =nu; oA5 = nu number of compressors CtyP = SPo homogeneous compressors; Sty = yES rotation FdLy = no “don” delay not enabled at first calling after an equilibrium condition. dLF = no “doF” delay not enabled at first calling after an equilibrium condition.

Set

Compressor

Status

Time

Pressure

Compressor inserction area

neutral zone

don

doF

don

doF

don

Delay

functioning

Time

Set + (Pbd/2)

Set - (Pbd/2)

Compressor disconnection area

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19. UNEVEN CAPACITY COMPRESSORS (CtyP = dPO)

With CtyP = dPO the regulation is performed for uneven capacity compressors In this case the capacity supplied by the system is a combination of the capacity of different compressors. The capacity of each compressor ha sto be set in the parameters PC1…PC6.

The regulation algorithm supply a combination of the available capacities, starting from the lower ones and increasing step by step according to the requests coming from the system.

With uneven capacity compressors, the algorithm doesn’t distribute the working time between the various compressors to ensure even run times.

19.1.1 Regulation example

oA1 = CPr1, oA2 = CPr1, oA3 = CPr1, OA4 = CPr1, oA5 = nu, oA6 = nu. CtyP = dPo Pc1 = 10; Pc2 = 15 Pc3 = 30; Pc4 = 40

STEP

Pc1 = 10;

Pc2 = 15

Pc3 = 30;

Pc4 = 40

SYSTEM

CAPACITY

ON - -

2 - ON - -

ON - -

4 - -

5 - - - ON

6 - ON

ON - -

8 - ON - ON

ON - ON

10 - -

ON - ON

12 - ON

The transition between the various steps can be carried out only if the safety timers (onon, oFon, donF)

have been expired, otherwise the first available step is used.

20. SCREW COMPRESSORS (CtyP = Scr)

*******READ CAREFULLY BEFORE PROCEEDING******* The controller doesn’t manage any time limitation on the activation of the 25% capacity valve. If the compressor is not design for a long activation of the 25% capacity valve, an external device able to exclude this situation MUST be used. !!!!! Dixell can’t be considered responsible for possible damages caused from this situation

The controller is able to manage only 1 screw compressor, operating on circuit 1. Loads activation is managed by the neutral zone. To set it: CtyP = Scr: in this way the compressor is managed as screw compressor, and the relays set as steps, will follow special activation rules, as explained in the following chapters.

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The activation of the valve is designed according to the Bitzer, Hanbell compressors. Set the relay oA1 = CPr1, it will manage the compressor. Set the oA2, oA3 and oA4 as “StP”.

20.1 Regulation with screw compressors like Bitzer/ Hanbell/ Refcomp etc

Screw compressors like Bitzer use up to 3 valves for the power regulation.

20.1.1 Relay activation

ES. Compressor with 4 steps: oA1 = CPr1; oA2 = StP; oA3 = StP; oA4 = StP; CtyP = Scr

a. Activation with valves ON due to voltage presence (StP=cL).

oA1 = Screw1

oA2 = StP

oA3 = StP

oA4 = StP

Step 1 (25%)

OFF

Step 2 (50%)

OFF

Step 3 (75%)

OFF

Step 4 (100%)

OFF

b. Activation with valves ON due to voltage absence (StP=oP).

C1 = Screw1

C2 = stp

C3 = stp

C4 = stp

Step 1 (25%)

OFF

Step 2 (50%)

OFF

Step 3 (75%)

OFF

Step 4 (100%)

21. Fan regulation

The fan regulation band Pb is divided by the number of fans: The numbers of fans switched ON is proportional to the value of the input signal: when this

distances itself from the target set point and enters the various bands, the fans are switched ON, to be then turned OFF when the signal brings near the set point.

In this way if the pressure is greater than regulation band, all the fans are on, if the pressure (temperature) is lower than the regulation band all the fans are off. Naturally also for this regulations all the delays (Fon and FoF) are valid.

Regulation according to the running hours The algorithm switch on and off the loads according to the running hours of each load. In this way the running hours are balanced.

Example 4 Fans: oA2 =FAn; oA3 = FAn; oA4 = FAn; oA6 = FAn:

rot = yES rotation enabled

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SETF

Set+Pb/2

Set-Pb/2

ZIC

Set+Pb/4

Set-Pb/4

Fon FoF

ALL LOADS ON

ALL LOADS OFF

21.1 Condenser with Inverter or Eci Fans–Analog Output Setting

This configuration is used when all fans of the condensing group are ECI fans or driven by one inverter or a chopped phase driver. The capacity used by the inverter is proportional to the delivery pressure value inside the regulation band (SETF-Pb/2÷ SETF+Pb/2.

21.1.1 Condenser fan configurations and Parameters

Parameter

Description

Action

oA(i) = inF

Set 1 relay for inverter

One relay is used to enable the action of the inverter.

AoC = tEn

Analog output setting

Set the output as 0-10V

AoF = InF

Analog output function

Set the output to drive ECI or inverter fan

AOM =0

Minimum value for analog output

The minimum voltage is 0V. NOTE: verify on the inverter of ECI fan of chopped phase driver that with this input a proper output is supplied to the fan.

AOt = 5

Time of analog output at max after the start

To start the fan the controller supplies 10V output for 5s, then starts standard regulation

MPM = 100

Maximum % variation per minute

The analog output takes 1 min to move from the min to the maximum

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21.1.2 How to set it

Parameters involved: oA(i) = inF; AoC = tEn, AoF = InF, Aot = 0, AOM = 30, MPM = 100

Volt

AOM

100

SETF-Pb/2 SETF+ Pb/2

OAi = inF

SETF-Pb/2 SETF- Pb 100-2AOM

2 100

a. If required, set a relay to drive the invert (is used to signal to the inverter to start and stop the

regulation), by setting: oA(i) = inF inverter for fans

b. Set the kind of signal of the analog output current (4-20ma) or voltage (0-10V) by the

Analog output setting parameter “AoC”: tEn = 0÷10V output; cUr = 4-20mA output

c. Set the function of the analog output: AoF = InF d. Set the time of the analog output at max after start up EI: Aot = 3s e. Set the max % variation per min (MP) f. At last set also the percentage of analog output in case of probe failure: (0 ÷ 100%)SAO

21.2 Analog output “free”

This setting is used to link the analog output 1 to a temperature probe. The analog output will take values proportional to the temperatures detected by the probe P3 or P4, according to the setting.

