Dinex DXIDPHD Installation Manual

China Plate Dispenser Operating & Maintenance Manual
Models: DXIDP
DXIDPH DXIDPDS
Drop-in, Heated
Open-Style
DXIDPHD
Enclosed-Style
Drop-in, Unheated
China Plate Dispenser:
SECTION 1: INTRODUCTION
Introduction ..............................................................................3
Freight Damage Claims...........................................................3
Application and Use ................................................................3
Safety ......................................................................................3
SECTION 2: INFORMATION
Information...............................................................................3
Identification Plate ...................................................................3
Please provide following information:
• Model number
• Serial number
© 2011 DINEX | CARLISLE • 4711 EAST HEFNER ROAD, OKLAHOMA CITY, OK 73131 • WWW.DINEX.COM
SECTION 3: INSTALLATION
Spring Adjustment ...................................................................3
Thermostat Adjustment ...........................................................4
Operating Suggestions ............................................................4
Cleaning ..................................................................................4
Removal of Heated Tubes ......................................................4
Drop-in Installation ..................................................................5
APPENDIX ..............................................................................7
WARRANTY ..........................................................................13
Manual No. China Plate Dispenser Manual
DO NOT DISCARD
China Plate Dispenser | 3
INTRODUCTION
Congratulations! You have just purchased one of the nest pieces of equipment on the market today. Before installing or operating your new Dinex equipment you should read through this material. This manual should be retained for further reference as it contains operation instructions and warranty information. Should you have any questions concerning the Equipment, please call the 24/7 Dinex Hotline at 1-888­673-4639.
IMPORTANT: For your safety, read and follow all cautions, information, and warnings.
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FREIGHT DAMAGE CLAIMS
Your China Plate Dispenser was carefully inspected and packed before leaving our factory. The transportation company assumes full responsibility for the safe delivery of this equipment. Dinex cannot assume responsibility for damage or loss incurred during transit. Visible
damage or loss should be noted on the freight bill and signed by the person making the delivery.
A freight claim should be led immediately with the transportation company. If damage is unnoticed or concealed until the equipment is unpacked, notify the transportation company immediately and tell them you want to le a concealed damage claim. This must be done within fteen (15) days after delivery was made. Be sure to retain all packing materials and cartons.
IMPORTANT: All packing materials should be retained for return shipment.
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INFORMATION
INFORMATION ON THIS SECTION
When contacting customer service please provide the following information located on the product identication plate:
• Model number
• Serial number of the equipment (identication plate)
• Description of the part
• See Manual for item number
IDENTIFICATION PLATE
BY CA RLI SL E F SP OKL AH OMA C ITY , O K 731 52
Different serial numbers for each unit.
Check the compatibility of machine voltage and amperage with electrical connections
INSTALLATION
APPLICATION AND USE
The Equipment is for commercial use in the food service industry.
ATTENTION: Installation of this equipment should be performed only by persons qualied or licensed to install electrical equipment.
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• Adjustments and service work should be performed only by qualied service technicians.
• This equipment is intended for commercial use only. Not for household use.
• Use of other than genuine Dinex replacement parts or service work performed by those other than authorized Dinex service agents will void the warranty.
• Do not use corrosive cleaners on the equipment. Use only mild detergents.
SAFETY
The instructions contained in this manual provide important guidelines for the Equipment user regarding a correct and safe installation. Particular attention should be paid to the warnings given in various parts of this manual. Never dismantle and/or repair the appliance with the power supply in place. Especially, do not repair electrical elements if you are not qualied for such work.
IMPORTANT:
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• Please note that the China Plate Dispenser is for commercial use only and must be used exclusively for the purposes prescribed.
SPRING ADJUSTMENT
NOTE: Spring adjustment is not covered under warranty.
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Please note that china plates vary in weight. The following is a guide to determine approximately how many springs to use:
UNHEATED MODELS
Dish Diameter Springs Required
8 1/4" to 9 1/8" 8 to 12 Silver 9 1/4" to 10 1/8" 8 to 16 Silver 10 1/4" to 12 1/4" 8 to 20 Silver
HEATED MODELS
Dish Diameter Springs Required
8 1/4" to 9 1/8" 8 to 12 Brown 9 1/4" to 10 1/8" 8 to 12 Brown 10 1/4" to 12 1/4" 8 to 20 Brown
TO ACCESS SPRING
CAUTION:
• Allow heated dispensers to cool down to room temperature. Lift
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self-leveling mechanism out of the cabinet (see g. 1) and set it onto the oor.
Caution: Exposed surfaces of heated dispensers can be hot to the touch and may cause burns.
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• Disconnect dispenser from electrical power and allow to cool before removing open tube assembly from shield.
Figure 1
Tension on the carriage is adjustable for differing types of dinner ware
by connecting, disconnecting or substituting carriage springs:
1. Remove the open tube assembly of shielded dispensers from the shield. Stand the open tube assembly upright and secure it to prevent tipping.
2. Test the spring tension by stacking 10 pieces of dinnerware on the carriage and noting the position of the top piece.
3. Disconnect or substitute carriage springs until the right combination is found to allow the top piece of dinnerware to be raised just high enough to be easily picked from the dispenser. In order to allow the carriage to stay level and operate smoothly, be sure to make the same changes to all four sections of carriage springs.
NOTE: There are two different tension springs. Coarse and ne springs are visually nearly identical, but the difference in tension can
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be felt by carefully stretching them.
