Diodes AL8806 User Manual

L8806
HIGH EFFICIENCY 36V 1.5A BUCK LED DRIVER
Description
The AL8806 is a step-down DC/DC converter designed to drive LEDs with a constant current. The device can drive up to 8 LEDs, depending on the forward voltage of the LEDs, in series from a voltage source of 6V to 36V. The AL8806 switches at frequencies up to 1MHz. This allows the use of small size external components, hence minimizing the PCB area needed.
Maximum output current of AL8806 is set via an external resistor connected between the V by applying either a DC voltage or a PWM signal at the CTRL input pin. An input voltage of 0.4V or lower at CTRL switches off the output MOSFET simplifying PWM dimming.
and SET input pins. Dimming is achieved
IN
Features
LED driving current up to 1.5A  Better than 5% accuracy  High efficiency up to 98%  Operating input voltage from 6V to 36V  High switching frequency up to 1MHz  PWM/DC input for dimming control  Built-in output open-circuit protection  MSOP-8EP: Available in “Green” Molding Compound (No Br,
Sb) with lead Free Finish/ RoHS Compliant
Totally Lead-Free & Fully RoHS Compliant (Notes 1 & 2) Halogen and Antimony Free. “Green” Device (Note 3)
Notes: 1. No purposely added lead. Fully EU Directive 2002/95/EC (RoHS) & 2011/65/EU (RoHS 2) compliant.
2. See http://www.diodes.com/quality/lead_free.html for more information about Diodes Incorporated’s definitions of Halogen- and Antimony-free, "Green" and Lead-free.
3. Halogen- and Antimony-free "Green” products are defined as those which contain <900ppm bromine, <900ppm chlorine (<1500ppm total Br + Cl) and <1000ppm antimony compounds.
Pin Assignments
SET
SET
GND
GND GND
GND
CTRL
CTRL
Applications
High Power MR16 Lamps  General Illumination Lamps  Multi-Die LED Driver
1
1 2
2
AL8806
AL8806
3
3 4
4
MSOP-8EP
V
V
8
8
IN
IN
7
7
N/C
N/C
6
6
SW
SW
5
5
SW
SW
Typical Applications Circuit
D2 D3
DFLS230LH
12V
~
AC
x4
D4 D5
AL8806
Document number: DS35144 Rev. 5 - 2
C1
450µF
DFLS230LH
D1
R
SET
0R089
IN
V
AL8806
CTRL
GND
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SET
SW
33µH L1
C2
1µF
Multi-
die
LED
July 2013
© Diodes Incorporated
Pin Descriptions
Pin Number
Pin
Name
GND 2, 3 GND Pin
CTRL 4
SET 1 Set Nominal Output Current Pin. Configure the output current of the device.
N/C 7 no connection
MSOP-8EP
SW 5, 6 Switch Pin. Connect inductor/freewheeling diode here, minimizing track length at this pin to reduce EMI.
Dimming and On/Off Control Input. Leave floating for normal operation.
(V
= V
= 2.5V giving nominal average output current I
REF
< 2.5V) to adjust output current from 20% to 100% of I
CTRL
Drive to voltage below 0.4V to turn off output current Drive with DC voltage (0.5V < V A PWM signal (low level 0.4V and high level > 2.6; transition times less than 1us) allows the output current to be
VIN
EP EP
8
Input Supply Pin. Must be locally decoupled to GND with > more information.
Exposed pad: Connect to GND and thermal mass for enhanced thermal impedance. It should not be used as electrical ground
conduction path.
CTRL
adjusted below the level set by the resistor connected to SET input pin.
Function
= 0.1/RS)
OUTnom
OUTnom
2.2µF X7R ceramic capacitor – see applications section for
Functional Block Diagram
L8806
AL8806
Document number: DS35144 Rev. 5 - 2
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L8806
Absolute Maximum Ratings (@T
Symbol Parameter Ratings Unit
ESD HBM Human Body Model ESD Protection 2.5 kV
ESD MM Machine Model ESD Protection 200 V
VIN Continuous VIN pin voltage relative to GND
VSW
V
CTRL
I
SW-RMS
I
SW-PK
TJ
T
LEAD
T
ST
Caution: Stresses greater than the 'Absolute Maximum Ratings' specified above, may cause permanent damage to the device. These are stress ratings only;
SW voltage relative to GND -0.3 to +40 V CTRL pin input voltage -0.3 to +6 V DC or RMS switch current 1.65 A Peak switch current (<10%) 3 A Junction Temperature 150 °C Lead Temperature Soldering 300 °C Storage Temperature Range -65 to +150 °C
functional operation of the device at these or any other conditions exceeding those indicated in this specification is not implied. Device reliability may be affected by exposure to absolute maximum rating conditions for extended periods of time. Semiconductor devices are ESD sensitive and may be damaged by exposure to ESD events. Suitable ESD precautions should be taken when handling and transporting these devices.