21.2.1 Analog output “free” configurations and Parameters

Parameter

Description

Action

AoC = tEn

Analog output setting

Set the output as 0-10V

AoF = FrE

Analog output function

Set the output to drive for instance a desuperheater

AOP = P3

Reference probe for the analog output 1 (used only if AOP=FrE)

It’s possible to set only P3 or P4 probes. P3 must be set as temperature probe: P3C = nt10 (NTC 10K) or nt86 (NTC 86K)

LAO = 20

Temperature value associated to minimum value of analog output AOM.

It’s the start scale of the analog output

UAO = 40

Temperature value associated to the maximum value of analog output (10V)

It’s the end scale of the analog output

AOM =0

Minimum value for analog output

The minimum voltage is 0V.

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Parameter

Description

Action

NOTE: verify on the inverter of ECI fan of

chopped phase driver that with this input a proper output is supplied to the fan.

AOt = 5

Time of analog output at max after the start

With AOt = 5 the controller supplies 10V output for 5s at fan start, then starts standard regulation

MPM = 100

Maximum % variation per minute

The analog output takes 1 min to move from the min to the maximum

21.2.2 How to set it

Parameters involved: AoC = tEn, AoF = FrE, AOP = P3: LAO = 20; UAO = 40; Aot = 0, AOM = 30, MPM = 100

Volt

AOM

100

LAO

UAO

LAO + (UAO-LAO)*AOT 100

a. Set the kind of signal of the analog output current (4-20ma) or voltage (0-10V) by the Analog

output setting parameter “AoC”: tEn = 0÷10V output; cUr = 4-20mA output

b. Set the function of the analog output: AoF = FrE c. Set the time of the analog output at max after start up EI: Aot = 3s d. Set the start scale temperature by LAO parameter, at which correspond the AOM value of

analog output

e. Set the end scale temperature by UAO parameter, at which correspond the maximum value

of analog output

f. Set the max % variation per min (MPM) g. At last set also the percentage of analog output in case of probe failure: (0 ÷ 100%)SAO

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22. Additional functions

22.1 Compressor running proof function

The digital inputs are normally used to signal a compressor or fan failure

It’s also possible to set the digital inputs for running proof signalling. That means when

compressor relay is activated, after a configurable delay the digital input related to the compressor should goes on too (usually a contact from compressor contactor) and the controller has the

“confirmation” that compressor is running. If it doesn’t, that means something is wrong between the controller and the compressor itself.

22.1.1 Parameters and settings

The parameters involved are:

- iF01, iF02, iF03, iF04, iF05, iF06, iF07, iF08: configuration of dig input 1, 2, 3, 4, 5, 6, 7, 8 with the related polarity:

- iP01, iP02, iP03, iP04, iP05, iP06, iP07, iP08: polarity of digital input 1, 2, 3, 4, 5, 6, 7, 8 with the related delay before alarm signalling:

- d1d, d2d, d3d, d4d, d5d, d6d: delay before signalling alarm with digital input set

respectively as oA1 or Co1, oA2 or Co2, oA3 or Co3, oA4 or Co4, oA5 or Co5, oA6 or

Co6.

22.1.2 Alarms related

Label

Meaning

Reaason

Action

Reset

FC01… FC06

Running proof alarm with automatic recover

The digital input set as Co1.. Co6 has not been activated by d1d, … d4d time

The compressor 1..4 is switched off and the safety timers start

Automatic – when safety timers are over

LC01… LC06

Running proof alarm with manual recover

5 running proof alarms happened in a hour.

The compressor 1..4 is switched off

Manual by means:

- Controller off-on

- Reset by keyboard

- Reset by monitoring system

22.1.3 Example

EI: Rack with 2 compressors, with compressor safeties and running proof circuit for each compressor: Compressor 1 on relay 1: oA1 = CPr1 Compressor 2 on relay 2: oA2 = CPr1 Safety for compressor 1 on digital input 1: iF01 = oA1 Safety for compressor 2 on digital input 2: iF02 = oA2 Running proof circuit for compressor 1 on digital input 3: iF03 = Co1 Running proof circuit for compressor 2 on digital input 4: iF04 = Co2 2 seconds delay before signalling alarm and stopping the compressor 1: d1d = 2 2 seconds delay before signalling alarm and stopping the compressor 2: d2d = 2

When the compressor 1 (or 2) starts, if by 2sec the digital input 3 (or 4) is not activated (running proof function) the FC01 alarm is signalled and the compressor is stopped.

Alarm recover as soon as the safety timers of the compressor (onon, ofon) are over and compressor come back available for regulation. After 5 consecutive alarms, the alarms move from automatic restart to manual restart and it must be reset by Keyboard, of by switching off and on the controller.

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22.2 Flood protection function

To ensure the maximum safety of the plant, a relay is activated when the compressors can’t be

switched on since they are blocked due to safety times or for other issues or stopped for maintenance. This output can be used to block the liquid injection to the cabinets to avoid to flood the suction collectors. The relay will be disabled once the compressors can restart (see scheme ).

To enable this function set one relay by the parameters oA2 or oA3 or oA4 or oA5 or oA6, as flood protection, EI oA4 = Liq, and then connect it to the external device that blocks the cabinet injection. NOTE: the relay set as flood protection is automatically activated even when the controller is in stand-by mode.

NOTE

If the compressors are activated in fix sequence, (Sty = no), and the compressor that has to be activated is locked by safety timers, the relay set as flood protection is switched on till the safety timers are over.

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22.3 Suction superheat monitoring

Controller can monitor the suction superheat, and signal situations of low superheat, with a prealarm and alarm thresholds. According to the settings, compressors can be stopped in case of low superheat alarm, to preserve compressor integrity.

22.3.1 Suction Superheat detecting

To detect the suction superheat an auxiliary probe among P3 (term. 38-42) or P4 (term. 22-

23) has to be set as superheat temperature probe. To do this set ASH9 = P3 or P4. Controller automatically calculates the suction superheat using the value of the suction probe P1 and the probe set in the parameter ASH9. The SH is available after 1 minute since at least

one compressor is running.

22.3.2 Low superheat signalling and actions

Controller can signal low superheat pre-alarm, only warning, and low superheat alarm, warning and regulation according to parameter ASH4.

The alarm messages and the regulation are described in the following table

Label

Meaning

Cause

Action

Recovery

PrSH

Low superheat Pre-allarm

The superheat is less than: SH< ASH2 + ASH0 for ASH1 time

Only warning

Automatic: when superheat: SH>ASH0+ASH2+1°C(2°F)

ALSH

Low superheat allarm

The superheat is less than: SH< ASH2 for ASH3 time

Regulation depends on ASH4: ASH4 = no: regulation not affected. ASH4 = yes: regulation is stopped.

