Dixell UNIVERSAL–XR Installation Manual

Page 1
UNIVERSAL–XR Unit of Measure Change Instructions
STEP 1
Install the new Universal-XR per the installation instructions included with the controller.
STEP 2
Turn on power,
THEN WITHIN 1 MINUTE COMPLETE STEPS 3, 4 AND 5.
STEP 3
+
Press the SET” and DOWN” key for 3 seconds and the controller will automatically recognise and adjust itself to the type of probes connected. (The display briefly shows tPd followed by ntC or PtC).
STEP 4
Press the “AUX/tC” key for 3 seconds and the setting of parameter tC is displayed. Use the UP or DOWN keys to adjust to required setting then confirm by pressing SET (see table 1 below).
STEP 5
Press SET for 3 seconds until the °C or °F icon starts to flash, then adjust the SET POINT using the UP or DOWN keys, then press SET again to confirm.
1. GENERAL DESCRIPTION
Model Universal-XR is a 71x29 mm format microprocessor based controller, it is available in 12/24Vac/dc, 120Vac or 230Vac,and is suitable for applications on high, medium or low temperature refrigeration units. It is provided with three relay outputs to control compressor, defrost - which can be both electrical or hot gas - and evaporator fans. It can work with PTC or NTC probes. Where defrost is being terminated by time, it can operate with just one thermostat probe. Where defrost is being terminated by temperature, it has an input for an evaporator probe(s). The Universal-XR is equipped with a flashing visual alarm and buzzer. Each instrument is fully configurable through special parameters that can be easily programmed through the keypad.
2. QUICK START UP PROCEDURE – Up and running in 5 easy steps
This Quick Start Up section is designed to get you up and running with the minimum of fuss. Just follow these 5 simple steps.
Notes:
1. All probes must be of the same type, either PTC or NTC.
2. Probes must be at between --58 to 140°F for auto recognition to work;
3. If 1 minute expires before you have completed quick set up, either cycle the power OFF then ON to start the set up again or enter Pr2 as per the instructions and adjust your parameter settings manually (see Section 9).
Universal-XR 1/15 UXR10012015_REV1.4mm
Page 2
Table 1: parameter “tC” settings
TC=1 Heating
12/24Vac/dc use Terminals 4 & 5 for power supply
TC=2 Cooling, Off Cycle Defrost, Time Ended
12/24Vac/dc use Terminals 4 & 5 for power supply
TC=3 Cooling, Off Cycle Defrost, Temperature Ended
12/24Vac/dc use Terminals 4 & 5 for power supply
TC=4 Cooling, Off Cycle Defrost, Temperature Ended, Alarm Relay
12/24Vac/dc use Terminals 4 & 5 for power supply
TC=5 Cooling, Electric or Hot Gas Defrost Temperature Ended
12/24Vac/dc use Terminals 4 & 5 for power supply
TC6= Low Temp, Elec. Or Hot Gas Defrost, Temp. Ended, Fan
Control
12/24Vac/dc use Terminals 4 & 5 for power supply
TC7= Open Map to be Configured for any application
12/24Vac/dc use Terminals 4 & 5 for power supply
Actual Label on The Control in the Box.
Load1 is always Comp, or Heat.
Load2 is OAA and Load3 is OAb.
Parameter
tC
Type of Control
Models Replaced
Required
probes
1
On / Off thermostat – Heating
XR110C, XR01CX, XR10C, XR10CX
x 1
2
Off cycle defrost (timed)
XR120C, XR02CX, XR20C, XR20CX
x 1
3
Off Cycle defrost time initiated / temperature terminated
XR120C, XR02CX, XR20C-E
x 2
4
Off Cycle defrost time initiated / temperature terminated, Alarm Relay
XR130C, XR03CX, XR30CX
x 2
5
Electrical / Hot Gas defrost, time initiated / temperature terminated
XR140C, XR04CX, XR40CX
x 2
6
Electrical / Hot Gas defrost, time initiated / temperature terminated + evap. Fan delay and control
XR160C, XR06CX, XR60CX
x 2
7
Full open map of parameters configure your own control
Your determination
1 to 3
Note: As you change parameter tC, defaults change and should be approximately correct for that application but we strongly recommend you check
all parameter default values listed in these instructions to ensure they suit your particular application and make further adjustments if necessary. Read the following sections for information about programming.
