dixell iCHiLL IC200CX Series, iCHiLL IC206CX, iCHiLL IC208CX Quick Reference Manual

F
IC200CX Series
Quick reference guide
INDEX
1 GENERAL ADVICE 6
2 IC200 CX TABLE OF THE FEATURES 7
3 USER INTERFACE 8
3.1 DISPLAY CONFIGURATION 8
3.2 Icons Meaning 8
3.3 Meaning / Functionning of the bottom display led 10
4 DISPLAY LAYOUT 10
4.1 How to read the measurement list 10
4.2 Read Probe values of circuit 1 or 2 10
5 DISPLAY INFORMATION 11
5.1 Read the Set Point value 11
5.2 Modify the Set Point 11
5.3 Read the active SetPoint during Energy Saving or Dynamic Setpoint 11
5.4 KEY FUNCTION 12
5.5 KEY COMBINANTION 13
6 REMOTE TERMINAL 13
7 FIRST INSTALLING 14
7.1 On Board Clock (Optional) 14
7.2 RTC Setup 14
8 ANALOG AND DIGITAL OUTPUT CONFIGURATION 15
8.1 Analog input Pb1 - Pb2 – Pb5 – Pb6 15
8.2 Analog input Configuration Pb3 - Pb4 15
8.3 Digital Input Configuration Id1 – Id18 16
8.4 Digital Output (relay) Configuration RL1- RL8 17
8.5 Analog output configuration 0 ÷ 10 Volt (OUT1 e OUT2) 18
8.6 Configurazione N° 2 Uscite Analogiche 0 ÷ 10 Volt / Taglio di Fase (OUT3 e OUT4) 18
9 PROGRAMMING WITH THE “HOT KEY 64” 18
9.1 Download: how to program an instrument with a programmed “Hot Key” 18
9.2 Upload: How to program a “Hot Key” with the parameters of the instrument 19
10 PROGRAMMING USING THE KEYBOARD 19
10.1 Password default values 19
10.2 Enter the Pr1 - Pr2 - Pr3 programming levels 19
10.3 How to change a parameter value 20
10.4 Change the Password value 20
10.5 Enter the programming level Pr1 21
10.6 Enter the programming level Pr2 21
10.7 Enter the programming level Pr3 22
11 FUNCTION MENU “ M” KEY 23
11.1 Alarm list: show and reset 23
11.2 Compressor overload alarm reset 24
11.3 Compressor overload password. 24
11.4 Alarm log list 24
11.5 Erase the Alarm log list 25
11.6 Password value of the alarm list 25
11.7 Disable – enable a single circuit 25
12 TABLE OF THE OUTPUT STATUS IN ALARM CONDITION 26
12.1 ALARM: “A” type and status of the loads in case of alarm 26
12.2 ALARM: “b” type and status of the loads in case of alarm 28
12.3 ALARM: “C” type and status of the loads in case of alarm 29
13 TABLE OF THE PARAMETERS 30
14 BLACK-OUT 53
15 WIRING CONNECTIONS 54
15.1 Hardware Resources for IC206CX model 54
15.2 Hardware Resources for 208CX Models 54
16 INSTALLING AND MOUNTING 55
16.1 Panel cut- out 55
16.2 Vertical boards Vi620CX panel cut-out 55
17 ELECTRICAL CONNECTIONS 56
18 TECHNICAL DATA 57
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1 GENERAL ADVICE
PLEASE READ BEFORE USING THIS MANUAL
This manual is part of the product and should be kept near the instrument for easy and quick reference.
The instrument shall not be used for purposes different from those described hereunder. It cannot be used as a safety device.
Check the application limits before proceeding.
SAFETY PRECAUTIONS
Check the supply voltage is correct before connecting the instrument.
Do not expose to water or moisture: use the controller only within the operating limits avoiding
sudden temperature changes with high atmospheric humidity to prevent formation of condensation
Warning: disconnect all electrical connections before any kind of maintenance.
The instrument must not be opened.
In case of failure or faulty operation send the instrument back to the distributor or to “Dixell s.r.l.”
(see address) with a detailed description of the fault.
Consider the maximum current which can be applied to each relay (see thechnical Data).
