Diodes AL8807 User Manual

Page 1
V
A
L8807
HIGH EFFICIENCY LOW 36V 1A BUCK LED DRIVER
Description
The AL8807 is a step-down DC/DC converter designed to drive LEDs with a constant current. The device can drive up to 9 LEDs, depending on the forward voltage of the LEDs, in series from a voltage source of 6V to 36V. Series connection of the LEDs provides identical LED currents resulting in uniform brightness and eliminating the need for ballast resistors. The AL8807 switches at frequency up to 1MHz with controlled rise and fall times to reduce EMI. This allows the use of small size external components, hence minimizing the PCB area needed.
Maximum output current of AL8807 is set via an external resistor connected between the V by applying either a DC voltage or a PWM signal at the CTRL input pin. An input voltage of 0.4V or lower at CTRL switches off the output MOSFET simplifying PWM dimming.
and SET input pins. Dimming is achieved
IN
Features
LED Driving Current up to 1.3A (MSOP-8EP)  Better Than 5% Accuracy  High Efficiency up to 96%  Optimally Controlled Switching Speeds  Operating Input Voltage from 6V to 36V  PWM/DC Input for Dimming Control  Built-In Output Open-Circuit Protection  SOT25, MSOP-8EP: Available in “Green” Molding Compound
(No Br, Sb)
Totally Lead-Free & Fully RoHS Compliant (Notes 1 & 2) Halogen and Antimony Free. “Green” Device (Note 3)
Notes: 1. No purposely added lead. Fully EU Directive 2002/95/EC (RoHS) & 2011/65/EU (RoHS 2) compliant.
2. See http://www.diodes.com/quality/lead_free.html for more information about Diodes Incorporated’s definitions of Halogen- and Antimony-free, "Green" and Lead-free.
3. Halogen- and Antimony-free "Green” products are defined as those which contain <900ppm bromine, <900ppm chlorine (<1500ppm total Br + Cl) and <1000ppm antimony compounds.
Pin Assignments
SW
GND
CTRL
SET GND GND
CTRL
Applications
 MR16 Lamps  General Illumination Lamps  12V Powered LED Lamps  24V Powered LED Lamps
(Top View)
SOT25
(Top View)
MSOP-8EP
V
IN
SET
V N/C SW SW
IN
Typical Applications Circuit
IN
CTRL
D1
DFLS2100
R1
0R15
SET
SW
GND
AL8807
U1
L1
33µH
C4
1µF
© Diodes Incorporated
NODE
CATHODE
March 2013
D3
DFLS 2100
P1
P2
D4
DFLS2100
AL8807
Document number: DS35281 Rev. 5 - 2
GND
DFLS2100
100nFC5
DFLS 2100
D5
D2
C2
150µF
C3
150µF
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C1
100 nF
Page 2
L8807
Pin Descriptions
Pin Name
Pin Number
SOT25 MSOP-8EP
Function
SW 1 5, 6 Switch Pin. Connect inductor/freewheeling diode here, minimizing track length at this pin to reduce EMI.
GND 2 2, 3 GND Pin
Dimming and On/Off Control Input. Leave floating for normal operation.
(V
= V
CTRL 3 4
CTRL
= 2.5V giving nominal average output current I
REF
Drive to voltage below 0.4V to turn off output current  Drive with DC voltage (0.5V < V
< 2.5V) to adjust output current from 20% to 100% of I
CTRL
OUTnom
= 0.1/RS)
OUTnom
A PWM signal (low level ≤ 0.4V and high level > 2.6; transition times less than 1us) allows the output
current to be adjusted below the level set by the resistor connected to SET input pin.
SET 4 1 Set Nominal Output Current Pin. Configure the output current of the device.
VIN
5 8
EP — EP
Input Supply Pin. Must be locally decoupled to GND with > section for more information.
Exposed pad/TAB connect to GND and thermal mass for enhanced thermal impedance. Should not be used as electrical ground conduction path.
2.2µF X7R ceramic capacitor – see applications
N/C — 7 No Connection
Absolute Maximum Ratings (@T
= +25°C, unless otherwise specified.)
A
Symbol Parameter Ratings Unit
ESD HBM Human Body Model ESD Protection 2.5 kV
ESD MM Machine Model ESD Protection 200 V
VIN Continuous VIN Pin Voltage Relative to GND
VSW
V
CTRL
I
SW-RMS
I
SW-PK
TJ
T
LEAD
TST
Caution: Stresses greater than the 'Absolute Maximum Ratings' specified above, may cause permanent damage to the device. These are stress ratings only; functional operation of the device at these or any other conditions exceeding those indicated in this specification is not implied. Device reliability may be affected by exposure to absolute maximum rating conditions for extended periods of time. Semiconductor devices are ESD sensitive and may be damaged by exposure to ESD events. Suitable ESD precautions should be taken when handling and transporting these devices.