Automatic: when superheat: SH> ASH5 + ASH2

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22.4 Hot gas injection valve

Controller can manage a hot gas injection valve to increase suction superheat. See above figure.

22.4.1 Parameters

A relay must be set as hot gas valve: oA2 or oA3 or oA4 or oA5 or oA6= HGi, and an auxiliary probe among P3 (term. 38-42) or P4 (term. 22-23) has to be set as superheat temperature probe ASH9 = P3 or P4. Then the following parameters:

ASH7 Superheat value to enable hot gas injecting valve (0.1 to 15.0°C/ 1 to 30°F) ASH8 Differential for ASH7 (0.1 to 30.0°C/ 1 to 60°F)

22.4.2 Regulation:

The regulation respects the following schema: Superheat < ASH7 – ASH8  HGi on

Superheat > ASH7  HGi off ASH7 < Superheat < ASH7 – ASH8  Status.

Dove SH = valore di SH

22.4.3 Special conditions

a. With ASH9 = nP: none probe set as SH probe and one relays set as HGi (valve for hot

gas injection) the configuration error is displayed “no Probe For SH”, and the relay set as HGi is never activated..

b. If the probe used to calculate the SH is in error the related probe fault alarm is

generated (P3 or P4) and the HGi relay is not activated.

23. Alarm list

Usually alarm conditions are signaled by means of:

1. Activation of alarm output

2. Buzzer activation

3. Message on proper display

4. Log of alarm: code and duration. The table at paragraph 23.3

23.1 Types of alarms and signaling managed

23.1.1 A12: Configuration alarm

The following configuration parameters are checked after each modification.:

OA1 OA6

Outputs 2- 6 configuration

P2C

Second probe configuration.

When these parameters are set in wrong way an alarm message is generated: the label A12 is shown on the upper display, while the lower display the following messages are shown:

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Mess.

Errata

Corrige

Too Many dGS

output

More than one oAi has been set as dGs (digital scroll)

• Check the oAi parameters and set them different from dGS.

Too Many dGSt

output

One oAi has been set as dGst (triac for digital scroll)

• Check the oAi parameters and set them different from dGSt.

Too Many 6dG

output

More than one oAi has been set as 6dG (triac for digital scroll)

• Check the oAi parameters and set them different from 6dG.

6dG bEForE dGS ConFig

Error

oAi configured as 6dG before the dGS

• Check the oAi parameters and set 6dG after dGS.

dGSt OutPut

Error

One oAi has been set as dGst (triac for digital scroll)

• Check the oAi parameters and set them different from dGSt.

dGS not

PrESEnt

One oAi has been set as dGs (digital scroll)

• Check the oAi parameters and set them different from dGS.

dGSt not

PrESEnt

The digital output for digital compressor has not be set

• Check the oAi parameters and set them different from dGS or 6dG.

StEP ConFiG

Error

Load (step) configuration error

• A relay oA(i) has been set as compressor without a previous relay oA(i-1) has been set as compressor. EI oA1 = StP

Fan ProbE not

PrESEnt

None probe has been set for to manage the fan

Check parameters FPb , P1C , P2C , P3C, and then set a probe for this function

No P3 ProbE For

Lin out

None probe has been set for the Liquid Injection function

Check parameters LiPr , P3C , P4C, and then set a probe for this function.

no LoAdS For

rEGuLAtion

None oA(i) is set as compressors or fans

• Check the setting of oA1,oA2, oA3, oA4,oA5, oA6 parameters

ProbE tyPE For

dynAMic Set

A current of voltage transducer has been set for the “Dynamic set point for fan” function

• Set a temperature probe for the

“Dynamic set point for fan” function, par. “dSEP”

No ProbE For

dynAMic Set

None probe has been set for the “Dynamic set point for fan” function

• Set a temperature probe for the

“Dynamic set point for fan” function, par. “dSEP”.

too MAnY InC1

More than one oAi has been set as inC1 (inverter for suction 1)

• Check the oAi parameters and set only 1 as “inC1”.

No AnALoGuE

out For InC1

None analogue output has been set as “inC1”

• Check AoF and 2AoF and set one of them as “inC1”

too MAnY InC2

More than one oAi has been set as inC2 (inverter for suction 2)

• Check the oAi parameters and set only 1 as “inC2”.

No AnALoGuE

out For InC2

None analogue output has been set as “inC2”

• Check AoF and 2AoF and set one of them as “inC2”

too MAnY InF

More than one oAi has been set as inF (inverter for fan)

• Check the oAi parameters and set only 1 as “inF”.

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Mess.

Errata

Corrige

No AnALoGuE

out For InF

None anlogue output has been set as “inF”

• Check AoF and 2AoF and set one of them as “inF”

CPr Circuit

conFiG Error

The kind of outputs are not compatible with the 2 suction circuits

• Check parameters oA(i) , CtyP and set CtyP different from Scr.

AO1 And AO2

SAME

Function

AoF and 2AoF have the same setting

• Set AoF and 2AoF properly.

no Probe For

One relay is set as hot gas injection valve (oA2 or oA3 or oA4 = HGi), but the probe to detected th superheat is missed: ASH9 = nP

• Set a probe to detect the superheat by the parameter ASH9 = P3 or P4.

• If the hot gas injection valve is not present, set oA2 or oA3 or oA4 different from HGi.

23.1.2 E01L, E02L Electronic Pressure switch alarm, suction 1 and 2 sections

Parameters ELP (2ELP): Electronic pressure switch threshold, section 1 (and 2): (-50°C÷SETC; -

58°F÷SETC; PA04÷SETC); Pressure / Temperature value at which all the compressors are switched off. It has to be set some degrees above the mechanical low pressure switch value, in order to prevent mechanical low pressure activation.

Actions Electronic low pressure: every time the suction temperature/pressure is less than ELP value all

the compressors are switched off. The instrument restarts the standard operating mode when pressure/ temperature increases.

23.1.3 E0H1, E0L1, Pressure switch alarm, suction 1, and condensing sections

Terminals WARNING: THESE TERMINALS REQUIRE MAIN VOLTAGE CONNECTION

Low pressure switch 1 input: 44-45, high pressure switch input: [45-46].

Parameters iP10: Low pressure switch polarity: It establishes if the input is activated by giving (iP10=cL)

or by removing (iP10=oP) main voltage to the terminals. iP09: High pressure switch polarity: It establishes if the input is by giving (iP09=cL) or by removing (iP09=oP) main voltage to the terminals.

