Halogen and Antimony Free. “Green” Device (Note 3)
Pin Assignments
SET
GND
GND
CTRL
Applications
MR16 lamps
General illumination lamps
12V powered LED Lamps
24V powered LED Lamps
(Top View)
V
N/C
SW
SW
MSOP-8E
HIGH EFFICIENCY 36V 1.3A PWM DIMMABLE BUCK LED DRIVER
Notes: 1. No purposely added lead. Fully EU Directive 2002/95/EC (RoHS) & 2011/65/EU (RoHS 2) compliant.
2. See http://www.diodes.com/quality/lead_free.html for more information about Diodes Incorporated’s definitions of Halogen- and Antimony-free, "Green" and Lead-free.
3. Halogen- and Antimony-free "Green” products are defined as those which contain <900ppm bromine, <900ppm chlorine (<1500ppm total Br + Cl)
and <1000ppm antimony compounds.
SET 1 Set Nominal Output Current Pin. Configure the output current of the device.
GND 2, 3 GND Pins
CTRL 4
SW 5, 6 Switch Pin. Connect inductor/freewheeling diode here, minimizing track length at this pin to reduce EMI.
N/C 7 no connection
V
IN
EP EP
Pin
Number
8
NEW PRODUCT
Functional Block Diagram
Function
Dimming and On/Off Control Input.
Leave floating for normal operation.
(V
= V
CTRL
Drive to voltage below 0.4V to turn off output current
A PWM signal ( 2.5V) allows the output current to be adjusted below the level set by the resistor
connected to SET input pin.
Input Supply Pin. Must be locally decoupled to GND with > 2.2µF X7R ceramic capacitor – see
applications section for more information.
Exposed pad/TAB connects to GND and thermal mass for enhanced thermal impedance. Should not be
used as electrical ground conduction path.
Caution: Stresses greater than the 'Absolute Maximum Ratings' specified above, may cause permanent damage to the device. These are stress ratings only;
NEW PRODUCT
Recommended Operating Conditions
Continuous VIN Pin Voltage Relative to GND
SW Voltage Relative to GND -0.3 to +40 V
CTRL Pin Input Voltage -0.3 to +6 V
DC or RMS Switch Current MSOP-8EP 1.6 A
Peak Switch Current (<10%) 2.5 A
Junction Temperature +150 °C
Lead Temperature Soldering +300 °C
Storage Temperature Range -65 to +150 °C
functional operation of the device at these or any other conditions exceeding those indicated in this specification is not implied. Device reliability may be
affected by exposure to absolute maximum rating conditions for extended periods of time.
Semiconductor devices are ESD sensitive and may be damaged by exposure to ESD events. Suitable ESD precautions should be taken when handling
and transporting these devices.
-0.3 to +40 V
L8807B
Symbol Parameter Min Max Unit
V
IN
V
CTRLH
V
CTRLL
f
SW
I
SW
T
J
Electrical Characteristics (V
Symbol Parameter Conditions Min Typ Max Unit
V
INSU
V
INSH
IQ
IS
VTH
V
TH-H
I
SET
R
CTRL
V
REF
R
DS(ON)
tR
tF
T
OTP
T
OTP-Hyst
I
SW_Leakage
JA
JC
Notes: 4. AL8807B does not have a low power standby mode but current consumption is reduced when output switch is inhibited: V
tested with V
5. Refer to figure 39 for the device derating curve.
6. Test condition for MSOP-8EP: Device mounted on FR-4 PCB (51mm x 51mm 2oz copper, minimum recommended pad layout on top layer and
thermal vias to bottom layer with maximum area ground plane. For better thermal performance, larger copper pad for heat-sink is needed.
7. Dominant conduction path is via exposed pad.
Operating Input Voltage Relative to GND 6.0 36 V
Voltage High for PWM Dimming Relative to GND 2.5 5.5 V
Voltage Low for PWM Dimming Relative to GND 0 0.4 V
Maximum Switching Frequency — 1 MHz
Continuous Switch Current MSOP-8EP — 1.3 A
Junction Temperature Range -40 +125 °C
= 12V, @TA = +25°C, unless otherwise specified.)
