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Ditec CROSS18-19
Sliding gates automation
(original instructions)
www.ditecentrematic.com
IP1984 EN
Technical Manual
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IP1984EN - 2013-03-19
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Index
i
Subject Page
1. General safety precautions 4
2. Declaration of incorporation of partly completed machinery 5
2.1 Machinery Directive 5
3. Technical data 6
3.1 Operating instructions 6
4. Standard installation 7
5. Dimensions 8
6. Main components 8
7. Installation 9
7.1 Preliminary checks 9
7.2 Base plate fastening 10
7.3 Geared motor installation 11
7.4 Rack installation 12
7.5 Lever stop installation and adjustment 13
7.6 Magnetic limit switches installation and adjustment 13
7.7 Rotary stop installation and adjustment 14
7.7 Chain drive kit installation 15
8. Electrical connections 16
9. Routine maintenance plan 16
Operating instructions 17
Caption
This symbol indicates instructions or notes regarding safety issues which require particular attention.
This symbol indicates informations which are useful for correct product function.
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1. General safety precautions
This installation manual is intended for qualified personnel only.
Installation, electrical connections and adjustments must be performed in accordance with Good Working Methods and in
compliance with applicable regulations.
Before installing the product, carefully read the instructions.
Bad installation could be hazardous.
The packaging materials (plastic, polyst yrene, etc.) should not be discarded in the environment or left within reach of children,
as these are a potential source of hazard.
Before installing the product, make sure it is in perfect condition.
Do not install the product in an explosive environment and atmosphere: gas or inflammable fumes are a serious hazard risk.
Before installing the motors, make all structural changes relating to safety clearances and protection or segregation of all areas
where there is risk of being crushed, cut or dragged, and danger areas in general.
Make sure the existing structure is up to standard in terms of strength and stability.
The motor manufacturer is not responsible for failure to use Good Working Methods in building the frames to be motorized or for
any deformation occurring during use.
The safety devices (photocells, safety edges, emergency stops, etc.) must be installed taking into account: applicable laws and
directives, Good Working Methods, installation premises, system operating logic and the forces developed by the motorized door.
The safety devices must protect any areas where the risk exists of being crushed, cut or gragged, or where there are any other
risks generated by the motorized door.
Apply hazard area notices required by applicable regulations.
Each installation must clearly show the identification details of the motorized door.
When necessary, connect the motorized door to a reliable earth system made in accordance with applicable safety regulations.
During installation, maintenance and repair, interrupt the power supply before opening the lid to access the electrical parts.
The protective casing of the automation must be removed by qualified personnel only.
To handle electronic parts, wear earthed antistatic conductive bracelets.
The motor manufacturer declines all responsibility in the event of component parts being fitted that are not compatible with the
safe an correct operation.
For repairs or replacements of products only original spare parts must be used.
The installer shall provide all information relating to automatic, manual and emergency operation of the motorized door, and
provide the user with operating instructions.
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IP1984EN - 2013-03-19
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2. Declaration of incorporation of partly completed machinery
(Directive 2006/42/EC, Annex II-B)
The manufacturer Entrematic Group AB with headquarters in Lodjursgatan 10, SE-261 44 Landskrona, Sweden
declares that the automation system for Ditec CROSS18-19 sliding gates:
- has been constructed to be installed on a manual door to construct a machine pursuant to the Directive 2006/42/EC. The
manufacturer of the motorized door shall declare conformity pursuant to the Directive 2006/42/EC (annex II-A), prior to the
machine being put into ser vice;
- conforms to applicable essential safety requirements indicated in annex I, chapter 1 of the Directive 2006/42/EC;
- conforms to the Low Voltage Directive 2006/95/EC;
- conforms to the Electromagnetic Compatibility Directive 2004/108/EC;
- technical documentation conforms to Annex VII-B to the Directive 2006/42/EC;
- technical documentation is managed by Marco Pietro Zini with offices in Via Mons. Banfi, 3 - 21042 Caronno Pertusella (VA)
- ITALY;
- a copy of technical documentation will be provided to national competent authorities, following a suitably justified request.
