dixell UNIVERSAL XR60CX Installation And Operating Instructions Manual

Universal-XR 1/17 UXR01212015_REV1.4mm
Installation and Operating Instructions
1. GENERAL DESCRIPTION
Model Universal-XR is a 71x29 mm format microprocessor based controller, suitable for applications on high, medium or low temperature refrigeration units. It is provided with three relay outputs to control compressor, defrost - which can be both electrical or hot gas - and evaporator fans. It can work with PTC or NTC probes. Where defrost is being terminated by time, it can operate with just one thermostat probe. Where defrost is being terminated by temperature, it has an input for an evaporator probe(s). The Universal-XR is equipped with a flashing visual alarm and buzzer. Each instrument is fully configurable through special parameters that can be easily programmed through the keypad.
2. QUICK START UP PROCEDURE – Up and running in 5 easy steps
This Quick Start Up section is designed to get you up and running with the minimum of fuss. Just follow these 5 simple steps.
STEP 1
Install the new Universal-XR per the installation instructions included with the controller.
STEP 2
Turn on power,
THEN WITHIN 1 MINUTE COMPLETE STEPS 3, 4 AND 5.
STEP 3
+
Press the SET” and DOWN” key for 3 seconds and the controller will automatically recognise and adjust itself to the type of probes connected. (The display briefly shows tPd followed by ntC or PtC).
STEP 4
Press the “AUX/tC” key for 3 seconds and the setting of parameter tC is displayed. Use the UP or DOWN keys to adjust to required setting then confirm by pressing SET (see table 1 below).
STEP 5
Press SET for 3 seconds until the °C or °F icon starts to flash, then adjust the SET POINT using the UP or DOWN keys, then press SET again to confirm.
Notes:
1. All probes must be of the same type, either PTC or NTC.
2. Probes must be at between --58 to 140°F for auto recognition to work;
3. If 1 minute expires before you have completed quick set up, either cycle the power OFF then ON to start the set up again or
enter Pr2 as per the instructions and adjust your parameter settings manually (see Section 9).
Universal-XR 2/17 UXR01212015_REV1.4mm
Installation and Operating Instructions
Table 1: parameter “tC” settings
Note: As you change parameter tC, defaults change and should be approximately correct for that application but we strongly recom mend you check
all parameter default values listed in these instructions to ensure they suit your particular application and make further adjustments if necessary. Read the following sections for information about programming.
3. TYPICAL CONNECTIONS - FOR GENERAL GUIDANCE ONLY
Table 2: typical connections
TC=1 Heating
TC=2 Cooling, Off Cycle Defrost, Time Ended
TC=3 Cooling, Off Cycle Defrost, Temperature Ended
TC=4 Cooling, Off Cycle Defrost, Temperature Ended, Alarm Relay
TC=5 Cooling, Electric or Hot Gas Defrost Temperature Ended
TC6= Low Temp, Elec. Or Hot Gas Defrost, Temp. Ended, Fan
Control
TC7= Open Map to be Configured for any application
Actual Label on The Control in the Box.
Load1 is always Comp, or Heat.
Load2 is OAA and Load3 is OAb.
Parameter
tC
Type of Control
Models Replaced
Required
probes
1
On / Off thermostat – Heating
XR110C, XR01CX, XR10C, XR10CX
x 1
2
Off cycle defrost (timed)
XR120C, XR02CX, XR20C, XR20CX
x 1
3
Off Cycle defrost time initiated / temperature terminated
XR120C, XR02CX, XR20C-E
x 2
4
Off Cycle defrost time initiated / temperature terminated, Alarm Relay
XR130C, XR03CX, XR30CX
x 2
5
Electrical / Hot Gas defrost, time initiated / temperature terminated
XR140C, XR04CX, XR40CX
x 2
6
Electrical / Hot Gas defrost, time initiated / temperature terminated + evap. Fan delay and control
XR160C, XR06CX, XR60CX
x 2
7
Full open map of parameters configure your own control
Your determination
1 to 3
Universal-XR 3/17 UXR01212015_REV1.4mm
Installation and Operating Instructions
4. PARAMETER TABLE and factory default settings
IMPORTANT: Always set parameter “tC” first. As you move “tC” between settings 1 to 7, all non-relevant parameters will be masked. After setting tC”, it will be possible to modify all the other relevant parameters. Once the program is completed you may want to save the parameter map to a Hot Key. If the “tC” is changed after final program ming the parameters will be changed back to the default listed below.
