The AL8807 is a step-down DC/DC converter designed to drive LEDs
with a constant current. The device can drive up to 9 LEDs,
depending on the forward voltage of the LEDs, in series from a
voltage source of 6V to 36V. Series connection of the LEDs provides
identical LED currents resulting in uniform brightness and eliminating
the need for ballast resistors. The AL8807 switches at frequency up to
1MHz with controlled rise and fall times to reduce EMI. This allows
the use of small size external components, hence minimizing the PCB
area needed.
Maximum output current of AL8807 is set via an external resistor
connected between the V
by applying either a DC voltage or a PWM signal at the CTRL input
pin. An input voltage of 0.4V or lower at CTRL switches off the output
MOSFET simplifying PWM dimming.
and SET input pins. Dimming is achieved
IN
Features
LED Driving Current up to 1.3A (MSOP-8EP)
Better Than 5% Accuracy
High Efficiency up to 96%
Optimally Controlled Switching Speeds
Operating Input Voltage from 6V to 36V
PWM/DC Input for Dimming Control
Built-In Output Open-Circuit Protection
SOT25, MSOP-8EP: Available in “Green” Molding Compound
Notes: 1. No purposely added lead. Fully EU Directive 2002/95/EC (RoHS) & 2011/65/EU (RoHS 2) compliant.
2. See http://www.diodes.com/quality/lead_free.html for more information about Diodes Incorporated’s definitions of Halogen- and Antimony-free, "Green"
and Lead-free.
3. Halogen- and Antimony-free "Green” products are defined as those which contain <900ppm bromine, <900ppm chlorine (<1500ppm total Br + Cl) and
<1000ppm antimony compounds.
Pin Assignments
SW
GND
CTRL
SET
GND
GND
CTRL
Applications
MR16 Lamps
General Illumination Lamps
12V Powered LED Lamps
24V Powered LED Lamps
SW 1 5, 6 Switch Pin. Connect inductor/freewheeling diode here, minimizing track length at this pin to reduce EMI.
GND 2 2, 3 GND Pin
Dimming and On/Off Control Input.
Leave floating for normal operation.
(V
= V
CTRL 3 4
CTRL
= 2.5V giving nominal average output current I
REF
Drive to voltage below 0.4V to turn off output current
Drive with DC voltage (0.5V < V
< 2.5V) to adjust output current from 20% to 100% of I
CTRL
OUTnom
= 0.1/RS)
OUTnom
A PWM signal (low level ≤ 0.4V and high level > 2.6; transition times less than 1us) allows the output
current to be adjusted below the level set by the resistor connected to SET input pin.
SET 4 1 Set Nominal Output Current Pin. Configure the output current of the device.
VIN
5 8
EP — EP
Input Supply Pin. Must be locally decoupled to GND with >
section for more information.
Exposed pad/TAB connect to GND and thermal mass for enhanced thermal impedance. Should not be
used as electrical ground conduction path.
2.2µF X7R ceramic capacitor – see applications
N/C — 7 No Connection
Absolute Maximum Ratings (@T
= +25°C, unless otherwise specified.)
A
Symbol Parameter Ratings Unit
ESD HBM Human Body Model ESD Protection 2.5 kV
ESD MM Machine Model ESD Protection 200 V
VIN Continuous VIN Pin Voltage Relative to GND
VSW
V
CTRL
I
SW-RMS
I
SW-PK
TJ
T
LEAD
TST
Caution: Stresses greater than the 'Absolute Maximum Ratings' specified above, may cause permanent damage to the device. These are stress ratings only;
functional operation of the device at these or any other conditions exceeding those indicated in this specification is not implied. Device reliability may be
affected by exposure to absolute maximum rating conditions for extended periods of time.
Semiconductor devices are ESD sensitive and may be damaged by exposure to ESD events. Suitable ESD precautions should be taken when handling
and transporting these devices.
SW Voltage Relative to GND -0.3 to +40 V
CTRL Pin Input Voltage -0.3 to +6 V
DC or RMS Switch Current
Peak Switch Current (<10%) 2.5 A
SOT25 1.25
MSOP-8EP 1.6
Junction Temperature 150 °C
Lead Temperature Soldering 300 °C
Storage Temperature Range -65 to +150 °C
-0.3 to +40 V
A
Recommended Operating Conditions(@T
= +25°C, unless otherwise specified.)