Landskrona, 13-01-2013 Marco Pietro Zini
(BA President)
2.1 Machinery Directive
Pursuant to Machinery Directive (2006/42/EC) the installer who motorizes a door or gate has the same obligations as the manufacturer of machinery and as such must:
- prepare the technical file which must contain the documents indicated in Annex V of the Machinery Directive;
(The technical file must be kept and placed at the disposal of competent national authorities for at least ten years from the
date of manufacture of the motorized door);
- draw up the EC Declaration of Conformity in accordance with Annex II-A of the Machinery Directive and deliver it to the
customer;
- affix the EC marking on the motorized door in accordance with point 1.7.3 of Annex I of the Machinery Directive.
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3. Technical data
Ditec CROSS18 Ditec CROSS18E Ditec CROSS18VE Ditec CROSS19V
Power supply 230 V~ 50 Hz 230 V~ 50 Hz 230 V~ 50 Hz 400 V~ 50 Hz
Absorption 3 A 3 A 3 A 1,2 A
Thrust 1200 N 1200 N 1200 N 1500 N
Door speed 0,2 m/s 0,2 m/s 0,2 m/s 0,2 m/s
Max run 11 m 20 m 20 m 20 m
Max door weight 1800 kg 1800 kg 1800 kg 1800 kg
Service class 4 - INTENSIVE 4 - INTENSIVE 4 - INTENSIVE 4 - INTENSIVE
Min number of
consecutive cycles
Intermittence S2 = 30 min
Temperature min -20° C max +55° C min -20° C max +55° C min -20° C max +55° C min -20° C max +55° C
Degree of protection IP24D IP24D IP24D IP24D
Control panel E1A - LOGIC M E1A (incorporated) LOGICM (incorporated) E1T
3.1 Operating instructions
50 50 50 50
S3 = 50%
S2 = 30 min
S3 = 50%
S2 = 30 min
S3 = 50%
S2 = 30 min
S3 = 50%
Service class: 4 (minimum 100 cycles a day for 10 years or 200 cycles a day for 5 years)
Use: INTENSIVE (For vehicle or pedestrian accesses to large condominiums, industrial or commercial complexes and parking lots
with very frequent use).
- Performance characteristics are to be understood as referring to the recommended weight (approx. 2/3 of maximum permissible
weight). A reduction in performance is to be expected when the access is made to operate at the maximum permissible weight.
- Service class, running times, and the number of consecutive cycles are to be taken as merely indicative having been statistically
determined under average operating conditions, and are therefore not necessarily applicable to specific conditions of use. During
given time spans product performance characteristics will be such as not to require any special maintenance.
- The actual performance characteristics of each automatic access may be affected by independent variables such as friction,
balancing and environmental factors, all of which may substantially alter the performance characteristics of the automatic access
or curtail its working life or parts thereof (including the automatic devices themselves). When setting up, specific local conditions
must be duly borne in mind and the installation adapted accordingly for ensuring maximum durability and trouble-free operation.
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4. Standard installation
3
6
1 A
5
4
7
5
2
Ref. Code Description
1 Ditec CROSS18
Ditec CROSS18E
Ditec CROSS18VE
Ditec CROSS19V
2 GOL4
GOL4C
3 LAMP Flashing light
4 XEL5
LAN4
GOL4M
5 XEL2
LAB4
6 SOFA-SOFB
GOPAV
7 LAB9 Magnetic loop detection device for traffic monitoring
A Connect the power supply to an approved omnipolar switch with an opening distance of the contacts of
230V gearmotor with rotary limit switch
230V gearmotor with lever limit switch / built-in control panel
230V gearmotor with magnetic limit switch / built-in control panel
400V gearmotor with magnetic limit switch
Transmitter
Key selector
Control keyboard
Codified via radio control keyboard
Photocells
Photocells IP55
Safety edge
Radio system for safety edges
at least 3mm (not supplied).
The connection to the mains must be made via an independent channel, separated from the connections
to command and safety devices.