SW Voltage Relative to GND -0.3 to +40 V CTRL Pin Input Voltage -0.3 to +6 V
DC or RMS Switch Current Peak Switch Current (<10%) 2.5 A
SOT25 1.25 MSOP-8EP 1.6
Junction Temperature 150 °C Lead Temperature Soldering 300 °C Storage Temperature Range -65 to +150 °C
-0.3 to +40 V
A
Recommended Operating Conditions (@T
= +25°C, unless otherwise specified.)
A
Symbol Parameter Min Max Unit
VIN
V
CTRLH
V
CTRLDC
V
CTRLL
fSW ISW
TJ
Operating Input Voltage Relative to GND 6.0 36 V Voltage High for PWM Dimming Relative to GND 2.6 5.5 V Voltage Range for 20% to 100% DC Dimming Relative to GND 0.5 2.5 V Voltage Low for PWM Dimming Relative to GND 0 0.4 V Maximum Switching Frequency 1 MHz
Continuous Switch Current
SOT25 1 MSOP-8EP 1.3
Junction Temperature Range -40 +125 °C
A
AL8807
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L8807
Electrical Characteristics (@V
= 12, TA = +25°C, unless otherwise specified.)
IN
Symbol Parameter Conditions Min Typ Max Unit
V
INSU
V
INSH
VTH
V
TH-H
I
SET
R
CTRL
V
R
DS(on)
I
SW_Leakage
Notes: 4. AL8807 does not have a low power standby mode but current consumption is reduced when output switch is inhibited: V tested with V
5. Refer to figure 35 for the device derating curve.
6. Test condition for SOT25: Device mounted on FR-4 PCB (25mm x 25mm 1oz copper, minimum recommended pad layout on top layer and thermal vias to bottom layer ground plane. For better thermal performance, larger copper pad for heat-sink is needed.
7. Test condition for MSOP-8EP: Device mounted on FR-4 PCB (51mm x 51mm 2oz copper, minimum recommended pad layout on top layer and thermal vias to bottom layer with maximum area ground plane. For better thermal performance, larger copper pad for heat-sink is needed
8. Dominant conduction path via Gnd pin (pin 2).
9. Dominant conduction path via exposed pad.
Internal Regulator Start-Up Threshold Internal Regulator Hysteresis Threshold Quiescent Current Output not switching (Note 4) 350 µA
IQ
Input Supply Current CTRL pin floating f = 250kHz 1.8 5 mA
IS
VIN rising VIN falling
Set current Threshold Voltage 95 100 105 mV Set Threshold Hysteresis ±20 mV SET Pin Input Current CTRL Pin Input Resistance Referred to internal reference 50 k Internal Reference Voltage 2.5 V
REF
On Resistance of SW MOSFET SW Rise Time
tR
SW Fall Time 20 ns
tF
Switch Leakage Current Thermal Resistance Junction-to-Ambient (Note 5)
JA
Thermal Resistance Junction-to-Lead (Note 8) SOT25 (Note 6) 50
JL
Thermal Resistance Junction-to-case (Note 9) MSOP-8EP (Note 7) 4.3
JC
2.5V
CTRL
V
= VIN-0.1
SET
ISW = 1A
= 100±20mV, fSW = 250kHz
V
SENSE
V
= 0.1V to 12V to 0.1V, CL = 15pF
SW
VIN =30V SOT25 (Note 6) 250 MSOP-8EP (Note 7) 69
5.9 V
100 300 mV
16 22 µA
0.25 0.4 12 ns
0.5 μA
C/W
= 0V. Parameter is
SENSE
AL8807
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F
REQ
UENCY
H
CUR
REN
T
Typical Performance Characteristics
400
350
300
250 200
IN
I (µA)
150
100
50
0
0 3 6 9 15 18 21 24 27 30 33
12 36
V (V)
IN
Figure 1. Supply Current (not switching) vs.
