Dinex IDRE Service Manual

Open & Enclosed Tray & Rack Dispensers
Models IDT2S,IDTS2S,IDT1E,IDT1S,IDT S1S,IDRE ,IDRS
DINEX INTERNATIONAL,INC. • 628-2 HEBRON AVENUE,GLASTONBURY CT 06033 • WWW.DINEX.COM
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Unpack & Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Spring Calibration - Trays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Dinex® Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
For Service Information,call 1-888-673-4639
Please provide following information:
• Model number
• Serial number
• Part Description and number as shown in parts list.
Manual No. TRD-2 Rev-07/05
Service Manual
Printed in the USA
For Equipment with Serial 040001N & Newer
UNPACKING & SET-UP
While unpacking your dispenser,carefully inspect for any damage.Remove all tape & packing material.Push down on the carrier plate to make sure it travels smoothly.
Start loading trays.As you are loading,observe the tray level.The top of the the stack should be maintained at a comfortable height.If the level is too high or too low, springs will have to be added or removed to attain the proper height.
SPRING CALIBRATION - TRAYS
Tray size,design and weight determine how many springs should support your trays. Self-leveling units are shipped with all springs attached to prevent loss of springs;there­fore,some springs will have to be disconnected for proper operations. To insure smooth operation,use similar num­ber of springs on both sides. Always unhook lower end of springs only. Leave unused springs hanging for future use.
Use the following chart as a guide to determine approxi­mately how many springs to use.
Adjustment Instructions
1.Disconnect enough springs at bottom loop so that 13 springs on each side are left connected for 14”x 18” trays. For 15”x 20”trays,the amount of springs connected on each side should be 16.
2.Place 12 trays in unit. The top tray should self-level one or two trays above the top edge.
3.If the top tray is below the top edge,remove all the trays. Attach one or more silver springs to the carriage (bottom of spring). If two springs are attached,be sure to attach one to each side. Replace the trays and check tray level. Repeat above operation if needed.
4.If the top tray is more than two trays above the top edge,remove trays,and detach one or two springs from the carriage. If two springs are detached,be sure to detach one from each side. Replace the trays,and check tray level. Repeat above operation if needed.
5.Repeat the above with more trays and with fewer trays.
6.When dispenser is fully loaded with trays,the top tray will be several inches above the top edge of the dis­penser. When dispenser has only a few trays left,the
top tray will be about even with the top edge of the dispenser.
23 to 27 30 to 34
14”x 18” 15”x 20”
Tra y S iz e
Springs Required
Page 2
Introduction
Installation
Congratulations:You have just purchased one of the finest pieces of equipment on the market today.Before installing or operating our new Dinex® Products equipment you should read through this material.This manual should be retained for further reference as it contains installation and operating instructions,service tips,part list and warranty information.Should you have any questions concerning the Equipment,please call the Dinex Hotline at 1-888-673­4639 (Monday through Friday from 8 am to 5 pm,Eastern Standard Time).
IMPORTANT: For your safety,read and follow all cautions, information and warnings
FREIGHT DAMAGE CLAIMS
Your Dinex® Products equipment was carefully inspected and packed before leaving our factory. The transpor tation company assumes full responsibility for safe delivery of this equipment.Dinex® Products cannot assume responsi­bility for damage or loss incurred in transit.Visible damage or loss should be noted on freight bill and signed by person making delivery.
A freight claim should be filed immediately with the trans­portation company.If damage is unnoticed or concealed until equipment is unpacked,notify the transpor tation company immediately and tell them you want to file a concealed damage claim.This must be done within fifteen (15) days after delivery was made.Be sure to retain all
packing material and cartons.
WARNING:Installation of this equipment should be performed only by persons qualified or licensed to install electrical equipment.
• Adjustments and service work should be performed only by a qualified service technician.S er vice is available through Authorized Dinex® Products Parts & Service Distributors throughout the United States.For a complete listing of these consult your distributor listing or write Dinex® Products for the name of the nearest distributor.
• This equipment in intended for commercial use only. Not for household use.
• Use of other than genuine Dinex® Products replace­ments parts or service work performed by other than authorized Dinex® Products service agents will void the warranty.
• Do not use any corrosive cleaners.Use only cleaners approved for stainless steel.
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SPRING CALIBRATION - RACKS
Rack size,design and weight contents determine how many springs should support your racks. Self-leveling units are shipped with all springs attached to prevent loss of springs;therefore,some springs will have to be discon­nected for proper operations. To insure smooth operation, use similar number of springs on both sides. Always unhook lower end of springs only. Leave unused springs hanging for future use.
Use the following chart as a guide to determine approxi­mately how many springs to use.
Adjustment Instructions
1.Disconnect enough springs from the carriage so that 7 springs are left connected on each side for glass racks. For cup racks,the amount of springs connected on each side should be 9.
2.Place one loaded rack in unit. The top edge of the rack should self-level just above the top edge.
3.If the rack is below the top edge,remove it. Attach one or more springs to the carriage (bottom of spring). If two springs are attached,be sure to attach one to each side. Replace the rack and check level. Repeat above operation if needed.
4.If the rack is to far above the top edge,remove it,and detach one or two springs from the carriage. If two springs are detached,be sure to detach one from each side. Replace the rack,and check level. Repeat above operation if needed.
5.Repeat the above with more racks.
6.When dispenser is fully loaded,the top rack will be sev­eral inches above the top edge of the dispenser. When dispenser has only one rack left,it will be about even with the top edge of the dispenser.
CLEANING
1.Self-leveling mechanism may be cleaned with soap and water or stainless steel polish.
2.Springs may be removed for cleaning if desired. Removal of springs can be done by hand without the use of tools.
3.Wash stainless steel on mobile unit with soap and water or stainless steel polish. Stainless steel sur faces must be thoroughly rinsed and dried,or corrosion may result.
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PARTS LIST ENCLOSED TRAY & RACK DISPENSERS
12 to 16 16 to 20
1 - 20”x 20”or 2 - 10”x 20” Glass Rack 1 - 20”x 20”or 2 - 10”x 20” Cup Rack
Racks Size
Springs
Required
PARTS NUMBER
Caster,Swivel No Brake 111847 Caster,With Brake 111848 Spring 09906 Bumper,Corner 09405
DESCRIPTION
Replacement Parts
(10” x 20” racks must be placed side by side on the self-leveling carriage.)
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