WARNING!! Always switch the power OFF and then ON at the end of programming to update any parameter changes. Make sure you connect the correct number of probes to suit the setting of parameter tC. Failure to do this will cause probe alarms
tC setting
No. Probes
Type
1, 2
1
Room only
3, 4, 5, 6
2
Room + Evaporator 1
7
3
Room + Evaporator 1 + Display or AUX
Any probe alarms can be cleared by turning off / on the power
Table 3: default controller parameters
Description
Label
Adjustment Range
tC1
tC2
tC3
tC4
tC5
tC6
tC7
TC
1 = On / Off Thermostat
1
Type (category) of controller
2 = Off cycle defrost
2
3 = Time / time defrost
3
4 = Time / temp defrost + alarm
4
5 = Time / temp defrost
5
6 = Time / temp defrost + fan delay
6
7 = Full Open Map Configurable
7
Set Point
SET
LS to US
40.0°C; 104°F
2.0°C;
36°F
2.0°C;
36°F
2.0°C;
36°F
2.0°C;
36°F
2.0°C;
36°F
2.0°C; 36°F
Probe type
PBC
PTC=0 NTC=1
1 1 1 1 1 1 1
Differential
HY
0.1 to 25.5C; 1 to 45°F
2.0°C; 10°F
2.0°C; 4°F
2.0°C; 4°F
2.0°C;
4°F
2.0°C;
4°F
2.0°C;
4°F
2.0°C; 4°F
Minimum Set Point limit
LS
-55C to Set Point;
-67°F to Set Point
-50.0°C;
-58°F
-50.0°C;
-58°F
-50.0°C;
-58°F
-50.0°C;
-58°F
-50.0°C;
-58°F
-50.0°C;
-58°F
-50.0°C;
-58°F
Maximum Set Point limit
US
Set Point to 150C;
Set Point to 302°F
50.0°C; 122°F
50.0°C; 122°F
50.0°C;
122°F
50.0°C; 122°F
50.0°C; 122°F
50.0°C; 122°F
50.0°C;
122°F
Anti-short cycle delay
AC
0 to 50 min
1 1 1 1 1 1 0
Second compressor start delay
AC1
0 to 255 sec.
0
Temperature alarm configuration
ALC
rE (0) = Relative to Set Point;
Ab (1) = Absolute
1 1 1 1 1 1 1
High temperature alarm
ALU
0 to 50C (Rel); ALL to 150C (Abs);
0 to 90F (Rel); ALL to 302C (Abs)
50.0°C; 122°F
50.0°C; 122°F
50.0°C;
122°F
50.0°C; 122°F
50.0°C; 122°F
50.0°C; 122°F
50.0°C;
122°F
Low temperature alarm
ALL
0 to 50C (Rel); -55C to ALU (Abs);
0 to 90C (Rel); -67C to ALU (Abs)
-50.0°C;
-58°F
-50.0°C;
-58°F
-50.0°C;
-58°F
-50.0°C;
-58°F
-50.0°C;
-58°F
-50.0°C;
-58°F
-50.0°C;
-58°F
Temperature alarm delay
ALD
0 to 255 min
15
15
15
15
15
15
15
Delay of temperature alarm at start up
DAO
0 to 720 min
90
90
90
90
90
90
90
Outputs activation delay at start up
ODS
0 to 255 min
0 0 0 0 0 0 0
Thermostat override
CCT
0 to 990 min
0 0 0 0 0 0
Set point for continuous cycle
CCS
-55 to 150°C;
-67 to 302°F
2.0°C; 36°F
2.0°C; 36°F
2.0°C;
36°F
2.0°C;
36°F
2.0°C;
36°F
2.0°C; 36°F
Defrost delay after thermostat override
DAF
0 to 255 min
2 2 2 2 2 2
Interval between defrosts
IDF
1 to 250 hours
4 6 6 6 4 4
Delay start of defrost
DSD
0 to 255 min
0 0 0 0 0 0
Maximum duration of defrost
NDF
0 to 255 min
15
15
30
30
30
30
Defrost termination temperature
DTE
-55 to 50C;
-67 to 122°F
8.0°C 46°F
8.0°C 46°F
8.0°C 46°F
8.0°C 46°F
8.0°C 46°F
Universal-XR 4/17 UXR01212015_REV1.4mm
Installation and Operating Instructions
Description
Label
Adjustment Range
tC1
tC2
tC3
tC4
tC5
tC6
tC7
Maximum duration of defrost (second evaporator)
NDS
0 to 255 min
30
30
Defrost termination temperature (second evaporator)
DTS
-55 to 50C;
-67 to 122°F
8.0°C 46°F
8.0°C 46°F
Display during defrost
DFD
Rt (0) = Real temp.
