Dimplex DS5629 User Manual

Service Manual
Model Number
DS5629
UL Part Number
6900471359
IMPORTANT SAFETY INFORMATION: Always read this manual rst before attempting to service
this stove. For your safety, always comply with all warnings and safety instructions contained in this manual to prevent personal injury or property damage.
1367 Industrial Road Cambridge ON Canada N3H 4W3 1-888-346-7539 www.dimplex.com
In keeping with our policy of continuous product development, we reserve the right to make changes without notice. © 2015 Dimplex North America Limited
REV PCN DATE
01 - 9-Sep-11
02 13147 16-Apr-12
03 25-May-15
7400490000R03
TABLE OF CONTENTS
OPERATION .........................................................3
MAINTENANCE ......................................................4
EXPLODED PARTS DIAGRAM ..........................................5
WIRING DIAGRAM ....................................................6
LIGHT BULB REPLACEMENT ..........................................7
UPPER LIGHT BULB REPLACEMENT .......................................................7
LOWER LIGHT BULB REPLACEMENT ......................................................7
FLAME ROD REPLACEMENT ...........................................7
FLICKER MOTOR REPLACEMENT ......................................8
REMOTE CONTROL RECEIVER REPLACEMENT ...........................8
CONTROLS REPLACEMENT ...........................................9
SWITCHES .............................................................................9
THERMOSTAT ..........................................................................9
POWER CORD REPLACEMENT .........................................9
HEATER ASSEMBLY REPLACEMENT ...................................10
TROUBLESHOOTING GUIDE ..........................................11
Always use a qualied technician or service agency to repair this stove.
!
NOTE: Procedures and techniques that are considered important enough to emphasize.
CAUTION: Procedures and techniques which, if not carefully followed, will result in damage to the
equipment.
WARNING: Procedures and techniques which, if not carefully followed, will expose the user to the
risk of re, serious injury, or death.
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OPERATION

Figure 1
To access the controls go to the back of the Stove. (Figure
1)
A. 3-Position Switch
The switch has two ON positions marked with “-“ and “=”. The “-“ position is for manual operation. In this position the built-in remote control is bypassed. The “=” position is for operating the unit with the provided remote control. When in “=” position the unit is operated with the ON and OFF buttons of the remote control.
When the switch is in the center position the unit is off.
B. Heater On/Off Switch
The Heater On/Off Switch supplies power to the heater fan and the heater element.
C. Heater Thermostat Control
To adjust the temperature to your individual requirements, turn the thermostat control clockwise all the way to turn on the heater. When the room reached the desired tempera­ture, turn the thermostat knob counter clockwise until you hear a click. Leave in this position to maintain the room temperature at this setting. For additional heat, turn clock­wise until you hear the click again and the heater will turn on. To turn the heater off, switch the Heater On/Off switch to the OFF position.
!
NOTE: When the heater is switched ON, the heater fan will operate. The heater element may or may not be on, depending on the thermostat control setting (See “Heater Thermostat Control”)
Resetting the Temperature Cutoff Switch
Should the heater overheat, an automatic cut out will turn the heater off and it will not come back on without being reset. It can be reset by switching the 3-Position Switch to OFF and waiting 5 minutes before switching the unit back on.
Remote Control
The stove is supplied with a radio frequency remote control. This remote control has a range of approximately 50 feet (15.25 m), it does not have to be pointed at the stove and can pass through most obstacles (including walls). It is supplied with one of hundreds of independent frequencies to prevent interference with other units.
!
NOTE: Before attempting any operation with the remote, pull the plastic insulator strip out from between the remote casing and battery cover (Figure 2).
Remote Operation
The stove is supplied with an integrated on/off remote control
!
NOTE: Ensure that the stove 3-Position Switch is set to the remote control setting.
To operate, push the ON button to turn stove on, push the OFF button to turn the stove off.
Remote Control Initialization/Reprogramming
If the remote control or remote control receiver has been replaced, follow these steps to initialize the remote control and receiver:
1. Set the 3-Position Switch to OFF.
2. Wait a minimum of ve (5) seconds and set the 3 Position Switch to the “=” position (Figure 1A).
3. Within 10 seconds of re-acquiring power, press the ON button located on the remote control.
!
NOTE: You will have only 10 seconds to perform this last step. Failure to do so will result in these steps needing to be followed again.
This will synchronize the remote control and receiver.
Battery Replacement
To replace the battery:
1. Slide battery cover open on the remote control
(Figure 2).
2. Install one (1) 12-Volt (A23) battery in the battery
holder.
3. Close the battery cover
Battery must be recycled or disposed of properly. Check with your Local Authority or Retailer for recycling advice in your area.
Figure 2
On
Button
Off Button
Plastic Strip
CAUTION: If you need to continuously reset the heater, unplug the unit and call Dimplex North America Limited at 1-800-668-6663.
Battery Cover
3

