Ditec CROSS 18-19 User Manual

Ditec CROSS18-19

Sliding gates automation

IP1984 EN

Technical Manual

(original instructions)

www.ditecentrematic.com

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IP1984EN - 2013-03-19

Index

		Subject	Page
1.		General safety precautions	4
2.		Declaration of incorporation of partly completed machinery	5
2.1		Machinery Directive	5
3.		Technical data	6
3.1		Operating instructions	6
4.		Standard installation	7
5.		Dimensions	8
6.		Main components	8
7.		Installation	9
7.1		Preliminary checks	9
7.2		Base plate fastening	10
7.3		Geared motor installation	11
7.4		Rack installation	12
7.5		Lever stop installation and adjustment	13
7.6		Magnetic limit switches installation and adjustment	13
7.7		Rotary stop installation and adjustment	14
7.7		Chain drive kit installation	15
8.		Electrical connections	16
9.		Routine maintenance plan	16
		Operating instructions	17

Caption

	This symbol indicates instructions or notes regarding safety issues which require particular attention.
i
	This symbol indicates informations which are useful for correct product function.

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1. General safety precautions

This installation manual is intended for qualified personnel only.

Installation, electrical connections and adjustments must be performed in accordance with Good Working Methods and in compliance with applicable regulations.

Before installing the product, carefully read the instructions. Bad installation could be hazardous.

The packaging materials (plastic, polystyrene, etc.) should not be discarded in the environment or left within reach of children, as these are a potential source of hazard.

Before installing the product, make sure it is in perfect condition.

Do not install the product in an explosive environment and atmosphere: gas or inflammable fumes are a serious hazard risk. Before installing the motors, make all structural changes relating to safety clearances and protection or segregation of all areas where there is risk of being crushed, cut or dragged, and danger areas in general.

Make sure the existing structure is up to standard in terms of strength and stability.

The motor manufacturer is not responsible for failure to use Good Working Methods in building the frames to be motorized or for any deformation occurring during use.

The safety devices (photocells, safety edges, emergency stops, etc.) must be installed taking into account: applicable laws and directives, Good Working Methods, installation premises, system operating logic and the forces developed by the motorized door. The safety devices must protect any areas where the risk exists of being crushed, cut or gragged, or where there are any other risks generated by the motorized door.

Apply hazard area notices required by applicable regulations.

Each installation must clearly show the identification details of the motorized door.

When necessary, connect the motorized door to a reliable earth system made in accordance with applicable safety regulations. During installation, maintenance and repair, interrupt the power supply before opening the lid to access the electrical parts. The protective casing of the automation must be removed by qualified personnel only.

To handle electronic parts, wear earthed antistatic conductive bracelets.

The motor manufacturer declines all responsibility in the event of component parts being fitted that are not compatible with the safe an correct operation.

For repairs or replacements of products only original spare parts must be used.

The installer shall provide all information relating to automatic, manual and emergency operation of the motorized door, and provide the user with operating instructions.

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IP1984EN - 2013-03-19

2. Declaration of incorporation of partly completed machinery

(Directive 2006/42/EC, Annex II-B)

The manufacturer Entrematic Group AB with headquarters in Lodjursgatan 10, SE-261 44 Landskrona, Sweden declares that the automation system for Ditec CROSS18-19 sliding gates:

-has been constructed to be installed on a manual door to construct a machine pursuant to the Directive 2006/42/EC. The manufacturer of the motorized door shall declare conformity pursuant to the Directive 2006/42/EC (annex II-A), prior to the machine being put into service;

-conforms to applicable essential safety requirements indicated in annex I, chapter 1 of the Directive 2006/42/EC;

-conforms to the Low Voltage Directive 2006/95/EC;

-conforms to the Electromagnetic Compatibility Directive 2004/108/EC;

-technical documentation conforms to Annex VII-B to the Directive 2006/42/EC;

-technical documentation is managed by Marco Pietro Zini with offices in Via Mons. Banfi, 3 - 21042 Caronno Pertusella (VA) - ITALY;

-a copy of technical documentation will be provided to national competent authorities, following a suitably justified request.

Landskrona, 13-01-2013	Marco Pietro Zini
	(BA President)

2.1 Machinery Directive

Pursuant to Machinery Directive (2006/42/EC) the installer who motorizes a door or gate has the same obligations as the manufacturer of machinery and as such must:

-prepare the technical file which must contain the documents indicated in Annex V of the Machinery Directive; (The technical file must be kept and placed at the disposal of competent national authorities for at least ten years from the date of manufacture of the motorized door);

-draw up the EC Declaration of Conformity in accordance with Annex II-A of the Machinery Directive and deliver it to the customer;

-affix the EC marking on the motorized door in accordance with point 1.7.3 of Annex I of the Machinery Directive.

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3. Technical data

	Ditec CROSS18	Ditec CROSS18E	Ditec CROSS18VE	Ditec CROSS19V
Power supply	230 V~ 50 Hz	230 V~ 50 Hz	230 V~ 50 Hz	400 V~ 50 Hz
Absorption	3 A	3 A	3 A	1,2 A
Thrust	1200 N	1200 N	1200 N	1500 N
Door speed	0,2 m/s	0,2 m/s	0,2 m/s	0,2 m/s
Max run	11 m	20 m	20 m	20 m
Max door weight	1800 kg	1800 kg	1800 kg	1800 kg
Service class	4 - INTENSIVE	4 - INTENSIVE	4 - INTENSIVE	4 - INTENSIVE
Min number of	50	50	50	50
consecutive cycles
Intermittence	S2 = 30 min	S2 = 30 min	S2 = 30 min	S2 = 30 min
	S3 = 50%	S3 = 50%	S3 = 50%	S3 = 50%
Temperature	min -20° C max +55° C	min -20° C max +55° C	min -20° C max +55° C	min -20° C max +55° C
Degree of protection	IP24D	IP24D	IP24D	IP24D
Control panel	E1A - LOGIC M	E1A (incorporated)	LOGICM (incorporated)	E1T

3.1Operating instructions

Service class: 4 (minimum 100 cycles a day for 10 years or 200 cycles a day for 5 years)

Use: INTENSIVE (For vehicle or pedestrian accesses to large condominiums, industrial or commercial complexes and parking lots with very frequent use).

-Performance characteristics are to be understood as referring to the recommended weight (approx. 2/3 of maximum permissible weight). A reduction in performance is to be expected when the access is made to operate at the maximum permissible weight.

-Service class, running times, and the number of consecutive cycles are to be taken as merely indicative having been statistically determined under average operating conditions, and are therefore not necessarily applicable to specific conditions of use. During given time spans product performance characteristics will be such as not to require any special maintenance.

-The actual performance characteristics of each automatic access may be affected by independent variables such as friction, balancing and environmental factors, all of which may substantially alter the performance characteristics of the automatic access or curtail its working life or parts thereof (including the automatic devices themselves). When setting up, specific local conditions must be duly borne in mind and the installation adapted accordingly for ensuring maximum durability and trouble-free operation.

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IP1984EN - 2013-03-19