Diodes AP3032 User Manual

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WHITE LED STEP-UP CONVERTER AP3032
Data Sheet
General Description
The AP3032 is an inductor-based DC/DC boost converter designed to drive up to 4 rows of LEDs with 7 series for each in parallel for backlight.
A constant frequency 1MHz PWM control scheme is employed in this IC, which means tiny external components can be used. Specifically, 1mm tall
6.8μH inductor and 1µF aluminum output capacitor for the typical application is sufficient.
The over output voltage protection is equipped in AP3032, which protects the IC under open load condition. The AP3032 includes UVLO, soft-start, stand-by mode, current limiting and OTSD to protect the circuit under over load condition
The AP3032 is available in SOT-23-6 package.
Features
Efficiency Up to 81%(VIN=5V, I
Drives up to 4 Rows of WLEDs with 7 Series
for Each in Parallel (V
Fast 1 MHz Switching Frequency
Wide Input Voltage Range: 2.7V to 9V
• Low Feedback Voltage: 200mV
• Output Over Voltage Protection
Cycle-by-cycle Current Limit: 1.4A
Built in Soft-start
Built in Standby-mode to Achieve High
Frequency PWM Dimming
Built in Thermal Shutdown Function
Under Voltage Lockout
=5V)
IN
=80mA
OUT
Applications
7’ to 10’ LCD Panels
• Digital Photo Frame
• GPS Receiver
Figure 1. Package Type of AP3032
Dec. 2012 Rev. 1. 2 BCD Semiconductor Manufacturing Limited
SOT-23-6
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Data Sheet
WHITE LED STEP-UP CONVERTER AP3032
Pin Configuration
K Package
(SOT-23-6)
Pin 1 Mark
6
SW
1
VIN
5
GND
FB
Figure 2. Pin Configuration of AP3032 (Top View)
2
34
OV
CTRL
Pin Description
Pin Number Pin Name Function
1 SW Switch pin. Connect external inductor and Schottky
2 GND Ground
3 FB Voltage feedback. Reference voltage is 200mV
Enable and dimming control pin. Connect to a high input to enable the IC or a low input to disable the IC. Connect to a PWM input to
4 CTRL
5 OV
achieve dimming control If logic low time is less than about 0.7 ms, AP3032 is hold on standby mode, at which it shut down the power switch but shield the soft-start function, to achieve high frequency dimming Over voltage protection input. Connect to the output directly. On OVP condition, the output voltage will clamp
6 VIN Input supply pin. Must be locally bypassed
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Data Sheet
WHITE LED STEP-UP CONVERTER AP3032
Functional Block Diagram
FB SW
VIN
CTRL
6
4
V
REF
1.25V
STAND BY
200mV
3
A1
SOFT
START
RAMP
GENERATOR
1.2MHz
OSCILLATOR
A2
COMPARATOR
OVP
CONTROL
LOGIC
OVER
TEMPERATURE
DETECTOR
DRIVER
1
5
OV
Q1
2
GND
Figure 3. Functional Block Diagram of AP3032
Ordering Information
AP3032 -
Circuit Type
TR: Tape & Reel Package K: SOT-23-6
Package
SOT-23-6
Temperature
Range
-40 to 85°C
Part Number Marking ID Packing Type
AP3032KTR-G1 GJL Tape & Reel
BCD Semiconductor's Pb-free products, as designated with "G1" suffix in the part number, are RoHS compliant and green.
G1: Green
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Data Sheet
WHITE LED STEP-UP CONVERTER AP3032
Absolute Maximum Ratings (Note 1)
Parameter Symbol Value Unit
Input Voltage VIN 20 V
SW Pin Voltage VSW 38 V
FB Pin Voltage VFB 20 V
OV Voltage VOV 35 V
CTRL Pin Voltage V
Thermal Resistance (Junction to Ambient, No Heat Sink)
Operating Junction Temperature TJ 150
Storage Temperature Range T
Lead Temperature (Soldering, 10sec) T
ESD (Machine Model) 200 V
ESD (Human Body Model) 2000 V
20 V
CTRL
θ
JA
-65 to 150
STG
260
LEAD
265
°C/W
°C
°C
°C
Note 1: Stresses greater than those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under “Recommended Operating Conditions” is not implied. Exposure to “Absolute Maximum Ratings” for extended periods may affect device reliability.
Recommended Operating Conditions
Parameter Symbol Min Max Unit
Operating Temperature Range TOP -40 85
Input Voltage VIN 2.7 9 V
CTRL Pin Voltage V
9 V
CTRL
°C
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Data Sheet
WHITE LED STEP-UP CONVERTER AP3032
Electrical Characteristics
VIN=V boldface type apply over the full operating temperature rang (T
Parameters Symbol Conditions Min Typ Max Unit
SUPPLY VOLTAGE (VIN PIN)
Input Voltage VIN 2.7 9 V
=5.0V, unless otherwise specified. Specification with standard typeface are for TA= 25°C, and those in
CTRL
=-40°C to 85°C).