Actions Low pressure: every time the inputs are activated all the compressors are switched off. The

instrument restart the standard operating mode when the input is disabled. If there are PEn activation in the PEi time, only manual resetting is allowed, by pressing the DOWN key for 3s or by turning off and on the instrument. High pressure: every time the inputs are activated all the compressors are switched off and fans are switched on. The instrument restart the standard operating mode when the input is disabled. If there are PnF activation in the PiF time, only manual resetting is allowed, by pressing the DOWN key for 3s or by turning off and on the instrument.

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23.1.4 E0L2, Pressure switch alarm, suction 2

Terminals WARNING: THESE TERMINALS FREE VOLTAGE CONNECTION

Set iF07 or iF08 as low pressure switch 2 input: 44-45, high pressure switch input: [45-46].

Parameters iP10: Low pressure switch polarity: It establishes if the input is activated by giving (iP10=cL)

or by removing (iP10=oP) main voltage to the terminals. iP09: High pressure switch polarity: It establishes if the input is by giving (iP09=cL) or by removing (iP09=oP) main voltage to the terminals.

Actions Low pressure: every time the inputs are activated all the compressors are switched off. The

23.1.5 EA1÷EA6: Compressors and fans safeties alarm.

Terminals WARNING: THESE TERMINALS REQUIRE A FREE OF VOLTAGE CONNECTION.

The terminals (from 13 TO 18) really used depends on the number of loads. The protections regarding the compressors and fans are connected to these inputs. If one of these protections is enabling (E.I. for lack of oil or overheating, etc,) the corresponding load is turn off.

Parameters iP01, iP02, iP03, iP04, iP05, iP06: establish if the input is activated by closing (cL) or by opening

(=oP) the terminals. Actions

Every time one input is activated the corresponding output is turned off.

Recovery

Recovery depends on ALMr parameter: With ALMr = no The instrument restart the standard operating mode when the input is disabled. With ALMr = yES manual recover for the alarms of compressors and fans. Push the DOWN key for 3s.

23.1.6 P1, P2; P3,P4: probe failure alarm

It is generated by failure in the probe P1, P2 , P3 or P4. In case of P1 fault, number of steps engaged depends on the SPr parameter

In case of P2 fault, number of fans engaged depends on the FPr parameter

If the P3 or P4 probes are used for dynamic set point

The function is disabled and only the standard set point is used.

Recovery

Automatic as soon as probe restarts working.

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23.1.7 C1HA, C1LA, C2HA, C2LA F-HA, F-LA High and low pressure (temperature) alarms for compressors or fans

This alarm signals that the pressure (temperature) is out of limits established by parameters LAL and HAL for compressors and LAF –HAF for fans. The tAo and AFd parameters set the delay between alarm condition and alarm signaling.

Action The alarm is signaled with standard action. The outputs are unchanged.

23.2 Buzzer muting

Press any buttons to silence the buzzer during an alarm condition. Hold pressed for more than 3 seconds switch off the alarm relay during an alarm condition

23.3 Alarm conditions – summary table

Code

Description

Cause

Action

Reset

E01L (E02L)

Low electronic pressureswitch alarm, suction 1 (suction 2)

Pressure/temperat ure less than ELP(ELP2) value

All compressors of the circuit 1 (2) are turned off. Fans unchanged.

Automatically when the pressure/temperature increases more than ELP (ELP2) value

E0L1 (E0L2)

Low pressureswitch alarm, suction 1 (suction 2)

Low pressure switch input of circuit 1 (2) enabled

All compressors of the circuit 1 (2) are turned off. Fans unchanged.

Automatically (if the number of activation are less than PEn in the PEi time) when the input is disable.

- The compressors restarts working

according to the working algorithm.

Manually (if PEn activation happened in the PEi time) When the input is disable:

a. hold pressed the Restart(DOWN)key for 3s

b. turn off and on the instrument..

- The compressors restarts working

according to the working algorithm.

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Code

Description

Cause

Action

Reset

E0H

High pressure switch alarm

High pressure switch input enabled

- All

compressors are turned off.

- All fans are

turned on.

Automatically (if the number of activation are less than PEn in the PEi time) when the input is disable.

- Compressors and fans restart working

according to the working algorithm.

Manually (if PEn activation happened in the PEi time) When the input is disable:

- hold pressed the Restart(DOWN) key for

3s or

- turn off and on the instrument.

Compressors and fans restarts working according to the working algorithm.

P1 probe failure alarm

Probe failure or out of range

 The

compressors are activated according to the SPr or PoPr parameters.

Automatically as soon as the probe restarts working.

P2 probe failure alarm

Probe failure or out of range

 The fans are

activated according to the FPr parameters.

Automatically as soon as the probe restarts working.

P3 probe failure alarm

Probe 3 failure or out of range

 With P3 used

for circuit 2, the compressors are activated according to the 2SPr.

 The functions

related to the third probe are disabled.

Automatically as soon as the probe restarts working.

P4 probe failure alarm

Probe 4 failure or out of range

 The functions

related to the fourth probe are disabled.

Automatically as soon as the probe restarts working.

EA1 EA2 EA3 EA4 EA5 EA6

Load safeties alarm

Safeties compressor/fan input activation. NOTE: with step compressors 1 input for each compressor has to be used.

 the

corresponding load is turned off. (with step compressors all relays referred to the input are disabled).

C1-LA

Minimum pressure (temperature) alarm compressors section

Suction pressure or temperature lower than LAL value

signaling only

Automatically: as soon as the pressure or temperature reaches the (LAL+ differential) value. (differential = 0.3bar or 1°C)

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Code

Description

Cause

Action

Reset

F-LA

Minimum pressure (temperature) alarm fans section

Condensing pressure or temperature lower than LAF value

signaling only

Automatically: as soon as the pressure or temperature reaches the (LAF+ differential) value. (differential = 0.3bar or 1°C)

C1-HA

Maximum pressure (temperature) alarm compressors section

Suction pressure or temperature higher than HAL value

signaling only

Automatically: as soon as the pressure or temperature reaches the (HAL - differential) value. (differential = 0.3bar or 1°C)

F-HA

Maximum pressure (temperature) alarm fans section

Condensing pressure or temperature higher than HAF value

Depends on the parameter HFC

Automatically: as soon as the pressure or temperature reaches the (HAF - differential) value. (differential = 0.3bar or 1°C)

Liquid level alarm

Input enabled

signaling only

Automatically as soon as the input is disabled

A12

Configuratio n alarms

See par. 18.1



A14

Load maintenance alarm

A load has worked for the hour set in the SEr parameter

- signaling only

Manually: reset the running hour of the compressor

(see par.13 Running hours of loads)

External alarm

The configurable dig. Input set as EA is activated

signaling only

Automatically as soon as the input is disabled

InF

Inverter fan alarm

The configurable dig. Input set as inF is activated

The analog out set as INF is switched off

Automatically as soon as the input is disabled

FC01 … FC04

Running proof alarm with automatic recover

The digital input set as Co1.. Co6 has not been activated by d1d, … d4d time

The compressor 1..4 is switched off and the safety timers start

Automatic – when safety timers are over

LC01 … LC06

Running proof alarm with manual recover

5 running proof alarms happened in a hour.

