Diamondback DPLS1 User Manual

DPLS1
Drain Pan Level Sensor/Control
Provides electronic overflow protection for Drain Pans in all Mr. Slim and CITY MULTI indoor units MFZ, MS, MSY/Z, SEZ, SLZ, PCA/PCFY, PDFY, PEA/PEAD/PEFY, PKA/PKFY, PLKA/PLFY, PMFY, and PVFY
Meets requirements as listed alternative to secondary drain pans in all indoor unit installations covered by the
International Mechanical Code and adaptations.
Drain Panel Level Sensor/Control
Installation Instructions
The DPLS1 Drain Pan Level Sensor / Control provides protection against drain pan overflow in Mitsubishi Electric Mr. Slim and CITY MULTI Indoor Units. The unit will sense a high condensate level in the drain pan. Should this occur the control shuts down the indoor unit before an overflow can occur. A thermistor error code will be produced should the DPLS1 activate indicating a fault which must be resolved before the unit will re-start.
This unit provides electronic overflow protection for Drain Pans in all Mr. Slim and CITY MULTI indoor units: MFZ, MS, MSY/Z, SEZ, SLZ, PCA/PCFY, PDFY, PEA/PEAD/PEFY, PKA/PKFY, PLA, PLKA/PLFY, PMFY, and PVFY.
Meets requirements as listed alternative to secondary drain pans in all indoor unit installations covered by the International Mechanical Code and adaptations.
DPLS1 – COMPONENTS
Control Box Water Sensor Splice Connector M2 Wire Harness
P Wire Harness M1 Wire Harness
Work Safe, READ THIS!
ATTENTION: FAILURE TO READ AND COMPLY WITH ALL WARNINGS, CAUTIONS AND INSTRUCTIONS PRIOR TO STARTING INSTALLATION MAY CAUSE PERSONAL INJURY AND/OR PROPERTY DAMAGE AND VOID WARRANTY.
This device must be installed in accordance with Equipment Manufacturer’s instructions and in accordance with all applicable local codes, including plumbing, drainage and electrical
The DPLS1 is powered by a twenty-year life Lithium battery, which has been factory, installed prior to shipment. This allows installation of the sensor and control to be accomplished without needing external electric power for operation. There is an audible indication of low battery condition. Should the battery ever need to be replaced at any time see the BATTERY INSTALLATION INSTRUCTIONS in this document.
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3400 Lawrenceville Suwanee Rd Suwanee, GA 30024 Tele: 678-376-2900 Service: 877-391-2900 www.mehvac.com
© 2011 Mitsubishi Electric & Electronics USA, Inc.
DPLS1 Drain Panel Level Sensor/Control
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Table 1: Description of Wire Harnesses
Type of Wire
Harness
Indoor Unit Models
Connector to Indoor Unit Control
Board
Connector to Thermistor
Connector to
Control Box
M2 Wire Harness
MS MSZ/Y MFZ
2 pin, female connector (with black heat shrink) to CN111
2 pin, male connector to: RT11 (Room Temp. Thermistor)
2 pin, male connector
P Wire Harness
PKA PCA PEA(D)
SEZ
2 pin, female connector to CN20
2 pin, male connector to: TH1 (Room Temp. Thermistor)
2 pin, male connector
PKFY-P**NBMU-E
PLFY-P**NCMU-E
PMFY-P**NBMU-E
PVFY-P**E00A
PEFY-P**NMHU-E
2 pin, female connector to CN20, CN21 or CN29
2 pin, male connector to:
TH1 (Room Temp. Thermistor) or
TH22 (Pipe Temp. Thermistor/Liquid) or
TH23 (Pipe Temp
Thermistor/Gas)
M1 Wire Harness
PKA
PCA PEA(D) SEZ PKFY-P**NH/KMU-E PLFY-P**NBMU-E PCFY-P**NKMU-E
PEFY-P**NMS/AU-E
4 pin, female connector to CN44
4 pin, male connector to
TH2 (Pipe Temp. Thermistor/Liquid) and
TH5 (Pipe Temp. Thermistor/Gas)
2 pin, male connector
MS
4 pin, female connector to CN112
4 pin, male connector to
RT12 (Coil Temp. Thermistor)
MSZ/Y
4 pin, male connector to
RT12 (Coil Temp. Thermistor Main) and
RT13 (Coil Temp. Thermistor Sub)
MFZ 4 pin, female connector to CN113
4 pin, male connector to
RT15 (Coil Temp. Thermistor)
4F Wire Harness
All indoor units, with CN-4F Connector on
4 pin terminate to CN-4F if available - CN-4F is used for other function use
If CN-4F not available
2 pin, male connector
Control Board Thermistor Connection Method
Protected under one or more patents © 2011 Mitsubishi Electric & Electronics USA, Inc.