Ensure that the wires for probes, loads and the power supply are separated and far enough from
each other, without crossing or intertwining.
Fit the probe where it is not accessible by the end user.
In case of applications in industrial environments, the use of mains filters (our mod. FT1) in parallel
with inductive loads could be useful.
1592022750 Quick reference guide IC 200CX Rel. 1.1 25/05/2009
2 IC200 CX TABLE OF THE FEATURES
CHARACTERISTICS IC206CX IC208CX
N° KEYS
6
n n
RELAYS
6
n
8
n
DIGITAL INPUTS
11 Config Config
ANALOG INPUTS
4 NTC – PTC 2 NTC - PTC - 4÷20mA - 0 ÷ 5Volt
Config Config
PROPORTIONAL OUTPUTS
2 configurables (signal 0÷10V) Config Config
2 configurables (signal 0÷10V, PWM) Config Config
SERIAL OUTPUTS
TTL with Mod-BusRtu protocol
n n
Remote Keyboard VICX620 (up to 2 remote keyboards with probe on board)
n n
POWER SUPPLY
12 Vac/dc (+15%;-10%)
n n
24 Vac/dc (± 10%) Opt Opt
MAIN DISPLAY (UPPER DISPLAY)
± 4 digits with decimal point
n n
SECONDARY DISPLAY (LOWER DISPLAY)
± 4 digits with decimal point
n n
OTHER
Clock on board Opt Opt
Buzzer Opt Opt
configurable = configurable through parameter  opt = optional
n = default
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3 USER INTERFACE
3.1 DISPLAY CONFIGURATION
3.2 ICONS MEANING
ICON MEANING / FUNCTIONNING
°C -°F
BAR-PSI
Lighted when the display shows a temperature or pressure
Lighted when a compressor is activated Blinking = when the delay of activation is running
Alarm: blinking in case of alarm
Lighted if anti freeze heaters/ integration heating / boiler are activated
Flow alarm/ (differential) pressure switch / supply fan thermal (air / air unit): is blinking if the configuration of the digital input is active
1592022750 Quick reference guide IC 200CX Rel. 1.1 25/05/2009
Lighted when the bottom display shows the RTC Lighted during the programming parameters if it is time based Lighted in function menu when the display shows the defrost delay
Water pump: lighted if at least one pump is activated
Condenser fan: lighted if at least one fan is active
Lighted if Dynamic set point or Energy saving are active
Lighted during menu navigation
Lighted if auxiliary ouput is active
Lighted when the controller is ON
Lighted when the display shows probes values of circuit 1 or circuit 2
Lighted when the defrost is activated Blinking during the counting of the interval between defrost
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3.3 MEANING / FUNCTIONNING OF THE BOTTOM DISPLAY LED
Led # 1 – 2 (With RTC)
If the bottom display shows the RTC the leds are both blinking.
Led # 1 – 2 In function Menu
During the time counting to the next defrost for one or both circuits the leds are both blinking.
LED during parameters programming
In Pr2 level: led #3 indicates the visibility of the parameter; the led #1 and #2 show if the parameter can be modified or not. In Pr3 level: led #3 and #4 indicate the visibility of the parameter; the led #1 and #2 show if the parameter can be modified or not.
4 DISPLAY LAYOUT
4.1 HOW TO READ THE MEASUREMENT LIST
With the icon Cir1 on, push UP or Down keys to display the labels of the information of the circuit 1. With the icon Cir2 on, push UP or Down keys to display the labels of the information of the circuit 2. Each measurement is defined by a label that indicates which if it is a pressure a temperature or a time.
4.2 READ PROBE VALUES OF CIRCUIT 1 OR 2
To swap between the information of the two circuits use the UP and DOWN key to select a label then push SET, check the led.
Example in fig.1 Icon Cir1 is on: the top display shows the value of the output evaporator temperature (12.8°C) of the
circuit 1; the bottom display shows Out 1 (outlet temperature evaporator 1). Push SET key to swap to the circuit 2. Fig2 Icon Cir2 is on: the top display shows the value of the output evaporator temperature (11.7°C) of the circuit 2, the bottom display shows Out 2.
Fig.1
1592022750 Quick reference guide IC 200CX Rel. 1.1 25/05/2009
Fig.2
5 DISPLAY INFORMATION
5.1 READ THE SET POINT VALUE
Push and release the SET key, the set value is displayed. In stand-by the bottom display shows SetC (set chiller), by pushing SET again the next label is SetH (set heat pump). If the unit is running the only set displayed is related to the running mode.
5.2 MODIFY THE SET POINT
1) Push SET key for at least 3 seconds
2) Use the UP or DOWN key to modify the setpoint. In chiller it is possible to modify the chiller set
point, in heat pump it is possible to modify the heat pump set point, in std-by it is possible to modify both the set point.
3) Push SET to confirm or wait the timeout (15seconds).
5.3 READ THE ACTIVE SETPOINT DURING ENERGY SAVING OR DYNAMIC SETPOINT
If the unit is running in chiller or heat pump, the Energy Saving or the Dinamic Setpoint activity is signalled by the blinking of the Vset icon.
Chiller mode: push SET one time, the bottom display shows the SEtC (set chiller) while the top display shows the set value. Only if the Energy saving or the Dynamic Setpoint are active, pushing another time the SET key, the bottom display shows “SEtr” (real setpoint), and the top display shows the setpoint that the unit is really using for the thermoregulation. Heat pump mode: push SET one time, the bottom display shows the SEtH (set Heat pump) while the top display shows the set value. Only if the Energy saving or the Dynamic Setpoint are active, pushing
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another time the SET key, the bottom display shows “SEtr” (real setpoint), and the top diplay shows the setpoint that the unit is really using for the thermoregulation.
5.4 KEY FUNCTION
KEY ACTION FUNCTION
Push and release
Show chiller set point SetC and heat pump SetH
Push once again
In chiller or heat pump if the Energy saving or the Dynamic setpoint are enabled it shows the real
setpoint Setr, the led is blinking. Push for 3 seconds Set point modification During the programming: push once
To enter parameter modification or confirm a
value Push when an alarm is showed in menù ALrM
To reset the alarm
Push once with probe label showed on the bottom display (press up or down starting from default visualization)
To read probes values of circuit 1 or circuit 2
Push once To read probes value
Pushing once during the programming
To change the group of parameters, to change
the parameter, to change the value of the
parameter Push for 1 second during the programming when the display visualize Pr1 or Pr2
1 time shows the Pr2 programming level
2 times shows the Pr3 programming level
Push once To read probes value
Pushing once during the programming
To change the group of parameters, to change
the parameter, to change the value of the
parameter
Push once
To turn ON or turn OFF the controller (in chiller or
heat pump depending from CF51 parameter)
1592022750 Quick reference guide IC 200CX Rel. 1.1 25/05/2009
Push once
To turn ON or turn OFF the controller (in chiller or
heat pump depending from CF51 parameter)
Push once To enter the function Menu Push for 3 seconds To set the clock (controller with clock on board)
Pushing once during the programming
To exit from a group of parameter
5.5 KEY COMBINANTION
KEY ACTION FUNCTION
Push for 3 seconds together Enter the programming parameters
Only in Pr3 level: push SET and DOWN key
Select the parameter level visibility Pr1 / Pr2 / Pr3
Push once together Exit the programming parameters
Push 5 seconds in heat pump mode
Manual defrost
Only in Pr3 programming level: push SET and then the MENU key
In Pr3 defines if the parameter can be modified or not in the other levels.
6 REMOTE TERMINAL
The iCHILL can be connected to a remote keyboard (max 2 remote keyboards). The remote keyboard with probe on board can be used for the regulation of the machine. The maximum length of the cable is 150mt (shielded cable is recommended). Use the connection cable CAB/CJ30 (2x0.2 mm2) to interface the ichill connector to the shielded wire. In case of communication problems (hardware problems or bad connection) the upper display shows “noL” (no link).
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7 FIRST INSTALLING
7.1 ON BOARD CLOCK (OPTIONAL)
Giving power supply the bottom display shows “rtC” alternated to a temperature or pressure value: It is necessary to set the RTC (Real time clock). ATTENTION The RTC function is an option and it is not possible to update the instrument It is necessary to order the instrument already complete of this features.
With a prolunged power failure (several days) it is necessary to setup the clock again.
7.2 RTC SETUP
1. Push Menu key for 3 seconds until the bottom display shows “Hour” and the top display shows its value.
2. Push SET one time: the value is blinking.
3. Use the Up and Down keys to adjust it. Push SET one time to confirm.
4. Push up or down keys and repeat the operations 2. 3. and 4. for all the RTC parameters:
- Min: minutes (0÷60)
- UdAy: day of the week (Sun = Sunday, Mon =Monday, tuE =Tuesday, UEd = Wednesday, tHu = Thursday, Fri =Friday, SAt =Saturday)
- dAy: day of the month (0÷31)
- MntH: month (1÷12)
- yEAr: year (00÷99)
1592022750 Quick reference guide IC 200CX Rel. 1.1 25/05/2009
8 ANALOG AND DIGITAL OUTPUT CONFIGURATION
8.1 ANALOG INPUT PB1 - PB2 PB5 PB6
Parameters involved: CF08 = Configuration PB1 CF09 = Configuration PB2 CF12 = Configuration PB5 CF13 = Configuration PB6
0. Not enabled
1. Temperature probe PTC for compressor #1 discharge
2. Temperature probe NTC for evaporator inlet
3. Temperature probe NTC for evaporator #1 outlet
4. Temperature probe NTC for evaporator #2 outlet
5. Temperature probe NTC for common evaporator outlet
6. Temperature probe NTC for common hot water condenser inlet
7. Temperature probe NTC for hot water of the condenser circuit #1 inlet
8. Temperature probe NTC for hot water of the condenser circuit #2 inlet
9. Temperature probe NTC for hot water of the condenser circuit #1 outlet
10. Temperature probe NTC for hot water of the condenser circuit #2 outlet
11. Temperature probe NTC for hot water of the condenser common outlet
12. Temperature probe NTC (external temperature) for dynamic setpoint / boiler / change over
13. Temperature probe NTC for combined defrost circuit #1
14. Temperature probe NTC for combined defrost circuit #2
15. Temperature probe NTC for auxiliary output #1
16. Temperature probe NTC for auxiliary output #2
17. Temperature probe NTC for condensing circuit #1
18. Temperature probe NTC for condensing circuit #2
Every analogue input can be configured as digital input; after the number 18, the values o 1c38 allow the configuration of the analogue input as digital inputs with the same meaning (o 1= remote ON/OFF, o 2= Remote chiller / heat pump, …..).
8.2 ANALOG INPUT CONFIGURATION PB3 - PB4
Parameter involved: CF10 = Configuration PB3 CF11 = Configuration PB4
0 Not enabled 1 Temperature probe PTC for compressor #1 discharge 2 Temperature probe NTC for evaporator inlet 3 Temperature probe NTC for evaporator #1 outlet 4 Temperature probe NTC for evaporator #2 outlet 5 Temperature probe NTC for common evaporator outlet 6 Temperature probe NTC for common hot water condenser inlet 7 Temperature probe NTC for hot water of the condenser circuit #1 inlet 8 Temperature probe NTC for hot water of the condenser circuit #2 inlet 9 Temperature probe NTC for hot water of the condenser circuit #1 outlet 10 Temperature probe NTC for hot water of the condenser circuit #2 outlet 11 Temperature probe NTC for hot water of the condenser common outlet
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12 Temperature probe NTC (external temperature) for dynamic setpoint / boiler / change over 13 Temperature probe NTC for combined defrost circuit #1 14 Temperature probe NTC for combined defrost circuit #2 15 Temperature probe NTC for auxiliary output #1 16 Temperature probe NTC for auxiliary output #2 17 Condenser probe circuit 1 ( temperature NTC / pressure 4÷20 mA / ratio-metric 0÷ 5Volt ) 18 Condenser probe circuit 2 ( temperature NTC / pressure 4÷20 mA / ratio-metric 0÷ 5Volt ) 19 Evaporator pressure probe circuit 1 (pressure 4÷20 mA / ratio-metric 0÷ 5Volt ) 20 Evaporator pressure probe circuit 1 (pressure 4÷20 mA / ratio-metric 0÷ 5Volt ) 21 Auxiliary output 1 pressure probe control (4÷20 mA / ratio-metric 0÷ 5Volt). 22 Auxiliary output 2 pressure probe control (4÷20 mA / ratio-metric 0÷ 5Volt). 23 Dynamic setpoint pressure probe (4÷20 mA) Every analogue input can be configured as digital input; after the number 18, the values o 1c38 allow the configuration of the analogue input as digital inputs with the same meaning (o 1= remote ON/OFF, o 2= Remote chiller / heat pump, …..).
