Dimplex DFG2562, DF2550, DF2426, BF9000 User Manual

Service Manual
Model Number: DF2426 DF2550 DFG2562 BF9000
UL Part Number 6905050100 to 500 6907560100
IMPORTANT SAFETY INFORMATION: Always read this manual rst before attempting to service this
replace. For your safety, always comply with all warnings and safety instructions contained in this
manual to prevent personal injury or property damage.
REV PCN DATE
00 - 22-JUL-11
Dimplex North America Limited
1367 Industrial Road 1-888-346-7539 www.dimplex.com
Cambridge ON Canada N1R 7G8
01 - 26-AUG-11
02 13118 13-DEC-11
03 - 31-JAN-14
7400250000R03
TABLE OF CONTENTS
Operation ...........................................................3
Maintenance
Exploded Parts Diagram: DF2426, DF2550, DFG2562, 6905050100-500
Wiring Diagram: DF2426, DF2550, DFG2562, 6905050100-500
Exploded Parts Diagram - BF9000, 6907560100
Wiring Diagram - BF9000, 6907560100
Preparation for Service
Light Assembly Replacement
MOD 0-A ..................................................................... 9
MOD B ...................................................................... 10
.........................................................4
........5
................6
............................7
...................................8
................................................9
..........................................9
Flicker Motor/Flicker Rod Replacement .................................10
Heater Assembly Replacement
High Temperature Cutout Replacement
3-Position or Heater Switch Replacement
Thermostat replacement
..............................................12
........................................11
.................................11
...............................12
Remote Control Receiver Replacement
LED Log Driver Replacement
Power Cord Replacement
Assembly Part Pictures
LOWER ELECTRICAL HOUSING ............................................... 14
UPPER PANEL TERMINAL BLOCK CONNECTIONS ................................ 14
HEATER ASSEMBLY CONNECTIONS ............................................ 15
HEATER ASSEMBLY CONNECTIONS WITH HIGH TEMPERATURE CUTOUT ............ 15
REMOTE CONTROL RECEIVER BOARD CONNECTIONS ............................ 16
THERMOSTAT DIAL, HEATER AND 3-POSITION SWITCHES ......................... 16
..............................................14
..........................................13
.............................................13
.................................12
Troubleshooting Guide ...............................................17
Always use a qualied technician or service agency to repair this replace.
!
NOTE: Procedures and techniques that are considered important enough to emphasize.
CAUTION: Procedures and techniques which, if not carefully followed, will result in damage to the
equipment.
WARNING: Procedures and techniques which, if not carefully followed, will expose the user to the
risk of re, serious injury, or death.
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OPERATION
Figure 1
C
B
A
A. 3-Position Switch
The switch has two On positions marked. The “ -- “ position is for manual operation. In this position the built-in remote control is by-passed. The “ = “ position is for operating the unit with the provided remote control. When in remote
control (“ = “) position the unit is operated with the On and
Off buttons of the remote control.
When the switch is in the center “o” position the unit is off.
B. Heater Switch
The Heater Switch supplies power to the heater fan and the heater element. When the switch is in the ON position the heater operates if the thermostat calls for heat.
C. Heater Thermostat Control
To adjust the temperature to your individual requirements, turn the thermostat control clockwise all the way to turn on the heater. When the room reaches the desired temperature, turn the thermostat knob counter-clockwise until you hear a click. Leave in this position to maintain the
room temperature at this setting. For additional heat, turn
clockwise until you hear the click again and the heater will turn on.
Resetting the Temperature Cutoff Switch
Should the heater overheat, an automatic cut out will turn
the replace off and it will not come back on without being
reset. It can be reset by switching the 3-Position Switch to
Off and waiting ve (5) minutes before switching the unit
back on.
!
NOTE: If operating the unit with a remote control, the remote may require re-initializing after turning the power off.
CAUTION: If you need to continuously reset the heater,
disconnect power and call Dimplex customer service at
1-888-DIMPLEX (1-888-346-7539).
Remote Control
The replace is supplied with a radio frequency remote
control. This remote control has a range of approximately
50 feet (15.25 m), it does not have to be pointed at the replace and can pass through most obstacles (including walls). It is supplied with one of hundreds of independent
frequencies to prevent interference with other units.
!
NOTE: Before attempting any operation with the
remote, pull the plastic insulator strip out from between
the remote casing and battery cover (Figure 2).
!
NOTE: The remote control is an EEPROM system; therefore if power is interrupted for whatever reason, the built-in receiver board will hold the memory of the remote’s radio frequency for up to 24 hours. The
remote should continue to operate the replace as
normal once unit is re-powered. Re-initialization of the
remote control to the replace should only be required
if there is a loss of power to the receiver for longer than 24 hours. (i.e. power failure, main power switch is turned
off).
To operate, push the ON button to turn replace on, push the OFF button to turn the replace off.
!
NOTE: Ensure that the replace 3-Position switch is
set to the remote control setting.
Remote Control Initialization/Reprogramming
If the hand held transmitter or receiver board has been replaced, follow these steps to initialize the transmitter and receiver:
1. Place the 3-Position Switch (Figure 1A) in the OFF
(“O”) position.
2. Wait a minimum of ve (5) seconds and then place the
3-Position Switch in the Remote Control (“=”) position.
3. Within 10 seconds of changing the switch position,
press the ON button located on the remote control
(Figure 2).
This will synchronize the remote control and the replace
receiver.
!