Input Voltage
100
90
V = 0V
CTRL
V = V
SET IN
T = 25°C
A
L8807
900 800
L = 33µH
700
z)
600
(k
L = 68µH
500 400 300 200
L = 100µH
100
0
01234
V
CTRL
Figur e 2. Switch i ng Frequ ency vs. V
80
V = V = 12V
SET IN
60
T = 25°C
A
V = 12V
IN
1 LED R = 150m
SET
T = 25°C
A
CTRL
5
70
40
(A)
60
40
LED
30
20
0
0.0 0.5 1.0 1.5 2.0 3.0 3.5 4.0 4.5 5.0 5.5
2.5
CTRL PIN VOLT AGE (V)
Figure 3. LED Current vs. V
CTRL
3
2.5
20
CTRL
0
I (µA)
-20
-40
-60
0.0 0.5 1.0 1.5 2.5 3.0 3.5 4.0 4.5 5.0
2.0 5.0 V (V)
Figure 4. I vs . V
CTRL
CTRL CTRL
2.52
V = Open
CTRL
V = V= 12V
SET IN
2.51
2
1.5
CTRL
V (V)
2.50
CTRL
V (V)
1
V = Open
CTRL
0.5
0
0 3 6 9 12 18 21 24 27 30 36
Figure 5. V vs. Input Voltage
15 33
V (V)
IN
CTRL
V = V
SET IN
T = 25°C
A
2.49
2.48
-40 -15 10 35 60 85 110 AMBIENT TEMPERATURE (°C)
Figure 6. V VS. TEMPERATURE
CTRL
(CTRL Pin Open Circuit)
AL8807
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R
R
UTY CYC
Typical Performance Characteristics (cont.)
9
L = 68H, R = 150m
S
T = 25C, V = 12V
AIN
8
CTRL = PWM, f = 500Hz 1 LED
7 6
LED Current Error
5 4
PWM
LED Current
3 2
LED CURRENT ERROR (%)
1 0
020406080100
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1 0
PWM DUTY CYCLE
Figure 7. I vs. PWM Duty Cycle
LED
L8807
300 270
240 210
180
(m )
150
DS(ON)
120
LED CURRENT (A)
90 60 30
0
6 9 12 18 21 24 27 30 36
Figure 8. SW R vs. Input Voltage
15 33
V (V)
IN
DS(ON)
V = Open
CTRL
V = V
SET IN
T = 25°C
A
400
350
300
(m )
250
DS(ON)
200
150
100
-40 -15 35 60 11010 85 Ambie nt Temperature ( C)
Figure 9. SW R vs. Tempera ture
DS(ON)
V = Open
CTRL
V = V= 12V
SET IN
100
90 80
3 LEDS
L = 68µH R = 100m
T = 25°C V = Open
S A CTRL
70
2 LEDS
60
LE (%)
50 40
D
30 20 10
0
6 9 12 15 18 21 24 27 30 33 36
INPUT VOLTAGE (V)
Figure 10. Duty Cycle vs. Input Voltage
Figure. 11 SW Output Rise Time
Figure. 12 SW Output Fall Time
AL8807
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C
URRENT ERRO
R
TCHING F
R
Q
UENC
Y
H
CUR
RENT ERRO
R
TCHING F
REQ
UENC
Y
H
CUR
R
T ERRO
R
T
C
H
G
F
R
Q
U
C
Y
H
Typical Performance Characteristics (cont.) (670LED Current)
10
8 6
(%)
4 2 0
-2
-4
-6
LED
-8
-10 6 9 12 15 18 21 24 27 30 33 36
INPUT VOLTAGE (V)
Figure 13. LED Curren t Deviation vs . Input V ol t age
z) (k
E
SWI
350
300
250
200
150
100
50
0
6 9 12 15 18 21 24 27 30 33 36
INPUT VOLTAGE (V)
Figure 1 4. Sw i t ching Freque ncy vs. Input Voltage
L8807
10
8 6
(%)
4 2 0
-2
-4
-6
LED
-8
-10 6 9 12 15 18 21 24 27 30 33 36
INPUT VOLTAGE (V)
Figure 15. LED Curren t Deviation vs . Input V ol t age
10
L = 33µH R = 150m
S
T = 25°C
A
V = Open
CTRL
1 LED
(%)
8 6
4
2 LEDs
2
500 450
z)
400
(k
350 300 250
200 150
100
SWI
50
0
6 9 12 15 18 21 24 27 30 33 36
INPUT VOLTAGE (V)
Figure 1 6. Sw itching Freq uency vs. Input Vol t age
800
L = 33µH
R = 150m
S
700
T = 25°C
600
500
A
V = Open
CTRL
z) (k
EN
0
EN
LED
3 LEDs
-2
-4
-6
4 LEDs
5 LEDs
6 LEDs
7 LEDs
8 LEDs
-8
-10 6 9 12 15 18 21 24 27 30 33 36
INPUT VOLTAGE (V)
Figure 17. LED Current Deviation vs. Input Voltage
E
400 300
1 LED
IN
200
4 LEDs
5 LEDs
6 LEDs
SWI
100
3 LEDs
2 LEDs
0
6 9 12 15 18 21 24 27 30 33 36
7 LEDs
8 LEDs
INPUT VOLTAGE (V)