MAINTENANCE

WARNING: Disconnect power before attempting any
maintenance or cleaning to reduce the risk of re,
electric shock or damage to persons.
Light Bulb Replacement
Allow at least 5 minutes for light bulbs to cool off before touching bulbs to avoid accidental burning of skin.
Light bulbs need to be replaced when you notice a dark
section of the ame or when the clarity and detail of the log
exterior disappears. There are two bulbs under the log set
which generate the ames and embers.
Tool Requirements
Phillips screw driver
Helpful Hints
It is a good idea to replace all light bulbs at one time if they are close to the end of their rated life. Group replacement will reduce the number of times you need to open the unit to replace light bulbs.
Upper Light Bulb Requirements
Quantity of 1 clear chandelier or candelabra bulbs with an E-12 (small) socket base, 7 watt rating.
Upper Bulb Replacement
1. Open door by pulling the handle.
2. Locate the upper bulb bracket.
3. Bend light retainer bracket down.
4. Locate and remove the light bulb.
5. Insert new bulb.
6. Bend light retainer bracket back into its original posi-
tion.
7. Close the door.
Glass Cleaning
The clear door is cleaned in the factory during the as­sembly operation. During shipment, installation, handling, etc., the clear door may collect dust particles, these can be removed by dusting lightly with a clean dry cloth.
To remove ngerprints or other marks, the clear door can
be cleaned with a damp cloth. The clear door should be completely dried with a lint free cloth to prevent water spots. To prevent scratching, do not use abrasive cleaners or spray liquids on the clear door surface.
Plastic Door Cleaning
To remove ngerprints or other marks, the clear door can
be cleaned with a damp cloth. The clear door should be completely dried with a lint free cloth to prevent water spots. To prevent scratching, do not use abrasive cleaners or spray liquids on the clear door surface.
Stove Surface Cleaning
Use warm water only to clean painted surfaces of the Com­pact Stove. Do not use abrasive cleaners.
Servicing
Except for light bulb replacement and cleaning described above, an authorized service representative should perform any other servicing.
Lower Light Bulb Requirements
Quantity of 2 clear chandelier or candelabra bulbs with an E-12 (small) socket base, 60 watt rating.
Lower Bulb Replacement
1. Open door by pulling the handle.
2. Remove the screw from the logset located in the center
of the emberbed and remove the logset from the unit.
3. Locate and examine the bulbs to determine which
bulb(s) required replacement.
4. Locate and remove the light bulb(s).
5. Insert new bulb(s).
6. Install the logset into the unit, pushing rmly against
the glass. Replace the logset retaining screw into the ember bed.
7. Close the door.
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EXPLODED PARTS DIAGRAM