A
SymbolParameterMinMaxUnit
VIN
V
CTRLH
V
CTRLDC
V
CTRLL
fSW
ISW
TJ
Operating Input Voltage Relative to GND 6.0 36 V
Voltage High for PWM Dimming Relative to GND 2.6 5.5 V
Voltage Range for 20% to 100% DC Dimming Relative to GND 0.5 2.5 V
Voltage Low for PWM Dimming Relative to GND 0 0.4 V
Maximum Switching Frequency 1 MHz
Notes: 4. AL8807 does not have a low power standby mode but current consumption is reduced when output switch is inhibited: V
tested with V
5. Refer to figure 35 for the device derating curve.
6. Test condition for SOT25: Device mounted on FR-4 PCB (25mm x 25mm 1oz copper, minimum recommended pad layout on top layer and thermal
vias to bottom layer ground plane. For better thermal performance, larger copper pad for heat-sink is needed.
7. Test condition for MSOP-8EP: Device mounted on FR-4 PCB (51mm x 51mm 2oz copper, minimum recommended pad layout on top layer and
thermal vias to bottom layer with maximum area ground plane. For better thermal performance, larger copper pad for heat-sink is needed
8. Dominant conduction path via Gnd pin (pin 2).
9. Dominant conduction path via exposed pad.
Internal Regulator Start-Up Threshold
Internal Regulator Hysteresis Threshold
Quiescent Current Output not switching (Note 4) 350 µA
IQ
Input Supply Current CTRL pin floating f = 250kHz 1.8 5 mA
IS
VIN rising
VIN falling
Set current Threshold Voltage 95 100 105 mV
Set Threshold Hysteresis ±20 mV
SET Pin Input Current
CTRL Pin Input Resistance Referred to internal reference 50 kΩ
Internal Reference Voltage 2.5 V
REF
On Resistance of SW MOSFET
SW Rise Time
tR
SW Fall Time 20 ns
tF
Switch Leakage Current
Thermal Resistance Junction-to-Ambient (Note 5)
The AL8807 is a hysteretic (also known as equal ripple) LED driver with integrated power switch. It is available in two packages that provide a PCB
area-power dissipation capability compromise. It is recommended that at higher LED currents/smaller PCBs that the MSOP-8EP version is used to
maximize the allowable LED current over a wider ambient temperature range.
AL8807 Operation
In normal operation, when voltage is applied at +VIN, the AL8807 internal switch is turned on. Current starts to flow through sense resistor R1,
inductor L1, and the LEDs. The current ramps up linearly, and the ramp rate is determined by the input voltage +Vin and the inductor L1.
This rising current produces a voltage ramp across R
voltage to the input of the internal comparator.
When this voltage reaches an internally set upper threshold, the internal switch is turned off. The inductor current continues to flow through R
the LEDs and the schottky diode D1, and back to the supply rail, but it decays, with the rate of decay determined by the forward voltage drop of the
LEDs and the schottky diode.
This decaying current produces a falling voltage at R
applied at the input of the internal comparator. When this voltage falls to the internally set lower threshold, the internal switch is turned on again.
This switch-on-and-off cycle continues to provide the average LED current set by the sense resistor R
LED Current Control
The LED current is controlled by the resistor R1 in Figure 30.
. The internal circuit of the AL8807 senses the voltage across R1 and applies a proportional
1
, L1,
1
, which is sensed by the AL8807. A voltage proportional to the sense voltage across R1 is
1
.
1
Figure 30 Typical Application Circuit
Connected between V
I
LED
For example for a desired LED current of 660mA and a default voltage V
1R
and SET the nominal average output current in the LED(s) is defined as:
IN
V
THD
V
I
LED
THD
1R
1.0
66.0
m150
=2.5V the resulting resistor is:
CTRL
DC Dimming
Further control of the LED current can be achieved by driving the CTRL pin with an external voltage (between 0.4V and 2.5V); the average LE D
current becomes:
V
V
CTRL
THD
I
LED
V
REF
With 0.5V ≤ V
be clamped to approximately 100% and follows
When the CTRL voltage falls below the threshold, 0.4V, the output switch is turned off which allows PWM dimming.
≤ 2.5V the LED current varies linearly with V
CTRL
AL8807
Document number: DS35281 Rev. 5 - 2
R
SET
, as in figure 2. If the CTRL pin is brought higher than 2.5V, the LED current will
LED current can be adjusted digitally, by applying a low frequency Pulse Width Modulated (PWM) logic signal to the CTRL pin to t urn the device o n
and off. This will produce an average output current proportional to the duty cycle of the control signal. In particular, a PWM signal with a max
resolution of 10bit can be applied to the CTRL pin to change the output current to a v alue belo w the nominal average value set by resistor R
achieve this resolution the PWM frequency has to be lower than 500Hz, however higher dimming frequencies can be used, at the expense of
dimming dynamic range and accuracy.
Typically, for a PWM frequency of 500Hz the accuracy is better than 1% for PWM ranging from 1% to 100%.
