Ditec E1HBOX User Manual

EN
Installation manual for control panel for BOX3EH automation.
E1HBOX
IP1982EN rev. 2012-03-22
Motor 1
24V
Motor 2
24V
BATK4
Transformer
Black Blue
Blue Black
+M-M
BAT
24 V~
BIXMR2
COM
POWER
ALARM
11
SA
12
ENC
JR4
IN
ON
OFF
AUX
123 4 5
VA VC TC R1
JR3
SIG
ANT
6►4
SO
PRG
GOL4
Step-by-step
CNO
12 11 0
14 0 1 5913
F1
Stop
Power supply
Flashing light
Opening limit switch
Closing proximity switch
DITEC S.p.A.
Via Mons. Banfi, 3 - 21042 Caronno Pertusella (VA) - ITALY Tel. +39 02 963911 - Fax +39 02 9650314 www.ditec.it - ditec@ditecva.com
Step-by-step
0 168
-
+
Safety stop
Safety re-opening
Door open indicator light
Output 24 V max 0.3 A
INDEX
Subject Page
1. General safety precautions 3
2. EC declaration of conformity 4
3. Technical data 4
3.1 Applications
4. Connection of power supply 4
5. Commands 5
6. Outputs and accessories 6
7. Ad j u st m e nt s 7
8. Radio receiver operation 9
9. Start-up 10
10. Troubleshooting 11
CAPTION
This symbol indicates instructions or notes regarding safety issues which require particular attention.
This symbol indicates informations which are useful for correct product function.
i
This symbol indicates instructions or notes intended for technical and expert personnel.
4
This symbol indicates operations not to be effected for not compromise the correct operation of the
STOP
automation.
This symbol indicates options and parameters which are only available with the indicated item.
This symbol indicates options and parameters which are not available with the indicated item.
All right reserved
All data and speci¿cations have been drawn up and checNed with the greatest care. The manufacturer cannot however taNe any responsibility for eventual errors, ommisions or incomplete data due to technical or illustra­tive purposes.
IP1982EN 2012-03-22
2
1. GENERAL SAFETY PRECAUTIONS
This installation manual is intended for quali¿ed personnel only.
The installation, the power connections and the settings must be completed in conformity with Good :orNing Methods and with the regulations in force. Before installing the product, carefully read the instructions. Bad installation could be ha]ardous. The pacNaging materials (plastic, polystyrene, etc.) should not be discarded in the environment or left within reach of children, as these are a potential source of hazard. Before beginning the installation checN that the product is in perfect condition. 'o not install the product in explosive areas and atmospheres the presence of Àammable gas or fumes rep­resents a serious threat to safety. The safety devices (photocells, sensitive edges, emergency stop, etc.) must be installed taNing into account the provisions and the directives in force, Good :orNing Methods, the installation area, the functional logic of the system and the forces developed by the automation.
Before maNing power connections, checN that the rating corresponds to that of the mains supply. A mul-
tipolar disconnection switch with a contact opening gap of at least 3 mm must be included in the mains supply. ChecN that upstream of the electrical installation an adequate residual current circuit breaNer and an overcurrent cut out are ¿tted. When requested, connect the automation to an effective earthing system carried out as indicated by current safety regulations. During installation, maintenance and repair operations, cut off the power supply before opening the cover to access the electrical parts.
To handle electronic parts, wear earthed antistatic conductive bracelets. The manufacturer of the mo-
torisation declines all responsibility in the event of components which are not compatible with the safe and correct operation of the product. For repairs or replacements of products only original spare parts must be used.
3
IP1982EN 2012-03-22
2. EC DECLARATION OF CONFORMITY
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Manufacturer: DITEC S.p.A. Address: via Mons. Ban¿, 3 21042 Caronno P.lla (VA) - ITALY declares that the control panel E1HBOX (with receiver 433.92 MHz) is in conformity with the provisions of the following EC directives: R&TTE Directive 1999/5/EC; EMC Directive 2004/108/EC; Low Voltage Directive 2006/95/EC.
