Dinex IDP Service Manual

China Pl a te Di s p e n s e r
Models IDP,I D P H , I D P D S , IDPDU & IDPHD
DINEX INTERNATIONAL, INC. • 628-2 HEBRON AVENUE, GLASTONBURY CT 06033 • WWW.DINEX.COM
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Dinex® Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
For Equipment with Serial 040001N & Newer
For Service Information, call 1-888-673-4639
Please provide following information:
• Model number
• Serial number
• Part Description and number as shown in parts list.
Manual No. CPD-2 Rev-06/05
Se r v i c e Ma n u a l
Printed in the USA
Congratulations:You have just purchased one of the finest pieces of equipment on the market today.Before installing or operating our new Dinex® Products equipment you should read through this material. This manual should be retained for further reference as it contains installation and operating instructions, service tips, part list and warranty information. Should you have any questions concerning the Equipment, please call the Dinex Hotline at 1-888-673­4639 (Monday through Friday from 8 am to 5 pm, Eastern Standard Time).
IMPORTANT: For your safety, read and follow all cautions, information and warnings
FREIGHT DAMAGE CLAIMS
Your Dinex® Products equipment was carefully inspected and packed before leaving our factory.The transportation company assumes full responsibility for safe delivery of this equipment. Dinex® Products cannot assume responsi­bility for damage or loss incurred in transit. Visible damage or loss should be noted on freight bill and signed by person making delivery.
A freight claim should be filed immediately with the trans­portation company.If damage is unnoticed or concealed until equipment is unpacked, notify the transportation company immediately and tell them you want to file a concealed damage claim.This must be done within fifteen (15) days after delivery was made. Be sure to retain all
packing material and cartons.
WARNING:Installation of this equipment should be performed only by persons qualified or licensed to install electrical equipment.
• Service work should be performed only by a qualified service technician. Service is available through Authorized Dinex® Products Parts & Service Distributors throughout the United States. For a complete listing of these consult your distributor listing or write Dinex® Products for the name of the nearest distributor.
• This equipment in intended for commercial use only. Not for household use.
• Use of other than genuine Dinex® Products replace­ments parts or service work performed by other than authorized Dinex® Products service agents will void the warranty.
• Do not use any corrosive cleaners. Use only cleaners approved for stainless steel.
Page 2
Introduction
Installation
SPRING ADJUSTMENT
NOTE: Spring adjustment is not covered under warranty.
Please note that china plates vary in weight. The following is a guide to determine approximately how many springs to use:
UNHEATED MODELS
Dish Diameter Springs Required
Up To 5” 4 Silver 5 1/8”To 5 3/4” 4 Silver 5 7/8”To 6 1/2” 4 Silver 6 9/16”To 7 1/4” 7 To 9 Silver 7 3/8”To 8 1/8” 9 To 11Silver 8 1/4”To 9 1/8” 10 To 13 Silver 9 1/4”To 10 1/8” 12 To 16 Silver 10 1/4”To 12 1/4” 16 To 22 Silver
HEATED MODELS
Dish Diameter Springs Required
6”To 7” 7 To 9 Brown 7”To 8” 9 To 11 Brown 8”To 9” 10 To 13 Brown 9”To 10” 12 To 16 Brown 10”To 11” 16 To 19 Brown 11”To 12” 19 To 22 Brown
TO ACCESS SPRINGS
CAUTION: Allow heated dispensers to cool down to room temperature.Lift self-leveling mechanism out of the cabinet (See Fig.1) and set it onto the floor.
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Figure 1
CLEANING
WARNING: Never submerge or saturate electrical compo­nents in water.
IMPORTANT: Always disconnect the electrical power to the equipment and allow equipment to cool down prior to cleaning.
Clean outside of cabinet/cart with mild soap & water or a cleaner approved for stainless steel. Never use cleaners containing chlorine.
The self-leveling mechanism can be removed and cleaned with mild soap and water or a cleaner approved for stain­less steel. Once the self-leveling mechanism has been removed,the Heat Tube can be cleaned. NEVER submerge the heating element, electrical controls and electrical cord/plug in water.
REMOVAL OF HEATED TUBES FROM CART/CABINET
1. Unplug cart from electrical source.
NOTE: Always start by removing the heated tube from the cart which is the closest to the electrical source cord (Fig.4).
2. Lift self-leveling mechanism out of tube and place on floor (Fig. 1).
3. Lift heated tube out of cart and rest on top of cart (Fig.
4). Reach inside cart following flexible conduit to twist­loc plug.Twist plug counterclockwise and remove from receptacle. Heated tube may now be placed on floor.