10
16
20
18
22
12
5
6
13
19
15
11
7
8
9
1
20
2
3
14
17
4
1. Cutout . . . . . . . . . . . . . . . . . . . . . . . . . . 2300270100RP
2. Flicker Motor
DS5629GB/CR MOD 0 - A ..........2000210200RP
DS5629GP/BR MOD 0 . . . . . . . . . . . . . 2000210200RP
DS5629GB/CR MOD B. . . . . . . . . . . . . 2000500100RP
DS5629GP/BR MOD A . . . . . . . . . . . . . 2000500100RP
*If unit does not have a terminal block send WIRE-CON-KIT
3. Heater/Blower Assembly. . . . . . . . . . . . 2200490700RP
4. Thermostat ..................... 2300150100RP*
5. 3 Position Switch. . . . . . . . . . . . . . . . . . 2800071100RP
6. Heater On/Off Switch ..............2800070200RP
7. Flame Rod . . . . . . . . . . . . . . . . . . . . . . 5900080600RP
8. Strain Relief Bushing ..............8500000400RP
9. Log Set .........................0438780100RP
10. Upper Lampholder ................4200121000RP
11. Lower Lampholder Set .............2500510000RP
12. Power Cord . . . . . . . . . . . . . . . . . . . . . . 4100040900RP
13. Terminal Block. . . . . . . . . . . . . . . . . . . . 4000070100RP
14. Capacitor. . . . . . . . . . . . . . . . . . . . . . . . 2300030100RP
15. Partially Reective Glass ...........5900630100RP
16. Front Glass . . . . . . . . . . . . . . . . . . . . . . 5900670100RP
17. Control Knob . . . . . . . . . . . . . . . . . . . . . 8800000300RP
18. Door - Bronze ....................043874040MRP
Gloss Black . . . . . . . . . . . . . . . . 0438740304RP
Pewter . . . . . . . . . . . . . . . . . . . . 043874050NRP
Cranberry .................0438740203RP
19. Foot - Bronze ....................043873040MRP
Gloss Black ................0438730304RP
Pewter ....................043873050NRP
Cranberry . . . . . . . . . . . . . . . . . . 0438730203RP
20. Remote Control ...................3000370500RP
21. Remote Control Receiver ...........3000380200RP
22. Door Handle .....................8801280100RP
5

WIRING DIAGRAM

DS5629GB/CR MOD 0 - A and DS5629GP/BR MOD 0
DS5629GB/CR MOD B and DS5629GP/BR MOD A
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LIGHT BULB REPLACEMENT

CAUTION: If unit was operating prior to servicing allow
at least 5 minutes for lights to cool off to avoid accidental burning of skin.
WARNING: Disconnect power before attempting any maintenance to reduce the risk of electric shock or damage to persons.
Light bulbs need to be replaced when you notice a dark
section of the ame or when the clarity and detail of the log
exterior disappears. There are three bulbs under the log
set which generate the ames and embers.
HELPFUL HINTS: It is a good idea to replace all light bulbs at one time if they are close to the end of their rated life. Group replacement will reduce the number of times you need to open the unit to replace light bulbs.

UPPER LIGHT BULB REPLACEMENT

UPPER LIGHT BULB REQUIREMENTS: Quantity of 1
clear chandelier or candelabra bulbs with an E-12 (small) socket base, 7 watt rating.
1. Open door by pulling the handle.
2. Locate the upper bulb bracket.
3. Bend light retainer bracket down.
4. Locate and remove the light bulb.
5. Insert new bulb.
6. Bend light retainer bracket back into its original posi-
tion.
7. Close the door.

LOWER LIGHT BULB REPLACEMENT

LOWER LIGHT BULB REQUIREMENTS: Quantity of 2
clear chandelier or candelabra bulbs with an E-12 (small) socket base, 60 watt rating.
1. Open door by pulling the handle.
2. Remove the 2 screws from the logset grate located in
front of the emberbed and remove the grate from the unit.
3. Remove the logset from the unit by pulling forward and
Figure 3
Figure 4
lifting out.
4. Locate and examine the bulbs to determine which bulb(s) required replacement.
5. Locate and remove the light bulb(s).
6. Insert new bulb(s).
7. Install the logset into the unit, and re-install the logset grate.
8. Close the door.

FLAME ROD REPLACEMENT

WARNING: If the stove was operating prior to servic-
ing, allow at least 10 minutes for light bulbs and heating elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect power before attempting any maintenance to reduce the risk of electric shock or damage to persons.
1. Open door by pulling the handle.
2. Remove the 2 screws from the logset grate located in
Figure 5
7
front of the emberbed and remove the grate from the unit.
3. Remove the logset from the unit by pulling forward and lifting out.
4. Remove the reector rod from the ame motor by pull­ing the end of the rod to the left and carefully remove
ame rod from rubber sleeve.
5. Reassemble in the reverse order as above.