it (1) = Temp. at defrost start
sEt (2) = Set Point
dEF (3) = “DEF” label
dEG (4) = “DEG” label
3 3 3 3 3
3
Defrost display time out
DAD
0 to 255 min
10
10
10
10
10
10
Defrost type (forced)
TDF
El (0) = Electrical
rE (1) = Hot Gas
0 0 0
Drain down time
FDT
0 to 255 min
0 2 2
First defrost after power on
DFD
Y (0) = Immediate
N (1) = After normal interval
1 1 1 1 1 1
Evaporator fan operating mode
FNC
C_n (0) =On with Comp, off with defrost
O_n (1) =On regardless of comp, off w/
defrost
C_y (2) =On with comp, on with defrost
O_y (3) =Always on
1 1
Evaporator fan stop temperature
FST
-55 to 50C;
-67 to 122°F
8°C; 46°F
8°C; 46°F
Evaporator fan delay after defrost
FND
0 to 255 min
7 7
Fan ON time
FON
0 to 15 min
0 0
Fan Off time
FOF
0 to 15 min
0 0
Thermostat probe calibration
OT
-12.0 to 12.0C;
-21 to 21F
0.0°C; 0°F
0.0°C; 0°F
0.0°C; 0°F
0.0°C;
0°F
0.0°C;
0°F
0.0°C;
0°F
0.0°C; 0°F
Evaporator probe presence
P2P
N (0) = evaporator probe not present
Y (1) = evaporator probe present
1 1 1 1 1
Evaporator probe calibration
OE
-12.0 to 12.0C;
-21 to 21F
0.0°C; 0°F
0.0°C;
0°F
0.0°C;
0°F
0.0°C;
0°F
0.0°C; 0°F
Third probe presence
P3P
n (0) = third probe not present,
Y (1) = third probe present.