The compressor 1..4 is switched off

Manual by means:

- Controller off-on

- Reset by keyboard

- Reset by monitoring system

PrSH

Low superheat Pre-allarm

The superheat is less than: SH< ASH2 + ASH0 for ASH1 time

Only warning

Automatic: when superheat: SH>ASH0+ASH2+1°C(2°F)

ALSH

Low superheat allarm

The superheat is less than: SH< ASH2 for ASH3 time

Regulation depends on ASH4: ASH4 = no: regulation not affected. ASH4 = yes: regulation is stopped.

Automatic: when superheat: SH> ASH5 + ASH2

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24. Technical features

XC660D Housing: Self extinguishing ABS. Case: 4 DIN modules 70x135mm with male and female connectors; depth 60mm. Mounting: DIN RAIL mounted in an omega (3) din rail. Protection: IP20. Connections: pluggable screw terminal block  2.5 mm2 wiring. Power supply: 230Vac ±10%. 50-60Hz, or 115Vac ±10%. 50-60Hz or 24Vac ±10%. 50-60Hz Power absorption: 6VA max. Display: 4 digits red led and 4 digit orange led. Inputs: up to 4 NTC probes, or up to 3 4÷20mA or up to 0.5÷4.5Vdc transducer. Digital inputs: up to 8 free voltage, 2 inputs main voltage Relay outputs: 6 relay SPST, Rating according to the UL60730

Resistive 3A, 240VAC 50K cycles Inductive (G.P.) 3A, 240VAC 30K cycles Motor Load 240VAC, 1/8 hp (1.9FLA/11.4LRA), 30K cycles Pilot Duty 180VA, 240VAC 30K cycles

Analogue output: 2 x 4÷20mA or 0÷10V, , SELV, Limited Energy circuit <15W Serial output : RS485 standard Communication protocol: ModBus – RTU Data storing: on the non-volatile memory (EEPROM). Kind of action: 1B; Pollution grade: normal; Software class: A. Operating temperature: -10÷60 °C.; Storage temperature: -25÷80 °C. Relative humidity: 2085% (no condensing) Measuring range: NTC probe: -40÷110°C. Resolution: 0,1 °C; 1°F; 0.1bar; 1 PSI; Accuracy (ambient temp. 25°C): ±0,7 °C ±1 digit

VC660 keyboard Housing: self extinguishing ABS. Case: facia 64x164 mm; depth 23mm Mounting: panel mounting in a 56x72 mm panel cut-out with two screws.  3x2mm. Distance

between the holes 40mm

Protection: IP20; Frontal protection: IP65 Power supply: from XC660 power module, 12V, 100mA max, SELV, Limited Energy circuit Display: : 4 digits red led and 4 digit orange led; Optional output: buzzer

25. Parameters – Default values

Label

Valori

Menù

Descrizione Parametri

Limiti

StC1

-10.0

Pr1

Set point for compressors

LSE÷HSE

StC2

-30.0

Pr1

Set point for compressors circit 2

2LSE÷2HSE

SEtF

35.0

Pr1

Set point for fans

LSF÷HSF

OA1

CPr1

Pr2

Load 1 configuration

nu - CPr1 - CPr2 - StP - dGS - 6dG -

dGSt - InC1 - InC2 - FAn - InF - LIn – ALr –

Liq - HGi

OA2

CPr1

Pr2

Load 2 configuration

nu - CPr1 - CPr2 - StP - dGS - 6dG -

dGSt - InC1 - InC2 - FAn - InF - LIn – ALr –

Liq - HGi

OA3

CPr1

Pr2

Load 3 configuration

nu - CPr1 - CPr2 - StP - dGS - 6dG -

dGSt - InC1 - InC2 - FAn - InF - LIn – ALr –

Liq - HGi

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Label

Valori

Menù

Descrizione Parametri

Limiti

OA4

FAn

Pr2

Load 4 configuration

nu - CPr1 - CPr2 - StP - dGS - 6dG -

dGSt - InC1 - InC2 - FAn - InF - LIn – ALr –

Liq - HGi

OA5

FAn

Pr2

Load 5 configuration

nu - CPr1 - CPr2 - StP - dGS - 6dG -

dGSt - InC1 - InC2 - FAn - InF - LIn – ALr –

Liq - HGi

OA6

FAn

Pr2

Load 6 configuration

nu - CPr1 - CPr2 - StP - dGS - 6dG -

dGSt - InC1 - InC2 - FAn - InF - LIn – ALr –

Liq - HGi

CtyP

SPo

Pr2

Compressor type

SPo, dPo, Scr

StP

Pr2

Valve output polarity

OP - CL

PC1

Pr2

Capacity of compressor 1

0÷100

PC2

Pr2

Capacity of compressor 2

0÷100

PC3

Pr2

Capacity of compressor 3

0÷100

PC4

Pr2

Capacity of compressor 4

0÷100

PC5

Pr2

Capacity of compressor 5

0÷100

PC6

Pr2

Capacity of compressor 6

0÷100

FtyP

404

Pr2

Refrigerant gas type

r22= R22; r134=134, r404=R404A; - 407A = r407A; 407C= r407C; 407F= r407F; 410= r410; 507=R507; CO2= CO2; r32 = r32; r290 = r290; r448 = r448A; r449 = r449A, r450 = r450A, r513= r513; 1234 = r1234ze

Sty

yES

Pr2

Compressor Sequence type

no - yES

Rot

yES

Pr2

Fan Sequence type

no - yES

P1C

Cur

Pr2

P1 probe setting (4/20mA, 0-5V, ntc)

nP - Cur - tEn - ntc

PA04

-0.5

Pr2

4mA or 0.5V readout for P1 probe

(-1.0 ÷ PA20)BAR; (-15 ÷ PA20)PSI; (-100 ÷

PA20)KPA

PA20

11.0

Pr2

20mA or 4.5V readout for P1 probe

(PA04 ÷ 61.0)BAR; (PA04 ÷

885)PSI; (PA04 ÷ 6100)KPA

CAL

0.0

Pr2

P1 probe offset

-12.0÷12.0(°C); -20÷20 (°F); 12.0÷12.0 (bar); - 200÷200 (PSI) -999÷999 (kPA)