700
600
500
400
SET
. To
300
200
LED current [mA
100
0
0%10%20%30%40%50%60%70%80%90%100%
Zooming in at duty cycles below 10% shows:
PW M d im m in g [%]
Figure 31 PWM Dimming at 500Hz
Figure 32 Low Duty Cycle PWM Dimming at 300Hz
The accuracy of the low duty cycle dimming is affected by both the PWM frequency and also the switching frequency of the AL8807. For best
accuracy/resolution the switching frequency should be increased while the PWM frequency should be reduced.
The CTRL pin is designed to be driven by both 3.3V and 5V logic levels directly from a logic output with either an open drain output or push pull
output stage.
The AL8807 does not have in-built soft-start action – this provides very fast turn off of the output the stage improving PWM dimming accuracy;
nonetheless, adding an external capacitor from the CTRL pin to ground will provide a soft-start delay. This is achieved by increasing the time taken
for the CTRL voltage to rise to the turn-on threshold and by slowing down the rate of rise of the control voltage at the input of the comparator.
Adding a capacitor increases the time taken for the output to reach 90% of its final value, this delay is 0.1ms/nF, but will impact on the PWM
dimming accuracy depending on the delay introduced.
Figure 33 Soft start with 22nF capacitor on CTRL pin (V
= 30V, I
IN
= 667mA, 1 LED)
LED
Reducing Output Ripple
Peak to peak ripple current in the LED(s) can be reduced, if required, by shunting a capacitor C2 a cross the LED(s) as shown al ready in the circuit
schematic.
A value of 1μF will reduce the supply ripple current by a factor three (approx.). Proportionally lo wer ripple can be achieved with higher capacitor
values. Note that the capacitor will not affect operating frequency or efficiency, but it will increase start-up delay, by reducing the rate of rise of LE D
voltage. By adding this capacitor the current waveform through the LED(s) changes from a triangular ram p to a more sinusoidal version without
altering the mean current value.
Capacitor Selection
The small size of ceramic capacitors makes them ideal for AL8807 applications. X5R and X7R types are recommended because they retain their
capacitance over wider voltage and temperature ranges than other types such as Z5U.
A 2.2μF input capacitor is sufficient for most intended applications of AL8807; however a 4.7μF input capacitor is suggested for input voltages
approaching 36V.
For maximum efficiency and performance, the rectifier (D1) should be a fast low capacitance Schottky diode with low reverse leakage at the
maximum operating voltage and temperature. The Schottky diode also provides better efficiency than silicon PN diodes, due to a combination of
lower forward voltage and reduced recovery time.
It is important to select parts with a peak current rating above the peak coil current and a continuous current rating higher t h an th e maximum outpu t
load current. In particular, it is recommended to have a diode voltage rating at least 15% higher than the operating voltage to ensure safe operation
during the switching and a current rating at least 10% higher than the average diode current. The power rating is verified by calculating the power
loss through the diode.
Schottky diodes, e.g. B240 or B140, with their low forward voltage drop and fast reverse recovery, are the ideal choice for AL8807 applications.
Inductor Selection
Recommended inductor values for the AL8807 are in the range 33μH to 100μH.
Higher values of inductance are recommended at higher supply voltages in order to minimize errors due to switching delays, which result in
increased ripple and lower efficiency. Higher values of inductance also result in a smaller change in output current over the supply voltage range.
(See graphs).
The inductor should be mounted as close to the device as possible with low resistance/stray inductance connections to the SW pin.
The chosen coil should have a saturation current higher than the peak output current and a continuous curren t rating above the required mean
output current.
Suitable coils for use with the AL8807 are listed in the table below:
Part No.
MSS1038-333 33 0.093 2.3
MSS1038-683 68 0.213 1.5
NPIS64D330MTRF 33 0.124 1.1 NIC www.niccomp.com
The inductor value should be chosen to maintain operating duty cycle and switch 'on'/'off' times over the supply voltage and load current range.
AL8807
Document number: DS35281 Rev. 5 - 2
Figure 34 Inductor value with input voltage and number of LEDs
The following equations can be used as a guide, with reference to Figure 1 - Operating waveforms.
Switch ‘On’ time Switch ‘Off’ time
IL
IL
t
ON
Where:
L is the coil inductance (H)
is the coil resistance (Ω)RS is the current sense resistance (Ω)
r
L
is the required LED current (A)
I
avg
ΔI is the coil peak-peak ripple current (A) {Internally set to 0.3 x Iavg}
V
is the supply voltage (V)
IN
is the total LED forward voltage (V)
V
LED
is the switch resistance (Ω) {=0.5Ω nominal}
R
SW
is the diode forward voltage at the required load current (V)
V
D
x
IVV
RrR
SWLSAVGLEDIN
t
OFF
Thermal Considerations
For continuous conduction mode of operation, the absolute maximum junction temperature must not be exceeded. The maximum p o wer dissipation
depends on several factors: the thermal resistance of the IC package
and ambient temperature.