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5. Dimensions
375
6. Main components
24058 142
440
115
205
14
9
8
11
10
9
8
13
12
15
9
8
11
10
1616
12
Ref. Code Description
8 Motor
9 Casing
10 Control panel
11 Manual release
12 Pinion
13 Rack stop
14 Rotary stop group
15 Lever stop group
16 Magnetic limit switch group
11
10
12
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7. Installation
The given operating and performance features can only be guaranteed with the use of DITEC accessories and safety devices.
Unless otherwise specified, all measurements are expressed in millimetres (mm).
7.1 Preliminary checks
Check the stability of the wing (derailing and lateral falls) and the sliding wheels and that the upper guides do not cause any friction.
The sliding guide must be securely fixed to the ground for the full length within the doorway and must have no irregularities that
could hinder the movement of the gate.
The opening and closing stops must be fitted.
If the gate has slits, make sure they are covered to prevent shearing points.
Safety device should be installed at the end of the wing to reduce the collision force.
NOTE: make sure that the gate can not exit the sliding guides and fall.
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7.2 Base plate position
i
- Insert the anchor ties onto the base plate and fix them with the supplied nuts.
- Make a concrete base with the anchor ties and base plate embedded, which must be level and clean, following the measurements
indicated in the diagram.
NOTE: If the concrete base is already present, fix the base plate with expansion bolts M8 (not supplied) to allow height
adjustment.
OPENING
X+20 [*]
70[**]
Ø50x2
90°
[*] CROSSCRI
X=40
[**]
130
90°
Ø50x2
240
270
OPENING
min
150
X+20 [*]
70[**]
130
[*] CROSSCRI
X=40
240
min
60
270
[**]
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7.3 Geared motor installation
i
X
10
10
A
A
10
10
A
- Release the gearmotor and remove the key (see OPERATING INSTRUCTIONS). Unscrew the two front screws and remove the
casing [9].
- Place the gearmotor onto the base plate.
- Gearmotor adjustment
Horizontally slide the gearmotor on the slots of the anchor brackets (max 10 mm).
Vertically with the four levelling screws [A].
NOTA: during the vertical adjustment, keep the gearmotor slightly raised from the base plate so that the rack can be fixed
and subsequent adjustments are possible.
A
66102
37
X
66102
37
WARNING: the gearmotor must be suitably raised from the ground to avoid flooding.
7.4 Rack installation
CROSS18 only
2÷3
110
- Release the gearmotor (see OPERATING INSTRUCTIONS) and open the gate.
- Rest the rack onto the pinion and manually sliding the gate, fix it throughout its entire length.
- Once fixing is complete, vertically adjust the gearmotor to give a play of 2-3 mm between the rack and the pinion.
- CROSS18 only. Between the rack and the rack stop must be a play of 3 mm.
- Secure the gearmotor with the nuts.
- Slightly lubricate the rack and pinion after assembly.
Manually check that the gate slides evenly and without friction.
13
~3
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7.5 Lever stop installation and adjustment
15÷20
~20
15÷20
~20
A
- Manually place the wing in the completely open position and fix the stop bracket [A] onto the rack so that the upper lever stop
exceed for 2/3 times the length of the bracket. Repeat the operation with the wing fully closed.
- After having carried out a few manoeuvres, adjust the position of the limit switch bracket [A] so that the gate stops about 20 mm
before the opening and closing stop.
A
AA
OPENING
7.6 Magnetic limit switches installation and adjustment
BB
B
B
OPENING
- Manually place the wing in the completely open position and fix the limit switch bracket [B] onto the rack so that the upper lever
stop exceed for 2/3 times the length of the bracket. Repeat the operation with the wing fully closed.
- After having carried out a few manoeuvres, adjust the position of the limit switch bracket [B] so that the gate stops about 20 mm
before the opening and closing stop
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7.7 Rotary stop adjustment
~20
i
A
C
MC
MA
- With the gate open, turn the screw [A] so that cam [MA] activates the opening microswitch.
- With the gate closed, turn the screw [C] so that cam [MC] activates the closing microswitch.
NOTE: with the gate opened to the left (gearmotor side view) the microswitches are inverted [A] for closing [C] and opening.
- Adjust [A] and [C] so that the activation of the limit switch stops the gate approximately 20 mm before the stop.