Caronno Pertusella, 01-09-2010 Silvano Angaroni (Managing Director)
lvano
ron
3. TECHNICAL DATA
E1HBOX
Power supply 230 V~ 50/60 Hz F1 fuse F1.6A 1 motor output 24 V 2 motors output 24 V Accessories power supply 24 V Temperature min -20 °C max +55 °C Degree of protection IP24D Memorizable radio codes Radio frequency 433.92 MHz
NOTE: the given operating and performance features can only be guaranteed with the use of DITEC
i
accessories and safety devices.
9 A max 2x5.5 A max
0.3 A
200
3.1 Applications
4. CONNECTION OF POWER SUPPLY
Before connecting the power supply, maNe sure the plate data correspond to that of the mains power supply. An omnipolar disconnection switch with minimum contact gaps of 3 mm must be included in the mains supply. ChecN that upstream of the electrical installation there is an adequate residual current circuit breaNer and a suitable overcurrent cutout. Use a H05RN-F 3G1,5 or H05RR-F 3G1,5 type electric cable and connect to the terminals L (brown), N (blue),
(yellow/green) in the automation. Secure the cable using a special cable clamp. MaNe sure there are no sharp edges that may damage the power supply cable. Connection to the mains power supply, in the section outside the automation, is made with independent chan­nels and separated from the connections to the control and safety devices.
IP1982EN 2012-03-22
4
5. COMMANDS
Command Function Description
1
1
1
1
1 1
0 11 N.C. CLOSING PROXIMITY
0 12 N.C. OPENING
5 N.O. STEP-BY-STEP
WITH AUTOMATIC CLOSING
STEP-BY-STEP WITHOUT AUTOMATIC CLOSING OPENING WITH AUTOMATIC CLOSING OPENING WITHOUT AUTOMATIC CLOSING
6 N.C. SAFETY STOP With 6Ź4=ON, all operations are stopped and/or blocNed
6 N.O. CLOSING With 6Ź4=OFF, the closing of the contact activates the clos-
8 N.C. REVERSE
SAFETY CONTACT
9 N.C. STOP The opening of the safety contact stops the current operation. 9 N.O. HOLD-TO-RUN
FUNCTION
LIMIT SWITCH
LIMIT SWITCH
N.O. TRANSMITTERS
STORAGE AND CANCELLATION
PRG
With DIP1=OFF and TC<MAX, the closing of the contact acti­vates opening or closing operations in the following sequence: open-stop-close-open.
NOTE: the stop is not permanent but lasts for a duration set by TC.
With DIP1=OFF and TC=MAX, the closing of the contact acti­vates opening or closing operations in the following sequence: open-stop-close-open. With DIP1=ON and TC<MAX, the closing of the contact acti­vates the opening operation.
With DIP1=ON and TC=MAX, the closing of the contact acti­vates the opening operation.
NOTE: once the automation stops, the closing of the contact performs the opposite operation to the one performed before stop.
when the safety contact is opened.
ing operation. The opening of the safety contact triggers a reversal of motion (re-opening) during closing.
The opening of the 1-9 contact enables the hold-to-run func­tion.
- hold-to-run opening 1-5 [with DIP1=ON];
- hold-to-run closing 1-6 [with 6Ź4=OFF].
NOTE: any safety device, automatic closing and plug-in card inserted in AUX is disabled.
With DIP2=OFF, after the contact has opened, the closing movement stops on the mechanical stop. With DIP2=ON, the opening of the contact stops the opening operation. With DIP2=OFF, the opening of the contact stops the opening operation. With DIP2=ON, after the contact has opened, the closing movement stops on the mechanical stop.
WARNING: the BIXMR2 storage module must be inserted.
Transmitter storage:
- press the PRG Ney (the SIG LED comes on),
- transmit the transmitter to be stored (the SIG LED Àashes),
- wait 10 s to complete storage (the SIG LED goes out).