The maximum power dissipation can be calculated using the following formula:
P
= (T
where
T
T
The recommended maximum operating junction temperature, T
junction to ambient thermal resistance,
JA
approximately 250°C/W (160°C/W on a four-layer PCB).
The maximum power dissipation at T
P
P
Figure 35, shows the power derating of the AL8807W5 on two (one single-layer and four-layer) different 25x25mm PCB with 1oz copper standing in
still air and the AL8807MP on an FR4 51x51mm PCB with 2oz copper standing in still air.
D(MAX)
is the maximum operating junction temperature,
J(MAX)
is the ambient temperature, and
A
is the junction to ambient thermal resistance.
JA
, is layout dependent and package dependent; the AL8807W5’s JA on a 25x25mm single layer PCB with 1oz copper standing in still air is
The AL8807 is a switching regulator with fast edges and measures small differential voltages; as a result of this care has to be taken with
decoupling and layout of the PCB.To help with these effects the AL8807 has been developed to minimise radiated emissions by controlling the
switching speeds of the internal power MOSFET. The rise and fall times are controlled to get the right compromise between power dissipation due
to switching losses and radiated EMI. The turn-on edge (falling edge) dominates the radiated EMI which is due to an interaction between the
Schottky diode (D1), Switching MOSFET and PCB tracks. After the Schottky diode reverse recovery time of around 5ns has occurred; the falling
edge of the SW pin sees a resonant loop between the Schottky diode capacitance and the track inductance, L
, See figure 36.
TRACK
The tracks from the SW pin to the Anode of the Schottky diode, D1, and then from D1’s cathode to the decoupling capacitors C1 should be as short
as possible. There is an inductance internally in the AL8807 this can be assumed to be around 1nH. For PCB tracks a figure of 0.5nH per mm can
be used to estimate the primary resonant frequency. If the track is capable of handling 1A increasing the thickness will have a minor effect on the
inductance and length will dominate the size of the inductance. The resonant frequency of any oscillation is determined by the combined
inductance in the track and the effective capacitance of the Schottky diode. An example of good layout is shown in figure 37 - the stray track
inductance should be less than 5nH.
Recommendations for minimising radiated EMI and other transients and thermal considerations are:
1. The decoupling capacitor (C1) has to be placed as close as possible to the V
2. The freewheeling diode’s (D1) anode, the SW pin and the inductor have to be placed as close as possible to each other to avoid ringing.
3. The Ground return path from C1 must be a low impedance path with the ground plane as large as possible
4. The LED current sense resistor (R1) has to be placed as close as possible to the V
5. The majority of the conducted heat from the AL8807 is through the GND pin 2. A maximum earth plane with thermal vias into a second earth
plane will minimise self-heating
6. To reduce emissions via long leads on the supply input and LEDs low RF impedance capacitors (C2 and C5) shoul d be used at the point the
wires are joined to the PCB
A typical application for the AL8807 is an LED MR16 lamp (schematic shown in Figure 38).
pin and D1 Cathode
IN
and SET pins.
IN
An evaluation board for the AL8807 (named the AL8807EV2) for MR16 is available on request from your local Diodes’ sales representative. This
board follows Diodes’ recommendations for low EMI. Images of the top layer and bottom layers are shown in Figure 39.
The associated EMI measurements for this board using the AL8807 is shown in figure 40.
L8807
Figure 40 AL8807EV2 Radiated EMI Performance
The EMI performance was measured at 12V
class B used for domestic equipment including lighting. The bottom magenta line is the noise floor of the test chamber. The middle purple line is the
EMI emitted radiation of the AL8807 over 30MHz to 1000MHz. This shows that the AL8807 passes the standard with at least 16dB margin.
MR16 lamps typically operate from 12V
In enclosed lamps such MR16 the ability for the device to operate at high ambient temperatures is critical and figure 41 shows the surface
temperature of the AL8807 on AL8807EV2 in operation under the same conditions as the EMI tests at an free air temperature of 25°C. It is
anticipated that the internal junction temperature is approximately 6°C hotter than the surface temperature.
driving two white LEDs (VF = 3.1V at 660mA) on the AL8807EV2. The red bold line is for EN55022
DC
or 12VAC, using conventional electromagnetic transformers or electronic transformers.
DC
The thermal image shows that components increasing the board temperature are the inductor, Schottky diodes and the AL8807.
An inductor choice of 33µH with saturation current higher than 1.1A, will limit the frequency variation between 180kHz and 400kHz over the whole
input voltage variation (8V to 18V), and therefore represent the best choice for an MR16 solution also taking into account the size constraint of the
lamp.
The AL8807 guarantees high performance levels with both 12V
The efficiency is generally higher than 81% and current regulation is better than 0.1mA/V in for a DC input voltage in the range from 8V to 18V.
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