P2C

Cur

Pr2

P2 probe setting (4/20mA, 0-5V, ntc)

nP - Cur - tEn - ntc

FA04

0.0

Pr2

4mA or 0.5V readout for P2 probe

(-1.0 ÷ FA20)BAR; (-15 ÷ FA20)PSI; (-100 ÷

FA20)KPA

FA20

30.0

Pr2

20mA or 4.5V readout for P2 probe

(FA04 ÷ 61.0)BAR; (FA04 ÷

885)PSI; (FA04 ÷ 6100)KPA

FCAL

0.0

Pr2

P2 probe offset

-12.0÷12.0(°C); -20÷20 (°F); 12.0÷12.0

(bar);

- 200÷200 (PSI) -999÷999 (kPA)

P3C

Pr2

P3 probe setting (4/20mA, 0-5V, ntc)

nP - Cur - tEn - nt10 - nt86

3P04

-0.5

Pr2

4mA or 0.5V readout for P3 probe

(-1.0 ÷ FA20)BAR; (-15 ÷ FA20)PSI; (-100 ÷

FA20)KPA

3P20

11.0

Pr2

20mA or 4.5V readout for P3 probe

(3P04 ÷ 61.0)BAR; (3P04 ÷

885)PSI; (3P04 ÷ 6100)KPA

0.0

Pr2

P3 probe offset

-12.0÷12.0(°C); -20÷20 (°F); 12.0÷12.0

(bar);

- 200÷200 (PSI) -999÷999 (kPA)

P4C

Pr2

P4 probe setting (NTC 10K, NTC 86K)

nP - nt10 - nt86

0.0

Pr2

P4 probe offset

-12.0÷12.0(°C); -20÷20 (°F)

2CPb

Pr2

Probe selection for second suction circuit

nP - P1 - P2 - P3

FPb

Pr2

Probe setting for fan

nP - P1 - P2 - P3

iF01

oA1

Pr2

Configurable digital input 1 function (terminals 13-14)

nu - OA1- OA2 - OA3 - OA4 - OA5 - OA6 -

InF - LP1 - LP2 - HP - ES - OFF - LL - SIL –

EAL – Co1 – Co2 – Co3 – Co4 – Co5 – Co6

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Label

Valori

Menù

Descrizione Parametri

Limiti

iF02

oA2

Pr2

Configurable digital input 2 function (terminals 13-15)

nu - OA1- OA2 - OA3 - OA4 - OA5 - OA6 -

InF - LP1 - LP2 - HP - ES - OFF - LL - SIL –

EAL – Co1 – Co2 – Co3 – Co4 – Co5 – Co6

iF03

oA3

Pr2

Configurable digital input 3 function (terminals 16-17)

nu - OA1- OA2 - OA3 - OA4 - OA5 - OA6 -

InF - LP1 - LP2 - HP - ES - OFF - LL - SIL –

EAL – Co1 – Co2 – Co3 – Co4 – Co5 – Co6

iF04

oA4

Pr2

Configurable digital input 4 function (terminals 16-18)

nu - OA1- OA2 - OA3 - OA4 - OA5 - OA6 -

InF - LP1 - LP2 - HP - ES - OFF - LL - SIL –

EAL – Co1 – Co2 – Co3 – Co4 – Co5 – Co6

iF05

oA5

Pr2

Configurable digital input 5 function (terminals 19-20)

nu - OA1- OA2 - OA3 - OA4 - OA5 - OA6 -

InF - LP1 - LP2 - HP - ES - OFF - LL - SIL –

EAL – Co1 – Co2 – Co3 – Co4 – Co5 – Co6

iF06

oA6

Pr2

Configurable digital input 6function (terminals 19-21)

nu - OA1- OA2 - OA3 - OA4 - OA5 - OA6 -

InF - LP1 - LP2 - HP - ES - OFF - LL - SIL –

EAL – Co1 – Co2 – Co3 – Co4 – Co5 – Co6

iF07

Pr2

Configurable digital input 7 function (terminals 22-23)

nu - OA1- OA2 - OA3 - OA4 - OA5 - OA6 -

InF - LP1 - LP2 - HP - ES - OFF - LL - SIL –

EAL – Co1 – Co2 – Co3 – Co4 – Co5 – Co6

iF08

Pr2

Configurable digital input 8 function (terminals 22-24):

nu - OA1- OA2 - OA3 - OA4 - OA5 - OA6 -

InF - LP1 - LP2 - HP - ES - OFF - LL - SIL –

EAL – Co1 – Co2 – Co3 – Co4 – Co5 – Co6

iP01

Pr2

Safety input for Load 1 polarity (13-14):

OP - CL

iP02

Pr2

Safety input for Load 2 polarity (13-15):

OP - CL

iP03

Pr2

Safety input for Load 3 polarity (16-17):

OP - CL

iP04

Pr2

Safety input for Load 4 polarity (16-18):

OP - CL

iP05

Pr2

Safety input for Load 5 polarity (19-20):

OP - CL

iP06

Pr2

Safety input for Load 6 polarity (19-21):

OP - CL

iP07

Pr2

Configurable digital input i1F polarity (22-23):

OP - CL

iP08

Pr2

Configurable digital input i2F polarity (22-24)

OP - CL

iP09

Pr2

Polarity of High pressure-switch alarm (terminals 45-46)

OP - CL

iP10

Pr2

Polarity of Low pressure-switch alarm (terminals 44-45)

OP - CL

d1d

Pr2

Dig. input set as oA1 or Co1 activation delay

0 ÷ 255 (sec)

d2d

Pr2

Dig. input set as oA2 or Co2 activation delay

0 ÷ 255 (sec)

d3d

Pr2

Dig. input set as oA3 or Co3 activation delay

0 ÷ 255 (sec)

d4d

Pr2

Dig. input set as oA4 or Co4 activation delay

0 ÷ 255 (sec)

d5d

Pr2

Dig. input set as oA5 or Co5 activation delay

0 ÷ 255 (sec)

d6d

Pr2

Dig. input set as oA6 or Co6 activation delay

0 ÷ 255 (sec)

did

Pr2

Liquid level alarm, signaling delay

0 ÷ 255 (min.)

didA

Pr2

External alarm, signaling delay:

0 ÷ 255 (min.)