4. Duplicate above steps for other tube or tubes.
5. To install tubes reverse above procedure. Always install the heated tube that is the farthest from the electrical source cord first. Pick up heated tube, place on top of cart, connect twist-loc plug to receptacle inside cart with a clockwise motion, lower tube into cart. Now install the next farthest tube from the electrical source
Page 3
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TO ADJUST SPRINGS
1. Place ten (10) dishes into the silo.
2. If the dishes are above the top of the plastic dish guides, one or more of the springs must be unhooked. Always unhook the lower end of the spring only (Fig. 2). Leave the unhooked springs hanging for future use. Note, to insure a smooth operation, maintain, as much as possi­ble, an even amount of springs in each spring section.
3. If after adjustment, the dishes are too low, remove the dishes & reconnect springs making sure that an equal amount of springs are connected in each section. Repeat this procedure until plates are at the proper height.
Once proper adjustment has been acquired, place self-leveling mechanism back into the cart/cabinet.
THERMOSTAT ADJUSTMENT
NOTE: Thermostat adjustment is not covered under warranty.
The thermostats are factory set at approximately 150° F. This is the temperature at the thermostat and is not neces­sarily the actual plate temperature. The thermostat range is from 100 to 200 degrees F.
To adjust the thermostat, remove self-leveling mechanism (Fig.1).
The thermostat is located inside the Heated Tube (Fig.3). To increase the temperature, turn the thermostat dial to a higher number.To lower the temperature, turn to a lower number.Select desires setting. Place self-leveling mecha­nism back into the cabinet.
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Figure 3
Figure 2
cord following same directions. After all tubes are installed, place self-leveling mechanisms into tubes.
NOTE: Tubes in tubular style not removable (Fig.6).
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Tubular Style
Cabinet Style
Figure 4
Self-leveling Mechanism
Figure 5
Figure 6
HEATED &NON-HEATED DROP-IN INSTALLATION INSTRUCTIONS
NON-HEATED SILO
Mod e l
Nu m be r
No n - He a te d /
Sh i e l d e d
Ac co m m o d a te s
Dish Di a m e te r
( A D )
Ove rall
Si ze Ri n g
Di a m e ter (R)
Di a m e ter Of Hole Cu to u t
In Co u n ter (H)
Cu tout Di m e n s i o n s - C hina Pl a te Dro p i n s
I D P D S / 0 5 0 0 Up To 5" 8 1/4" 7 11/64" I D P D S / 0 5 7 5 5 1/8" to 5 3/4" 9 " 8 3/16" I D P D S / 0 6 5 0 5 7/8" to 6 1/2" 9 3/4" 8 15/16" I D P D S / 0 7 2 5 6 5/8" to 7 1/4" 10 1/2" 9 11/16" I D P D S / 0 8 1 2 7 3/8" to 8 1/8" 11 3/8" 10 9/16" I D P D S / 0 9 1 2 8 1/4" to 9 1/8" 12 3/8" 11 9/16" I D P D S / 1 0 1 2 9 1/4" to 10 1/8” 13 3/8" 12 9/16" I D P D S / 1 2 0 0 10 1/4" to 12 1/4" 15 15/16" 14 11/16"
Mod e l Nu m be r He ate d /
Sh i e l d e d
Ac co m m o d a te s
Dish Di a m e te r
( A D )
Ove rall
Si ze Ri n g
Di a m e ter (R)
Di a m e ter Of Hole Cu to u t
In Co u n ter (H)
Cu tout Di m e n s i o n s - C hina Pl a te Dro p i n s
I D P H D / 0 6 5 0 5 7/8" to 6 1/2" 9 3/4" 8 15/16" I D P H D / 0 7 2 5 6 5/8" to 7 1/4" 10 1/2" 9 11/16" I D P H D / 0 8 1 2 7 3/8" to 8 1/8" 11 3/8" 10 9/16" I D P H D / 0 9 1 2 8 1/4" to 9 1/8" 12 3/8" 11 9/16" I D P H D / 1 0 1 2 9 1/4" to 10 1/8” 13 3/8" 12 9/16" I D P H D / 1 2 0 0 10 1/4" to 12 1/4" 15 15/16" 14 11/16"
R
H
A D
3 1/2” ( 9 c m )
1 / 4 ”
( 0 . 6 c m )
27 1/4” ( 6 9 c m )
Sh i e l d e d
2 8 ” ( 7 1 c m )
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