IN
Internal Regulator Start Up Threshold
Internal Regulator Hysteresis Threshold
Quiescent Current Output not switching (Note 4) —— 350 µA
Input Supply Current CTRL pin floating f = 250kHz —1.8 5 mA
Set Current Threshold Voltage
Set Threshold Hysteresis
SET Pin Input Current
CTRL Pin Input Resistance Referred to internal reference—50 —k
The AL8807B is a hysteretic (also known as equal ripple) LED driver with integrated power switch. It is available in two packages that provide a
PCB area-power dissipation capability compromise. It is recommended that at higher LED currents/smaller PCBs that the MSOP-8EP version is
used to maximize the allowable LED current over a wider ambient temperature range.
AL8807B Operation
In normal operation, when voltage is applied at +VIN, the AL8807B internal switch is turned on. Current starts to flow through sense resistor R1,
inductor L1, and the LEDs. The current ramps up linearly, and the ramp rate is determined by the input voltage +Vin and the inductor L1.
This rising current produces a voltage ramp across R
proportional voltage to the input of the internal comparator.
When this voltage reaches an internally set upper threshold, the internal switch is turned off. The inductor current continues to flow through R
the LEDs and the Schottky diode D1, and back to the supply rail, but it decays, with the rate of decay determined by the forward voltage drop of
the LEDs and the Schottky diode.
This decaying current produces a falling voltage at R
applied at the input of the internal comparator. When this voltage falls to the internally set lower threshold, the internal switch is turned on again.
This switch-on-and-off cycle continues to provide the average LED current set by the sense resistor R
NEW PRODUCT
LED Current Control
The LED current is controlled by the resistor R1 in Figure 31.
. The internal circuit of the AL8807B senses the voltage across R1 and applies a
1
, which is sensed by the AL8807B. A voltage proportional to the sense voltage across R1 is
1
.
1
L8807B
1
, L1,
R1
D1
VIN:
6 ~ 36V
C1
PWM Dimming
Input:
Figure 31 Typical Application Circuit
Connected between V
I
LED
For example for a desired LED current of 660mA and a default voltage V
1R
and SET the nominal average output current in the LED(s) is defined as:
IN
V
THD
1R
V
THD
I
LED
1.0
66.0
AL88070B
Document number: DS36191 Rev. 1 - 2
IN
V
AL8807B
GND
CTRL
m150
SETSW
C2
L1
www.diodes.com
Ch4: LED Current
VIN= 12V
=25ºC
T
A
2 LEDs
20ns/div
No C2
Ch2: 2V/div
Ch4: 100mA/div
Ch2: SW Pin
Figure 32 Typical Operating Waveform (C2 not fitted)
LED current can be adjusted digitally, by applying a low frequency Pulse Width Modulated (PWM) logic signal to the CTRL pin to turn the device
on and off.
This will produce an average output current proportional to the duty cycle of the control signal. In particular, a PWM signal with a max resolution of
10bit can be applied to the CTRL pin to change the output current to a value below the nominal average value set by resistor R
SET
NEW PRODUCT
While the PWM pin is high, the AL8807B switches as normal. When the PWM pin is brought low the output switch is turned off causing the SW pin
to go high (one Schottky voltage drop above V
to zero. The time taken for the inductor current is dependent on the LED current, inductor value and LED chain voltage.
As the duty cycle gets smaller or PWM dimming frequency increases then fewer normal hysteretic switching cycles occur which will affect the
overall average LED current.
Figure 33 PWM Dimming waveforms (f
). It remains high (one Schottky voltage drop above VIN) until the current through the inductor falls
IN
= 500Hz, 25% Duty Cycle f
PWM
SW(N OM)
= 530kHz)
.
To achieve high resolution the PWM frequency has to be much lower than the nominal switching frequency and the LED current output filter
capacitor across the LEDs must not be used. The figures above have an LED current output filter present.
Peak to peak ripple current in the LED(s) can be reduced, if required, by shunting a capacitor C2 across the LED(s) as shown already in the circuit
schematic.
A value of 1F will reduce the supply ripple current by a factor three (approx.). Proportionally lower ripple can be achieved with higher capacitor
values. Note that the capacitor will not affect operating frequency or efficiency, but it will increase start-up delay, by reducing the rate of rise of
LED voltage. By adding this capacitor the current waveform through the LED(s) changes from a triangular ramp to a more sinusoidal version
without altering the mean current value.
Capacitor Selection
The small size of ceramic capacitors makes them ideal for AL8807B applications. X5R and X7R types are recommended because they retain their
capacitance over wider voltage and temperature ranges than other types such as Z5U.
A 2.2F input capacitor is sufficient for most intended applications of AL8807B; however a 4.7F input capacitor is suggested for input voltages
approaching 36V.