3. TYPICAL CONNECTIONS - FOR GENERAL GUIDANCE ONLY
Table 2: typical connections
Universal-XR 2/15 UXR10012015_REV1.4mm
Page 3
4. PARAMETER TABLE and factory default settings
WARNING!! Always switch the power OFF and then ON at the end of programming to update any parameter changes. Make sure you connect the correct number of probes to suit the setting of parameter tC. Failure to do this will cause probe alarms
tC setting
No. Probes
Type
1, 2
1
Room only
3, 4, 5, 6
2
Room + Evaporator 1
7
3
Room + Evaporator 1 + Display or AUX
Any probe alarms can be cleared by turning off / on the power
Description
Label
Adjustment Range
tC1
tC2
tC3
tC4
tC5
tC6
tC7
Type (category) of controller
1 = On / Off Thermostat
1
2 = Off cycle defrost
2
3 = Time / time defrost
3
4 = Time / temp defrost + alarm
4
5 = Time / temp defrost
5
6 = Time / temp defrost + fan delay
6
7 = Full Open Map Configurable
7
Set Point
LS to US
40.0°C; 104°F
2.0°C;
36°F
2.0°C;
36°F
2.0°C;
36°F
2.0°C;
36°F
2.0°C;
36°F
2.0°C; 36°F
Probe type
PTC=0 NTC=1
1 1 1 1 1 1 1
Differential
0.1 to 25.5C; 1 to 45°F
2.0°C; 2°F
2.0°C; 2°F
2.0°C; 2°F
2.0°C;
2°F
2.0°C;
2°F
2.0°C;
2°F
2.0°C; 2°F
Minimum Set Point limit
-55C to Set Point;
-67°F to Set Point
-50.0°C;
-58°F
-50.0°C;
-58°F
-50.0°C;
-58°F
-50.0°C;
-58°F
-50.0°C;
-58°F
-50.0°C;
-58°F
-50.0°C;
-58°F
Maximum Set Point limit
Set Point to 150C;
Set Point to 302°F
50.0°C; 122°F
50.0°C; 122°F
50.0°C;
122°F
50.0°C;
122°F
50.0°C;
122°F
50.0°C;
122°F
50.0°C; 122°F
Anti-short cycle delay
0 to 50 min
1 1 1 1 1 1 0
Second compressor start delay
0 to 255 sec
0
Temperature alarm configuration
rE (0)= Relative to Set Point;
Ab (1) = Absolute
1 1 1 1 1 1 1
High temperature alarm
0 to 50C (Rel); ALL to 150C (Abs);
0 to 90F (Rel); ALL to 302C (Abs)
50.0°C; 122°F
50.0°C; 122°F
50.0°C;
122°F
50.0°C;
122°F
50.0°C;
122°F
50.0°C;
122°F
50.0°C; 122°F
Low temperature alarm
0 to 50C (Rel); -55C to ALU (Abs);
0 to 90C (Rel); -67C to ALU (Abs)
-50.0°C;
-58°F
-50.0°C;
-58°F
-50.0°C;
-58°F
-50.0°C;
-58°F
-50.0°C;
-58°F
-50.0°C;
-58°F
-50.0°C;
-58°F
Temperature alarm delay
0 to 255 min
15
15
15
15
15
15
15
Delay of temperature alarm at start up
0 to 720 min
90
90
90
90
90
90
90
Outputs activation delay at start up
0 to 255 min
0 0 0 0 0 0 0
Thermostat override
0 to 990 min
0 0 0 0 0
0
Set point for continuous cycle
-55 to 150°C;
-67 to 302°F
2.0°C; 36°F
2.0°C; 36°F
2.0°C;
36°F
2.0°C;
36°F
2.0°C;
36°F
2.0°C; 36°F
Defrost delay after thermostat override
0 to 255 min
2 2 2 2 2
2
Interval between defrosts
1 to 250 hours
4 6 6 6 4 4 Delay start of defrost
0 to 255 min
0 0 0 0 0 0 Maximum duration of defrost
0 to 255 min
15
15
30
30
30
30
Defrost termination temperature
-55 to 50C;
-67 to 122°F
8.0°C
46°F
8.0°C 46°F
8.0°C 46°F
8.0°C 46°F
8.0°C 46°F
Maximum duration of defrost (second evaporator)
0 to 255 min
30
30
Defrost termination temperature (second evaporator)
-55 to 50C;
-67 to 122°F
8.0°C 46°F
8.0°C 46°F
IMPORTANT: Always set parameter “tC” first. As you move “tC” between settings 1 to 7, all non-relevant parameters will be masked. After setting tC”, it will be possible to modify all the other relevant parameters.
Once the program is completed you may want to save the parameter map to a Hot Key. If the “tC” is changed after final programming the parameters will be changed back to the default listed below.
Table 3: default controller parameters
Universal-XR 3/15 UXR10012015_REV1.4mm
Page 4
Description
Label
Adjustment Range
tC1
tC2
tC3
tC4
tC5
tC6
tC7
Display during defrost
Rt (0) = Real temp.
it (1) = Temp. at defrost start
sEt (2) = Set Point
dEF (3) = “DEF” label
dEG (4) = “DEG” label
3 3 3 3 3
3
Defrost display time out
0 to 255 min
10
10
10
10
10
10
Defrost type (forced)
El (0) = Electrical
rE (1) = Hot Gas
0 0 0
Drain down time
0 to 255 min
0 2 2
First defrost after power on
Y (0) = Immediate
N (1) = After normal interval
1 1 1 1 1
1
Evaporator fan operating mode
C_n (0) =On with Comp, off with defrost
O_n (1) =On regardless of comp, off w/
defrost
C_y (2) =On with comp, on with defrost
O_y (3) =Always on
1
1
Evaporator fan stop temperature
-55 to 50C;
-67 to 122°F
8°C; 46°F
8°C; 46°F
Evaporator fan delay after defrost
0 to 255 min
7
7
Fan ON time
0 to 15 min
0
0
Fan Off time
0 to 15 min
0
0
Thermostat probe calibration
-12.0 to 12.0C;
-21 to 21F
0.0°C; 0°F
0.0°C; 0°F
0.0°C; 0°F
0.0°C;
0°F
0.0°C;
0°F
0.0°C;
0°F
0.0°C; 0°F
Evaporator probe presence
N (0) = evaporator probe not present
Y (1) = evaporator probe present
1 1 1 1 1
Evaporator probe calibration
-12.0 to 12.0C;
-21 to 21F
0.0°C; 0°F
0.0°C;
0°F
0.0°C;
0°F
0.0°C;
0°F
0.0°C; 0°F
Third probe presence
n (0) = third probe not present,
Y (1) = third probe present.
1 1 1 1 1 1 1
Third probe calibration
-12.0 to 12.0C;
-21 to 21F
0.0°C; 0°F
0.0°C; 0°F
0.0°C; 0°F
0.0°C;
0°F
0.0°C;
0°F
0.0°C;
0°F
0.0°C; 0°F
Display Resolution
Y (0) = With decimal point in C only
N (1) = No decimal point
1 1 1 1 1 1 1
Temperature measurement unit (°C/°F)
C (0) = Celsius
F (1) = Fahrenheit
1 1 1 1 1 1 1
Instrument display
P1 (0)= Thermostat probe P2 (1) = Evaporator probe
P3 (2) = Third probe
sEt (3) = SET-POINT
0 0 0 0 0 0 0
Display delay
0 to 20min0sec, res. 10sec
0 0 0 0 0 0 0
Type of action
Cl (0) = cooling
Ht (1) = heating
1 0 0
Compressor ON time with faulty probe
0 to 255 min
15
15
15
15
15
15
15
Compressor OFF time with faulty probe
0 to 255 min
30
30
30
30
30
30
30
Alarm muting configuration for buzzer & relay
n (0) = Mute buzzer only
Y (1) = Mute buzzer & relay
1 1 1 1 1 1 1
Second Digital input configuration
dEF(0) = Start defrost
dor (1)= Door switch
AUS (2) = Auxiliary relay
ES (3) = Energy saving
onF (4) = Remote On/OFF
EAl (5) = Generic alarm
bAl (6) = Serious alarm
5 5 5 5 5 5 5
Second Digital input polarity
Cl (0) = Closed circuit
oP (1) = Open circuit
0 0 0 0 0 0 0
Digital input 2 delay
0 to 255 min
0 0 0 0 0 0 0
Door open – compressor / fan status
No (0) = No change
FAn (1) = Fan off
CPr (2) = Compressor off
F_C (3) = Compressor & Fan off
0 0 0 0 0 0 0
Defrost relay configuration
OAA
Alr (0) = Alarm;
db (1) = Dead Band;
AUS (2) = Auxiliary;
CP2 (3) = Second compressor output;
liG (4) = Light output;
dF2 (5) = Second defrost output.