ALMr

Pr2

Manual reset for compressor/fan alarms

no - yES

dEU

tPr

Pr2

Displaying measurement unit: pressure or temperature

tMP - PrS

°C

Pr2

Measurement unit for temperature

°C - °F

PMU

Bar

Pr2

Measurement unit for pressure

BAr - PSI - PA

rES

Pr2

Resolution for display and parameters

in - dE

dEU1

tMP

Pr2

Upper display: pressure or temperature selection

tMP - PrS

dSP2

Pr2

Lower display default visualization

nu - P1 - P2 - P3 - P4 - StC1 - StC2 - SEtF

dEU2

tMP

Pr2

Lower display: pressure or temperature selection

tMP - PrS

Pbd

5.0

Pr2

Proportional band for compressors regulation, suction 1

0.1÷30.0(°C); 1÷50 (°F); 0.1÷10.0(BAR); 1÷150(PSI) 10÷1000(KPA)

0.0

Pr2

Band offset, suction 1

-12.0÷12.0(°C) -20÷20(°F)

-12.0÷12.0(BAR); -200÷ 200(PSI)

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Label

Valori

Menù

Descrizione Parametri

Limiti

-999÷999(KPA)

inC

500

Pr2

Integral time, suction 1

0 ÷ 999 sec

2Pbd

5.0

Pr2

Proportional band for compressors regulation, suction 2

0.1÷30.0(°C); 1÷50 (°F); 0.1÷10.0(BAR); 1÷150(PSI) 10÷1000(KPA)

2rS

0.0

Pr2

Band offset, suction 2

-12.0÷12.0(°C) -20÷20(°F)

-12.0÷12.0(BAR); -200÷ 200(PSI)

-999÷999(KPA)

2inC

500

Pr2

Integral time, suction 2

0 ÷ 999 sec

ton

Pr2

Time with Inverter at maximum capacity before starting a new load

0÷255s

toF

Pr2

Time with Inverter at minimum capacity before starting a new load

0÷255s

ESC

0.0

Pr1

Energy saving for compressors regulation

-50.0÷50.0(°C) -90÷90(°F)

-20.0÷20.0(BAR) -300÷300(PSI)

-2000÷2000(KPA)

2ESC

0.0

Pr1

Energy saving for compressors regulation, circuit 2

-50.0÷50.0(°C) -90÷90(°F)

-20.0÷20.0(BAR) -300÷300(PSI)

-2000÷2000(KPA)

OnOn

Pr2

Minimum delay between 2 switching on of the same compressor

0 ÷ 255 (min.)

OFOn

Pr2

Delay between the switching off and on of the same compressor

0 ÷ 255 (min.)

don

01:00

Pr2

Time delay between the insertion of two different loads

0 ÷ 99.5 (min.10sec)

doF

00:30

Pr2

Time delay between switching off of two different compressors

0 ÷ 99.5 (min.10sec)

donF

1:00

Pr2

Minimum time a stage stays ON

0 ÷ 99.5 (min.10sec)

MAon

Pr2

Maximum time a stage stays switched ON

0 ÷ 24 (hour)

FdLy

Pr2

'don' delay enabled also for the first request

no - yES

FdLF

Pr2

'doF' delay enabled also for the first switching off

no - yES

odo

Pr2

Regulation delay at power on

0 ÷ 255 (sec.)

LSE

-40.0

Pr2

Minimum set point (compressors)

-50.0÷HSE(°C) -58.0÷HSE(°F) PA04÷HSE(BAR,PSI,KPA)

HSE

10.0

Pr2

Maximum set point (compressors)

LSE÷150.0(°C) LSE÷302(°F) LSE÷PA20(BAR , PSI , KPA)

2LSE

-40.0

Pr2

Minimum set point compressors, for circuit 2

-50.0÷2HSE(°C) -58.0÷2HSE(°F) 3P04÷2HSE(BAR,PSI,KPA)

2HSE

Pr2

Maximum set point compressors for circuit 2

LSE÷150.0(°C) LSE÷302(°F)

LSE÷3P20(BAR , PSI , KPA)

Lit

90.0

Pr2

Set point for liquid injection

0.0 ÷ 180.0°(°C) 32 ÷ 356(°F)

Lid

10.0

Pr2

Differential for liquid injection

0.1 ÷ 25.5° (°C) 1 ÷ 50° (°F)

LiPr

Pr2

Probe selection for liquid injection

nP - P3 - P4

5.0

Pr2

Proportional band for fan regulation

0.1÷30.0(°C) 1÷50 (°F) 0.1÷10.0(BAR) 1÷150(PSI) 10÷1000(KPA)

ESF

0.0

Pr2

Energy saving differential for fan regulation

-50.0÷50.0(°C) -90÷90(°F)

-20.0÷20.0(BAR) -300÷300(PSI)

-2000÷2000(KPA)

PbES

0.0

Pr2

Band offset for fan regulation in ES

-50.0÷50.0(°C) -90÷90(°F)

-20.0÷20.0(BAR) -300÷300(PSI)

-2000÷2000(KPA)

Fon

Pr2

Time delay between the insertion of two different fan

0 ÷ 255 (sec)

FoF

Pr2

Time delay between switching off of two different fan

0 ÷ 255 (sec)

LSF

10.0

Pr2

Minimum set point (fan)

-50.0÷HSF(°C) -58.0÷HSF(°F)

FA04(FPb)÷HSF(BAR , PSI , KPA)

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Label

Valori

Menù

Descrizione Parametri

Limiti

HSF

50.0

Pr2

Maximum set point (fan)

LSF÷150.0(°C) LSF÷302(°F) LSF÷FA20

(BAR , PSI , KPA)

PAO

Pr2

Alarm probe delay at power on

0 ÷ 255 (min.)

LAL

-40.0

Pr1

Pressure alarm set low limit (compressors)

-50.0÷HAL(°C); -58÷HAL(°F); PA04÷HAL(BAR , PSI , KPA)

HAL

10.0

Pr1

Pressure alarm set high limit (compressors)

LAL÷150.0(°C); LAL÷302(°F);

LAL÷PA20(BAR , PSI , KPA)

tAo

Pr1

Pressure/temperature alarm delay (compressors)

0 ÷ 255 (min.)