FLICKER MOTOR REPLACEMENT

WARNING: If the stove was operating prior to servic-
ing, allow at least 10 minutes for light bulbs and heating elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect power before attempting any maintenance to reduce the risk of electric shock or damage to persons.
1. Gently place stove on it’s back on a at surface.
2. Remove the heater cover retaining screws located on
the bottom of the stove and lower heater/light assembly
onto the oor.
3. Remove the reector rod and motor assembly by
removing the screws on the front and rear of the heater cover.
4. Remove the heater retaining screws form the bottom of
the heater cover.
5. a) If the new and old icker motors have 3 wires: dis-
connect the wiring connections from the terminal block noting their original locations and install the new motor similarly. (Figure 7a)
Figure 6
Figure 7
A
B
C
b) If the old icker motor has 3 wires and the new ick­er motor has 2 wires: disconnect the wiring connections and the capacitor, black wire across from the black wire and white wire across from other wire. (Figure 7b)
c) If the old and new icker motors both have two
wires, cut the wires approximately 1 in (25.4 mm) from the hole that the wires pass to the top of the unit, strip off 1/2 in (12.7 mm) the end of each wire and insert
the end of the wire from the icker motor and the wire
from the unit (ensure the colours correspond), into the provided connectors and with pliers squeeze to make the connection. (Figure 7c)
6. Reassemble in the reverse order as above.

REMOTE CONTROL RECEIVER REPLACEMENT

WARNING: If the stove was operating prior to servic-
ing, allow at least 10 minutes for light bulbs and heating elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect power before attempting any maintenance to reduce the risk of electric shock or damage to persons.
1. Open door by pulling the handles.
2. Loosen the 2 retainers on the inner sides of the unit by
turning counter clockwise.
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Figure 8
their original locations.
7. Squeeze the tabs on the top and bottom of the switch
and push out through the back of the unit.

THERMOSTAT

8. Locate the thermostat on the back wall of the unit.
9. Remove the wiring from the thermostat noting their
original locations.
10. Remove the thermostat knob and 2 mounting screws.
11. Connect all of the wiring connections in their original
locations.
12. Reassemble in the reverse order as above.

POWER CORD REPLACEMENT

WARNING: If the stove was operating prior to servic-
ing, allow at least 10 minutes for light bulbs and heating elements to cool off to avoid accidental burning of skin.
3. Remove 4 screws that secure the top on the rear of the unit.
4. Lift the top off of the unit. Carefully remove the partially
reective glass and store in a safe place to prevent
damage.
5. Locate the remote control receiver on the wall of the unit.
6. Remove wiring connections from the receiver noting their original locations.
7. From inside the unit, break off the 4 mounting studs by grasping with pliers and twisting on the protruding part of the stud, push the remainder of the studs out through the top panel.
!
NOTE: New mounting studs are supplied with the re-
placement remote control receiver.
8. Reassemble in the reverse order as above.

CONTROLS REPLACEMENT

WARNING: If the stove was operating prior to servic-
ing, allow at least 10 minutes for light bulbs and heating elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect power before attempting any maintenance to reduce the risk of electric shock or damage to persons.
1. Open door by pulling the handles.
2. Loosen the 2 retainers on the inner sides of the unit by
turning counter clockwise.
3. Remove 4 screws that secure the top on the rear of the
unit.
4. Lift the top off of the unit. Carefully remove the partially
reective glass and store in a safe place to prevent
damage.

SWITCHES

5. Locate the switches on the back wall of the unit.
6. Remove wiring connections from the switches noting
WARNING: Disconnect power before attempting any maintenance to reduce the risk of electric shock or damage to persons.
1. Gently place stove on it’s back on a at surface.
2. Remove the heater cover retaining screws located on
the bottom of the stove and lower heater/light assembly
onto the oor.
3. Remove the reector rod and motor assembly by
removing the screws on the front and rear of the heater cover.
4. Locate and disconnect the power cord wiring connec-
tions from the heater and 3-Position switch noting their original locations.
Figure 9
9
5. With needle nose pliers, grasp the power cord strain re­lief grommet from inside the rear panel and push while twisting to remove.
6. Pull the power cord out through the hole in the rear cover.
7. Install the new power cord through the hole in the rear cover by placing the strain relief over the cord, hold the strain relief with pliers and slide into mounting hole.
8. Connect all of the wiring connections in their original locations.
9. Reassemble in the reverse order as above.