8.3 DIGITAL INPUT CONFIGURATION ID1 ID18
Parameters involved: CF24 = Configuration ID1…CF34 = Configuration ID18
0. Not enabled
1. Remote ON / OFF
2. Remote chiller / heat pump
3. Flow switch evaporator pump / supply fan overload
4. Flow switch condenser pump
5. Antifreeze heater circuit 1
6. Antifreeze heater circuit 2
7. High pressure switch circuit 1
8. High pressure switch circuit 2
9. Low pressure switch circuit 1
10. Low pressure switch circuit 2
11. Compressor 1 high pressure
12. Compressor 2 high pressure
13. Compressor 1 overload
14. Compressor 2 overload
15. Condenser fan overload of circuit 1
16. Condenser fan overload of circuit 2
17. Condenser fan overload of circuit 1 and 2 (common condenser)
18. Evaporator water pump overload
19. Support evaporator water pump overload
20. Condenser water pump overload
21. Support condenser water pump overload
22. End defrost of circuit 1
23. End defrost of circuit 2
24. Energy Saving
25. Pressure switch / compressor 1 oil
26. Pressure switch / compressor 2 oil
27. Pump down pressure switch of circuit 1
28. Pump down pressure switch of circuit 2
29. Generic alarm n°1
30. Generic alarm n°2
31. RTC disabled
32. Supplay fan enabled (the unit works only with the supplay fan)
1592022750 Quick reference guide IC 200CX Rel. 1.1 25/05/2009
33. Thermoregulation request (motocondensing unit)
34. Cooling request (motocondensing unit)
35. Heating request (motocondensing unit)
36. Request step 2 (motocondensing unit)
37. Request step 3 (motocondensing unit)
38. Request step 4 (motocondensing unit)
8.4 DIGITAL OUTPUT (RELAY) CONFIGURATION RL1- RL8
Parameter involved: CF35= Configuration RL1…CF42= Configuration RL8
0. Not enabled
1. Alarm
2. Evaporator water pump / Supply fan
3. Evaporator support water pump
4. Anti-freeze heater / integration heating / boiler circuit 1
5. Anti-freeze heater / integration heating / boiler circuit 2
6. Condenser water pump
7. Condenser support water pump
8. 4-way valve for chiller / heat pump inversion of the circuit 1
9. 4-way valve for chiller / heat pump inversion of the circuit 2
10. 1° condenser fan step ON/OFF control of the circuit 1
11. 2° condenser fan step ON/OFF control of the circuit 1
12. 3° condenser fan step ON/OFF control of the circuit 1
13. 1° condenser fan step ON/OFF control of the circuit 2
14. 2° condenser fan step ON/OFF control of the circuit 2
15. 3° condenser fan step ON/OFF control of the circuit 2
16. Solenoid valve of the pump-down circuit 1
17. Solenoid valve of the pump-down circuit 2
18. Auxiliary output circuit 1
19. Auxiliary output circuit 2
20. Solenoid valve Intermittent for screw compressor 1
21. Solenoid valve of the liquid injection for compressor 1
22. Soleniod valve water side for chiller and heat pump circuit 1
23. Soleniod valve water side for heat pump circuit 1
24. Soleniod valve water side for chiller and heat pump circuit 2
25. Soleniod valve water side for heat pump circuit 2
26. Valve for geothermal function
27. Direct start-up : compressor 1 relay Part Winding 1 of the compressor 1
28. Part Winding 2 of the compressor 1
29. Capacity step valve 1 compressor 1
30. Capacity step valve 2 compressor 1
31. Capacity step valve 3 compressor 1
32. By-pass gas valve compressor 1start
33. Direct start: compressor 2 start Part Winding 1 of the compressor 2
34. Part Winding 2 of the compressor 2
35. Capacity step valve 1 compressor 2
36. By-pass gas valve compressor 2 start
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