Page 1
500/900
Service Manual
Page 2
Product Service Policy
All Diamondback Fitness Dealers are required to agree to the following. This document outlines the
relationship between Diamondback and our authorized dealers in the areas of: a) service after sales; b)
warranty parts support and purchase; and c) labor authorization and support.
It is the responsibility of the Dealer to diagnose/troubleshoot, service, repair or otherwise correct any 1.
problems that may occur with a Diamondback Fitness Product that they sell, regardless of where the
product has been placed.
Initial assembly of each Diamondback Fitness unit is the responsibility of the dealer. The Dealer is 2.
responsible for any damage and or costs incurred due to improper assembly, accident, misuse, improper maintenance or failure to follow instructions, and or warnings in the owner’s manual.
All warranties are valid from the original date of purchase to the original purchaser only [proof of pur-3.
chase is required]. In the event that the original date of purchase cannot be verifi ed, the warranty will
be valid from six (6) months after the manufacturing date of the unit.
Warranty exclusions for Diamondback products placed under light commercial warranty include: 4.
health clubs, schools or correctional facilities.
Diamondback Fitness will credit the Dealer’s account a fl at rate of US$85 for each pre-authorized 5.
labor claim. The credit will be issued one time to correct a problem on a unit. Additional labor claims
can be submitted against the unit if another [different] problem occurs during the labor period.
If, after working with the Diamondback Fitness Warranty/Technical department a minimum of three 6.
separate occasions, it is determined that we cannot repair a specifi c problem with a unit, Diamondback will RA the unit and replace, freight prepaid.
Defective return units must be boxed in suitable packaging and include all parts and accessories 7.
originally included with the unit. Any parts missing or damage incurred due to improper packaging will
be deducted from the total credit at listed dealer cost.
All Diamondback Fitness Dealers will be billed for warranty replacement parts. Dealers receive credit 8.
upon return of the replacement parts to Diamondback. See Warranty Credit Processing policy for
more details.
All returned, potentially defective, items are tested on arrival to Diamondback. Dealer will incur a 9.
bench charge for any items that are determined to be in good working order and not defective.
Dealer will incur a bench charge, be re-invoiced for the original cost of the item[s], and will have
item[s] returned freight collect if defective due to abuse; improper installation. See Warranty Credit
Processing policy for more details.
2
Page 3
Table of Contents
Warranty Information
Product Service Policy ............................................................................................................................. 2
Domestic Warranty Information ............................................................................................................. 4
Ordering Replacement Parts .................................................................................................................. 6
Warranty Order/Credit Processing ........................................................................................................ 7
Labor Credit Policy ................................................................................................................................... 8
Labor Credit Form .................................................................................................................................... 9
Product History Report .......................................................................................................................... 10
Troubleshooting Guide
Electrical System ...................................................................................................................................... 11
Mechanical System ................................................................................................................................ 13
Repair Procedures
Procedure 1 - Checking the wall socket for power ........................................................................... 14
Procedure 2 - Checking the AC adapter for correct output ........................................................... 14
Procedure 3 - Checking the input jack for power ............................................................................. 14
Procedure 4 - Checking wiring harness ............................................................................................. 14
Procedure 5 - Replacing the console ................................................................................................. 14
Procedure 6 - Checking/replacing the RPM sensor ........................................................................ 14
Procedure 7 - Checking the hand pulse wire harness and sensor ................................................ 15
Procedure 8 - Replacing the hand grip pulse sensor ....................................................................... 15
Procedure 9 - Checking /replacing the brake assembly ................................................................. 15
Procedure 10 - Checking /replacing the flywheel assembly ........................................................... 16
Procedure 11 - Checking belt alignment ............................................................................................. 16
Procedure 12 - Checking/replacing the belt tensioner .................................................................... 16
Procedure 13 - Checking/replacing the bottom bracket bearings ................................................ 16
Procedure 14 - Checking/replacing the pedals ................................................................................. 17
Procedure 15 - Checking/replacing the crank arms ......................................................................... 17
Procedure 16 - Removing/Replacing the sidecase .......................................................................... 18
500Ub.Sr Service Menus ............................................................................................................................... 19
900Ub.Sr Service Menus ............................................................................................................................... 21
500Ub Wiring Diagram .................................................................................................................................. 24
900Ub Wiring Diagram .................................................................................................................................. 25
500Sr & 900Sr Wiring Diagram .................................................................................................................... 26
Parts Lists and Exploded Drawings
500Ub Parts List ..................................................................................................................................... 27
500Ub Exploded Drawing .................................................................................................................... 28
500Sr Parts List ....................................................................................................................................... 72
500Sr Exploded Drawing ...................................................................................................................... 74
900Ub Parts List .................................................................................................................................... 114
900Ub Exploded Drawing .................................................................................................................... 116
900Sr Parts List ..................................................................................................................................... 142
900Sr Exploded Drawing .................................................................................................................... 144
3
Page 4
Domestic Warranty Information
(Applies to all product sold and placed within the continental US, Alaska, Hawaii, and Puerto Rico only)
Effective: May 2008
Diamondback warrants its 500 and 900 model units to be free from defects in material and workmanship under normal use in the home and light instructional environments. Diamondback’s obligation under
this Warranty is limited to repair or replacement of any defective part without charge through an authorized service agent to the original purchaser with the following parameters:
Who is covered:
The Warranty is extended to the individual or legal entity whose name appears on the Warranty registration card fi led with Diamondback and may not be transferred to any other individual or legal entity.