Recommended Operating Conditions (@T
Symbol Parameter Min Max Unit
VIN
V
CTRLH
V
CTRLDC
V
CTRLL
ISW
f
OSC
TJ
Operating Input Voltage relative to GND 6.0 36 V Voltage High for PWM dimming relative to GND 2.6 5.5 V Voltage range for 20% to 100% DC dimming relative to GND 0.5 2.5 V Voltage Low for PWM dimming relative to GND 0 0.4 V DC or RMS switch current 1.5 A Switching Frequency 1 MHz Junction Temperature Range -40 +125 °C
Electrical Characteristics (@V
Symbol Parameter Conditions Min Typ Max Unit
V
INSU
V
INSH
IQ
IS
VTH
V
TH-H
I
SET
R
CTRL
V
REF
R
DS(on)
I
SW_Leakage
JA
JC
Notes: 4. AL8806 does not have a low power standby mode but current consumption is reduced when output switch is inhibited: V tested with V
5. Dominant conduction path via exposed pad. Refer to figure 5 for the device derating curve.
6. Measured on an FR4 51x51mm PCB with 2oz copper standing in still air with minimum recommended pad layout on top layer and thermal vias to bottom layer maximum area ground plane. For better thermal performance, larger copper pad for heat-sink is needed.
Internal regulator start up threshold Internal regulator hysteresis threshold Quiescent current Output not switching Input supply Current CTRL pin floating f = 250kHz 1.8 5 mA Set current Threshold Voltage Set threshold hysteresis ±20 mV SET pin input current CTRL pin input resistance Referred to internal reference 50 k Internal Reference Voltage 2.5 V On Resistance of SW MOSFET Switch leakage current Thermal Resistance Junction-to-Ambient (Note 5) MSOP-8EP (Note 6) 69 Thermal Resistance Junction-to-Case (Note 5) MSOP-8EP (Note 6) 4.3
2.5V
CTRL
= +25°C, unless otherwise specified.)
A
-0.3 to +40 V
= +25°C, unless otherwise specified.)
A
= 12V, TA = +25°C, unless otherwise specified.)
IN
VIN rising VIN falling
(Note 4) 350 µA
V
2.6V or floating.
CTRL
V
= VIN-0.1
SET
ISW = 1A VIN =36V
5.9 V
100 300 mV
95 100 105 mV
16 22 µA
0.18 0.35
0.5 μA
C/W
= 0V. Parameter is
SENSE
AL8806
Document number: DS35144 Rev. 5 - 2
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0
CUR
RENT
Typical Performance Characteristics
40
V = 0V
CTRL
V = V
350
SET IN
°
T = 25C
A
300
250
200
IN
I (µA)
150
100
50
0
0 5 10 15 20 25 30
V (V)
IN
Supply Current (not switching) vs. Input Current
1.6
1.4
T = 25°C
A
L =68µH
R = 68m
SET
L8806
900
L = 33µ H
800 700
600
L = 68µ H
500 400
Frequency (kHz)
300
200
L = 100 µ H
100
0
012345
80
60
Switching Frequency vs. V
V = V = 12V
SET IN
T = 25C
A
V(V)
CTR L
V = 12V
IN
1 LED R = 150m
SET
T = 25°C
A
CTRL
1.2
R = 100m
(A)
1
0.8
SET
R = 150m
SET
0.6
LED
0.4
0.2
0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5
CTRL VOLTAGE (V)
2.5
1.5
CTRL
V (V)
0.5
LED Current vs. V
3
2
1
CTRL
V= Open
CTRL
V = V
SET IN
T = 25C
A
40
20
CTRL
I (µA)
0
-20
-40
-60
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 V (V)
CTRL
I vs V
CTRL CTRL
2.52
V = Open
CTRL
V = V = 12V
SET IN
2.51
2.50
CTRL
V (V)
2.49
0
0 5 10 15 20 25 30
V (V) V vs. Input Voltage (CTRL pin open circuit)
IN
CTRL
2.48
-40 -15 10 35 60 85 110 Ambient Temperature (°C)
V vs. Temperature
CTRL
AL8806
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R (m
%
Typical Performance Characteristics (cont.)
5.0
V = 12V
4.5
4.0
IN
1 LE D R = 150m
SET
L = 68µ H
3.5
3.0
2.5
LED Current E rror
2.0
I
1.5
LED Current Error (%)
LED
1.0
0.5
0.0 0% 20% 40% 60% 80% 100%
PWM Duty Cycle
I vs. PWM Duty Cycle
LED
260 240
220
)
200
180
DS(ON)
160 140 120 100
-40 -15 10 35 60 85 110
V = Open
CTRL
V = V 12V
SET IN
AMBIENT TEMPERATURE (°C)
SW R vs. Temperature
DS(ON)
100
90% 80%
L = 33µ H R = 150m
SET
T = 25C
A
2 LE D
70%
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1 0
L8806
200 180 160 140
120 100
DS(ON)
80
LED Current (A)
R (m)
60 40 20
0
051015
R vs. Input Voltage
DS(ON)
V (V)
IN
V = Open
CTRL
V = V 12V
SET IN
T = 25C
A
20 25 30
130 125 120
V
SEN SE
115
V
110
SW
105
SENSE
100
V (mV)
95 90
85 80
02468
R = 150m
SET
L = 68µ H V = 12V
IN
1 LED Load
Time (µs)
SW Output Switching Characteristics
18 16
14 12
10
8 6 4
2 0
-2
SW
V
60% 50%
Duty Cycle
40% 30% 20% 10%
0%
6 9 12 15 18 21 24 27 30
Input Voltage (V)
Duty Cycle vs. Input Voltage
AL8806
Document number: DS35144 Rev. 5 - 2
5 of 15
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July 2013
© Diodes Incorporated
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