Transmitter cancellation:
- press the PRG Ney for 3 sec (the SIG LED Àashes),
- press the PRG Ney for another 3 sec (the SIG LED Àashes quicNly).
WARNING: make a jumper for all the N.C. contacts if not in use. The terminals with the same number are equal.
5
IP1982EN 2012-03-22
6. OUTPUTS AND ACCESSORIES
Output Value - Accessories Description
Accessories power supply. Power supply output for external ac-
01
-
+
1 13
0 14
CNO
LN
AUX
COM
+M-M
24 V 0.3 A
3 W
24 V
LAMPH
24 V 25 W
LUXKBOX
230 V~ 25 W
230 V~ 100 W
BIXMR2
cessories, including automation status lamp.
Automation status lamp (proportional).
The light switches off when the automation is closed; the light switches on when the automation is open; the light Àashes with a variable frequency while the automation is operating. Flashing light. Activated during opening and closing operations.
NOTE: two /AM3+ Àashing lights with 24 9 15 W bulbs can be connected.
Internal courtesy light. A courtesy light that turns on for 180 s with every opening (total or partial), step-by-step and closing command can be connected in series to the NO contact. External courtesy light. An external courtesy light that turns on for 180 s with every opening (total or partial), step-by-step and closing command can be connected. The control panel has one housing for plug-in cards such as a radio receiver type, magnetic loops, etc. Plug-in card operating is selected using DIP1.
WARNING: the plug-in cards must be inserted and removed with the power supply disconnected.
The storage module allows remote controls to be stored. If the control panel is replaced, the BIXMR2 storage module being used can be inserted in the new control panel.
WARNING: the storage module must be inserted and removed with the power supply disconnected.
Motor-encoder connection. Connect the motor and encoder to the control panel by means of the supplied cables.
BAT
BATK4
2x12 V 1.2 Ah
Battery operating. The batteries are Nept charged when the power supply is on. If the power supply is off, the control panel is powered by the batteries until power is re-established or until the battery voltage drops below the safety threshold. If this occurs, the control panel turns off.
WARNING: the batteries must always be connected to the control panel for charging. 3eriodically check the ef¿ciency of the batteries. NOTE: the operating temperature of the rechargeable batteries is approximately +5°C/+40°C.
IP1982EN 2012-03-22
6
7. ADJU STMEN TS
Description OFF ON
DIP1 Command 1-5 operation.
NOTE: it also sets operating mode of the plugin cards connected on AUX.
DIP2 Motor installation position.
The installation position is intended by viewing the automation from the side be­ing examined.
DIP3 Restore automatic closing time. 50% 100% DIP4 Automation status at power on.
Indicates how the control panel considers automation when powered up.
DIP5 3 seconds preÀashing. Disabled during opening.
Description OFF ON JR3 Automation type. 2 motors automation. 1 motor automation. JR4 Incorporated radio receiver. Disabled. Enabled.
SO Reversal safety switch function. With the automation
6Ź4 Command 1-6 operation. Closing. Stop.
Step-by-step. Opening.
Central or right side. Left side.
Open.
NOTE: with limit switches installed, preferably set DIP4=OFF.
Enabled only with automatic closing with TC>3 s.
blocNed, if the contact 1-8 is open, it is possible to activate the opening opera­tion.
Closed.
NOTE: if the automatic clos­ing function is not used, preferably set DIP4=ON.
Enabled for both opening and closing.
With the automation blocNed, if the contact 1-8 is open, any operation is impossible.
7
IP1982EN 2012-03-22
Trimmer Description
VA-VC
Opening speed adjustment. Adjusts the opening speed. Closing speed adjustment. Adjusts the closing speed.
min max
TC
120 s
Setting automatic closing time. From 0 to 120 s. With DIP3=OFF, once a safety switch has been activated, the counter starts as soon as the safety switch is released (for example after passing through the photocells),
0 s Disabled
and lasts for a period of time set with trimmer TC (50%). With DIP3=ON, the counter starts when automation is opened and lasts for the entire duration set with trimmer TC (100%).