ELP

-45.0

Pr2

Electronic pressure switch threshold

-50.0÷STC1(°C) -58÷STC1(°F) PA04÷STC1(BAR , PSI , KPA)

2LAL

-50.0

Pr2

Pressure alarm set low limit, , suction 2

-50.0÷2HAL(°C); -58÷2HAL(°F); 3PA4÷2HAL(BAR , PSI , KPA)

2HAL

20.0

Pr2

Pressure alarm set high limit, suction 2

2LAL÷150.0(°C); 2LAL÷302(°F);

2LAL÷3P20(BAR , PSI , KPA)

2tAo

100

Pr2

Pressure/temperature alarm delay , suction 2

0 ÷ 255 (min.)

2ELP

-50.0

Pr2

Electronic pressure switch threshold, suction 2

-50.0÷STC2(°C) -58÷STC2(°F) 3P04÷STC2(BAR , PSI , KPA)

SEr

999

Pr2

Working hour alarm set (tenth of ours)

1 ÷ 999 (0= disabled) (10 hour)

PEn

Pr2

Low Pressure switch maximum activations

0 ÷ 15

PEI

Pr2

Low Pressure switch activations time

0 ÷ 255 (min.)

SPr

Pr2

Number of compressors ON with faulty probe

0 ÷ 6

2PEn

Pr2

Low Pressure switch maximum activations, suction 2

0 ÷ 15

2PEI

Pr2

Low Pressure switch activations time, suction 2

0 ÷ 255 (min.)

2SPr

Pr2

Number of compressors ON with faulty probe, suction 2

0 ÷ 6

PoPr

Pr2

Capacity engaged with suction 1 probe failure

0÷100

LAF

0.0

Pr1

Low pressure alarm set (fan)

-50.0÷HAF(°C); -58÷HAF(°F);

FA04÷HAF(BAR , PSI , KPA)

HAF

60.0

Pr1

High pressure alarm set (fan)

LAF÷150.0(°C) LAF÷302(°F)

LAF÷FA20(BAR , PSI , KPA)

AFd

Pr2

Pressure alarm delay

0 ÷ 255 (min)

HFc

YES

Pr2

Compressor off with high pressure (temperature) alarm

no – yES

dHF

Pr2

Interval between 2 compressors turning off with high pressure (temperature) alarm

0 ÷ 255 (sec.)

PnF

Pr2

Fan pressure switch maximum activations

0 ÷15

PiF

Pr2

Fan pressure switch activations time

0 ÷ 255 (min)

FPr

Pr2

Fan ON with faulty probe

0 ÷ 6

ASH0

Pr2

Differential for low superheat pre-alarm

0.1 to 30.0°C/ 1 to 60°F

ASH1

240

Pr2

Delay for signalling low superheat pre-alarm

0÷255 sec

ASH2

Pr2

Low suction superheat alarm threshold

0.1÷15.0°C/ 1÷30°F

ASH3

120

Pr2

Delay for signalling low superheat alarm

0÷255 sec

ASH4

Pr2

Switching off compressors with low superheat alarm

No, Yes

ASH5

Pr2

Differential to restart regulation after of low superheat alarm with compressor stop

0.1÷15.0°C/ 1÷30°F

ASH6

Pr2

Delay to restart regulation after superheat > ASH2+ASH5

0÷255 min

ASH7

Pr2

Superheat value to enable hot gas injecting valve

0.1÷30.0°C/ 1÷60°F

ASH8

Pr2

Differential for ASH7

0.1÷15.0°C/ 1÷30°F

ASH9

Pr2

Probe selection for superheat monitoring

nP(0) - P3(1) - P4(2)

dSEP

Pr2

Dynamic Set point function enabled

nP – P3 - P4

1592001850 XC660D GB r3.4 04.09.2017.docx XC660D 55/55

Label

Valori

Menù

Descrizione Parametri

Limiti

dSES

35.0

Pr2

External temperature set for DYNAMIC SET POINT function

-50.0 ÷ 150.0 (°C) -58 ÷ 302 (°F)

dSEb

-20.0

Pr2

Proportional band DYNAMIC SET POINT

-50.0 ÷ 50.0(°C) -90 ÷ 90 (°F)

dSEd

5.0

Pr2

Differential for DYNAMIC SET POINT

-50.0÷50.0(°C) -90÷90(°F)

-20.0÷20.0(BAR) -300÷300(PSI)

-2000÷2000(KPA)

AOC

Cur

Pr2

Analogue output 1 working mode

Cur – tEn

AOF

Pr2

Analog output 1 function

nu – InC1 – InC2 – InF

InCP

Pr2

Frequency compressor always starts at first

no – yES

AOP

Pr2

Reference probe for the analog output 1

nP(0) - P3(1) - P4(2)

LAO

Pr2

Temperature value associated to minimum value of analog output (AOM)

-50.0÷150.0(°C) -58÷302(°F)

UAO

100

Pr2

Temperature value associated to the maximum value of analog output, 10V or 20mA

-50.0÷150.0(°C) -58÷302(°F)

AOM

Pr2

Minimum value of analogue output 1

0 ÷ 100 (%)

AOt

Pr2

Time with analog output 1 at max when after exceeding AOM

0÷15s

MPM

100

Pr2

Maximum % variation per minute, analog output 1

nu, 1 ÷ 100%

SAO

Pr2

Percentage of analog output 1 in case of probe failure

0 ÷ 100 (%)

AOH

Pr2

Maximum analog output 1 percentage when silence mode function is enabled

0 ÷ 100 (%)

2AOC

Cur

Pr2

Analogue output 2 working mode

Cur – tEn

2AOF

Pr2

Analog output 2 function

nu – InC1 – InC2 – InF

2AOM

Pr2

Minimum value of analogue output 2

0 ÷ 100 (%)

2AOt

Pr2

Time with analog output 2 at max when after exceeding AOM

0÷15s

2MPM

100

Pr2

Maximum % variation per minute, analog output 2

nu, 1 ÷ 100%

2SAO

Pr2

Percentage of analog output 2 in case of probe failure

0 ÷ 100 (%)

2AOH

Pr2

Maximum analog output 2 percentage when silence mode function is enabled

0 ÷ 100 (%)

tbA

YES

Pr1

Alarm relay silencing

no - yES

OAP

Pr2

Polarity alarm relay

OP - CL

oFF

Pr2

off function enabled

no - yES

bUr

YES

Pr2

Buzzer enabled

no - yES

Adr

Pr2

Serial address

1 ÷ 247

rEL

3.4

Pr2

Release firmware

Readable only

Ptb

Pr2

Parameter table code

Readable only

Pr2

Pr1

Pr2 access

Readable only

dixell XC660D Installing And Operating Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual