Diodes AP3107Z User Manual

Page 1
AP3107Z
Document number: DS36677 Rev. 2 - 1
1 of 11
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© Diodes Incorporated
AP3107Z
A Product Line of
Diodes Incorporated
Description
The AP3107Z is the high voltage start-up, current mode PWM controller with green mode power-saving operation.
To minimize the standby power consumption, a proprietary adaptive green mode function provides frequency modulation at light load conditions. To avoid acoustic noise problems, the minimum PWM frequency is set at about 26kHz.
The AP3107Z features proprietary frequency dithering function internally that helps to reduce EMI emission of a power supply with minimum line filters used.
The AP3107Z also integrates a lot of functions such as Leading-Edge Blanking (LEB) of the current sensing, internal slope compensation, line compensation and several protection features. The protection functions include cycle-by-cycle current limit (OCP), over voltage protection, OTP, OLP and brownout protection.
The AP3107Z is available in SO-7 package.
Features
High-voltage Start-up Circuit
Low Start-up Current: 15μA Max.
Fixed Oscillation Frequency: 65kHz
Ultra Low Standby Power Application
Non-audible-noise Green Mode Control
LEB (Leading-edge Blanking) on SENSE Pin
Soft Driving
Fast OCP for Abnormal Short Circuit
Frequency Linearly Decreasing at Light Load
Internal Slope Compensation
Programmable Brownout Protection
Useful Pin Fault Protections
SENSE, FB Pins Floating
FB Short to Ground
Comprehensive System Protections
VCC Over Voltage Protection (VOVP)
Over Temperature Protection (OTP)
Constant Over Load Protection (COLP)
Short Circuit Protection (SCP)
Compact Size SO-7 Package
Totally Lead-Free & Fully RoHS Compliant (Notes 1 & 2)
Halogen and Antimony Free. “Green” Device (Note 3)
Pin Assignments
(Top View)
SO-7
Applications
Switching AC/DC Adaptor
LCD Monitor/TV Power
Open Frame Switching Power Supply
1
2
3
4
7
6
5
BNO
SENSE
FB
GND
GATE
VCC
HV
Notes: 1. No purposely added lead. Fully EU Directive 2002/95/EC (RoHS) & 2011/65/EU (RoHS 2) compliant.
2. See http://www.diodes.com/quality/lead_free.html for more information about Diodes Incorporated’s definitions of Halogen- and Antimony-free, "Green" and Lead-free.
3. Halogen- and Antimony-free "Green” products are defined as those which contain <900ppm bromine, <900ppm chlorine (<1500ppm total Br + Cl) and <1000ppm antimony compounds.
HIGH VOLTAGE GREEN MODE PWM CONTROLLER
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AP3107Z
Document number: DS36677 Rev. 2 - 1
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AP3107Z
A Product Line of
Diodes Incorporated
Pin Number
Pin Name
Function
1
BNO
Brownout Protection Pin. Connected to GND by a resistor to set the brownout level. This pin is shortened to the ground to set the maximum brownout voltage
2
FB
Voltage Feedback Pin., Connecting it with an opto-coupler to close the control loop can achieve system regulation
3
SENSE
Current Sense Pin. Connect it to sense the MOSFET current
4
GND
Ground 5 GATE
Gate drive output to drive the external MOSFET
6
VCC
Supply Voltage Pin
7
HV
Connect this pin to the positive terminal of bulk capacitor to provide start-up current for the controller. When VCC voltage reaches UVLO (on), this HV loop will be turned off to save the power loss of the start-up circuit
R10
5.1k
C10
0.1F
C4
R9
4.7k
R8 20k
C3 2nF
R4
R12 620
R7
0.5
Q1
7N60
BD1
R2
100k
V
OUT
J1
C2
100F
1 2
4 3
U2
U3 AZ431
D2
FR107
R5
510
R1 20k
C9 470F
L2 5H
D3
C8
1000F
T
HV
BNO
GATE
VCC
FB
GND
U1 AP3107Z
22F
C1
D1
C7
C6
C5
SENSE
2k
R11
0.1F
470pF
R3
R6
MBR20H100C
L1
J2
C11
D4
R13
Typical Applications Circuit
Pin Descriptions
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AP3107Z
Document number: DS36677 Rev. 2 - 1
3 of 11
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© Diodes Incorporated
AP3107Z
A Product Line of
Diodes Incorporated
Soft
Driver
18V
QBD
CLK
RB
DFF
OSC with
Frequency Dithering
2R2
OCP
0.85V
Burst Mode
PWM
OLP
OLP
OTP
VCC OVP
UVLO
UVLO
16V
Internal Bias
0.3V
PG
25s Filter
4ms
Soft Start
OTP
140
FOCP
35V
8.6V
R2
1.1V
VCC
6
FB
2
GND
4
SENSE
3
GATE
5
HV
7
250ns LEB
R3
R1
BNO
1
BNO Sense
Line Sense
Line Sense
28V
VCC OVP
OVP
2.2V
35ms Filter
OLP
BOK OFF
BOK ON/OFF
Line Sense
PG
VDD
BOK ON
R4
Functional Block Diagram
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AP3107Z
Document number: DS36677 Rev. 2 - 1
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AP3107Z
A Product Line of
Diodes Incorporated
Parameter
Symbol
Value
Unit
Supply Voltage
VCC
30
V
Input Voltage to HV
VHV
600
V
GATE Output Current
I
GATE
500
mA
Input Voltage to FB, SENSE
VFB, V
SENSE
-0.3 to 7
V
Thermal Resistance (Junction to Ambient)
θ
JA
186
ºC /W
Power dissipation at TA<25ºC
PD
550
mW
Operating Junction Temperature
TJ
-40 to +150
ºC
Storage Temperature
T
STG
+150
ºC
ESD (Human Body Model)
3000
V
ESD (Machine Model)
300
V
Parameter
Symbol
Min
Max
Unit
Supply Voltage
VCC
10
25
V
Ambient Temperature
TA
-40
+85
ºC
Absolute Maximum Ratings (Note 4)
Note 4: Stresses greater than those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and
functional operation of the device at these or any other conditions beyond those indicated under “Recommended Operating Conditions” is not implied. Exposure to “Absolute Maximum Ratings” for extended periods may affect device reliability.
Recommended Operating Conditions
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AP3107Z
Document number: DS36677 Rev. 2 - 1
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AP3107Z
A Product Line of
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Parameter
Conditions
Min
Typ
Max
Unit
High-voltage Supply (HV Pin)
High-voltage Current Source
VCC<UVLO (on), VHV =400V
1 2 3.5
mA
Off-state Leakage Current VCC>UVLO (off), VHV=100V
2.5 – μA
VCC>UVLO (off), VHV =400V
10
18
μA
Supply Voltage (VCC Pin)
Start-up Current
VCC=14.8V
– 5 15
μA
Operation Supply Current VFB=0V, CL=1nF
0.1
0.6
1
mA
VFB=3V, CL=1nF
1.5
2.5
3.5
UVLO (On)
15
16
17
V
UVLO (Off)
7.6
8.6
9.6
V
VCC OVP – 27
28
30
V
VCC Clamp
ICC=5mA – 35 – V
De-latch VCC
3.8
5.7 7 V
Oscillator Section
Maximum Duty Cycle
70
75
80
%
Minimum Duty Cycle
– – 0 – %
Oscillation Frequency
Center frequency
60
65
70
kHz
Green Mode Frequency
– – 28 – kHz
Frequency Temperature Stability
-40 to +85ºC
– – 5
%
Frequency Voltage Stability
VCC=12V to 30V
– – 5
%
Frequency Dithering
f/center frequency
±6 – %
Current Sense Section (SENSE Pin )
Maximum SENSE Voltage
VHV =100V
0.8
0.85
0.9
V
The Ratio of Input Voltage to Current Sense Voltage
2.5 3 3.5
V/V
LEB Time of SENSE
Center frequency
150
250
350
ns
Delay to Output
– – 100 – ns
Soft Start Time
Center frequency
3 4 5
ms
Feedback Input Section ( FB Pin )
Short Circuit Current
VFB=0V – -0.18 – mA
Green Mode Threshold, VFB
– – 2.1 – V
Burst Mode Threshold, VFB
– – 1.35 – V
Open Loop Voltage
FB pin open
4.6 – V
Input Impendence
– – 26 – kΩ
Electrical Characteristics (@V
=16V, TA=25ºC , unless otherwise specified.)
CC
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AP3107Z
Document number: DS36677 Rev. 2 - 1
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© Diodes Incorporated
AP3107Z
A Product Line of
Diodes Incorporated
Parameter
Conditions
Min
Typ
Max
Unit
Output Section ( GATE Pin )
Output Low Level
I
GATE
=50mA, VCC=12V
– – 1
V
Output High Level
I
GATE
=50mA, VCC=12V
8 – –
V
Output Clamping
15.5
17.5
19.5
V
Rising Time
CL =1nF
150
250
350
ns
Falling Time
CL =1nF
30
50
90
ns
Brownout Protection
Turn-on DC Input (HV), VON
R=0k
92
99
106
V
Turn-off DC Input (HV),V
OFF
R=0k – VON-5 – V
De-bounce Time of Enable
– – 25 – μs
De-bounce Time of Turn off
VFB=3V
25
35
45
ms
Over-temperature Protection
Shutdown Temperature
– – +140 – ºC
Temperature Hysteresis
– – +20 – ºC
Delay Time Section
Delay 1
Center frequency Short circuit, OLP
25
35
45
ms
Delay 2
Center frequency VCC OVP
25 – μs
Electrical Characteristics (@V
=16V, TA=25ºC , unless otherwise specified. Cont.)