dEF (6) =1st Defrost output
Fan (7) =Fan output
6 6 6
Universal-XR 4/15 UXR10012015_REV1.4mm
Page 5
Description
Label
Adjustment Range
tC1
tC2
tC3
tC4
tC5
tC6
tC7
Auxiliary relay configuration
Alr (0) = Alarm;
db (1) = Dead Band;
AUS (2) = Auxiliary;
CP2 (3) = Second compressor output;
liG (4) = Light output;
dF2 (5) = Second defrost output.
dEF (6) =1st Defrost output
Fan (7) =Fan output
0 0 0 0 7 7 7
Alarm relay polarity
Cl (0)= [11 -12] closed with alarm
oP (1) = [11 -12] open with alarm
0 0 0 0 0 0 0
Exclude temperature alarm - door open
0 to 255 min
20
20
20
20
20
20
20
Restart regulation with door open alarm
n (0) = No
Y (1) = Yes
0 0 0 0 0 0 0
Probe selection for Condenser Alarm
AP2
nP (0) =No Probe selected
P1 (1) =Probe 1 P2 (2) =Probe 2
P3 (3) =Probe3
0 0 0 0 0 0 0
Low temperature alarm of condenser
-55 to 150°C;
-67 to 302°F
-40°C;
-40°F
-40°C;
-40°F
-40°C;
-40°F
-40°C;
-40°F
-40°C;
-40°F
-40°C;
-40°F
-40°C;
-40°F
High temperature alarm of condenser
-55 to 150°C;
-67 to 302°F
110°C;
230°F
110°C;
230°F
110°C;
230°F
110°C;
230°F
110°C;
230°F
110°C;
230°F
110°C;
230°F
Differential for temperature condenser alarm recovery
0.1 to 25.5°C; 1 to 45°F
5°C;
5°F
5°C;
5°F
5°C;
5°F
5°C;
5°F
5°C;
5°F
5°C;
5°F
5°C;
5°F
Condenser temperature alarm delay
0 to 254 min, 255 = nU
15
15
15
15
15
15
15
Condenser temperature alarm exclusion at start up
0 to 720 min, res.10min
90
90
90
90
90
90
90
Compressor off with low temperature alarm of condenser
n (0) = No
y (1) = Yes
0 0 0 0 0 0 0
Compressor off with high temperature alarm of condenser
n (0) = No
y (1) = Yes
0 0 0 0 0 0 0
Temperature deviation from normal Set Point during Energy Saving
-30.0 to 30°C;
-54 to 54°F
0°C;
0°F
0°C;
0°F
0°C;
0°F
0°C;
0°F
0°C;
0°F
0°C;
0°F
0°C;
0°F
ON / OFF key enabling
nU (0) = Disabled OFF(1) = Enabled
ES (2) = Energy saving
0 0 0 0 0 0 0
Buzzer enabling
n (0) = Disabled Y (1) = Enabled
1 1 1 1 1 1 1
Parameter table
For factory use only
- - - - - - -
Software release number
Read only
- - - - - - -
Evaporator probe temperature
Read only
- - -
-
Third probe temperature
Read only
- - - - - - -
READ ON IF YOU NEED MORE DETAIL
Display visualisation
Description
Type of Controller: tells the Universal-XR which type of controller it will be operating as.
1 = on/off Heating thermostat – 1 relay & 1 probe; 2 = Combined thermostat with off cycle defrost timer – 1 relay & 1 probe; 3 = Combined thermostat with time initiated & time terminated defrost – 2 relays & 2 probe; 4 = Combined thermostat with time initiated & temperature terminated defrost – 2 relays & 2 probes; alarm 5 = Combined thermostat with time initiated, temperature terminated defrost + 2 relays & 2 probes; defrost 6 = Combined thermostat with time initiated, temperatures terminated defrost + evaporator fans control with delay after defrost – 3 relays & 3 probes; 7 = Combined thermostat with time initiated, temperatures terminated defrost + evaporator fans control with delay after defrost – 3 relays & 3 probes. Fully open map
Probe Type: configures the controller to work with PTC or NTC probes. 0= ptC = PTC, 1= ntC = NTC.
Differential: (1 to 50) sets the degrees above Set Point at which the compressor cuts in. Note: when tC = 1 (heating applications) the tC value is automatically set below the Set Point. If the temperature decreases and reaches set point minus differential the regulation output is activated and
then turned off when the temperature reaches the set point value again.
Minimum set point limit: (-55°C to SET or -67°F to SET) sets the lower limit of set point adjustment.
Maximum set point limit: (SET to 150°C or SET to 302°F) sets the upper limit of set point adjustment.
Anti-short cycle delay: (0 to 50min) minimum interval between the compressor stop and the next possible restart.
5. PARAMETERS – THEIR FUNCTIONS IN DETAIL
Table 4: controller parameters in detail
Universal-XR 5/15 UXR10012015_REV1.4mm
Page 6
Second compressor start delay: (0 to 255sec)
Temperature alarm configuration:
rE = Related to Set Point;
Ab = Absolute. Note: Relative means alarms are linked to the Set Point and will follow it if it is adjusted. In this case ALU & ALL set the temp over & under Set Point for alarm. Absolute means ALU & ALL are fixed alarm temperatures, which are not affected by any Set Point adjustment.