1 1 1 1 1 1 1
Third probe calibration
03
-12.0 to 12.0C;
-21 to 21F
0.0°C; 0°F
0.0°C; 0°F
0.0°C; 0°F
0.0°C;
0°F
0.0°C;
0°F
0.0°C;
0°F
0.0°C; 0°F
Display Resolution
RES
Y (0) = With decimal point in C only
N (1) = No decimal point
1 1 1 1 1 1 1
Temperature measurement unit (°C/°F)
CF
C (0) = Celsius
F (1) = Fahrenheit
1 1 1 1 1 1 1
Instrument display
LOD
P1 (0) = Thermostat probe P2 (1) = Evaporator probe
P3 (2) = Third probe
sEt (3) = SET-POINT
0 0 0 0 0 0 0
Display delay
DLY
0 to 20min0sec, res. 10sec
0 0 0 0 0 0 0
Type of action
CH
Cl (0) = cooling
Ht (1) = heating
1 0 0
Compressor ON time with faulty probe
CON
0 to 255 min
15
15
15
15
15
15
15
Compressor OFF time with faulty probe
COF
0 to 255 min
30
30
30
30
30
30
30
Alarm muting configuration for buzzer & relay
TBA
n (0) = Mute buzzer only
Y (1) = Mute buzzer & relay
1 1 1 1 1 1 1
Second Digital input configuration
I2F
dEF(0) = Start defrost
dor (1) = Door switch
AUS (2) = Auxiliary relay
ES (3) = Energy saving
onF (4) = Remote On/OFF
EAl (5) = Generic alarm
bAl (6) = Serious alarm
5 5 5 5 5 5 5
Second Digital input polarity
I2P
Cl (0) = Closed circuit
oP (1) = Open circuit
0 0 0 0 0 0 0
Digital input 2 delay
DI2
0 to 255 min
0 0 0 0 0 0 0
Universal-XR 5/17 UXR01212015_REV1.4mm
Installation and Operating Instructions
Description
Label
Adjustment Range
tC1
tC2
tC3
tC4
tC5
tC6
tC7
Door open – compressor / fan status
ODC
No (0) = No change
FAn (1) = Fan off
CPr (2) = Compressor off
F_C (3) = Compressor & Fan off
0 0 0 0 0 0 0
Defrost relay configuration
OAA
Alr (0) = Alarm;
db (1) = Dead Band;
AUS (2) = Auxiliary;
CP2 (3) = Second compressor output;
liG (4) = Light output;
dF2 (5) = Second defrost output.
dEF (6) =1st Defrost output
Fan (7) =Fan output
6 6 6
Auxiliary relay configuration
OAB
Alr (0) = Alarm;
db (1) = Dead Band;
AUS (2) = Auxiliary;
CP2 (3) = Second compressor output;
liG (4) = Light output;
dF2 (5) = Second defrost output.
dEF (6) =1st Defrost output
Fan (7) =Fan output
0 0 0 0 7 7 7
Alarm relay polarity
AOP
Cl (0) = [11 -12] closed with alarm
oP (1) = [11 -12] open with alarm
0 0 0 0 0 0 0
Exclude temperature alarm - door open
DOT
0 to 255 min
20
20
20
20
20
20
20
Restart regulation with door open alarm
RRD
n (0) = No
Y (1) = Yes
0 0 0 0 0 0 0
Probe selection for Condenser Alarm
AP2
nP (0) =No Probe selected
P1 (1) =Probe 1 P2 (2) =Probe 2
P3 (3) =Probe3
0 0 0 0 0 0 0
Low temperature alarm of condenser
AL2
-55 to 150°C;
-67 to 302°F
-40°C;
-40°F
-40°C;
-40°F
-40°C;
-40°F
-40°C;
-40°F
-40°C;
-40°F
-40°C;
-40°F
-40°C;
-40°F
High temperature alarm of condenser
AU2
-55 to 150°C;
-67 to 302°F
110°C;
230°F
110°C;
230°F
110°C;
230°F
110°C;
230°F
110°C;
230°F
110°C;
230°F
110°C;
230°F
Differential for temperature condenser alarm recovery
AH2
0.1 to 25.5°C; 1 to 45°F
5°C;
5°F
5°C;
5°F
5°C;
5°F
5°C;
5°F
5°C;
5°F
5°C;
5°F
5°C;
5°F
Condenser temperature alarm delay
AD2
0 to 254 min, 255 = nU
15
15
15
15
15
15
15
Condenser temperature alarm exclusion at start up
DA2
0 to 720 min, res. 10 min
90
90
90
90
90
90
90
Compressor off with low temperature alarm of condenser
BLL
n (0) = No
y (1) = Yes
0 0 0 0 0 0 0
Compressor off with high temperature alarm of condenser
AC2
n (0) = No
y (1) = Yes
0 0 0 0 0 0 0
Temperature deviation from normal Set Point during Energy Saving
HES
-30.0 to 30°C;
-54 to 54°F
0°C;
0°F
0°C;
0°F
0°C;
0°F
0°C;
0°F
0°C;
0°F
0°C;
0°F
0°C;
0°F
ON / OFF key enabling
ONF
nU (0) = Disabled
OFF (1) = Enabled
ES (2) = Energy saving
0 0 0 0 0 0 0
Buzzer enabling
BEN
n (0) = Disabled Y (1) = Enabled
1 1 1 1 1 1 1
Parameter table
PTB
For factory use only
- - - - - - -
Software release number
REL
Read only
- - - - - - -
Evaporator probe temperature
DP2
Read only
- - - -
Third probe temperature
DP3
Read only
- - - - - - -
Universal-XR 6/17 UXR01212015_REV1.4mm
Installation and Operating Instructions
5. PARAMETERS, FUNCTIONS IN DETAIL
Table 4: controller parameters in detail
Display visualisation
Description
TC
Type of Controller: tells the Universal-XR which type of controller it will be operating as.
