Dinex 4111208 Installation Manual

Power
•Therm
Operating & Main tenanc e Manual
DINEX INTERNATIONAL,INC. • 628-2 HEBRON AVENUE,GLASTONBURY CT 06033 • WWW.DINEX.COM
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Dinex® Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Technical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Model: 4111208,4111240
4111208H,4111240H
For Service Information,call 1-888-673-4639
Please provide following information:
• Model number
• Serial number
• Part Description and number as shown in parts list.
Manual No.IH-PTO Rev-08/02
Page 2
Introduction:
Installation:
You have just purchased one of the finest pieces of equip­ment on the market today.Before installing or operating your DINEX Induction Unit,you should read through this manual.This manual should be retained for further refer­ence as it contains installation and operating instructions, service tips and warranty information.
IMPORTANT: For your safety,read and follow all cautions, information and warnings
FREIGHT DAMAGE CLAIMS
Your DINEX Induction Unit was carefully inspected and packed before leaving our factory. The transportation com­pany assumes full responsibility for safe delivery of this equipment.DINEX cannot assume responsibilities for dam­age or loss incurred in transit. Visible damage or loss should be noted on the freight bill and signed by the per­son making the delivery.
A freight claim should be filed immediately with the trans­portation company.If damage is unnoticed or concealed until equipment is unpacked,notify the transportation company immediately and tell them you want to file a concealed damage claim.This must be done within fifteen (15) days after delivery was made.Be sure to retain all packing material and cartons.
WARNING:Use of this symbol identifies a potentially hazardous situation which,if not avoided,may result in death or serious injury.
CAUTION:If the product is used without obser ving the information given under this symbol,minor personal injury,or damage to equipment may result.
WARNING:Installation of this equipment should be performed only by persons qualified or licensed to install electrical equipment.
• Adjustments and service work should be performed only by qualified service technicians.
• This equipment is intended for commercial use only. Not for household use.
• Use of other than genuine DINEX replacement parts or service work performed by other than authorized DINEX service agents will void the warranty.
• Do not use any corrosive cleaners.Use only mild
detergents.
SET UP
1.Place unit on flat level sur face,which will support induction unit safely.Louvers must be kept free (12 inches) to promote air circulation.This unit weights approximately 34.5 pounds.
2.Plug the power cord into wall receptacle. Wall recepta­cle should be wired for 208V,3 phase,20 amp.Plug on unit is a NEMA L15-20R. Receptacle required is a NEMA L15-20P.
INFO:This is a 3 phase,208 volt unit.The wiring is a 3- pole,
4-wire grounding system.This system has three hot legs
and a ground.This unit is NOT phase specific.
3. Turn power switch ON in rear of unit by moving lever up to ON position.
INFO:As soon as induction heating unit is switched on, system starts a self test. All LED (Ready (green light)/Heat (orange light) / Stop (red light) / HEAT / CAUTION HOT) will flash short in rotation for about 2 seconds.
4.Induc tion bases are designed to be run on Dinex Induction Unit only and accepts plates in excess of 9 inches in diameter.Base must be at ambient temperature (70°F - 90°F).Pick up an ambient (70°F to 90°F) DINEX induction base and position it on the top­surface of the induction unit and press it against base positioning device as far as possible.Induction heater will automatically start heating.
Pictured with room service base
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Operating
Status
Unit switch
on/ready
blink
off
off off
Green
Light
Orange
Light
Red
Light
Beeper
Signal
Induction Base Location
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Page 3
3. Top-surface: Orientation point for placement of base to be heated.Induction coil is located under this area.
CAUTION:Do not strike top-surface of unit with hard objects. This will damage unit.
4. Base to be heated will be detected by the base detec­tion switch and start cycle is initiated.
5. Sensor controls temperature of base during heating cycle. This guarantees that heat is evenly distributed, prevents overheating of base and controls temperature of top-surface.As a safety feature,the “caution hot”light is illuminated when surface temperature reaches 122°F. To prevent this,remove hot base from unit.
6. Base positioning device – guarantees correct position of base during heat cycle.
CAUTION:Induction heating unit is designed for use with DINEX Induction Base only.Do not use this unit to heat DINEX stainless steel base or other objects.Do not stack heated bases.
7. Power cord – plug and power cord for electrical power. The plug is an L15-20P,3phase,208V (See Power Requirements)
8. Main ON/OFF – This is the unit’s main ON/OFF power switch as well as an overload breaker.
9. Filter – this reusable filter protects the electronics from dirt and dust.This filter can be easily removed by unscrewing 2 screws.The filter must be cleaned a mini­mum of twice a year.It may be run through the dish­washer.If the filter is extremely soiled repeat cleaning process as often as necessary or replace with DINEX Part#__________. (See Technical Specification diagram)
10.Caution Hot – Will turn on in case top-surface is
heated above set temperature,or in case heated base was left on top-surface.
11.Heat – Rising notification that base is heating.
12.Service por t –for use by authorized service technician
only.
WARNING:Only place DINEX Induction Base on this induction heater.
• No metallic objects should be placed on top of or near the work area of induction heating unit.Objects such as aerosol cans can become hot and explode.
• High voltages are present inside induction heating unit. Only authorized personnel should open any access panels or remove cover.
• Never operate the induction heating unit with access panels or cover removed.
• Only authorized personnel should be allowed to service heating power supply.
5.During correct heating c ycle following LED turn on:
6.Remove DINEX Induction Base when heating process is completed by grasping edge or side and place on a tray.
7.Once green light is blinking,repeat process for next ambient temperature base.
8.Red light and beeper signal turn on intermittently if defective bases are used.Remove base from unit and replace with another base when blinking green light indicates ready.Do not attempt to heat a base while orange light is illuminated.Inspect base before next use. Do not heat bases directly from dishwasher.Allow bases to cool a minimum of 30 minutes on DINEX Drying/Storage Rack. DINEX item No.1173x50,80,100
9.Once an induction base has been heated (or par tially heated),it should not be reheated on induction unit for at least one hour.To cool bases,they should be placed on a DINEX Drying/Storage Rack.
CAUTION:Induction heating unit is designed for use with DINEX induction base only.DO NOT use this unit to heat DINEX stainless steel base or any other metal or plastic bases.
CAUTION:If you notice any unusual odors,noise,or smoke, stop using unit immediately and unplug.
Unit is now ready for operation.If any other sequence is observed,go to trouble shooting section or call the DINEX Service Hotline at 1-888-673-4639.
1.As soon as the induction unit is switched on, the system starts a self diagnostic test.All lights (Ready (green light) / Heat (orange light) / Stop (red light) / HEAT / CAUTION HOT) will flash in short rotation for about 2 seconds.
2. Red light turns on or blinks in case of malfunction or error
messages.Unit does not work (see trouble shooting).
Operating
Status
Unit heat
on
on
off
Unit heating
complete
blink
blink
off
single
beep-off
single
beep-off
Green
Light
Orange
Light
Red
Light
Beeper
Signal
Operating
Status
Unit switch
off/no power
off
off
off
Unit switch
on/ready
Unit heat
Unit heating
complete
blink
on
blink
off on
blink
off off off
off off
single
beep-off
single
beep-off
Green
Light
Orange
Light
Red
Light
Beeper
Signal
Operation Instructions:
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