High temperature alarm:
ALC = rE[0 to 50°C] or [0 to 90°F];
ALC = Ab [ALL to 150°C] or [ALL to 302°F].
Low temperature alarm:
ALC = rE [0 to 50°C] or [0 to 90°F];
ALC = Ab [-55°C to ALU] or [-67 to ALU].
Temperature alarm delay: (0 to 255min) time interval between an alarm condition occurring and the alarm is signalling.
Delay of temperature alarm at start-up: (from 0 to 720min; res. 10min) time delay of any temperature alarm during pull down following “power on”.
Outputs activation delay at start up: (0 to 255min) time delay before any output relay activates following “power on”.
Thermostat override: (0 to 990min; res. 10min) period during which the compressor will run continuously, regardless of temperature. Setting this parameter to 0 disables this function.
Set point for continuous cycle: (-55 to 150 °C or -67 to 302°F) it sets the set point used during the continuous cycle.
Defrost delay after fast freezing: (0 to 255min) time interval between the end of the thermostat override period and the start of the following defrost related to it.
Interval between defrosts: (0 to 255hours) time interval between the beginning of two consecutive defrosts.
Delay start of defrost: (0 to 255min) delay between reaching the defrost interval time (as defined by parameter idF) and when a defrost cycle actually starts. Used to stagger defrosts between multiple systems.
(Maximum) duration of defrost: (0 to 255min) time duration of a defrost cycle when only one probe is in use, or defrost time out override when second (evaporator) probe is in use. Set it to zero to disable defrost cycles.
Defrost termination temperature: (-55 to 50°C or -67 to 122°F) sets the defrost termination temperature. Measured by the evaporator probe.
(Maximum) length for second defrost: (0 to 255min) when P3P = 0, (not evaporator probe: timed defrost) it sets the defrost duration, when P3P = 1 (defrost end based on temperature) it sets the
maximum length for defrost. *** Only if being used with tC7***
Note: The P3 probe will be automatically set as second evaporator probe by the tC parameter.
Second termination temperature: (-55 to 50°C or -67 to 122°F) sets the temperature measured by the second evaporator probe (P3), which causes the end of defrost.
Display during defrost:
0= rt = real temperature;
1= it = temperature at defrost start;
2= sEt = set point;
3= dEF = dEF label;
4= dEG = dEG label.
Defrost display time out: (0 to 250min) after a defrost, the controller will revert to current temperature display when the temperature is back down within its normal working range, or after the time set in this parameter, whichever is the sooner.
Defrost type:
0= El= electrical heater;
1= rE = hot gas, compressor runs during defrost.
Drain down time: (0 to 255min) drain down time. Runs concurrently with Fnd (Fan delay after defrost time).Both fan and compressor are off during this time period.
First defrost after power-on:
0= Y = immediately;
1= n = after the idF interval time.
Fan operating mode:
0= C_n = cycles on/off with the compressor, OFF during defrost;
1= O_n= continuous mode, OFF during defrost;
2= C_Y = cycles on/off with the compressor, ON during defrost;
3= O_Y = continuous mode, ON during defrost;
Fan stop temperature: (-55 to 50°C or -67 to 122°F) temperature above which the evaporator fan stops (during the normal refrigerat ion cycle).
Universal-XR 6/15 UXR10012015_REV1.4mm
Page 7
Fan delay after defrost: (0 to 255min) the time interval between the end of a defrost cycle and evaporator fans starting. Runs concurrently with Fdt (Drain down time). Always keep Fnd longer that Fdt.
Fan ON time: (0 to 15min) used to set an On/Off cycle of the evaporator fans while the compressor is off. With FnC = 0 or FnC = 2, it sets the evaporator fan ON cycling time when the compressor is OFF. With Fon = 0 and FoF ≠ 0, the fans are always off. With Fon = 0 and FoF = 0 the fans are always off.
Fan OFF time: (0 to 15min) used to set an On/Off cycle of the evaporator fans while the compressor is off. With FnC = 0 or FnC = 2, it sets the evaporator fan OFF cycling time when the compressor is OFF. With Fon = 0 and FoF ≠ 0, the fans are always off. With Fon = 0 and FoF = 0 the fans are always off.
Thermostat probe calibration: (-12.0 to 12.0°C or -21 to 21°F) adjustment for thermostat probe (Room) offset.
Evaporator probe presence (Evap on the label):
0= n = not present;
1= Y = present.
Evaporator probe calibration: (-12.0 to 12.0°C or -21 to 21°F) adjustment for evaporator probe offset.
Third probe presence (probe named Evap.2 on the label):
0= n = not present, the third input (the one signed with label “D.I. / Pb3”) Input operates as digital input;
1= Y = present, the third input (the one signed with label “D.I. / Pb3”) Input operates as third probe.
Third probe calibration: (-12.0 to 12.0°C or -21 to 21°F) adjustment for third probe offset.
Display resolution (Only available in Celsius):
0= dE = with decimal point;
1= in = without decimal point.
Temperature measurement unit:
0= °C = Celsius;
1= °F = Fahrenheit. Warning: If you alter the setting of parameter rES ( decimal point on/off ) re-check the settings of all temperature related parameters Set Point, HY, LS, US, ALU, ALL, dtE, FSt, ot & oE, as they can be effected.
Probe for Display:
0= P1 = Thermostat probe;
1= P2 = Evaporator probe;
2= P3 = Third probe;
3= sEt = DISPLAY ONLY SHOWS THE SET-POINT. THE ACTUAL TEMPERATURE CAN BE SEEN BY PRESSING THE SET BUTTON.
Display delay: (0 ÷ 20min0sec; resolution 10 sec) when the temperature increases, the display is updated of 1°C or 1°F after this time.
Type of action: 0= Cl = cooling; 1= Ht = heating.
Compressor ON time with faulty probe: (0 to 255min) If there is a P1 probe failure the controller will automatically cycle the compressor on/off according to Con & CoF to maintain basic cooling. Con is the compressor “ON” time.