NOTE: after the activation of the stop command, once contact 1-9 has closed again, automatic closing is only enabled after a total, partial or step-by-step opening com­mand.
R1
Obstacle thrust adjustment.
The control panel is equipped with a safety system that stops motion if an obstacle is
min max
encountered during an opening operation and inverts the movement during a closing operation. R1=MIN gives maximum obstacle sensitivity (minimum thrust). R1=MAX gives maximum thrust.
LED On Flashing
IN
Receipt of command or change in status of a dip-switch.
SIG
Transmitter enabling/storage phase. Reception of a radio transmission of a
stored transmitter.
Reception of a radio transmission of a not
stored transmitter.
Cancellation of transmitters
in progress.
Memory damaged.
11
0-11 limit switch contact is open.
/
/
SA At least one of the safety contacts is open. Safety test failure (terminal 41).
Operations count performed (only when con­trol panel is switched on):
= 1000 operations
= 10000 operations
12 0-12 limit switch contact is open.
POWER ALARM
Power supply on. Encoder not worNing.
/
IP1982EN 2012-03-22
8
8. RADIO RECEIVER OPERATION
ANT
JR1
COM
SIG
PRG
CH1 CH2
CH3 CH4
10 s
1 2 3
The control panel is equipped with a radio receiver with a frequency of 433.92 MHz. The antenna consists of a rigid wire, 173 mm long, connected to the ANT clamp. It is possible to increase the range of the radio by connecting the antenna of the Àashing lights, or by installing the tuned BIXAL antenna.
NOTE: to connect the external antenna to the control panel, use a coaxial cable type RG58 (max 10 m).
ChecN that the storage module is inserted on COM connector of the control panel. Up to 200 remote controls can be stored in the storage module.
WARNING: if the radio receiver on the control panel is not used, set JR4=OFF and remove the storage module.
Transmitter storage:
- press the PRG button on the radio receiver or on the control panel; the SIG LED lights up;
- maNe a transmission by pressing one of the desired CH buttons of the transmitter (within the range of the radio receiver). The transmitter is now stored. During this phase, the SIG LED Àashes. When the SIG LED is again lit up, it is possible to validate another transmitter. Validate all the new transmitters by maN- ing a transmission as indicated;
- you automatically exit the procedure 10 s after the last transmission, or you can press the PRG button again (the SIG LED goes off).
Up to four CH Neys of a single remote control can be stored:
- if only one (any) CH Ney of the remote control is stored, command 1-5 (step-by-step/opening) is carried out;
- from two to four CH Neys of a single remote control are stored, the functions matched with the CH Neys are as follows:
CH1 = command 1-5 step-by-step/opening; CH2 = partial opening command; CH3 = command to switch on/off the courtesy light; CH4 = stop command, equivalent to impulsive command 1-9.
Transmitter cancell ation:
- Neep pressed for 3 s the PRG button on the radio receiver or on the control panel, the SIG LED begins to Àash;
- to erase all the transmitters from the memory of the radio receiver Neep pressed for 3 s again the PRG button;
- to erase a single transmitter, press one of the previously stored CH Neys of the transmitter to be erased;
- the cancellation is con¿rmed by the quicN Àashing of the SIG LED.
For further information see the user manual for GOL series transmitters. If the control panel is replaced, the storage module being used can be inserted in the new control panel.
WARNING: the storage module must be inserted and removed with the power supply disconnected.
9
IP1982EN 2012-03-22
9. START-UP
WARNING The operations in point 4 are performed without safety devices.
NI
The trimmer can only be adjusted with the automation idle.
1- MaNe a jumper for the N.C. safety contacts. 2- If installed, adjust the opening and closing stop limit switches.
NOTE: limit switches must be kept pressed until the operation has been completed.
3- Set TC=MAX. Use DIP2 to set the installation position. 4- Switch on and checN that the automation is operating correctly with subsequent opening and closing
commands.