To obtain service:
To obtain service you must contact your authorized Diamondback Fitness dealer. Your dealer is also your
authorized service agent. An authorized service agent must diagnose your unit in order to determine
Warranty claims/issues.
Sales where the unit is delivered unassembled (in a carton) to the end user (e.g. mail order or Internet
sales) without a service contract purchased through the dealer voids the Warranty.
Warranty Registration:
Warranty commitments are valid only with a completed Warranty card that is returned within 15 days
from the date of purchase and includes the product serial number. Registration is available at www.diamondbackfi tness.com.
Proof of purchase from Diamondback’s authorized dealer will be required if the Warranty card is not registered prior to any consideration of Warranty claim.
What is covered
Home use only
Frame: Lifetime limited Warranty, covers defects in welds, materials, and workmanship.
Brake: Lifetime limited Warranty
Parts & Electronics: 3 Years
Labor: 1 Year
Warranty voided if:
The Warranty does not apply to any failure of the product, or any parts of the product, due to: assembly
errors, alterations, modifi cations, misuse, abuse, accident, improper maintenance, or if the serial number
on the product has been removed, altered or defaced. Assembly errors include but are not limited to:
Damaged wire harness.
Stripped crank arms and/or pedals.
Bolts used in the wrong location.
Parts & Service:
Contact the authorized Diamondback dealer where unit as originally purchased. If you have moved, or
that retailer is unavailable, use our dealer locator at www.diamondbackfi tness.com to help fi nd another
authorized dealer.
4
Page 5
Domestic Warranty Information (Continued)
Diamondback is not responsible for arranging Warranty service and/or honoring extended warranties
provided by dealers.
Exclusions:
Warranty is void if the 500 or 900 model units are placed in a commercial or light commercial environment, such as health club, school, or correctional facility.
Additional Rights:
This Warranty is expressly in lieu of all other warranties, and any implied warranties of merchantability or
fi tness for a particular purpose created hereby, are limited to the same duration as the express Warranty
herein. Raleigh America, Inc. shall not be liable for any incidental or consequential damages. Some states
do not allow the exclusion or limitations of implied warranties, incidental or consequential, so the above
limitations and exclusions may not apply to you.
Retailers and wholesale outlets for Diamondback Fitness Inc. products are not authorized to modify this
Warranty in any way.
This Warranty gives the original owner specifi c legal rights. Other additional rights may vary from state to
state.
Diamondback Fitness
c/o Raleigh America Inc.
6004 S. 190Th St. Suite 101
Kent, WA 98032
5
Page 6
Ordering Replacement Parts
Please review the following information before placing any order with the Diamondback Warranty Department:
Look up the needed part the Diamondback exercise unit in the appropriate Service Manual. There 1.
are pages that list all sub assembly parts in the Service Manual.
The part will be marked with a three (3) digit number. This number corresponds to the last three (3) 2.
numbers in the DB SKU (DB stock keeping unit number). On the Parts List page, all drawing numbers
are listed in ascending numerical order. Next to the drawing number, we list the full DB SKU number,
part description, and page number where you will fi nd the exploded view of the part you have selected.
When you turn to the proper page, the Diamondback SKU number will be at the top and the picture 3.
will show all the items that are included with that specifi c part.
If the part is to be ordered as a warranty replacement, be prepared to give the following information 4.
at your time of order placement:
The type and model unit. a.
The purchase date. b.
The serial number of the unit. c.
The symptoms the unit is displaying.d.
Diamondback National Warranty can be reached at 800.776.7642 to place parts orders or get trou-5.
bleshooting advice.
6
Page 7
Warranty Order/Credit Processing
When a warranty parts order is placed and shipped your account will be invoiced for
the parts that need to be returned. To receive a credit for these defective warranty
parts you will need to return them to Diamondback. To ensure your credit is properly
processed, please follow these steps:
STEP 1: KEEP IT
Keep all warranty order "packing slips" along with all defective parts that have a $ amount in the right column of the form. Destroying of any Warranty part with a cost of more than $0.00 will result in the invoicing of that part to your account.
STEP 2: REVIEW IT
If you have any questions or aren't sure of which parts need to be returned, contact the Diamondback
Warranty Department to review the packing slip and items.
STEP 3: SENT IT
If any of the item(s) on the packing slip have a cost greater than $0.00 a DHL EZ Return tag will be included. Send the return item(s) along with the "packing slip" via DHL using our DHL EZ Return tag WITHIN 45 DAYS TO EXPEDITE CREDIT
WHAT IF?