Compressor OFF time with faulty probe: (0 to 255min) If there is a P1 probe failure the controller will automatically cycle the compressor on/off according to Con & CoF to maintain basic cooling. CoF is the compressor “OFF” time.
Alarm muting:
0= n = Alarm relay remains active when alarm buzzer is muted;
1= Y = Alarm relay is cancelled when alarm buzzer is muted.
Second digital input operating mode: configures the second digital input function:
0 = Starts a defrost;
1 = Input from a door switch (see parameter odC);
2 = Activates the auxiliary relay;
3 = Starts Energy Saving (Control Point becomes Set Point +/- value in HES);
4 = Remote On/OFF (puts the controller into standby);
5 = Generic external alarm (normal regulation continues);
6 = Serious external alarm (regulation is stopped).
Configurable second digital input polarity:
0 = the digital input is activated by closing the circuit;
1 = the digital input is activated by opening the circuit.
Time interval/delay for digital input 2 alarm: (0 to 255min) it defines the time delay between the detection and the subsequent signalling of the alarm.
Compressor and fan status when open door:
0= no = normal;
1= FAn = Fan OFF;
2= CPr= Compressor OFF;
3= F_C = Compressor and fan OFF.
Universal-XR 7/15 UXR10012015_REV1.4mm
Page 8
Defrost relay configuration: Only on tC=7
0= Alr = Alarm;
1= db = Dead Band;
2= AUS = Auxiliary;
3= Cp2 = Second compressor output;
4= LIG = Light output;
5= dF2 = Second defrost output.
Auxiliary relay configuration:
1= Alr = Alarm;
2= db = Dead Band;
3= AUS = Auxiliary;
4= Cp2 = Second compressor output;
5= LIG = Light output;
6= dF2 = Second defrost output.
Alarm relay polarity:
0= CL= contact [13 – 14] closed with alarm;
1= oP = contact [13 – 14] open with alarm.
Temperature alarm exclusion with door open: 0 to 255min.
Regulation restart with door open alarm:
0= n = no;
1= Y = yes, regulation will restart after “door open” alarms.
Probe selection for Condenser Alarm :
0= nP=No Probe selected 1= P1=Probe 1
2= P2=Probe 2
3= P3=Probe3 *normally P3 would be used*
Low temperature alarm of condenser: (-55 to 150°C or -67 to 302°F) when this temperature is reached, the HA2 alarm will be raised (after the Ad2 delay time has expired).
High temperature alarm of condenser: (-55 to 150°C or -67 to 302°F) when this temperature is reached, the LA2 alarm will be raised (after the Ad2 delay time has expired).
Differential for temperature condenser alarm recovery: 0.1 to 25.5°C or 1 to 45°F.
Condenser temperature alarm delay: (0 to 255min) time interval between the detection of an alarm condition at the condenser and the relative alarm signalling.
Condenser temperature alarm exclusion during start-up: (0 to 720min, resolution 10min).
Compressor off when a low temperature alarm of the condenser is active:
0= n = the compressor keeps on working if a low temperature alarm at the condenser is active;
1= Y = the compressor is switched off while the low temperature alarm is active. The regulation will restart after elapsing AC delay time.
Compressor off when an high temperature alarm of the condenser is active:
0= n = the compressor keeps on working if a low temperature alarm at the condenser is active;
1= Y = the compressor is switched off while the low temperature alarm is active. The regulation will restart after elapsing AC delay time.
Temperature set point change during the Energy Saving cycle: (-30.0 to 30.0°C or -54 to 54°F) sets the deviation from the normal set point during the Energy Saving cycle.
ON / OFF key enabling:
0= nu= key functionality disabled;
1= OFF = On Off function enabled;
2= ES = Energy Saving function enabled.
Buzzer enabling:
0= n = disabled;
1= Y = enabled.
Parameter table: read only – for factory use.
Software release: read only – shows the software release.
Evaporator probe: shows the current temperature sensed by the evaporator probe.
Third probe temperature: shows the current temperature sensed by the third probe.
Universal-XR 8/15 UXR10012015_REV1.4mm
Page 9
6. BUTTONS AND THEIR FUNCTIONS
BUTTON
FUNCTION
Type Controller menu: keep this button pressed for at least 3 sec within 1 min after power on to enter the “Type Controller Menu” (tC). AUX output control: Switches the AUX relay output (if enabled as such).
Manual Defrost: keep this button pressed for 3 s to start a manual defrost cycle. The defrost icon will illuminate. (Not possible if parameter tC = 1 ).
Display current set point: after pressing and releasing this button, the set point will be displayed for 5 sec. This will not allow the set point to
be altered. Changing set point value: keep this button pressed for at least 2 sec. Set point change mode is entered indicated by the small led’s flashing. Change the set point using the UP and DOWN buttons. The new value can be stored either by pressing SET button (the instrument restores temperature display) or by waiting the exit time-out to expire (15 sec).
(UP): to see the max stored temperature; in programming mode it browses the parameter codes or increases the displayed value.
(DOWN): to see the min stored temperature; in programming mode it browses the parameter codes or decreases the displayed value.
Keep press 3sec just after powering on the device (and within the first 60sec) to start automatic probe recognising.
Energy Saving: Allows the control to use the HES offset parameter to change the set point.
COMBINATION
FUNCTION
+
Lock & unlock the keyboard: keeping both buttons pressed for 3 sec will lock or unlock the keyboard. The display will flash PoF or Pon for a few seconds to confirm locking or unlocking respectively.
+
Enter programming mode: keep both buttons pressed for 3 sec, release them and then press them again for 8 sec. The first label of Pr2 level will be displayed.
+
Exit programming mode: press together to return to normal display.
As well as the main digital display, there are some small icons on the front panel. These are used to indicate the status of the loads controlled by the instrument. Each icon function is described in the following table.