A
Quiescent Current IQ
Shutdown Supply Current I
SHDN
V
FB=VIN,
Not Switching
V
CTRL
3.0 4.0 5.0 mA
=0V 50 μA
ENABLE (EN PIN)
CTRL Pin Voltage V
CTRL Pin Bias Current I
1.2 V
CTRL
60 μA
CTRL
OUTPUT VOLTAGE
OVP Voltage V
27 V
OVP
VOLTAGE REFERENCE (FB PIN)
Feedback Voltage V
188 200 212 mV
FB
Feedback Bias Current IFB 35 100 μA
SWITCHING REGULATOR
Switching Frequency f 0.75 1 1.3 MHz
Maximum Duty Cycle D
Switch Current Limit I
90 93 %
MAX
D=60% 1.2 1.4 A
LIMIT
Switch VCE Saturation Voltage V
ISW=1A 300 mV
CE_SAT
Switch Leakage Current VSW=9V 0.01 5 μA
THERMAL SHUTDOWN
Thermal Shutdown T
Thermal Shutdown Hysteresis T
160 ºC
OTSD
20 ºC
HYS
SOFT START
Soft-start Time tSS 300 μs
Standby Time t
Dec. 2012 Rev. 1. 2 BCD Semiconductor Manufacturing Limited
STANDBY
0.7 ms
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Data Sheet
WHITE LED STEP-UP CONVERTER AP3032
Typical Performance Characteristics
The WLED forward voltage (VF) is 3.2V at I
=20mA, unless otherwise noted.
LED
100
90 80 70 60
50 40
Efficiency (%)
30 20 10
0
3456789
Figure 4. Efficiency vs. Input Voltage Figur e 5. Switch Current Limit vs. Duty Cycle
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
Minimum Operating Voltage (V)
2.30
2.25
2.20
-60 -40 -20 0 20 40 60 80 100 120 140
Figure 6. Minimum Operating Voltage vs. Temperature Figure 7. Quiescent Current vs. Input Voltage
TA=25OC LED:7S4P,20mA Per Channel
Input Voltage (V)
Temperature (oC)
1.8
1.7
1.6
1.5
1.4
1.3
Current Limit (A)
1.2
1.1
1.0 0 102030405060708090
4.7
4.6
4.5
4.4
4.3
4.2
4.1
Quiescent Current (mA)
4.0
3.9
3.8
3.7 23456789
TA=25oC
Duty Cycle (%)
TA= -40oC TA= 25oC TA= 85oC
Input Voltage (V)
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Data Sheet
WHITE LED STEP-UP CONVERTER AP3032
Typical Performance Characteristics (Continued)
The WLED forward voltage (V
) is 3.2V at I
F
=20mA, unless otherwise noted.
LED
85
80
75
70
65
60
55
50
Shutdown Quiescent Current (μA)
45
40
23456789
Input Voltage (V)
TA= -40oC TA= 25oC TA= 85oC
2.0
1.8
1.6
1.4
1.2
1.0
CTRL Pin Voltage (V)
0.8
0.6
0.4
-60 -40 -20 0 20 40 60 80 100 120 140
Figure 8. Shutdown Quiescent Current vs. Input Voltage Figure 9. CTRL Pin Voltage vs. Temperature
Temperature (oC)
220
200 180
160 140
120 100
CTRL Pin Current (μA)
80 60
40 20
23456789
CTRL Pin Voltage (V)
212 210 208 206 204 202 200 198 196
Feedback Voltage (mV)
194 192 190 188
-60 -40 -20 0 20 40 60 80 100 120 140
Temperature (oC)
I
OUT
Figure 10. CTRL Pin Current vs. CTRL Pin Voltage Figure 11. Feedback Voltage vs. Temperature
= 20mA
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Data Sheet
WHITE LED STEP-UP CONVERTER AP3032
Typical Performance Characteristics (Continued)
The WLED forward voltage (V
) is 3.2V at I
F
=20mA, unless otherwise noted.
LED
1.4
1.3
1.2
1.1
1.0
0.9
Frequency (MHz)
0.8
0.7
0.6
-60 -40 -20 0 20 40 60 80 100 120 140
Temperature (oC)
30
28
26
24
OVP Voltage (V)
22
20
-60 -40 -20 0 20 40 60 80 100 120 140
Temperature (oC)
Figure 12. Frequency vs. Temperature Figure 13. OVP Voltage vs. Temperature
100
90
80
C)
o
70
60
50
40
Case Temperature (
30
20
3456789
TA=25oC 7S4P,20mA Per Channel
Input Voltage (V)
Figure 14. Case Temperature vs. Input voltage
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Data Sheet
WHITE LED STEP-UP CONVERTER AP3032
Application Information
1. Operation
The AP3032 is a boost DC-DC converter which uses a constant frequency, current mode control scheme to provide excellent line and load regulation. Operation can be best understood by referring to the Figure 21.