NOTE: make sure this occurs after having performed several operations.
OPENING
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7.8 Chain drive kit installation
min 60
A
B
N.B.: Install the chain traction kit before securing the gearmotor to the base plate.
- Release the gearmotor (see OPERATING INSTRUCTIONS).
- Remove pinion for rack.
- Fix the pinion supporting plate [A] to the gearmotor.
- Insert the pinion [B] as illustrated in the diagram.
- Manually pass the chain between the pinions.
- Fix the cover plate [C].
C
40
DEG
X
- Manually move the wing into the open position and fix the brackets [D] onto the wing as illustrated in the figure.
- Connect chain [E], which was previously assembled on the gearmotor, to tie rod [F] and fix it to bracket [D].
- Fix bracket [D] on the opposite side of the gate. Connect the chain [E] to the tie rod [F] and fix it to bracket [D] (cut the excess
chain).
NOTE: make sure that the distance between the pinion centre [X] and tie rod [F] is correct when the gate is fully open and closed.
- Secure the gearmotor with the nuts [G].
- Tighten the chain [E] with the tie rods [F].
- Slightly lubricate the chain [E] and pinions after assembly.
110
F
F
X
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8. Electrical connections
i
00011234567892041
blue
SA
11
IN
J12
12
R1
RF
AUX
A
N
T
C
O
M
F1
TC TM
JR6
12 011
01568941
SO 6>4
NIO
PRG
JR4
JR10
JR3
1ON234
1
4
5
2
3
E1A
SIG
11
IN
J12
12
R1
RF
AUX
A
N
T
C
O
M
F1
TC TM
JR6
12 011
SO 6>4
NIO
PRG
JR4
JR10
JR3
1ON234
1
4
5
2
3
E1A
SIG
TM
RF
AUX
AUX
JR6
POWER
SA
IN
11
F2
TC RP TR R1
J7
00112345678920 41
D5 S5 JT
NIO
SO
JR10
JR4
EO
1ON23456
1
4
2
F
U
S
E
LOGICM
NOTE: the electrical connections and starting of the gearmotor are illustrated in the control panel installation manual.
CROSS18 CROSS18E CROSS18VE CROSS19V
Control panel E1A - LOGICM E1A LOGIC M E1T
Before connecting the power supply, make sure the plate data correspond to that of the mains power supply.
An omnipolar disconnection switch with minimum contact gaps of 3 mm must be included in the mains supply.
Check that upstream of the electrical installation there is an adequate residual current circuit breaker and a suitable
overcurrent cutout.
Use a H05RN-F 3G1,5 or H05RR-F 3G1,5 type electric cable and connect to the terminals L (brown), N (blue) in the automation.
Connect the yellow-green earth wire to the appropriate terminal
Secure the cable using the special cable clamp and remove the outer sheath near the terminal only.
Connection to the mains power supply, in the section outside the automation, is made with independent channels and separated
from the connections to the control and safety devices.
The channel must go into the automation through the holes on the base plate.
Make sure there are no sharp edges that may damage the power supply cable.
Make sure that the mains power supply (230 V) conductors and the accessory power supply (24 V) conductors are separate.
already connected to the motor.
black
POWER
blue
white
Release switch
LN
CROSS18E
460 V
CROSS19V
F
U
S
E
25µF
blue
W+B
Power supply
230 V~ / 50 Hz
UWV
black
blue
Brake
3~
-B M
M
Brake
red
com
black
M1
1~
white
140°C
black
white
Opening limit switch
17 14 12 11
black
12
11 01568941NCUWVLN
white
blue
Release switch
Closing limiti switch
black
yellow
POWER
SA
F
U
S
E
12
NCUWVLN
11
25µF
white
black
blue
blue
CROSS18
LN
W+B
com
black
-B M
white
M1
1~
Power supply
CROSS18VE
LN
230 V~ / 50 Hz
Brake
F
U
S
E
F1
blue
W+B
-B M
12
UWVXZYLN
com
black
white
M1
Release switch
Closing limiti switch
Opening limit switch
OM=OFF
15 14 13 12 11
1~
Power supply
230 V~ / 50 Hz
Brake
IP1984EN - 2013-03-19
Closing limiti switch
Opening limit switch
15
Release switch
Closing limiti switch
Opening limit switch
Page 16
9. Routine maintenance plan
i
Perform the following operations and checks every 6 months according to intensity of use of the automation.