1 = on/off Heating thermostat – 1 relay & 1 probe; 2 = Combined thermostat with off cycle defrost timer – 1 relay & 1 probe; 3 = Combined thermostat with time initiated & time terminated defrost – 2 relays & 2 probe; 4 = Combined thermostat with time initiated & temperature terminated defrost – 2 relays & 2 probes; alarm 5 = Combined thermostat with time initiated, temperature terminated defrost + 2 relays & 2 probes; defrost
6 = Combined thermostat with time initiated, temperatures terminated defrost + evaporator fans control with delay after defrost – 3 relays & 3 probes; 7 = Combined thermostat with time initiated, temperatures terminated defrost + evaporator fans control with delay after defrost – 3 relays & 3 probes. Fully open map
PBC
Probe Type: configures the controller to work with PTC or NTC probes. 0= ptC = PTC, 1= ntC = NTC.
HY
Differential: (1 to 50) sets the degrees above Set Point at which the compressor cuts in. Note: when tC = 1 (heating applications) the tC value is automatically set below the Set Point. If the temperature decreases and reaches set point minus differential the regulation
output is activated and then turned off when the temperature reaches the set point value again.
LS
Minimum set point limit: (-55°C to SET or -67°F to SET) sets the lower limit of set point adjustment.
US
Maximum set point limit: (SET to 150°C or SET to 302°F) sets the upper limit of set point adjustment.
AC
Anti-short cycle delay: (0 to 50min) minimum interval between the compressor stop and the next possible restart.
ACI
Second compressor start delay: (0 to 255sec)
ALP
Probe selection for temperature alarms
0=P1, Room Probe 1=P2, Evaporator Probe 2=P3, Display Probe 3=P4, Hot Key Connector Probe, Condenser Alarm Probe
ALC
Temperature alarm configuration: rE = Related to Set Point; Ab = Absolute. Note: Relative means alarms are linked to the Set Point and will follow it if it is adjusted. In this case ALU & ALL set the temp over & under Set Point for alarm. Absolute means ALU & ALL are fixed alarm temperatures, which are not affected by any Set Point adjustment.
ALU
High temperature alarm:
ALC = rE[0 to 50°C] or [0 to 90°F]; ALC = Ab [ALL to 150°C] or [ALL to 302°F].
ALL
Low temperature alarm:
ALC = rE [0 to 50°C] or [0 to 90°F]; ALC = Ab [-55°C to ALU] or [-67 to ALU].
AFH
Differential for alarm recovery, the control will still display the alarm until this value+
ALD
Temperature alarm delay: (0 to 255min) time interval between an alarm condition occurring and the alarm is signalling.
DAO
Delay of temperature alarm at start-up: (from 0 to 720min; res. 10min) time delay of any temperature alarm during pull down following “power on”.
ODS
Outputs activation delay at start up: (0 to 255min) time delay before any output relay activates following “power on”.
CCT
Thermostat override: (0 to 990min; res. 10min) period during which the compressor will run continuously, regardless of temperature. Setting this parameter to 0 disables this function.
CCS
Set point for continuous cycle: (-55 to 150 °C or -67 to 302°F) it sets the set point used during the continuous cycle.
DAF
Defrost delay after fast freezing: (0 to 255min) time interval between the end of the thermostat override period and the start of the following defrost related to it.
IDF
Interval between defrosts: (0 to 255hours) time interval between the beginning of two consecutive defrosts.
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