6.1 SINGLE BUTTON FUNCTIONS
Table 5: single button functions
6.2 BUTTON COMBINATION FUNCTIONS
Table 6: button combination functions
7. PROGRAMMING MODE
7.1 USER PROGRAMMING LEVEL – PR1
To enter programming level Pr1 (user programming level), keep both SET and DOWN buttons pressed for 3 sec. The first parameter label will appear. Browse parameter list by using the UP or DOWN keys. Press SET to see a parameter’s current value and UP or DOWN keys to alter its value. Press SET to confirm change (the display will blink for 3 sec and then the next parameter will appear) or by waiting for the menu timeout to expire (15 sec). If no parameter is available for changes in Pr1 level, a noP label will be show.
7.2 PROTECTED PROGRAMMING LEVEL – PR2 (ALL VISIBLE PARAMETERS CAN BE FOUND HERE)
First enter Pr1 level (as described above) then with any parameter label displayed keep both SET and DOWN buttons pressed for 8 sec. The first parameter label will appear. Browse parameter list by using the UP or DOWN keys. Press SET to see a parameter’s current value and UP or DOWN keys to alter its value. Press SET to confirm change (the display will blink for 3 sec and then the next parameter will appear) or by waiting for the menu timeout to expire (15 sec). From Pr2 level it is also possible to add or remove any parameter to / from Pr1 by pressing both SET & DOWN while its label is displayed. Accessibility of any particular parameter via Pr1 level is confirmed by the alarm LED lighting up while its label is displayed
WARNING: if no button is pressed for 15 sec, any modified value will be stored into memory and the controller will return to the normal display mode.
8. OTHER FEATURES OF THE UNIVERSAL-XR
Universal-XR 9/15 UXR10012015_REV1.4mm
Page 10
Table 7: display signalling description
ICON
FUNCTION
MEANING
ON
Light (AUX) output enabled. ON
Cooling enabled.
FLASHING
Anti-short cycle delay in progress.
ON
Fan enabled.
FLASHING
Delay time on fan activation is running (Fnd > 0)
ON
Defrost in progress.
FLASHING
Drip time in progress (Fdt > 0) or delay on start defrosting is running (dSd > 0).
ON
Auxiliary output activated.
ON
Energy Saving activated.
ON
Thermostat override enabled.
ON
ALARM signal: when in programming mode and in Pr2 level, this icon lights up notifying this parameter is also accessible in the Pr1 level.
ON
All measurement units are in Celsius degrees.
FLASHING
Programming mode.
ON
All measurement units are in Fahrenheit degrees.
FLASHING
Programming mode.
tC parameter value
Action
1
No defrost
2 or 3
Off cycle defrost by timer
4, 5, 6 or 7
Forced type of defrost: Electrical or Hot Gas
FnC
parameter
Action
C_n
Fans will cycle ON and OFF with the compressor and be off during defrost cycle.
O_n
Fans will run continuously, but be off during defrost cycle.
C_Y
Will switch ON and OFF with the compressor and be on during defrost cycle (*).
O_Y
Fans will run continuously and be on during defrost cycle (*).
9. THERMOSTAT OVERRIDE ( not available when parameter tC = 1)
For rapid chilling or freezing, the thermostat can be overridden by pressing the UP button until the icon lights up. The compressor will run in continuous mode, for the time period set in parameter CCt. Normal operation will then resume automatically after the CCt is exhausted or when the
CCS is exhausted (Continuous Cycle Set Point). The cycle can also be terminated manually by pressing the UP button again for about 3 seconds.
10. DEFROST TYPES
- tdF = 0: defrost is electrical;
- tdF = 1: defrost is by hot gas.
11. EVAPORATOR FAN CONTROL (only when parameter tC = 6 or 7)
The fan control mode is selected by means of the “FnC parameter:
(*) Note: Fans will stop if the temperature value set in parameter “FSt is exceeded.
Parameter FSt sets the fan stop temperature. This is the maximum temperature, detected by the evaporator probe, above which the evaporator fans will stop. Leave FSt above ambient temperature during commissioning to avoid fan short cycle. After finishing the defrost phase, there is a stand still drain time, set by parameter Fdt. When this period has expired, the refrigeration cycle commence but the evaporator fans remain off until Fnd (fan delay) times out.
12. SPECIAL APPLICATIONS – DEAD BAND CONTROL
12.1 DEAD BAND CONTROL (COOLING & HEATING) tc=7
With [oAb = db], the compressor relay controls cooling as normal but the 3rd (auxiliary/ fan) relay is used to control a heater. The value entered in
parameter HY will now be set equal on both sides of the SET POINT. Example: if [HY = 1°C] that will create a 2°C Dead Band.
At [SET POINT + HY], cooling switches on. At [SET POINT – HY], heating switches on. Either cooling or heating switch off when temperature returns to SET POINT.
Universal-XR 10/15 UXR10012015_REV1.4mm
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13. ALARMS
Message
Message – Mode
Cause
Outputs
EE
Flashing
Data or memory failure
Alarm output ON; Other outputs unchanged.
P1
Flashing
Thermostat probe failure
Alarm output ON; Compressor output according to parameters Con and CoF.
P2
Alternating with room temperature
Evaporator probe failure
Alarm output ON; Other outputs unchanged; End defrost is timed.
P3
Alternating with room temperature
Second evaporator probe failure
Alarm output ON; Other outputs unchanged; End defrost is timed.
HA
Alternating with room temperature
High temperature alarm
Alarm output ON; Other outputs unchanged.
LA
Alternating with room temperature
Minimum temperature alarm
Alarm output ON; Other outputs unchanged.
HA2
Alternating with room temperature
Condenser max temp alarm
Alarm output ON; Other outputs unchanged.
LA2
Alternating with room temperature
Condenser max temp alarm
Alarm output ON; Other outputs unchanged.
dA
Alternating with room temperature
Door open alarm
Alarm output ON: Outputs re-start if parameter rrd = 1.
EA
Alternating with room temperature
Generic external alarm
Alarm output ON; Other outputs unchanged.
bAL
Alternating with room temperature
Serious external alarm
Alarm output ON; Other outputs OFF.
13.1 MUTING ALARM BUZZER & RELAY
The alarm buzzer can be muted, by pressing any button. The controller will briefly show the reset “rES” label. Parameter tbA defines how the alarm relay will respond to the muting of the buzzer.