If installed, checN that the limit switches are activated. 5- Connect the safety devices (removing the relative jumpers) and checN they worN correctly. 6- If required, adjust the automatic closing time with the TC trimmer. WARNING: the automatic closing time after a safety device has triggered depends on the DIP3 setting. 7- Set the desired opening and closing speed using the VA and VC trimmers. 8- Set the obstacle thrust with the R1 trimmer.
WARNING: after adjusting check that the working forces exerted by the door wings are compliant with
EN12453-EN12445 regulations.
9- Connect any other accessories and checN they operate correctly.
NOTE: in the event of servicing or if the control panel is to be replaced, repeat the start-up procedure.
i
The operations in point 4 are performed without safety devices. The trimmer can only be adjusted with the automation idle.
IP1982EN 2012-03-22
10
10. TROUBLESHOOTING
Problem Possible causes Remedy
The automation does not open or close.
External safety devices not activating.
The automation opens/ closes brieÀy and then stops.
The remote control has limited range and does not worN with the automation moving.
No power. (POWER ALARM led off). Short circuited accessories. (POWER ALARM led off).
Blown line fuse. (POWER ALARM led off). Safety contacts are open. (SA led on). The remote control does not worN.ChecN the correct memorization of the
Photocells are activated. (SA led on). The automatic closing does not worN.ChecN that the TC trimmer is not set at
Incorrect connections between the photocells and the control panel.
Encoder disconnected, false encoder contacts, encoder fault. (POWER ALARM led Àashing).
Motor leads crossed. (POWER ALARM led Àashing). There is friction. Manually checN that the automation
The radio transmission is impeded by metal structures and reinforced con­crete walls.
ChecN that the control panel is pow­ered correctly. Disconnect all accessories from termi­nals 0-1 (voltage must be 24 V reconnect one at a time. Replace F1 fuse.
ChecN that the safety contacts are closed correctly (N.C.).
transmitters on the incorporated radio. If there is a fault with the radio receiver that is incorporated in the control panel, the radio control code can be read by removing the storage module. ChecN that the photocells are clean and operating correctly.
the maximum. Connect N.C. safety devices together in series and remove any bridges on the control panel terminal board. ChecN that the encoder is connected correctly, clean the contacts by con­necting and disconnecting the encoder plug on the contacts, replace encoder. ChecN the motor leads.
moves freely, checN the R1 adjustment. Install the antenna outside.
Substitute the transmitter batteries.
) and
11
IP1982EN 2012-03-22
TM
DITEC S.p.A. Via Mons. Ban¿, 3 21042 Caronno P.lla (VA) Italy Tel. +39 02 963911 Fax +39 02 9650314
www.ditec.it ditec@ditecva.com
DITEC BELGIUM LOKEREN Tel. +32 9 3560051 Fax +32 9 3560052 www.ditecbelgium.be DITEC DEUTSCHLAND OBERURSEL Tel. +49 6171 914150 Fax +49 6171 9141555 www.ditec-germany.de DITEC ESPAÑA ARENYS DE MAR Tel. +34 937958399 Fax +34 937959026 www.ditecespana.com DITEC FRANCE MASSY Tel. +33 1 64532860 Fax +33 1 64532861 www.ditecfrance.com DITEC GOLD PORTA ERMESINDE-PORTUGAL Tel. +351 22 9773520 Fax +351 22 9773528/38 www.goldporta.com DITEC SWITZERLAND BALERNA Tel. +41 848 558855 Fax +41 91 6466127 www.ditecswiss.ch DITEC ENTREMATIC NORDIC LANDSKRONA-SWEDEN Tel. +46 418 514 50 Fax +46 418 511 63 www.ditecentrematicnordic.com DITEC TURCHIA ISTANBUL Tel. +90 21 28757850 Fax +90 21 28757798 www.ditec.com.tr DITEC AMERICA ORLANDO-FLORIDA-USA Tel. +1 407 8880699 Fax +1 407 8882237 www.ditecamerica.com DITEC CHINA SHANGHAI Tel. +86 21 62363861/2 Fax +86 21 62363863 www.ditec.cn
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