CC
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AP3107Z
Document number: DS36677 Rev. 2 - 1
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AP3107Z
A Product Line of
Diodes Incorporated
-60 -40 -20 0 20 40 60 80 100 120 140 160
15.5
15.6
15.7
15.8
15.9
16.0
16.1
16.2
16.3
Start-up Voltage (V)
Ambient Temperature (oC)
-60 -40 -20 0 20 40 60 80 100 120 140 160
8.20
8.25
8.30
8.35
8.40
8.45
8.50
8.55
8.60
Shutdown Voltage (V)
Ambient Temperature (oC)
-60 -40 -20 0 20 40 60 80 100 120 140 160
3.2
3.4
3.6
3.8
4.0
4.2
4.4
4.6
4.8
5.0
Start-up Current (
A)
Ambient Temperature (oC)
-60 -40 -20 0 20 40 60 80 100 120 140 160
2.30
2.35
2.40
2.45
2.50
2.55
2.60
2.65
2.70
2.75
2.80
Operating Current (mA)
Ambient Temperature (oC)
-60 -40 -20 0 20 40 60 80 100 120 140 160
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
OCP Voltage (V)
Ambient Temperature (oC)
-60 -40 -20 0 20 40 60 80 100 120 140 160
62.0
62.5
63.0
63.5
64.0
64.5
65.0
Switching Frequency (kHz)
Ambient Temperature (oC)
Performance Characteristics
Start-up Voltage vs. Ambient Temperature Shutdown Voltage vs. Ambient Temperature
Start-up Current vs. Ambient Temperature Operating Current vs. Ambient Temperature
OCP Voltage vs. Ambient Temperature Switching Frequency vs. Ambient Temperature
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AP3107Z
Document number: DS36677 Rev. 2 - 1
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AP3107Z
A Product Line of
Diodes Incorporated
AP3107Z X XX - G1
Packing
Package
TR : Tape & Reel
M : SO-7
G1 : Green
Product Name
RoHS/Green
Blank : Tube
Package
Temperature Range
Part Number
Marking ID
Packing
SO-7
-40 to +85C
AP3107ZM-G1
3107ZM-G1
100/Tube
AP3107ZMTR-G1
3107ZM-G1
4000/Tape & Reel
XXXXXM
-G1 YWWAXX
First and Second Lines: Logo and Marking ID (See Ordering Information) Third Line: Date Code Y: Year WW: Work Week of Molding A: Assembly House Code XX: 7th and8th Digits of Batch No.
Ordering Information
Diodes IC’s Pb-free products with "G1" suffix in the part number, are RoHS compliant and green.
Marking Information
Page 9
AP3107Z
Document number: DS36677 Rev. 2 - 1
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AP3107Z
A Product Line of
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3.800(0.150)
4.000(0.157)
1.270(0.050) TYP
4.700(0.185)
5.100(0.201)
0.330(0.013)
0.510(0.020)
0.190(0.007)
0.250(0.010)
0.100(0.004)
0.250(0.010)
1.350(0.053)
1.750(0.069)
0.450(0.017)
0.800(0.031)
8
°
0
°
5.800(0.228)
6.200(0.244)
2.54(0.100) TYP
1.250(0.049)
1.500(0.059)
Note: Eject hole, oriented hole and mold mark is optional.
Package Outline Dimensions (All dimensions in mm(inch).)
(1) Package Type: SO-7
Page 10
AP3107Z
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AP3107Z
A Product Line of
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Z
G
E1
E
X
Y
Dimensions
Z
(mm)/(inch)
G
(mm)/(inch)
X
(mm)/(inch)
Y
(mm)/(inch)
E
(mm)/(inch)
E1
(mm)/(inch)
Value
6.900/0.272
3.900/0.154
0.650/0.026
1.500/0.059
1.270/0.050
2.540/0.100
Suggested Pad Layout
(1) Package Type: SO-7
Page 11
AP3107Z
Document number: DS36677 Rev. 2 - 1
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AP3107Z
A Product Line of
Diodes Incorporated
DIODES INCORPORATED MAKES NO WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, WITH REGARDS TO THIS DOCUMENT, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE (AND THEIR EQUIVALENTS UNDER THE LAWS OF ANY JURISDICTION).
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This document is written in English but may be translated into multiple languages for reference. Only the English version of this document is the final and determinative format released by Diodes Incorporated.
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A. Life support devices or systems are devices or systems which:
1. are intended to implant into the body, or
2. support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the
labeling can be reasonably expected to result in significant injury to the user. B. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the
failure of the life support device or to affect its safety or effectiveness. Customers represent that they have all necessary expertise in the safety and regulatory ramifications of their life support devices or systems, and
acknowledge and agree that they are solely responsible for all legal, regulatory and safety-related requirements concerning their products and any use of Diodes Incorporated products in such safety-critical, life support devices or systems, notwithstanding any devices- or systems-related information or support that may be provided by Diodes Incorporated. Further, Customers must fully indemnify Diodes Incorporated and its representatives against any damages arising out of the use of Diodes Incorporated products in such safety-critical, life support devices or systems.
Copyright © 2013, Diodes Incorporated
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IMPORTANT NOTICE
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