- tbA = n: the alarm relay will remain active until the alarm condition is rectified;
- tbA = Y: the alarm relay de-activates when the buzzer is muted.
In either case, the display will flash an alarm label until the condition is rectified.
13.2 ALARM “EE”
The Dixell Universal-XR is provided with an internal watchdog verifying data and memory integrity. Alarm “EE” will flash after detecting a failure in data or in the internal memory. In this case, the alarm output is enabled.
WHAT TO DO
1. Cancel the alarm by pressing a key.
2. Check the value of all parameters and restore correct values when wrong.
3. Check the correct instrument operation and in case of further errors replace it.
13.3 ALARM RECOVERY
Probe alarms “P1”, “P2” and “P3” start 30 seconds after a fault in probe is detected; they automatically stop 30 seconds after the probe restarts normal operation. Check connections before replacing the probe.
Temperature alarms “HA” and “LA” automatically stop as soon as the thermostat temperature returns to normal values and when defrost starts. Temperature alarms HA2” and “LA2” automatically stop as soon as the condenser temperature returns to normal values.
14. REMOVING SECURITY LEVEL PROTECTION
It is possible to allow access to any parameter from Pr1 level. To do this, go into Pr2 as previously described. Scroll to the label of the parameter you require and then press the SET and DOWN buttons in quick succession. The decimal point LED will be on indicating that access to this particular parameter is now possible from Pr1 level. Its label will now appear when in Pr1 programming level and its value can be altered. To restore security level protection, use the same procedure (the decimal point LED will go out after pressing both buttons).
15. MOUNTING
The Universal-XR should be mounted in a panel, in a 29mm (1.14”) x 71mm (2.8”) hole, and fixed using the special brackets supplied. Ambient temperature for correct operation is 32 to 140°F. Avoid places subject to strong vibrations, corrosive gases, excessive dirt or humidity (20 to 85% non-condensing RH is the recommended working range). Make sure air can freely circulate through the cooling holes slots at the rear side of the controller.
16. ELECTRICAL CONNECTIONS
The instrument is provided with screw terminal block to connect cables with a cross section up to 2.5 mm2. Before connecting cables make sure the power supply complies with the instrument’s requirements. Separate the probe cables from the power supply cables, from the outputs and from the power connections. Do not exceed the maximum current rating for each relay; in case of heavier loads use a suitable external relay.
Universal-XR 11/15 UXR10012015_REV1.4mm
Page 12
17. PROBES
Problem
Possible reason
Notes
Display flashing HA
Temperature too high.
Check cooling system. Check alarm settings.
Display flashing LA
Temperature too low.
Check cooling system. Check alarm settings.
Display flashing HA2
Condenser temperature too high.
Check condenser cooling system. Check alarm settings.
Display flashing LA2
Condenser temperature too low.
Check condenser cooling system. Check alarm settings.
Display flashing P1
Fault with thermostat probe. Wrong type of probe fitted
(NTC/PTC).
Check probe connections and resistance value. Change probe type or alter parameter PbC.
Display flashing P2
Fault with evaporator probe. Wrong type of probe fitted
(NTC/PTC).
Parameter tC has been set to 4, 5
or 6 without evaporator probe fitted.
Check probe connections and resistance value. Change probe type or alter parameter PbC. Fit evaporator probe or alter parameter tC.
Display flashing P3
Fault with third probe. Wrong type of probe fitted
(NTC/PTC).
Parameter tC has been set to 6
without third probe fitted.
Check probe connections and resistance value. Change probe type or alter parameter PbC. Fit evaporator probe or alter parameter tC.
Display flashing EE
Data corruption.
Check for electrical spikes and interference. Fit filters DIXL930 & DIXL932. Ensure probe cables are separated from power cables. Re-check all parameter settings. Replace controller if still not working.
Display flashing dA
Door has been left open too long.
Shut the door.
Display flashing EA
A non-serious external alarm has been detected by the digital input.
Trace and rectify the external problem.
Display flashing bAL
A serious external alarm has been detected by the digital input.
Trace and rectify the external problem.
Buttons will not work
Buttons have been locked.
Unlock buttons by pressing both UP & DOWN buttons until display flashes Pon.
It is recommended to place the thermostat probe away from rapid air streams to correctly measure the average room temperature. Place the defrost termination probe among the evaporator fins in the coldest place, where most ice is formed, far from heaters or from the warmest place during defrost, to prevent premature defrost termination.
18. TECHNICAL DATA
Housing: Self-extinguishing ABS Size: Frontal 32x74 mm; depth 70mm Mounting: Panel mounting in a 71x29 mm panel cut-out Frontal protection: IP65 Connections: Screw terminal block 2.5 mm2 wiring Power supply: 120Vac, -10% +15% or 230Vac, -10% +15% Power absorption: 4 VA max Display: 3 digits, red LED, 14.2mm high Inputs: a maximum of 3 temperature probes, PTC or NTC type. Probes (supplied): 2 x NTC, range-50 TO 110°C (-58 to 230°F) with 1.5 meter (4.98) cables Relay outputs: Amps Resistive
Compressor: SPST relay 16FLA / 96LRA, 250Vac Defrost: SPDT relay 10A, 250Vac
Fans: SPST relay 5A, 250Vac Other output: Buzzer for acoustic signalling of alarms Data storing: Non-volatile memory (EEPROM) Ambient temperature: 0 to 60°C (32 to 140°F) Ambient humidity: 20 to 85% (non condensing) Storage temperature: -30 to 85°C (-22 to 185°F) Operating range: PTC: -50 to 150°C (-58 to 302°F); NTC: -50 to 110°C (-40 to 230°F) Resolution: 0.1°C or 1°F (selectable) Accuracy at 25°C: (range -40 to 50°C) 0.5 °C 1 digit
19. TROUBLESHOOTING
Universal-XR 12/15 UXR10012015_REV1.4mm
Page 13
Parameter cannot be adjusted over its full range
Some other parameter is conflicting and preventing further adjustment.