Diode Selection
For maximum efficiency and performance, the rectifier (D1) should be a fast low capacitance Schottky diode with low reverse leakage at the
NEW PRODUCT
maximum operating voltage and temperature. The Schottky diode also provides better efficiency than silicon PN diodes, due to a combination of
lower forward voltage and reduced recovery time.
It is important to select parts with a peak current rating above the peak coil current and a continuous current rating higher than the maximum
output load current. In particular, it is recommended to have a diode voltage rating at least 15% higher than the operating voltage to ensure safe
operation during the switching and a current rating at least 10% higher than the average diode current. The power rating is verified by calculating
the power loss through the diode.
Schottky diodes, e.g. B240 or B140, with their low forward voltage drop and fast reverse recovery, are the ideal choice for AL8807B applications.
Inductor Selection
Recommended inductor values for the AL8807B are in the range 33H to 100H.
Higher values of inductance are recommended at higher supply voltages in order to minimize errors due to switching delays, which result in
increased ripple and lower efficiency. Higher values of inductance also result in a smaller change in output current over the supply voltage range.
(See graphs).
L8807B
The inductor should be mounted as close to the device as possible with low resistance/stray inductance connections to the SW pin.
AL88070B
Document number: DS36191 Rev. 1 - 2
Figure 37 Inductor value with input voltage and number of LEDs
The chosen coil should have a saturation current higher than the peak output current and a continuous current rating above the required mean
output current.
Suitable coils for use with the AL8807B are listed in the table below:
Part No.
L
(µH)
MSS1038-333 33 0.093 2.3
MSS1038-683 68 0.213 1.5
DCR
(V)
I
SAT
(A)
Manufacturer
CoilCraft www.coilcraft.com
NPIS64D330MTRF 33 0.124 1.1 NIC www.niccomp.com
The inductor value should be chosen to maintain operating duty cycle and switch 'on'/'off' times over the supply voltage and load current range.
The following equations can be used as a guide, with reference to Figure 38 – typical switching waveforms.
Switch ‘On’ time
t
ON
NEW PRODUCT
Switch ‘Off’ time
Where:
L is the coil inductance (H)
r
R
I
I is the coil peak-peak ripple current (A)
{Internally set to 0.3 x Iavg}
V
V
R
V
t
OFF
is the coil resistance ()
L
is the current sense resistance ()
S
is the required LED current (A)
avg
is the supply voltage (V)
IN
is the total LED forward voltage (V)
LED
is the switch resistance () {=0.5 nominal}
SW
is the diode forward voltage at the required load current (V)
D
IL
x
IVV
IL
x
IVV
RrR
SWLSAVGLEDIN
rR
LSAVGDLED
Figure 38 Typical Switching Waveform
Off
VIN= 12V
T
=25ºC
A
2 LEDs
20ns/div
SW Pin: 2V/div
On
Thermal Protection
The AL8807B includes Over-Temperature Protection (OTP) circuitry that will turn off the device if its junction temperature gets too high. This is to
protect the device from excessive heat damage. The OTP circuitry includes thermal hysteresis that will cause the device to restart normal
operation once its junction temperature has cooled down by approximately 55°C.
Thermal Considerations
For continuous conduction mode of operation, the absolute maximum junction temperature must not be exceeded. The maximum power
dissipation depends on several factors: the thermal resistance of the IC package
between junction and ambient temperature.
The maximum power dissipation can be calculated using the following formula:
where
P
= (T
D(MAX)
is the maximum operating junction temperature Maximum recommended = 125°C
T
J(MAX)
is the ambient temperature, and
T
A
is the junction to ambient thermal resistance.
JA
J(MAX)
TA) /
JA
, is layout dependent and package dependent; the AL8807BMP’s JA on an FR4 51x51mm PCB with 2oz copper standing in still air is
JA
approximately 69°C/W.