Q: What if all the items on the packing slip show a cost of $0.00?
A: If all the items on the form have a cost of $0.00 please immediately and properly destroy the defective
parts. No credit to you account is needed since you will be invoiced for $0.00.
Q: What if there are items that you need to return but didn't receive a DHL EZ Return tag?
A: Call Diamondback's National Customer Service/Warranty at (800) 776-7642 and we will mail a tag to
you.
If you have any other questions, don't hesitate to call the Diamondback warranty department - (800)
776-7642.
Effective Date: August 2008
7
Page 8
Labor Credit Policy
In the event a Diamondback Fitness unit is delivered with a factory defect or if a malfunction occurs within the prescribed warranty period, an authorized Diamondback Fitness dealer can fi le for a labor stipend.
To ensure prompt credit for your labor, follow the guidelines listed below:
Verify the purchase date of the unit. Proof of Purchase may be required. In the event that the original 1.
date of purchase cannot be verifi ed, the warranty will be valid from six (6) months after the manufacturing date of the unit.
Verify the warranty of the unit. The Warranty for a Diamondback Fitness unit can be found in the back 2.
of the original owner's manual.
Call Diamondback's National Warranty / Customer Service prior to attempting any repairs to receive 3.
a work authorization number. Please be prepared to give the following information:
Your Diamondback account number and location a.
Model of unit b.
Specifi c problem the unit is experiencing c.
Date of purchase d.
Serial number of unit e.
Your Diamondback Tech Rep will issue a work authorization number and/or enter an order for the 4.
necessary parts.
Once the servicing Diamondback Fitness dealer receives the parts, he should make the necessary 5.
repairs and complete the labor credit form.
NOTE: completed forms help expedited the claim reimbursement. Once the labor credit form has 6.
been fi lled out, return it to the address listed below or fax it to Diamondback Warranty at (800) 395-
9548.
If the labor claim meets all the above listed criteria, Diamondback Fitness will credit the dealer's ac-7.
count a fl at rate [based on 2008 leveling program] for each pre-authorized claim. The credit will be
issued on time to correct a problem on a unit. Additional labor claims can be summated against the
unit if another problem occurs during the labor period.
ALL returned, potentially defective, items will be tested on arrival. Dealer may incur a $30.00 bench 8.
charge for any items that are determined to be in good working order and not defective. Dealer may
incur a $30.00 bench charge, be re-invoiced for the original cost of the item(s) returned freight collect if defective due to abuse; improper installation.
If you have any questions, contact National Warranty/Customer Service Department @ (800) 776-7642.
Effective Date: August 2008
8
Page 9
Labor Credit Form
NOTICE: You MUST call Diamondback Fitness and obtain a DB Authorization Number PRIOR
to performing service. ANY FORM SUBMITTED INCOMPLETE WILL BE REFUSED.
DB Authorization Number: Date of Repair:
Dealer’s Information: (Please Print Clearly)
Account Name:
Account Number: Technician’s Name:
Address:
Phone Number: Fax Number:
Facility’s / Consumer’s Information that Received Service:
Name:
Address:
Phone Number: Contact:
Unit Information:
Model Repaired (i.e.: 500Ub ): Date Unit Purchased:
Serial Number:
Description of Problem:
Repair Performed:
FAX COMPLETED FORM TO 1-800-395-9548
9
Page 10
Product History Report
Dealer: Service Date Sales Order RA Number
Account Number: 1
Technician: 2
Phone: 3
Fax: 4
Model: 5
Serial Number:
Consumer's Name: Sales Order # for any parts received for repair.
Date of Purchase: RA Number for labor authorization for repair.
Consumer Phone/Fax/Contact:
Consumer's Address:
-----Service Information-----
All fi elds must be fi lled out completely including the sales order number which replacements parts (if any) were ordered under.
Original Complaint
1st Service (parts replaced)
2nd Service (parts replaced)
3rd Service (parts replaced)
Fill out form completely and fax to the Diamondback Fitness Warranty Department at 1.800.395.9548. Any potential unit
return must meet criteria set forth in the Product Service Policy, line item 7, a copy of which is attached with this sheet.
10
Page 11
Troubleshooting Guide
No power
There is no apparent power to the console. LEDs and LCDs are not lit up and keys are not functioning.
Check wall socket for power (Procedure 1).1.
Check AC adapter for correct output (Procedure 2).2.
Check input jack for power (Procedure 3).3.
Check wiring harness (Procedure 4).4.
Replace console (Procedure 5) .5.
E-1 Message
There is an error message E-1 showing on the data matrix.
Unplug the power cord and plug back in.1.
Check motor on brake assembly (Procedure 9).2.
Check wiring harness (Procedure 4).3.
Replace brake assembly (Procedure 9).4.
Partial LED's
The console has power but some of the console lights are dim or out completely.
Check wall socket for power (Procedure 1).1.
Check AC adapter for correct output (Procedure 2).2.
Check input jack for power (Procedure 3).3.
Check wiring harness (Procedure 4).4.
Replace console (Procedure 5).5.
Keys Not Responding
No changes when keys are depressed.
Check user’s programming (See owner’s manual).1.
Check wiring harness (Procedure 4).2.
Run console test program (See test program instructions). 3.
Replace console (Procedure 5).4.
Console Resets
The console starts normally then resets during workout.
Check input jack for power (Procedure 3).1.
Check wiring harness (Procedure 4).2.
Check user’s programming (See owner’s manual).3.
Replace console (Procedure 5).4.
Console Frozen
No change in display or data.
Unplug the power cord and plug back in.1.
Check user’s programming (See owner’s manual).2.
Check wiring harness (Procedure 4).3.
Replace console (Procedure 5).4.
11
Page 12
Troubleshooting Guide (Continued)
No RPM
RPM, Calories, Distance show "0" on Data window.
Check other console function (time, pulse, level).1.
Check wiring harness (Procedure 4).2.
Check RPM sensor (Procedure 6).3.
Replace console (Procedure 5).4.
Max Resistance
Get max resistance at Level 1 or it is very hard to pedal right after power on.
Check user’s programming (See owner’s manual).1.
Check to see if all moving components spin freely.2.
Check wiring harness (Procedure 4).3.
Check belt alignment (Procedure 10).4.
Check brake assembly (Procedure 9).5.
No Resistance Change
Unit turns on but the resistance won't change when requested at the console.
Check user’s programming (See owner’s manual).1.
Check wiring harness (Procedure 4).2.
Check brake assembly (Procedure 9).3.
Replace console (Procedure 5). 4.
Hand Grip Pulse Heart Rate Problem
Erratic heart rate reading; too low, too high, or not working at all.
Moisten hands lightly and retry.1.
Check results with another user.2.
Check hand pulse wire harness (Procedure 7).3.
Check hand grip pulse sensors (Procedure 8).4.
Replace the console (Procedure 5).5.
Chest Strap Heart Rate Problem
Erratic heart rate reading; too low, too high, or not working at all.
Check the chest strap belt transmitter.1.
Check for interference from outside source. 2.
Replace console (Procedure 5).3.
Programming Problem
Not starting correctly, not accepting program time, not taking user info, etc.
Check user’s programming (See owner’s manual).1.
Run console test program (See test program instructions).2.
Replace console (Procedure 5).3.
12
Page 13
Troubleshooting Guide (Continued)
Mechanical Noise
Grinding, Ticking & Clicking. Thumping, Squeaking & Squealing. Twanging/Spring noise.
Check bottom bracket bearings (Procedure 12). 1.
Check pedals (Procedure 13).2.
Check crank arms (Procedure 14).3.
Check to see if all moving components spin freely.4.
Check belt alignment (Procedure 10).5.
Check belt tensioner (Procedure 11).6.
Check brake assembly (Procedure 9).7.
Pedal Slipping
Sudden resistance change in pedals under higher resistance and/or RPM.
Check belt alignment (Procedure 10).1.
Check belt tensioners (Procedure 11).2.
Clean Pulley surface and replace belt .3.
13
Page 14
Repair Procedures
Procedure 1
Checking the wall socket for power
Check whether there is a wall switch controlling this wall socket.1.
Set the voltmeter to the appropriate setting for your country. (U.S. = AC/200 volt setting)2.
Place the test leads into the hot and neutral receptacles on the outlet.3.
Your meter should display the appropriate output for your region. (U.S. = 110-120 volts)4.
Procedure 2
Checking the AC adapter for correct output
Plug the AC adapter into functioning outlet.1.
Check the output with your voltmeter by setting it to the DC/20 volt setting.2.
Place the test lead inside the male plug end of the adapter and the second lead on the outer metal 3.
surface of the plug.
The voltmeter should read between 10 and 20 DC volts. 14.
Procedure 3
Checking the input jack for power
Remove the left sidecases from the unit (Procedure 15).1.
Leave the AC adaptor plugged in to wall & input jack.2.
Set the voltmeter to the DCV/20 Volt setting.3.
Locate the two wires from the main wire harness which connect with the back of the input jack. 4.
Touch the two test leads to these connection points, being sure to make contact with metal.
The voltmeter should read between 10 and 20 DC Volts.5.
Procedure 4
Checking wiring harness
Remove the sidecases from the unit (Procedure 15).1.
Inspect all the connecting points and that the pins are correctly inserted into the plugs.2.
Visually inspect each wiring harness for cuts, burns or melted spots.3.
Check that the harness that runs to the console is not pinched. 4.
Note: During installation of the console mast the wiring harness may get pinched or cut.5.
With the unit plugged in, check the voltage at the harness/console connector, P1 (referring to wiring 6.
diagram). Set the voltmeter to a 20VDC setting.
Procedure 5
Replacing the console
Remove the 4 Phillips screws from the console back panel on the back of the console.1.
Unplug the connectors from the back of the console.2.
Remove the 4 Phillips screws from the back of the console 3.
Reverse the process for installation. 4.
Procedure 6
Checking/replacing the RPM sensor
Checking the RPM sensor 1.
Remove the sidecases from the unit (Procedure 15).a.
Verify that the drive pulley magnet is still in its slot on the interior face of the pulley.b.
14
Page 15
Repair Procedures (Continued)
Make sure that the RPM sensor is suffi ciently close to the pulley (approx. 6/16 inch).c.
Verify that the RPM sensor is plugged in to the wire harness by following the wire.d.
Set the multimeter to read resistance (0hms).e.
Detach sensor wiring from main wire harness, and place test leads inside sensor connector.f.
With the magnet rotated away from the sensor, the multimeter should read infi nite resistance.g.
With the magnet rotated adjacent to the sensor, the multimeter should read close to 0 Ohms. h.
Replacing the RPM sensor 2.
Remove the original RPM sensor by unscrewing and unplugging it from the wire harness.a.
Install the new RPM sensor by screwing in place and plugging in it to the wire harness.b.
Be sure to place the sensor close to the pulley magnet while making sure that no physical con-c.
tact occurs (approx. 6/16 inch).
Procedure 7
Checking the hand pulse wire harness and sensor
Remove the 4 Phillips screws from the back panel of the console.1.
Check that the hand pulse wire connector is plugged into the wires coming out of the console se-2.
curely.
Use a multimeter to check continuity from the connector plug to stainless steel hand pulse sensor.3.
If there is no continuity, proceed to remove the grip sensor steel plates as described in Procedure 8 4.
to check connection of wire harness to the sensor.
Procedure 8
Replacing the hand grip pulse sensor
Remove the Phillips screw on the bottom of the handlebar. 1.
Unplug the two connectors on the back of the hand grip pulse sensor. 2.
Remove the hand grip pulse sensor. 3.
Reverse the process for installation. 4.
Note: Be careful while putting the screw back on not to pinch the wire harness
Procedure 9
Checking /replacing the brake assembly
Checking the Motor Assembly 1.
Remove the sidecases from the unit (Procedure 15).a.
Verify that the motor wire harness is plugged in to the main wire harness.b.
Check the solder connections on motor and position sensors.c.
With unit plugged in, raise the resistance up to maximum and observe whether the motor rotates. d.
If possible, plug in another similar console and repeat previous procedure.
With unit plugged in, raise the resistance up to maximum and observe whether the arch of mag-e.
nets rub against the fl ywheel. This will create noise and/or stop the fl ywheel from spinning. Adjust if necessary, see replacement procedure.
Replacing the brake assembly2.
Remove the sidecases from the unit (Procedure 15).a.
Unplug the motor from the main wire harness.b.
Remove the two bolts that attach the brake assembly to the framec.
Reverse the process for installation.d.
Note: Increase the resistance to level 16 and make sure the arch of magnets is 2mm away from
the fl ywheel. Loosen the mounting bolt right next to the motor and using the adjustment nuts on
15
Page 16
Repair Procedures (Continued)
the side of the brake adjust this distance if necessary.
Procedure 10
Checking /replacing the flywheel assembly
Checking the fl ywheel assembly1.
Remove the sidecases from the unit (Procedure 15).a.
Derail the drive belt from off the drive pulley.b.
Spin the fl ywheel by hand and inspect for noise and/or motion impediment.c.
Verify that fl ywheel is securely mounted in place.d.
Replacing the fl ywheel assembly 2.
Remove the sidecases from the unit (Procedure 15).a.
Derail the drive belt from off drive pulley.b.
Loosen the fl ywheel mounting bolts.c.
Remove the fl ywheel.d.
Reverse procedure with new brake to install. e.
Procedure 11
Checking belt alignment
Inspecting for belt slip1.
Remove the sidecases from the unit (Procedure 15).a.
Check the belt and belt tensioners for proper tension and adjust if necessary.b.
Pedal the unit above 60 RPM and adjust the resistance up to its highest setting.c.
Keep pedaling and have an assistant visually check all the belts and pulleys for slipping.d.
Adjusting for proper tension 2.
The belt tensioner should be centered on the belt while pedaling and holding it taut.a.
Raising the tension by tighten the bolt at the end the tensioner spring pulling the tensioner. Tight-b.
en the bolt one turn at a time until the proper tension is reached.
Procedure 12
Checking/replacing the belt tensioner
Checking the belt tensioner 1.
Remove only the right side case from the unit (Procedure 15).a.
By hand, turn the pedal backward and observe the belt position on the belt tensioner.b.
Switch directions to turn pedal forward and observe whether belt changes direction on the ten-c.
sioner.
Replacing the belt tensioner 2.
Remove the sidecase from the unit (Procedure 15).a.
Derail the poly-v Drive Belt.b.
Remove the four bolts that hold the belt tensioner assembly in place.c.
Add grease on the surface of the replacement tensioner which is contacting the frame of the unit.d.
Reverse the process for installation.e.
Procedure 13
Checking/replacing the bottom bracket bearings
Basic test for bad crank bearings 1.
Check for bearing play by pulling the crank arms laterally. Replace if there is any lateral move-a.
16
Page 17
Repair Procedures (Continued)
ment.
Sit on the bike and pedal above 80RPM. Stop pedaling and allow the bike to freewheel. If the b.
noise continues, the damage is most likely to the fl ywheel. If the noise stops, the damage is most
likely to the crank bearings or idler bearings.
Slide off the drive belt from the drive pulley.c.
Spin crank by hand to see if there is noise.d.
Spin belt tensioner to see if there is noise.e.
Replacing the bottom bracket bearings 2.
Remove the pedals and crank arms from the unit (Procedures 13 & 14)a.
Remove the sidecases from the unit (Procedure 15).b.
Derail drive belt from pulley. c.
Remove the C-ring from the left side of the crank axle.d.
Slide the Drive Pulley with crank axle off the unit. You may have to use a hammer on the left side e.
to tap on the axle
Punch out the defective ball bearings using a shaft and a hammer.f.
Insert the new bearing into the frame of the unit. g.
Install the Drive Pulley and Axle onto the frame from the right side.h.
Keeping pressure on both bearing surfaces, press the bearings so they fi t securely within the i.
frame.
Secure the C-Ring clip into place just beyond this second bearing.j.
Install the sidecases.k.
Install the crank arms, making sure to tighten the crank bolts or nuts to at least 450 kg-cm of l.
torque.
Procedure 14
Checking/replacing the pedals
Pedal inspection1.
Check that the pedals are fi rmly tightened to the crank arms.a.
Spin the pedals with your hand. The bearings should feel smooth.b.
While grabbing the outside edge of the pedal, move it up and down to check for play. They c.
should have no play
Pedal replacement 2.
Remove the pedals with a 15mm open end or adjustable wrench (Note: The left pedal is reverse a.
thread).
Reverse the process for installation. Retighten pedals after each 8 hours of use.b.
Procedure 15
Checking/replacing the crank arms
Crank arm inspection1.
Check that the crank spindle bolts or nuts are tight.a.
Check for play by pulling the crank arms laterally. Be sure it isn't a bad crank bearing assembly b.
causing any movement.
Crank arm replacement 2.
Remove the pedals with a 15mm open end or adjustable wrencha.
Remove the spindle bolts or nut from the crank arms.b.
Using a standard bicycle crank puller, remove the crank arms.c.
Reverse the process for installation. d.
17
Page 18
Repair Procedures (Continued)
Procedure 16
Removing/Replacing the sidecase
Remove the bolts from the crank arms. 1.
Use a standard bicycle crank puller to remove the crank arms. 2.
Remove the Phillips head screws from the sidecases.3.
Reverse the process for installation.4.
18
Page 19
500Ub.Sr Service Menus
There are two service menus on this console:
The Console Diagnostics menu which checks the functionality of the console. It also displays the A.
software version and the accumulated run time. In addition it has a Model Switching feature that
changes the active model the console is operating on from 2 options: Cycles and ellipticals
The English and Metric switching menu which changes the display units from pounds, miles, and B.
miles/hour to kg, km and km/hour.
Console DiagnosticsA.
Press and hold the Enter Key for 2 seconds1.
Press Enter Key to toggle through the Service Mode states. To terminate the Service mode without 2.
going through all the steps, press & hold “Stop” key for 2 seconds to reset the console.
Software Version – The Dot Matrix display will display the software as “SW” “1.0”3.
First display “SW”a.
Then display “1.0” and it will Wait for the Enter key to be pressedd.
Reset to Factory Defaults – When the Enter key is pressed after the software version is displayed, it 4.
will allow for the console to be reset to Manufacture defaults.
The Dot Matrix will fl ash “RS”, and then display an “N”. The Up and Down keys can be use to a.
toggle between an “N” and a “Y”.
If the Enter key is pressed while the “N” is on the display nothing will change.b.
If the Enter key is pressed while the “Y” is on the display the model setting will change to UR, Age c.
will rest to 35years, the Weight will reset to 155lbs, the Custom Trainer profi le will reset to its default profi le (see section 11.3.4 for profi le)
Model Setting: When the Enter key is pressed after the Reset to Facture selection is done the Dot 5.
Matrix will display confi guration of the console as “UR” or “EF”.
Up/Down keys can be pressed at this point to switch the mode. The mode determines which a.
Watt table and Calorie calculation is used.
Wait for the Enter key to be pressed to move to the next step in Service Mode.b.
Memory Test – When the Enter key is pressed after the Model Setting is done, it will test the memory, 6.
if OK it will display “OK” in Dot Matrix or “NG” if it is bad.
Accumulated time – When the Enter key is pressed after the memory test is completed, it will display 7.
the accumulated time in the time display.
Perform Display test – When the Enter key is pressed after the accumulated time is displayed, enter 8.
the display test.
All of the LEDs, and in the LCD will light up at once.a.
All LEDs and displays will turn offb.
19
Page 20
500Ub.Sr Service Menus (Continued)
The Dot Matrix will light up row-by-row and column-by-column. At the same time the program c.
LED Indicators will light up one by one.
Every segment in of the digits in the data display windows will light up segment by segment. d.
All messages will light up.e.
This process will repeat itself until the enter key is pressedf.
Perform Key test – When the Enter key is pressed after the Display Test, enter the Key test. When 9.
Display Test is completed, all program LED Indicators will light up, and the LDC will turn off
Press Program key and its associated LEDs will turn off and the default workout profi le will be a.
displayed in the Dot matrix.
Press function key, the Pulse display will display an associated number to indicate each key, see b.
table below.
Up Down Enter Start Stop Fan
123456
Press ENTER key during keypad test, 1st time “Enter” key is pressed, the pulse display will show c.
the number 3 to indicate this key test. 2nd time pressed, it will go into the next test state.
Perform RPM and Pulse test - When the Enter key is pressed after the Key test, enter the RPM & HR 10.
test.
The massages RPM and Pulse will light up a.
If there is an RPM signal detected, the RPMs will be displayed in the RPM display. Otherwise, b.
“---” will be displayed.
If a HR device is engaged it will display the current HR in the Pulse display. Otherwise, “---” will be c.
displayed.
Perform Brake Motor Test - When the Enter key is pressed after the RPM and Pulse test, enter the 11.
Brake test. It will increase the resistance from level 1 to level 16 and back down to level 1. The brake
motor feedback voltages will be:
Level
Voltage
Level
Voltage
End Self Diagnostics - When the Enter key is pressed after the Brake test, reset to Idle mode12.
12345678
0.05 0.39 0.52 0.63 0.69 0.76 0.81 0.85
9 10111213141516
0.89 0.91 0.94 0.97 1.0 1.02 1.04 1.06
Metric/English Units SettingB.
Factory Default display is English system: Weight = lbs, speed = mile/hr, distance = miles
Switch English to Metric System: Press and hold the START & ENTER keys at the same in idle mode.1.
The dot matrix window will display “EN” message when it is in English units or “ME” when it is in Metric 2.
units.
Press “UP or DOWN” key to switch ENGLISH units to METRIC units or Metric to English.3.
Press “ENTER” key to accept the new setting and return to idle mode.4.
Note: A Reset to Factory Defaults (from Service Mode) will reset the console to English units.
The Service Menus allow testing of proper console function as well as adjustment of basic features of
the console.
20
Page 21
900Ub.Sr Service Menus
Basic Operation
Service Menus are accessed from Idle Mode by holding down the “Enter” key for 2 seconds. The Up
and Down keys can be pressed to scroll through the following 5 menu choices:
Self TestsA.
Units SetupB.
Model SettingC.
Sound SetupD.
Reset to Factory DefaultsE.
To activate a menu function, scroll to the function, then press Enter key. If there is no key pressed within
5 seconds, the console will automatically return to Idle Mode.
Self TestsA.
Scroll to the Self Tests menu choice in the Service menu choices and press the Enter key.1.
Once the self tests are entered the Star/Stop key can be pressed and help for 2 seconds to return to 2.
Idle Mode.
Software Version Test: the console will show the software version on the alphanumeric display with a 3.
message that will read “SOFTWARE V1.0”; the number will change according to the software version.
Press the Enter key
Total Console Hours Test: The total use hours of the console will be shown on the alphanumeric dis-4.
play with the message “TOTAL USE = XXXXHR”. Press the Enter key
Memory Test: The memory of the console will be tested and the message display will display “RAM 5.
OK” to indicate that there are no problems with the memory, if it fi nds a problem it will display “RAM
NOT OK”. Press the Enter key
Display Test: The Alphanumeric window will show the message “DISPLAY TEST”. Then it will start its 6.
activity as below.
All the LEDs turn on at once including the segments and messages in the Main Display and Al-a.
phanumeric Display.
All LEDs will turn off. In the Main LCD everything will turn off, only the Messages will stay on with b.
the message “DISPLAY TEST”.
The message display will turn off the message “DISPLAY TEST” and will light up one segment of c.
every character at the time.
Every program will be tested and the program name will be display in the message display and d.
the profi le will be displayed in the dot matrix.
This process will repeat itself until the enter key is pressede.
Key Test: The message display will show the message “KEY TEST”. 7.