NOTE: Springs for heated and non-heated units are different and should not be mixed in the same dispenser.
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4. Disconnect unused springs from the lower retaining bracket and allow them to dangle. They will remain out of the way, but available if adjustments are later required.
TO ADJUST SPRING
1. Place ten (10) dishes into the silo. Approximately 6" Height.
2. If the dishes are above the top of the plastic dish guide, one or more of the springs must be unhooked. Always unhook the lower end of the spring only (see g. 2). Leave the unhooked springs hanging for future use. Note, to insure a smooth operation, maintain, as much as possible, an even amount of springs in spring section
3. If after adjustment, the dishes are too low, remove the dishes & reconnect springs making sure that an equal amount of springs are connected in each section.
4. Repeat this procedure until plates are at the proper height.
Once proper adjustment has been acquired, place self-leveling mechanism back into the cart/cabinet.
Figure 2
China Plate Dispenser | 4
Power Switch
Figure 3
OPERATING SUGGESTIONS
1. Load the dispenser with the appropriate size dinnerware.
• Dinnerware which is too large may be broken or may jam the carriage.
• Dinnerware which is too small cannot be safely dispensed, and may be broken or may jam the carriage
2. Load no more than a 6" stack of dinnerware at a time.
3. Dispensers are designed for EMPTY dinnerware only.
4. For heated dispensers, turn the power switch to ON. When the switch is ON the indicator light will glow.
5. Unused dispensers should be covered with the optional silo cover (DXIACPH0912, DXIACPH1012, DXIACPH1012)
CAUTION: Hot Surface
• Exposed surfaces of heated dispenser can be hot to the touch
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and may cause burns.
CAUTION: Pinch Hazard
• Hold dinnerware by the sides when loading the dispenser.
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• Holding dinnerware by the bottom can allow ngers to become trapped between the plates and the dispenser wall.
CLEANING
WARNING: Never submerge or saturate electrical components in
water.
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INFORMATION: Always disconnect the electrical power to the
equipment and allow equipment to cool down prior to cleaning.
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Cleaning outside of cabinet cart with damp cloth only.
The self-leveling mechanism can be removed and cleaned with mild soap and water or a cleaner approved for stainless steel. Once the self­leveling mechanism has been removed, the Heat Tube can be cleaned. Never submerge the heating element, electrical controls, electrical cord/ plug in water.
Temperature Adjustment
THERMOSTAT ADJUSTMENT
NOTE: Thermostat adjustment is not covered under warranty
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Heated dispensers are factory set on high. The temperature may be changed by turning the temperature adjustment dial (see g. 3):
• Clockwise to increase temperature
• Counter-clockwise to decrease temperature
For unshielded dispensers, carefully slide open tube into the cutout in the counter.
For shielded and heated dispensers, carefully slide the shield into the cutout in the counter and attach with the supplied mounting hardware. Carefully slide the open tube into the shield.
REMOVAL OF HEATED TUBES FROM CART/CABINET
1. Unplug cart from electrical source.
NOTE: Always start by removing the heated tube from the cart which is the closest to the electrical source cord (see g. 4).
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2. Lift self-leveling mechanism out of tube and place on oor (see g. 1).
3. Lift heated tube out of cart and rest on top of cart (see g. 4). Reach inside cart following exible conduit to twist-loc plug. Twist plug counter-clockwise and remove from receptacle. Heated tube may now be placed on oor.
4. Duplicate above steps for other tube or tubes.
5. To install tubes reverse above procedure. Always install the heated tube that is the farthest from the electrical source cord rst. Pick up heated tube, place on top of cart, connect twist-loc plug to receptacle inside cart with a clockwise motion, lower tube
China Plate Dispenser | 5
into cart. Now install the next farthest tube from the electrical source cord following same directions. After all tubes are installed, place self-leveling mechanisms into tubes.
NOTE: Tubes in tubular style not removable (see g. 6).
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Figure 4
NON-HEATED & HEATED DROP-IN INSTALLATION INSTRUCTIONS
Cutout Dimensions - China Plate Drop-ins
Model # Non-Heated / Shielded
DXIDPDS0912 8 1/4" to 9 1/8" 12 3/8" 11 9/16"
DXIDPDS1012 9 1/4" to 10 1/8" 13 1/2" 12 9/16"
DXIDPDS1200 10 1/4" to 12 1/4" 15 1/4" 14 5/16"
Accommodates Dish Diameter (AD)
Overall Size Ring Diameter (R)
Diameter of Hole Cutout in Counter (H)
Cutout Dimensions - China Plate Drop-ins
Model # Heated / Shielded
DXIDPHD0912 8 1/4" to 9 1/8" 12 3/8" 11 9/16"
DXIDPHD1012 9 1/4" to 10 1/8" 13 1/2" 12 9/16"
DXIDPHD1200 10 1/4" to 12 1/4" 15 1/4" 14 5/16"
NON-HEATED SILO
3 1/2" (9cm)
Accommodates Dish Diameter (AD)
Overall Size Ring Diameter (R)
R
1/4"
(0.6cm)
Diameter of Hole Cutout in Counter (H)
Figure 5
Figure 6
HEATED SILO
3 1/2" (9cm)
Switch & Pilot Light
(Heated Tubes)
H
28 5/8"
(72.7cm)
AD
R
1/4"
(0.6cm)
H
28 5/8"
(72.7cm)
AD
Flexible electrical conduit with twist-loc (Heated Tubes)
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