Check other parameter settings.
Power on but no output operates
Small LED’s
flashing
Anti-short cycle delay in progress, all relays being held off until it expires.
Wait or adjust parameters AC or odS. Evaporator fan short
cycling
Parameter FSt set too low.
Adjust FSt to a higher setting. During commissioning, set it above ambient until pull down is complete, then re-set to a more suitable temperature.
20. CHANGE OVER FROM F TO C OR VIS-VERSA
Label
Description
Edit
Original
Vis. Level
Min
Max
Comment
tC
Parameter map selection
7
Pr2 1 7
PbC
Kind of probe
ntC
Pr2
Hy
Differential
4
Pr1 1 45
LS
Minimum set point value
-50
Pr2
-67
75
US
Maximum set point value
230
Pr2
75
302
AC
Anti-short cycle delay
1
Pr2 0 50
AC1
Second compressor start delay
0
Pr2 0 255
ALP
Probe selection for temperature alarms
0
Pr2
ALC
Temperature alarm configuration
Ab
Pr2
ALU
High temperature alarm
230
Pr1
-50
302
ALL
Low temperature alarm
-50
Pr1
-67
230
AFH
Differential for temperature alarm recovery
1
Pr1 1 45
ALd
Temperature alarm delay
15
Pr2 0 255
dAo
Delay before activating a temperature alarm at start up
90
Pr2 0 720
odS
Delay before activating outputs at start up
0
Pr2 0 255
CCt
Continuous cycle duration
0
Pr2 0 990
CCS
Set point for continuous cycle
0
Pr2
-67
302
dAF
Defrost delay after fast freezing
2
Pr2 0 255
idF
Interval between defrost cycles
6
Pr1 0 250
dSd
Start defrost delay
0
Pr2 0 255
dFP
Probe selection for first defrost
3
Pr2
MdF
(Maximum) length for first defrost
30
Pr1 0 255
1. Hold the Set & Down (n) buttons, until HY is displayed, release both buttons then hold the Set and Down (n) buttons until Pr2 is displayed. Release the buttons.
2. Scroll with the up button to CF, then press and release Set. Change the 1 to 0, then press and release Set.
3. Scroll down and adjust the ALL, ALU, FST, AFH, ALH, LS, US, rES as well as the HY.
4. Let the control time out to the temp display. Adjust the Set temp by holding the Set until the C or F starts to flash, adjust the set point.
21. ENTER YOUR SETTINGS HERE FOR FUTURE REFERENCE (tC=7 SET UP AS DEAD BAND CONTROL)
Universal-XR 13/15 UXR10012015_REV1.4mm
Page 14
Universal-XR 14/15 UXR10012015_REV1.4mm
Label
Description
Edit
Original
Vis. Level
Min
Max
Comment
dtE
Defrost termination temperature (first evaporator)
46
Pr1
-67
122
dSP
Probe selection for second defrost
0
Pr2
MdS
(Maximum) length for second defrost
0
Pr2 0 255
dtS
Defrost termination temperature (second evaporator)
0
Pr2
-67
122
dFd
Display during defrost
3
Pr2
dAd
Max display delay after defrost
10
Pr2 0 255
tdF
Defrost type
0
Pr2
Fdt
Drain down time
2
Pr1 0 255
dPo
First defrost after start-up
0
Pr2
FnC
Fan operating mode
1
Pr2
FSt
Fan stop temperature
46
Pr1
-67
122
Fnd
Fan delay after defrost
5
Pr1 0 255
Fon
Fan on time with compressor off
0
Pr2 0 15
FoF
Fan off time with compressor off
0
Pr2 0 15
FAP
Probe selection for fan management
1
Pr2
FCt
Differential of temperature to force fan activation
5
Pr2 0 90
FSU
Fan management
0
Pr2
ot
Thermostat probe calibration
0
Pr2
-21
21
P2P
Evaporator probe presence
1
Pr2
oE
Evaporator probe calibration
0
Pr2
-21
21
P3P
Third probe presence
0
Pr2
o3
Third probe calibration
0
Pr2
-21
21
rES
Display resolution
1
Pr2
CF
Temperature measurement unit
1
Pr2
Lod
Display visualization
0
Pr2
dLy
Delay before updating the displayed temperature
0.00
Pr2
CH
Kind of action: heating or cooling
0
Pr2
Con
Compressor ON time with faulty probe
15
Pr2 0 255
CoF
Compressor OFF time with faulty probe
310
Pr2 0 255
tbA
Alarm output disabling by pushing any button
0
Pr2
i2F
Digital input 2 configuration
5
Pr2
i2P
Digital input 2 polarity
0
Pr2
di2
Digital input 2 alarm delay
0
Pr2 0 255
Page 15
odC
Compressor and fan status when the door is open
0
Pr2
oAA
First output configuration
0
Pr2
oAb
Second output configuration
3
Pr2
Label
Description
Edit
Original
Vis. Level
Min
Max
Comment
AoP
Alarm relay polarity
0
Pr2
dot
Temperature alarm exclusion with door open
20
Pr2 0 255
rrd
Regulation restart with door open alarm
0
Pr2
AP2
Probe selection for condenser temperature alarms
0
Pr2
AL2
Condenser low temperature alarm
0
Pr2
-67
302
AU2
Condenser high temperature alarm
0
Pr2
-67
302
AH2
Differ. for condenser temp. alarm recovery
1
Pr2 1 45
Ad2
Condenser temperature alarm delay
0
Pr2
dA2
Delay of condenser temper. alarm at start up
0
Pr2 0 720
bLL
Compressor off for condenser low temperature alarm
0
Pr2
AC2
Compressor off for condenser high temperature alarm
0
Pr2
HES
Differential for Energy Saving
0
Pr2
-54
54
onF
On/off key configuration
2
Pr2
bEn
Buzzer enabling
1
Pr2
Ptb
Map code READ ONLY
Pr2
0
655 35
Adr
Serial address
1
Pr2 1 247
SEt
Set point
75
-50
230
NOTES:
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Climate.Emerson.com
Universal-XR 15/15 UXR10012015_REV1.4mm
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