NOTE: You will have only 10 seconds to perform this
last step. Failure to do so will result in these steps
needing to be followed again.
Battery Replacement
To replace the battery:
1. Slide battery cover open on the remote control
(Figure 2).
2. Install one (1) 12-Volt (A23) battery in the battery holder.
3. Close the battery cover
Battery must be recycled or disposed of properly. Check with your Local Authority or Retailer for recycling advice in your area.
Figure 2
On
Button
Off Button
Plastic Strip
Battery Cover
3
MAINTENANCE
Light Bulb Replacement (Mod 0-A Only)
Allow at least ve (5) minutes for light bulbs to cool before
touching bulbs to avoid accidental burning of skin.
Light bulbs need to be replaced when you notice a dark
section of the ame or when the clarity and detail of the
log ember bed exterior disappears. There are two 2 bulbs
under the log set, which generate the ames and embers.
Light Bulb Requirements
Quantity of two 2 clear chandelier or candelabra bulbs with
an E-12 (small) socket base, 60 Watt rating. Example: GE
60BC or Philips 60 CTC.
Do not exceed 60 Watts per bulb.
Helpful Hints
It is a good idea to replace both light bulbs at one time if they are close to the end of their rated life. Group replacement will reduce the number of times you need to open the unit to replace light bulbs. Care must be taken when removing the log set.
To Access The Lower Light Bulb Area: (Figure 3)
1. Remove front glass assembly.
2. Pull the front edge of the plastic Ember Bed, plastic
grate or Media Tray (depending on Model) up and
forward until the rear tab releases from the ledge
located at the bottom of the partially reective glass.
!
IMPORTANT: Only handle the log set by the ember bed.
Glass Cleaning
The front glass is cleaned in the factory during the assembly operation. During shipment, installation, handling, etc., the front glass may collect dust particles, these can be removed by dusting lightly with a clean dry cloth.
To remove ngerprints or other marks, the glass can be
cleaned with a damp cloth. The glass should be completely dried with a lint free cloth to prevent water spots. To prevent scratching, do not use abrasive cleaners or spray liquids on the glass surface.
Fireplace Surface Cleaning
To remove ngerprints or other marks, the exterior nish
can be cleaned with a damp cloth with a mild detergent. The surface should be completely dried with a lint free cloth
to prevent water spots.
Figure 3
Flicker
!
NOTE: Log set ts tightly into rebox, some force may
be necessary to remove.
3. Set Log Set/ Media Tray in front of replace.
4. Disconnect icker from motor (see Figure 3).
5. Unscrew bulbs counter clockwise.
6. Insert new bulbs.
7. Reconnect icker to motor.
8. Replace the log set by inserting the front edge of the log set and push down on the rear edge of the ember bed until it snaps into place (Figure 4).
!
NOTE: Ensure the log set is installed tightly under the
back ledge to prevent light leakage.
9. Replace glass assembly.
Figure 4
Mirror
Ember Bed
Assembly
Back Ledge
Rear Tab
Front Edge
Side Section
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EXPLODED PARTS DIAGRAM: DF2426, DF2550, DFG2562, 6905050100-500
15
MOD 0-A
1
16
13
16
3
5
14
9
11
4
8
7
6
12
1. Remote Control ...................3000370500RP
2. Flicker Motor .....................2000210200RP
3. Heater Assembly (with cutout). . . . . . . . 2200491100RP
4. Thermostat ......................2300150100RP
5. Cutout ..........................2300270100RP
6. Light Assembly
Mod 0-A: 2 Socket Light Harness .....2500400500RP
Mod B: LED Light Assembly .........9600810100RP
7. Heater Switch ....................2800070700RP
8. 3-Position Switch. . . . . . . . . . . . . . . . . . 2800071100RP
9. Remote Control Receiver ...........3000380200RP
10. Terminal Block . . . . . . . . . . . . . . . . . . . . 4000150100RP
11. Power Cord . . . . . . . . . . . . . . . . . . . . . . 4100040900RP
12. Flicker Rod ......................5901110100RP
13. Partially Reective Glass - DF2426. . . . 5901410100RP
DF2550/DFG2562 ..........5901410200RP
10
Mod B
17
6
2
14. Control Knob . . . . . . . . . . . . . . . . . . . . . 8801080100RP
15. DF2426SS Stainless Steel Trim Assembly
(comes with Front Glass) ...........1020230280RP
DF2426GB Gloss Black Trim Assembly
(comes with Front Glass)
DF2550/DFG2562 Flat Black Trim Assembly
(comes with Front Glass)
6905050400/6905050500 Silver Trim Assembly
(comes with Front Glass)
16. DF2426/DF2550 Log Set Assembly ...0439970100RP
6905050400/0500 Tray. . . . . . . . . . . . . 0440400100RP
Glass Media
17. LED Driver Board .................3001170100RP
OEM Accessory
River Rocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DFS1314
.....................1400070100RP
...........1020230104RP
...........1020230359RP
...........1020230478RP
5
WIRING DIAGRAM: DF2426, DF2550, DFG2562, 6905050100-500
MOD 0-A
MOD B
BLOWER HEATER ASSEMBLY
LED LIGHT HARNESS
LED DRIVER BOARD
THERMOSTAT
FLICKER MOTOR
CAPACITOR
HEATER ON/OFF
ON/OFF REMOTE
L
SWITCH OUPUT
OFF
REMOTE
MANUAL
N
CORD SET
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