HEATER ASSEMBLY REPLACEMENT

WARNING: If the stove was operating prior to servic-
ing, allow at least 10 minutes for light bulbs and heating elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect power before attempting any maintenance to reduce the risk of electric shock or damage to persons.
1. Gently place stove on it’s back on a at surface.
2. Remove the heater cover retaining screws located on
the bottom of the stove and lower heater/light assembly
onto the oor.
3. Remove the reector rod and motor assembly by
removing the screws on the front and rear of the heater cover.
4. Disconnect the heater wiring connections from the
heater noting their original locations.
5. Remove the 4 heater mounting screws and remove the
heater from the unit.
6. Reassemble in the reverse order as above.
Figure 10
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TROUBLESHOOTING GUIDE

PROBLEM CAUSE SOLUTION
General
Circuit breaker trips or fuse blows when unit is turned on
Unit turns on or off by itself Remote control has a similar frequency
Lights dim in room while the unit is on
Power cord gets warm Normal Operation The power cord may get slightly warm to the touch
Appearance
Stove does not turn on Manually Improper operation Refer to Operation Section
Stove does not turn on with remote
Flame Frozen Defective ame motor Replace ame motor
Flame not bright or ame not
visible
Flame Shutter Defective ame motor Replace ame motor
Light leaking around the log set Log set not positioned properly Check log set for proper t
Short in unit wiring. Trace wiring in unit.
Improper circuit current rating Additional appliances may exceed the current rating
of the circuit breaker or fuse. Plug unit into another outlet or install unit on a dedicated 15 amp circuit.
Replace Remote Control, and initialize to Remote
to other remotes in the area.
Radio frequency disturbance from out­side sources.
Defective Remote Control Receiver Replace Remote Control Receiver
Unit is drawing close to circuit current rating
Defective power cord Replace power cord if cord gets hot to the touch.
No incoming voltage from the electrical wall socket
Loose wiring Check wiring connections
Defective 3-Position switch Replace 3-Position switch
Defective Remote Control Receiver Replace Remote Control Receiver, initialize with
Improper operation Refer to Operation Section
Remote control not initialized to stove Initialize the remote control
Defective remote control Install new battery into the remote control. Reinitialize
Defective 3-position switch Replace 3-position switch
Defective Remote Control Receiver Replace Remote Control Receiver, initialize with
Loose wiring Check wiring connections
Burnt light bulbs Replace light bulbs
Loose wiring Check wiring connections
Defective light harness Replace light harness
Control Receiver
Replace remote control and receiver where necessary, and reinitialize.
Move the unit to another outlet or install unit on a dedi­cated 15 amp circuit
when the heater is on
Check Fuse/Breaker Panel
remote control
remote where necessary
Replace remote control receiver where necessary
remote control
11
PROBLEM CAUSE SOLUTION
Heater
Heater is not turning off Improper operation Refer to Operation Section
Defective heater on/off switch Replace heater on/off switch
Defective Thermostat Replace Thermostat
Defective Remote Control Receiver Replace Remote Control Receiver, initialize with
remote control
Heater is not turning on Improper operation Refer to Operation Section
Loose wiring Check wiring connections
Defective heater on/off switch Replace heater on/off switch
Defective Thermostat Replace Thermostat
Defective heater assembly Replace heater assembly
Heater is turning off after a couple of minutes of operation
Heater emits an odor Normal Operation Normal operation is when the heater emits an odor
Heater fan turns on but heater lacks heat
Heating element is glowing red Normal Operation Small glowing sections of the element are considered
Noise
Excessive noise with the heater onDirty heater assembly Ensure that exterior intake louvers and rebox cavity
Grinding or excessive noise with the heater off
Build up of dirt/dust in heater assembly Ensure that exterior intake louvers and rebox cavity
are free of dirt/dust.
Defective Heater Assembly Replace Heater Assembly
for a brief period after the heater is initially turned on. The heater is burning off any dust accumulated during manufacturing or operation.
Defective heater assembly Replace heater assembly
Improper operation Refer to Operation Section
Defective heater assembly Replace heater assembly
normal.
Defective heater assembly If larger glowing sections are causing the heater to trip
the thermal cutout, unplug unit, discontinue use and replace heater assembly.
are free of dirt/dust.
Defective heater assembly Replace heater assembly
Moving ame rod hitting or rubbing
against internal components
Defective ame motor Replace ame motor
Ensure rod is straight and mounted properly in the bracket, spinning freely away from other components. Replace if necessary.
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