Figure 18. Switching Frequency vs. Input Voltage
AL8807
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C
URRENT ERRO
R
TCHING FREQ
UENC
Y
H
CUR
RENT ERRO
R
TCHIN
G FREQ
UENCY
H
CUR
R
T
R
ROR
T
C
HIN
G
R
Q
UENCY
H
L8807
Typical Performance Characteristics (cont.) (1A LED Current MSOP-8EP)
10
8 6
(%)
4 2 0
-2
-4
-6
LED
-8
-10 6 9 12 15 18 21 24 27 30 33 36
INPUT VOLTAGE (V)
Figure 19. LED Curren t Deviation vs . Input V ol t age
10
8 6
(%)
4 2 0
-2
-4
-6
LED
-8
-10 6 9 12 15 18 21 24 27 30 33 36
INPUT VOLTAGE (V)
Figure 21. LED Curren t Deviation vs . Input V ol t age
10
8 6
(%)
4 2
E
0
EN
-2
-4
-6
LED
-8
-10 6 9 12 15 18 21 24 27 30 33 36
INPUT VOLTAGE (V)
Figure 23. LED Curren t Deviation vs . Input V ol t age
AL8807
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350
L = 100µH R = 100m
S
300
z)
T = 25°C
A
V = Open
(k
CTRL
250
200
150
1 LED
100
50
SWI
4 LEDs
2 LEDs
3 LEDs
0
6 9 12 15 18 21 24 27 30 33 36
5 LEDs
6 LEDs
7 LEDs
8 LEDs
INPUT VOLTAGE (V)
Figure 20. Switching Frequency vs. Input Voltage
350
300
z) (k
250
200
150
100
50
SWI
0
6 9 12 15 18 21 24 27 30 33 36
INPUT VOLTAGE (V)
Figure 22. Switching Frequency vs. Input Voltage
600
z)
500
(k
400
E
300
F
200
100
SWI
0
6 9 12 15 18 21 24 27 30 33 36
INPUT VOLTAGE (V)
Figure 24. Switching Fr equency vs. In put Vol t age
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CUR
RENT ERRO
R
TCHING F
REQ
UENC
Y
H
CUR
RENT ERRO
R
TCHING F
REQ
UENC
Y
H
CUR
R
T ER
ROR
T
C
H
N
G F
R
Q
U
NCY
H
Typical Performance Characteristics (cont.) (1.3A LED Current MSOP-8EP)
10
8 6
(%)
4 2 0
-2
-4
-6
LED
-8
-10 6 9 12 15 18 21 24 27 30 33 36
INPUT VOLTAGE (V)
Figure 25. LED Curren t Deviation vs . Input V ol t age
10
8 6
(%)
4 2 0
-2
-4
-6
LED
-8
-10 6 9 12 15 18 21 24 27 30 33 36
INPUT VOLTAGE (V)
Figure 27. LED Curren t Deviation vs . Input V ol t age
250
L = 100µH R = 77m
200
S
T = 25°C
A
V = Open
CTRL
z) (k
150
100
1 LED
50
SWI
3 LEDs
2 LEDs
0
6 9 12 15 18 21 24 27 30 33 36
Figure 2 6. Switching Fre quency vs. Inpu t Voltage
300
L = 68µH R = 77m
S
T = 25°C
z)
250
A
V = Open
(k
CTRL
200
150
100
1 LED
50
SWI
2 LEDs
3 LEDs
0
6 9 12 15 18 21 24 27 30 33 36
Figure 28. Switching Frequency vs. Input Voltage
5 LEDs
4 LEDs
6 LEDs
INPUT VOLTAGE (V)
4 LEDs
5 LEDs
6 LEDs
INPUT VOLTAGE (V)
7 LEDs
7 LEDs
L8807
8 LEDs
8 LEDs
10
8 6
(%)
4 2 0
EN
-2
-4
-6
LED
-8
-10 6 9 12 15 18 21 24 27 30 33 36
INPUT VOLTAGE (V)
Figure 29. LED Curren t Deviation vs . Input V ol t age
600
L = 33µH
R = 77m
500
S
T = 25°C
A
V = Open
CTRL
z) (k
400
E
300
E
200
I
1 LED
100
SWI
2 LEDs3 LEDs
0
6 9 12 15 18 21 24 27 30 33 36
4 LEDs
5 LEDs
6 LEDs
7 LEDs
8 LEDs
INPUT VOLTAGE (V)
Figure 30. Switching Frequency vs. Input Voltage
AL8807
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L8807
Application Information
The AL8807 is a hysteretic (also known as equal ripple) LED driver with integrated power switch. It is available in two packages that provide a PCB area-power dissipation capability compromise. It is recommended that at higher LED currents/smaller PCBs that the MSOP-8EP version is used to maximize the allowable LED current over a wider ambient temperature range.
AL8807 Operation
In normal operation, when voltage is applied at +VIN, the AL8807 internal switch is turned on. Current starts to flow through sense resistor R1, inductor L1, and the LEDs. The current ramps up linearly, and the ramp rate is determined by the input voltage +Vin and the inductor L1.
This rising current produces a voltage ramp across R voltage to the input of the internal comparator.
When this voltage reaches an internally set upper threshold, the internal switch is turned off. The inductor current continues to flow through R the LEDs and the schottky diode D1, and back to the supply rail, but it decays, with the rate of decay determined by the forward voltage drop of the LEDs and the schottky diode.
This decaying current produces a falling voltage at R applied at the input of the internal comparator. When this voltage falls to the internally set lower threshold, the internal switch is turned on again.
This switch-on-and-off cycle continues to provide the average LED current set by the sense resistor R
LED Current Control
The LED current is controlled by the resistor R1 in Figure 30.
. The internal circuit of the AL8807 senses the voltage across R1 and applies a proportional
1
, L1,
1
, which is sensed by the AL8807. A voltage proportional to the sense voltage across R1 is
1
.
1
Figure 30 Typical Application Circuit
Connected between V
I
LED
For example for a desired LED current of 660mA and a default voltage V
1R
and SET the nominal average output current in the LED(s) is defined as:
IN
V
THD
V
I
LED
THD
1R
1.0
66.0
m150
=2.5V the resulting resistor is:
CTRL
DC Dimming
Further control of the LED current can be achieved by driving the CTRL pin with an external voltage (between 0.4V and 2.5V); the average LE D current becomes:
V
V
CTRL
THD
I
LED
V
REF
With 0.5V ≤ V be clamped to approximately 100% and follows
When the CTRL voltage falls below the threshold, 0.4V, the output switch is turned off which allows PWM dimming.
2.5V the LED current varies linearly with V
CTRL
AL8807
Document number: DS35281 Rev. 5 - 2
R
SET
, as in figure 2. If the CTRL pin is brought higher than 2.5V, the LED current will
CTRL
V
I
LED
THD
.
R
SET
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]
L8807
Application Information (cont.)
PWM Dimming
LED current can be adjusted digitally, by applying a low frequency Pulse Width Modulated (PWM) logic signal to the CTRL pin to t urn the device o n and off. This will produce an average output current proportional to the duty cycle of the control signal. In particular, a PWM signal with a max resolution of 10bit can be applied to the CTRL pin to change the output current to a v alue belo w the nominal average value set by resistor R achieve this resolution the PWM frequency has to be lower than 500Hz, however higher dimming frequencies can be used, at the expense of dimming dynamic range and accuracy.
Typically, for a PWM frequency of 500Hz the accuracy is better than 1% for PWM ranging from 1% to 100%.
700
600
500
400
SET
. To
300
200
LED current [mA
100
0
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Zooming in at duty cycles below 10% shows:
PW M d im m in g [%]
Figure 31 PWM Dimming at 500Hz
Figure 32 Low Duty Cycle PWM Dimming at 300Hz
The accuracy of the low duty cycle dimming is affected by both the PWM frequency and also the switching frequency of the AL8807. For best accuracy/resolution the switching frequency should be increased while the PWM frequency should be reduced.
The CTRL pin is designed to be driven by both 3.3V and 5V logic levels directly from a logic output with either an open drain output or push pull output stage.
AL8807
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L8807
Application Information (cont.)
Soft Start
The AL8807 does not have in-built soft-start action – this provides very fast turn off of the output the stage improving PWM dimming accuracy; nonetheless, adding an external capacitor from the CTRL pin to ground will provide a soft-start delay. This is achieved by increasing the time taken for the CTRL voltage to rise to the turn-on threshold and by slowing down the rate of rise of the control voltage at the input of the comparator.
Adding a capacitor increases the time taken for the output to reach 90% of its final value, this delay is 0.1ms/nF, but will impact on the PWM dimming accuracy depending on the delay introduced.
Figure 33 Soft start with 22nF capacitor on CTRL pin (V
= 30V, I
IN
= 667mA, 1 LED)
LED
Reducing Output Ripple
Peak to peak ripple current in the LED(s) can be reduced, if required, by shunting a capacitor C2 a cross the LED(s) as shown al ready in the circuit schematic.
A value of 1μF will reduce the supply ripple current by a factor three (approx.). Proportionally lo wer ripple can be achieved with higher capacitor values. Note that the capacitor will not affect operating frequency or efficiency, but it will increase start-up delay, by reducing the rate of rise of LE D voltage. By adding this capacitor the current waveform through the LED(s) changes from a triangular ram p to a more sinusoidal version without altering the mean current value.
Capacitor Selection
The small size of ceramic capacitors makes them ideal for AL8807 applications. X5R and X7R types are recommended because they retain their capacitance over wider voltage and temperature ranges than other types such as Z5U.
A 2.2μF input capacitor is sufficient for most intended applications of AL8807; however a 4.7μF input capacitor is suggested for input voltages approaching 36V.
AL8807
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L8807
Application Information (cont.)
Diode Selection
For maximum efficiency and performance, the rectifier (D1) should be a fast low capacitance Schottky diode with low reverse leakage at the maximum operating voltage and temperature. The Schottky diode also provides better efficiency than silicon PN diodes, due to a combination of lower forward voltage and reduced recovery time.
It is important to select parts with a peak current rating above the peak coil current and a continuous current rating higher t h an th e maximum outpu t load current. In particular, it is recommended to have a diode voltage rating at least 15% higher than the operating voltage to ensure safe operation during the switching and a current rating at least 10% higher than the average diode current. The power rating is verified by calculating the power loss through the diode.
Schottky diodes, e.g. B240 or B140, with their low forward voltage drop and fast reverse recovery, are the ideal choice for AL8807 applications.
Inductor Selection
Recommended inductor values for the AL8807 are in the range 33μH to 100μH.
Higher values of inductance are recommended at higher supply voltages in order to minimize errors due to switching delays, which result in increased ripple and lower efficiency. Higher values of inductance also result in a smaller change in output current over the supply voltage range.
(See graphs).
The inductor should be mounted as close to the device as possible with low resistance/stray inductance connections to the SW pin.
The chosen coil should have a saturation current higher than the peak output current and a continuous curren t rating above the required mean output current.
Suitable coils for use with the AL8807 are listed in the table below:
Part No.
MSS1038-333 33 0.093 2.3 MSS1038-683 68 0.213 1.5
NPIS64D330MTRF 33 0.124 1.1 NIC www.niccomp.com
The inductor value should be chosen to maintain operating duty cycle and switch 'on'/'off' times over the supply voltage and load current range.
AL8807
Document number: DS35281 Rev. 5 - 2
Figure 34 Inductor value with input voltage and number of LEDs
L
(µH)
DCR
(V)
I
SAT
(A)
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Manufacturer
CoilCraft www.coilcraft.com
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Application Information (cont.)
The following equations can be used as a guide, with reference to Figure 1 - Operating waveforms.
Switch ‘On’ time Switch ‘Off’ time
IL
IL
t
ON
Where: L is the coil inductance (H)
is the coil resistance (Ω)RS is the current sense resistance (Ω)
r
L
is the required LED current (A)
I
avg
ΔI is the coil peak-peak ripple current (A) {Internally set to 0.3 x Iavg} V
is the supply voltage (V)
IN
is the total LED forward voltage (V)
V
LED
is the switch resistance () {=0.5 nominal}
R
SW
is the diode forward voltage at the required load current (V)
V
D

x
IVV
RrR
SWLSAVGLEDIN
t
OFF
Thermal Considerations
For continuous conduction mode of operation, the absolute maximum junction temperature must not be exceeded. The maximum p o wer dissipation depends on several factors: the thermal resistance of the IC package and ambient temperature.
The maximum power dissipation can be calculated using the following formula:
P
= (T
where T T
The recommended maximum operating junction temperature, T junction to ambient thermal resistance,
JA
approximately 250°C/W (160°C/W on a four-layer PCB). The maximum power dissipation at T
P P
Figure 35, shows the power derating of the AL8807W5 on two (one single-layer and four-layer) different 25x25mm PCB with 1oz copper standing in still air and the AL8807MP on an FR4 51x51mm PCB with 2oz copper standing in still air.
D(MAX)
is the maximum operating junction temperature,
J(MAX)
is the ambient temperature, and
A
is the junction to ambient thermal resistance.
JA
, is layout dependent and package dependent; the AL8807W5’s JA on a 25x25mm single layer PCB with 1oz copper standing in still air is
= (125°C − 25°C) / (250°C/W) = 0.4W for single-layer PCB
D(MAX)
= (125°C 25°C) / (160°C/W) = 0.625W for standard four-layer PCB
D(MAX)
J(MAX)
TA) /
JA
, is 125°C and so maximum ambient temperature is determined by the AL8807’s
J
and device power dissipation.
JA
= 25°C can be calculated by the following formulas:
A
, PCB layout, airflow surrounding the IC, and difference between junction
JA

x
IVV
rR
LSAVGDLED
L8807
AL8807
Document number: DS35281 Rev. 5 - 2
Figure 35 Derating Curve for Different PCB
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L8807
Application Information (cont.)
EMI and Layout Considerations
The AL8807 is a switching regulator with fast edges and measures small differential voltages; as a result of this care has to be taken with decoupling and layout of the PCB.To help with these effects the AL8807 has been developed to minimise radiated emissions by controlling the switching speeds of the internal power MOSFET. The rise and fall times are controlled to get the right compromise between power dissipation due to switching losses and radiated EMI. The turn-on edge (falling edge) dominates the radiated EMI which is due to an interaction between the Schottky diode (D1), Switching MOSFET and PCB tracks. After the Schottky diode reverse recovery time of around 5ns has occurred; the falling edge of the SW pin sees a resonant loop between the Schottky diode capacitance and the track inductance, L
, See figure 36.
TRACK
The tracks from the SW pin to the Anode of the Schottky diode, D1, and then from D1’s cathode to the decoupling capacitors C1 should be as short as possible. There is an inductance internally in the AL8807 this can be assumed to be around 1nH. For PCB tracks a figure of 0.5nH per mm can be used to estimate the primary resonant frequency. If the track is capable of handling 1A increasing the thickness will have a minor effect on the inductance and length will dominate the size of the inductance. The resonant frequency of any oscillation is determined by the combined inductance in the track and the effective capacitance of the Schottky diode. An example of good layout is shown in figure 37 - the stray track inductance should be less than 5nH.
AL8807
Document number: DS35281 Rev. 5 - 2
Figure 36 PCB Loop Resonance
Figure 37 Recommended PCB Layout
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L8807
Application Information (cont.)
Recommendations for minimising radiated EMI and other transients and thermal considerations are:
1. The decoupling capacitor (C1) has to be placed as close as possible to the V
2. The freewheeling diode’s (D1) anode, the SW pin and the inductor have to be placed as close as possible to each other to avoid ringing.
3. The Ground return path from C1 must be a low impedance path with the ground plane as large as possible
4. The LED current sense resistor (R1) has to be placed as close as possible to the V
5. The majority of the conducted heat from the AL8807 is through the GND pin 2. A maximum earth plane with thermal vias into a second earth plane will minimise self-heating
6. To reduce emissions via long leads on the supply input and LEDs low RF impedance capacitors (C2 and C5) shoul d be used at the point the wires are joined to the PCB
A typical application for the AL8807 is an LED MR16 lamp (schematic shown in Figure 38).
pin and D1 Cathode
IN
and SET pins.
IN
An evaluation board for the AL8807 (named the AL8807EV2) for MR16 is available on request from your local Diodes’ sales representative. This board follows Diodes’ recommendations for low EMI. Images of the top layer and bottom layers are shown in Figure 39.
AL8807
Document number: DS35281 Rev. 5 - 2
Figure 38 MR16 Circuit Schematic
Figure 39 Recommended MR16 PCB Layout
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Page 16
Application Information (cont.)
The associated EMI measurements for this board using the AL8807 is shown in figure 40.
L8807
Figure 40 AL8807EV2 Radiated EMI Performance
The EMI performance was measured at 12V class B used for domestic equipment including lighting. The bottom magenta line is the noise floor of the test chamber. The middle purple line is the EMI emitted radiation of the AL8807 over 30MHz to 1000MHz. This shows that the AL8807 passes the standard with at least 16dB margin.
MR16 lamps typically operate from 12V
In enclosed lamps such MR16 the ability for the device to operate at high ambient temperatures is critical and figure 41 shows the surface temperature of the AL8807 on AL8807EV2 in operation under the same conditions as the EMI tests at an free air temperature of 25°C. It is anticipated that the internal junction temperature is approximately 6°C hotter than the surface temperature.
driving two white LEDs (VF = 3.1V at 660mA) on the AL8807EV2. The red bold line is for EN55022
DC
or 12VAC, using conventional electromagnetic transformers or electronic transformers.
DC
The thermal image shows that components increasing the board temperature are the inductor, Schottky diodes and the AL8807.
An inductor choice of 33µH with saturation current higher than 1.1A, will limit the frequency variation between 180kHz and 400kHz over the whole input voltage variation (8V to 18V), and therefore represent the best choice for an MR16 solution also taking into account the size constraint of the lamp.
The AL8807 guarantees high performance levels with both 12V The efficiency is generally higher than 81% and current regulation is better than 0.1mA/V in for a DC input voltage in the range from 8V to 18V.
AL8807
Document number: DS35281 Rev. 5 - 2
Figure 41 Thermal picture of AL8807EV2 at 12V
and 12VDC power supplies.
AC
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2 white LEDS at 660mA
DC
March 2013
© Diodes Incorporated
Page 17
A
Ordering Information
L8807
L8807 XX - XX
Package
W5 : SOT25 MP : MSOP-8EP
Packing
7 : 7” Tape & Reel 13 : 13” Tape & Reel
Part Number Status Package Code Packaging
AL8807W5-7 New Product W5 SOT25 3000/Tape & Reel -7
AL8807MP-13 New Product MP MSOP-8EP 2500/Tape & Reel -13
Quantity Part Number Suffix
7” Tape and Reel
Marking Information
(1) SOT25
(Top View)
W
7
4
X
: Identification code
XX
: Year 0~9
Y
W
: Week : A~Z : 1~26 week;
a~z : 27~52 week; z represents 52 and 53 week
X
: A~Z : Internal code
(2) MSOP-8EP
5
Y
XX
1 2 3
Part Number Package Identification Code
AL8807W5-7 SOT25 B6
AL8807
Document number: DS35281 Rev. 5 - 2
Part Number Package
AL8807MP-13 MSOP-8EP
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Package Outline Dimensions (All dimensions in mm.)
Please see AP02002 at http://www.diodes.com/datasheets/ap02002.pdf for latest version.
(1) SOT25
(2) MSOP-8EP
D
K
J
A
B C
H
N
D
L
M
4
°
Detail C
X
1
0
°
a
L
x
y
E
E2
1
e
8Xb
A1
A
D
A3
A2
D1
E3
E1
Gauge Plane Seating Plane
See Detail C
0.25
4
X
1
0
c
AL8807
Document number: DS35281 Rev. 5 - 2
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Dim Min Max Typ
SOT25
A 0.35 0.50 0.38 B 1.50 1.70 1.60 C 2.70 3.00 2.80 D
 
H 2.90 3.10 3.00 J 0.013 0.10 0.05 K 1.00 1.30 1.10
L 0.35 0.55 0.40 M 0.10 0.20 0.15 N 0.70 0.80 0.75
0° 8°

All Dimensions in mm
MSOP-8EP
Dim Min Max Typ
A - 1.10 ­A1 0.05 0.15 0.10 A2 0.75 0.95 0.86 A3 0.29 0.49 0.39
b 0.22 0.38 0.30
c 0.08 0.23 0.15
D 2.90 3.10 3.00 D1 1.60 2.00 1.80
E 4.70 5.10 4.90 E1 2.90 3.10 3.00 E2 1.30 1.70 1.50 E3 2.85 3.05 2.95
e - - 0.65
L 0.40 0.80 0.60
a 8° 4°
x - - 0.750
y - - 0.750
All Dimensions in mm
0.95

L8807
March 2013
© Diodes Incorporated
Page 19
Suggested Pad Layout
Please see AP02001 at http://www.diodes.com/datasheets/ap02001.pdf for the latest version.
(1) SOT25
C2C2
(2) MSOP-8EP
G
Z
Y
AL8807
Document number: DS35281 Rev. 5 - 2
Y2
X
X C
G
X1
C1
Y
Y1
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Dimensions Value (in mm)
Z 3.20 G 1.60 X 0.55
Y 0.80 C1 2.40 C2 0.95
Dimensions
C 0.650 G 0.450 X 0.450
X1 2.000
Y 1.350 Y1 1.700 Y2 5.300
Value
(in mm)
L8807
March 2013
© Diodes Incorporated
Page 20
L8807
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A. Life support devices or systems are devices or systems which:
1. are intended to implant into the body, or
2. support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the
labeling can be reasonably expected to result in significant injury to the user. B. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the
failure of the life support device or to affect its safety or effectiveness. Customers represent that they have all necessary expertise in the safety and regulatory ramifications of their life support devices or systems, and
acknowledge and agree that they are solely responsible for all legal, regulatory and safety-related requirements concerning their products and any use of Diodes Incorporated products in such safety-critical, life support devices or systems, notwithstanding any devices- or systems-related information or support that may be provided by Diodes Incorporated. Further, Customers must fully indemnify Diodes Incorporated and its representatives against any damages arising out of the use of Diodes Incorporated products in such safety-critical, life support devices or systems.
Copyright © 2013, Diodes Incorporated
www.diodes.com
IMPORTANT NOTICE
LIFE SUPPORT
AL8807
Document number: DS35281 Rev. 5 - 2
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