Type of Harness Indoor Unit Models Connector to Indoor Unit Control Board Connector to Thermistor Connector to Control Box
M2 Wire Harness
P Wire Harness
M1 Wire Harness
MS MSZ/Y MFZ
PKA PCA PEA(D) PLA SEZ
SLZ
PKFY-P**NBMU-E
PLFY-P**NCMU-E
PMFY-P**NBMU-E
PVFY-P**E00A
PEFY-P**NMHU-E
PLA PKA PCA PEA(D) SEZ PKFY-P**NH/ KMU-E PLFY-P**NBMU-E PCFY-P**NKMU-E PEFY-P**NMS/AU-E
MS
MSZ/Y
INSTALLATION OF DPLS1
(To ensure proper performance of product, instructions must be followed.)
MFZ 4 pin, female connector to CN113
Drain Pan Level Sensor/Control:
1. Disconnect (and lock-out, if required) all power to the Mr. Slim or CITY MULTI Indoor Unit at the Disconnect Switch (if installed) or at the main disconnect panel serving the indoor and/or outdoor unit.
2. Connect DPLS1 Splice Connector to the selected mating Wire Harness Connector – see wiring harness selection above. Connect the Control Box’s Splice C onnector to the mating connector on the Wire Harness (Fig 1).
2 pin, female connector (with black
heat shrink) to CN111
2 pin, female connector to CN20
2 pin, female connector to CN20,
4 pin, female connector to CN44
4 pin, female connector to CN112
CN21 or CN29
2 pin, male connector to:
RT11 (Room Temp. Thermistor)
2 pin, male connector to:
TH1 (Room Temp. Thermistor)
2 pin, male connector to:
TH1 (Room Temp. Thermistor) or
TH22 (Pipe Temp.
Thermistor/Liquid) or
TH23 (Pipe Temp
Thermistor/Gas)
4 pin, male connector to
TH2 (Pipe Temp. Thermistor/Liquid) and
TH5 (Pipe Temp. Thermistor/Gas)
4 pin, male connector to RT12 (Coil Temp. Thermistor)
4 pin, male connector to
RT12 (Coil Temp. Thermistor – Main) and
RT13 (Coil Temp. Thermistor – Sub)
4 pin, male connector to RT15 (Coil Temp. Thermistor)
2 pin, male connector
2 pin, male connector
2 pin, male connector
Fig 1
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DPLS1 Drain Panel Level Sensor/Control Protected under one or more patents © 2011 Mitsubishi Electric & Electronics USA, Inc.
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7. Disconnect indoor unit power before proceeding to the next step.
8. Determine the best location for the DPLS1 Water Sensor. Make sure that power has been disconnected. Find the drain pan below the coil in the indoor unit. It is located directly below the aluminum fins of the coil and is slightly wider than the coil depending on the style of indoor unit.
9. Wipe all water, dirt and dust from the drain pan with a damp cloth. DO NO SENSOR YET. Temporarily locate the Water Sensor in the drain pan.
10. Rotate the panel clips on the Water Sensor so that the clips are towards the front of the indoor unit and slide onto the front edge of the drain pan (Fig 8). Push the panel clips all the way down onto the plastic drain pan then push the Water Sensor down until it stops on, or close to, the bottom of the drain trough (Fig 9)*.
11. Temporarily reassemble the front cover of the indoor unit to make sure that it reattaches properly. If there is interference with the front cover, relocate the Water Sensor on the drain pan and recheck clearances.
12. Once the best location has been determined, remove the double-sided tape on the Water Sensor and reinstall it in the same manner as described ab the way down on the front edge of the trough (Fig 10).
Fig 7
Fig 8 Fig 9
ove. Ensure the Water Sensor touches the bottom of the trough and the panel clips are pushed all
T REMOVE DOUBLE SIDED TAPE ON WATER
*These installation instructions are typical for all wall mounted, floor standing, ceiling recessed, ceiling concealed, and
ceiling suspended units. Location of the water sensor should at the drain pan no less than 3/8” from the bottom .
Fig 10
13. Bundle and tie wrap excess wire. Locate and anchor the excess wire bundles so that they do not interfere with the reassembly of the cover of the indoor unit.