So the maximum power dissipation at T
= (125°C 25°C) / (69°C/W) = 1.41W for the above dimensioned PCB
P
D(MAX)
= +25°C is:
A
AL88070B
Document number: DS36191 Rev. 1 - 2
13 of 18
www.diodes.com
, PCB layout, airflow surrounding the IC, and difference
The AL8807B is a switching regulator with fast edges and measures small differential voltages; as a result of this care has to be taken with
decoupling and layout of the PCB.To help with these effects the AL8807B has been developed to minimise radiated emissions by controlling the
switching speeds of the internal power MOSFET. The rise and fall times are controlled to get the right compromise between power dissipation
due to switching losses and radiated EMI. The turn-on edge (falling edge) dominates the radiated EMI which is due to an interaction between the
Schottky diode (D1), Switching MOSFET and PCB tracks. After the Schottky diode reverse recovery time of around 5ns has occurred; the falling
edge of the SW pin sees a resonant loop between the Schottky diode capacitance and the track inductance, L
The tracks from the SW pin to the Anode of the Schottky diode, D1, and then from D1’s cathode to the decoupling capacitors C1 should be as
short as possible. There is an inductance internally in the AL8807B this can be assumed to be around 1nH. For PCB tracks a figure of 0.5nH per
mm can be used to estimate the primary resonant frequency. If the track is capable of handling 1A increasing the thickness will have a minor
effect on the inductance and length will dominate the size of the inductance. The resonant frequency of any oscillation is determined by the
combined inductance in the track and the effective capacitance of the Schottky diode.
An example of good layout is shown in Figure 42 (showing SOT25 package) - the stray track inductance should be less than 5nH.
, See Figure 41.
TRACK
NEW PRODUCT
D1
C
D1
L
TRAC K
~5nH
SW
C
1
100nF
AL8807B
GND
Figure 41 PCB Loop Resonance
Recommendations for minimising radiated EMI and other transients and thermal considerations are:
1. The decoupling capacitor (C1) has to be placed as close as possible to the V
2. The freewheeling diode’s (D1) anode, the SW pin and the inductor have to be placed as close as possible to each other to avoid ringing.
3. The Ground return path from C1 must be a low impedance path with the ground plane as large as possible
4. The LED current sense resistor (R1) has to be placed as close as possible to the V
5. The majority of the conducted heat from the AL8807B is through the GND pin 2. A maximum earth plane with thermal vias into a
second earth plane will minimise self-heating
6. To reduce emissions via long leads on the supply input and LEDs low RF impedance capacitors (C2 and C5) should be used at the
Please see AP02001 at http://www.diodes.com/datasheets/ap02001.pdf for the latest version.
1) MSOP-8EP
XC
NEW PRODUCT
DIODES INCORPORATED MAKES NO WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, WITH REGARDS TO THIS DOCUMENT,
INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
(AND THEIR EQUIVALENTS UNDER THE LAWS OF ANY JURISDICTION).
Diodes Incorporated and its subsidiaries reserve the right to make modifications, enhancements, improvements, corrections or other changes
without further notice to this document and any product described herein. Diodes Incorporated does not assume any liability arising out of the
application or use of this document or any product described herein; neither does Diodes Incorporated convey any license under its patent or
trademark rights, nor the rights of others. Any Customer or user of this document or products described herein in such applications shall assume
all risks of such use and will agree to hold Diodes Incorporated and all the companies whose products are represented on Diodes Incorporated
website, harmless against all damages.
Diodes Incorporated does not warrant or accept any liability whatsoever in respect of any products purchased through unauthorized sales channel.
Should Customers purchase or use Diodes Incorporated products for any unintended or unauthorized application, Customers shall indemnify and
hold Diodes Incorporated and its representatives harmless against all claims, damages, expenses, and attorney fees arising out of, directly or
indirectly, any claim of personal injury or death associated with such unintended or unauthorized application.
Products described herein may be covered by one or more United States, international or foreign patents pending. Product names and markings
noted herein may also be covered by one or more United States, international or foreign trademarks.
This document is written in English but may be translated into multiple languages for reference. Only the English version of this document is the
final and determinative format released by Diodes Incorporated.
Diodes Incorporated products are specifically not authorized for use as critical components in life support devices or systems without the express
written approval of the Chief Executive Officer of Diodes Incorporated. As used herein:
A. Life support devices or systems are devices or systems which:
1. are intended to implant into the body, or
labeling can be reasonably expected to result in significant injury to the user.
B. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the
failure of the life support device or to affect its safety or effectiveness.
Customers represent that they have all necessary expertise in the safety and regulatory ramifications of their life support devices or systems, and
acknowledge and agree that they are solely responsible for all legal, regulatory and safety-related requirements concerning their products and any
use of Diodes Incorporated products in such safety-critical, life support devices or systems, notwithstanding any devices- or systems-related
information or support that may be provided by Diodes Incorporated. Further, Customers must fully indemnify Diodes Incorporated and its
representatives against any damages arising out of the use of Diodes Incorporated products in such safety-critical, life support devices or systems.