- Visually check that the gate, the fixing brackets and existing structure have suitable mechanical strength and are in good
condition.
- Check the gate-gearmotor alignment, the distance (2-3 mm) between the throat of the pinion and the crest of the rack.
- Clean the wheel’s sliding guide, the rack and pinion of the gear motor and slightly lubricate the rack and pinion of the gearmotor.
Manually check that the gate slides evenly and without friction.
Connect the power supply and block the gearmotor (see RELEASE INSTRUCTIONS operations):
- Check that the limit switches are working correctly.
- Check the power adjustment.
- Check that all control and safety functions are working correctly.
WARNING: For spare parts, see the spares price list.
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Operating instructions
General safety precautions
The following precautions are an integral and essential part of the product and must be supplied to the user.
Read them carefully since they contain important information on safe installation, use and maintenance.
These instructions must be kept and forwarded to all possible future users of the system.
This product must only be used for the specific purpose for which it was designed.
Any other use is to be considered improper and therefore dangerous.
The manufacturer cannot be held responsible for any damage caused by improper, incorrect or unreasonable use.
This product should not be used by people (including children) with reduced physical, sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instructions concerning the use of the appliance by a person
responsible for their safety.
Avoid operating in the proximity of the hinges or moving mechanical parts.
Do not enter within the operating range of the motorized door while it is moving.
Do not block the movement of the motorized door since this may be dangerous.
Do not allow children to play or stay within the operating range of the motorized door.
Keep remote controls and/or any other control devices out of the reach of children in order to avoid possible
DETACH AND DELIVER TO THE CUSTOMER
involuntary activation of the motorized door.
In the event of fault or malfunctioning of the product, turn off the power supply switch, do not attempt to repair or intervene directly
and contact only qualified personnel.
Failure to comply with the above may cause a dangerous situation.
All cleaning, maintenance or repair work must be carried out by qualified personnel.
To ensure that the system works efficiently and correctly, the manufacturer’s indications must be complied with and routine maintenance of the motorized door must be performed by qualified personnel.
In particular, regular checks are recommended in order to verify that the safety devices are operating correctly.
All installation, maintenance and repair work must be documented and made available to the user.
For the correct disposal of electric and electronic equipment, waste batteries and accumulators, the user must take such
products to the designated municipal collection facilities.
Ditec CROSS18-19
Sliding gates
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Manual release instructions
OFF
ON
In the event of a fault or power failure, insert the key and turn it anticlockwise and completely open the hatch. Open the gate manually.
To block the gate again, close the hatch, turn the key clockwise
and remove the key.
WARNING: the door wing block and release operations must
be performed with the motor idle.
When the hatch is closed, but the key is still horizontal,
the release micro remains open and all gate operations
are prevented.
90°
For any problems and/or information, contact the support service.
Installer’s stamp Operator
Date of intervention
Technician’s signature
Customer’s signature
Intervention:
90°
DETACH AND DELIVER TO THE CUSTOMER
Entrematic Italy S.p.A.
Via Mons. Ban, 3 • 21042 Caronno P.lla (VA) Italy
Tel. +39 02 963911 Fax +39 02 9650314
www.ditecentrematic.com
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All rights related to this material are the exclusive property of Entrematic Group AB.
Although the contents of this publication have been compiled with the greatest possible care, Entrematic Group AB cannot accept liability for any damage that might
arise from errors or omissions in this publication.
We reserve the right to make modifications without prior notice.
No part of this publication may be copied, scanned, adapted or modified without prior permission in writing from Entrematic Group AB.
IP1984EN - 2013-03-19
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IP1984EN - 2013-03-19
Entrematic Italy S.p.A.
Via Mons. Ban, 3 • 21042 Caronno P.lla (VA) Italy
Tel. +39 02 963911 Fax +39 02 9650314
www.ditecentrematic.com
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