14. Reassemble the indoor unit cover.
15. Turn power on to indoor unit.
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BATTERY INSTALLATION on the DPLS1:
1. Remove the #2 screw from the top of the DPLS1 control box (fig 11).
2. Separate the top from the base of the control box. Remove the 1/2 AA Lithium battery and replace with a new battery of identical type, making sure that battery polarity is correct (fig 12).
3. Reassemble DPLS1 top to base with screw
Fig 11
Fig 12
LIMITED WARRANTY
Diamondback DPLS1 Drain Pan Level Sensor/Control
1. ONE YEAR DRAIN PAN LEVEL SENSOR/CONTROL WARRANTY - MITSUBISHI ELECTRIC & ELECTRONICS USA, INC. (“MEUS”) warrants to the original end-user of this Drain Pan Level Sensor/Control that, should it prove defective due to improper workmanship and/or material under normal use and proper installation for a period of one year from the date of installation, we will repair or replace, at our option, any defective Drain Pan Level Sensor/Control or component without charge for the part. Replacement Drain Pan Level Sensor/Controls is warranted for the remainder of the original warranty period.
2. THIS WARRANTY DOES NOT INCLUDE LABOR or other costs incurred for servicing, repairing, removing, installing, shipping or handling of defective or replacement Drain Pan Level Sensor/Control.
3. TO OBTAIN WARRANTY SERVICE, please contact your dealer or contractor who installed this product. If your dealer or contractor needs assistance, its distributor is available for consultation. Should you not receive satisfactory warranty service, please call, fax or write to us at:
warranty@hvac.mea.com
Mitsubishi Electric & Electronics USA, Inc. Attn.: Customer Service, 3400 Lawrenceville Suwanee Road Suwanee, Georgia 30024 Phone: 678-376-2900 -- FAX: 678-376-3540
4. This limited warranty applies only while the Drain Pan Level Sensor/Control remains at the site of the original installation. This limited warranty applies only if the Drain Pan Level Sensor/Control is installed and operated in accordance with the manufacturer’s instructions and in compliance with applicable local installation and building codes and good trade practices.
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5. Any defective Drain Pan Level Sensor/Control to be replaced must be made available to your dealer or contractor in exchange for the replacement part. You must present proof of the original date of installation of the product in order to establish the effective date of the warranty.
6. THIS WARRANTY DOES NOT COVER any damage resulting or arising from: (a)installation that is not strictly according to the manufacturer’s instructions; (b) incorrect mounting or locating control or sensor; (c) accident, abuse, negligence, or misuse; (d) improper wiring; (e) modification or alteration; (f) improper application of the product; (g) failure to properly maintain and service the product according to manufacturer’s instructions; (h) installation or operating of the product in a manner contrary to the instructions of the manufacturer; or (i) lightning, fluctuations in electrical power or acts of God. This limited warranty also excludes all costs of installation, disconnection or dismantling the product and owner-required maintenance. Consult the instructions enclosed with the product for information regarding recommended maintenance.
7. No one is authorized to change this LIMITED WARRANTY in any respect, or to create for us any other obligation or liability in connection with this product.
8. YOUR ONLY REMEDIES ARE PROVIDED IN THIS LIMITED WARRANTY. ANY EXPRESS WARRANTY
NOT PROVIDED HEREIN, AND ANY REMEDY WHICH, BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION OR OPERATION OF LAW, IS HEREBY EXCLUDED AND DISCLAIMED. THE IMPLIED WARRANTIES OF MERCHANTABILITY AND OF FITNESS FOR ANY PARTICULAR PURPOSE ARE EXPRESSLY LIMITED TO TERM OF ONE YEAR FROM THE DATE OF ORIGINAL INSTALLATION. UNDER NO CIRCUMSTANCES SHALL MEUS BE LIABLE TO THE OWNER OR ANY OTHER PERSON FOR ANY INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH THIS PRODUCT, WHETHER ARISING OUT OF BREACH OF WARRANTY, BREACH OF CONTRACT OR OTHERWISE.
9. Some states do not allow limitations on how long an implied warranty lasts or do not allow the exclusion or limitation of incidental, special or consequential damages, so the above limitations or exclusions may not apply to you.
10. This warranty gives your specific legal rights, and you may also have other rights, which vary, from state to state.
11. This warranty is valid only in the U.S.A. and is not transferable.
3400 Lawrenceville Suwanee Rd Suwanee, GA 30024 Tele: 678-376-2900 Service: 877-391-2900 www.mehvac.com
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