At the start of each oscillator cycle, switch Q1 turns on. The switch current will increase linearly. The voltage on sense resistor is proportional to the switch current. The output of the current sense amplifier is added to a stabilizing ramp and the result is fed into the non-inversion input of the PWM comparator A2. When this voltage exceeds the output voltage level of the error amplifier A1, the switch is turned off.
It is clear that the voltage level at inversion input of A2 sets the peak current level to keep the output in regulation. This voltage level is the output signal of error amplifier A1, and is the amplified signal of the voltage difference between feedback voltage and reference voltage of 200mV. So, a constant output
current can be provided by this operation mode.
2. LED Current Control
Refer to Figure 21, the LED current is controlled by the feedback resistor R determined by the regulator's feedback threshold accuracy and is independent of the LED's forward voltage variation. So the precise resistors are preferred. The resistance of R proportion to the LED current since the feedback reference is fixed at 200mV. The relation for R and LED current (I
LED
. LEDs' current accuracy is
ISET
is in inverse
ISET
) can be expressed as below:
ISET
th
the inrush current during startup. If logic low time on CTRL pin is more than about 0.7ms and then enable the IC, the AP3032 will start smoothly to protect system departments. The time of startup is controlled by internal soft start capacitor. Details please refer to Figure 15.
Figure 15. Soft Start Waveform
5. Standby and Dimming
To avoid audio noise and achieve high frequency dimming, AP3032 setup a standby function. If logic low time on CTRL pin is less than about 0.7ms and then enable the IC, AP3032 will hold on standby mode and start directly to achieve high frequency
dimming. Details please refer to Figure 16.
200
I
mV
LED
R =
ISET
3. Over Voltage Protection
The AP3032 has an internal open-load protection circuit. When the LEDs are disconnected from circuit or fail open, the output voltage is clamped at 27V. The AP3032 will switch at a low frequency, and
minimize current to avoid input voltage drop.
4. Soft Start
The AP3032 has an internal soft start circuit to limit
Dec. 2012 Rev. 1. 2 BCD Semiconductor Manufacturing Limited
Figure 16. Standby Waveform
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Data Sheet
WHITE LED STEP-UP CONVERTER AP3032
Application Information (Continued)
Two typical types of dimming control circuit are present as below. First, controlling CTRL Pin voltage to change operation state is a good choice. Second, changing the feedback voltage to get appropriate duty and luminous intensity is also useful.
5.1 Adding a Control Signal to CTRL Pin
Adding a PWM signal to CTRL pin directly, the AP3032 is turned on and off by this signal. When the PWM frequency is lower than 2.5kHz (Typ), the IC works in the soft-start mode to dimming the light. But we intense suggest set the PWM signal frequency higher than 25kHz to avoid audio noise. In this situation, IC works in the standby mode and start directly to achieve dimming the light. More details please refer to Figure 17 and Figure 18.
5.2 Changing the Effective Feedback Voltage
There are two popular methods to change the effective feedback voltage.
First, adding a constant DC voltage through a resistor divider to FB pin can control the dimming. Changing the DC voltage or resistor between the FB Pin and the DC voltage can get appropriate luminous intensity. Comparing with all kinds of PWM signal control, this method features a stable output voltage and LEDs current. Please refer to Figure 19.
AP3032
CTRL
up to 25kHz
Figure 17. Dimming Control
Using a PWM Signal on CTRL Pin
Figure 19. Dimming Control
Using DC Voltage
Second, using a filtered PWM signal can do it. The filtered PWM signal can be considered as a varying and adjustable DC voltage. Please refer to Figure 20.
Figure 18. High Frequency
(25kHz) Dimming Waveform
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Figure 2 0. Dimming Control
Using Filtered PWM Voltage
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Data Sheet
WHITE LED STEP-UP CONVERTER AP3032
Typical Application
Figure 21. Typical Application of AP3032 (7S4P)
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Data Sheet
WHITE LED STEP-UP CONVERTER AP3032
Mechanical Dimensions
SOT-23-6 Unit: mm(inch)
0° 8°
0.200(0.008)
2.650(0.104)
2.950(0.116)
2.820(0.111)
3.020(0.119)
0.300(0.012)
0.400(0.016)
6
Pin 1 Mark
123
5
4
0.300(0.012)
0.600(0.024)
1.500(0.059)
1.700(0.067)
0.700(0.028)REF
0.950(0.037)TYP
1.800(0.071)
2.000(0.079)
0.000(0.000)
0.150(0.006)
0.900(0.035)
1.300(0.051)
1.450(0.057) MAX
0.100(0.004)
0.200(0.008)
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BCD Semiconductor Manufacturing Limited
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particular purpose, nor does BCD Semiconductor Manufacturing Limited assume any liability arising out of the application or use
of any its products or circuits. BCD Semiconductor Manufacturing Limited does not convey any license under its patent rights or
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