Press any key to test that it is working. When a key is pressed, the message display will show the a.
name of program under that key or the name of that key. The associated LED(s) with that key will
light up. The display will show the following names for the keys:
Manual Program Key: MANUAL
Random Program Key: RANDOM
Interval Program Key: INTERVAL TRAINER
Hill Climb Program Key: HILL CLIMB
Fitness Test Program Key: FITNESS TEST
Strength Program Key: STRENGTH
Custom Trainer Program Key: CUSTOM TRAINER
Target HR Program Key: TARGET HR
HR Interval Program Key: HR INTERVALS
21
Page 22
900Ub.Sr Service Menus (Continued)
Data display Key: SELECT
Start/Stop Key: START/STOP
Enter Key: ENTER
Display Key: DISPLAY
Level Up Key: LEVEL UP
Level Down Key: LEVEL DOWN
Fan Key: FAN
The fi rst time the Enter key is pressed, it will show the key name on the display. The second time b.
Enter is pressed the console will move to the Heart Rate/RPM Test.
Heart Rate/RPM Test: The alphanumeric display will show the message “RPM/HR TEST”. The dis-8.
play will then show “RPM = XXX HR = XXX” if there is a RPM or HR device engaged. Otherwise, it will
display “RPM = - - - HR = - - -”. When Enter is pressed, the console will move to the Brake Test.
Brake Test: The display will show the following message “BRAKE TEST” then “INTENSITY = 1”.9.
The test will begin with the brake motor set to Level 1.a.
Press the Up key to increase the resistance to the next level or Down to decrease by one level. b.
For each change in the brake motor setting, the display will show the next intensity level. The c.
brake motor feedback voltage will be:
Level
Voltage
Level
Voltage
When the Enter key is pressed the console will return to Idle Mode.d.
Units SetupB.
When Enter is pressed on this menu choice, the Alphanumeric will display “ENGLISH” or “METRIC” 1.
depending on the setting of the console. The Up/Down keys can then be used to scroll between the
two.
If Enter is pressed while “METRIC” is shown on the display, the console will be set to use metric units 2.
(kg, km) for all distance, speed, and weight displays.
If Enter is pressed while “ENGLISH” is shown on the display, the console will be set to use English 3.
units (lb, miles) for all distance, speed, and weight displays.
Once Enter is pressed and the console units are set, the console will return to the Idle Mode.4.
A Reset to Factory Defaults will always return the console to using English units.5.
Model SettingC.
When Enter is pressed on this menu choice, the console will display the current model setting of the 1.
console:
“ER” = Rear drive elliptical
“UR” = Upright/recumbent
More model choices may be added to the software in the future to support more products.
12345678
0.05 0.39 0.52 0.63 0.69 0.76 0.81 0.85
9 10111213141516
0.89 0.91 0.94 0.97 1.0 1.02 1.04 1.06
The Up/Down keys can then be used to scroll between the models.2.
When Enter is pressed again, the model will be selected and the model selected.3.
Note: A Reset to Factory Defaults will all rerun the console to UR model setting
Sound SetupD.
When Enter is pressed on this menu choice, the message display will display “SOUND ON” or 1.
“SOUND OFF”, depending on the setting
22
Page 23
900Ub.Sr Service Menus (Continued)
The Up/Down keys can then be used to scroll between the two2.
If Enter is pressed while “SOUND ON” is shown on the display, the console beeper will be active.3.
If Enter is pressed while “SOUND OFF” is shown on the display, the console beeper will be disabled. 4.
No sound at all will come from the console in any mode or when any key is pressed.
Once Enter is pressed and the beeper will start or stop beeping depending on what was selected 5.
and the console will return to the Idle Mode.
Note: A Reset to Factory Defaults will always return the console to “sound on”.
Reset to Factory Defaults E.
When Enter is pressed on this menu choice, the message display will show “FACTORY RST = NO”1.
Use the Up/Down keys to scroll between “YES” and “NO”. 2.
If Enter is pressed on the “YES” choice, the console will reset all memory locations to factory defaults. 3.
The model setting will change to UR, Age will rest to 35years, the Weight will reset to 155lbs, the Custom Trainer profi le will reset to its default profi le
If “NO” is chosen, console will return to Idle Mode without resetting anything.4.
Note: Performing a Reset to Factory Defaults will NOT reset the Total Console Hours value inside the
Service Menu.
23
Page 24
500Ub Wiring Diagram
24
Page 25
900Ub Wiring Diagram
25
Page 26
500Sr & 900Sr Wiring Diagram
26
Page 27
500Ub Parts List
Exploded
Drawing
Number DB Part Number Description Page No.
101 22-50-101 Console Assembly
103 22-50-103 Handle Bar Assembly
105 22-50-105 HP Sensors
107 22-50-107 HR Wire Harness - Handle Bar
109 22-50-109 Console Mast
111 22-50-111 Water Bottle Set
113 22-50-113 Console Mount Covers
115 22-50-115 Handle Bar Covers
117 22-50-117 Console Mount
119 22-50-119 Main Wire Harness - Console Mast
121 22-50-121 Main Wire Harness - Frame
123 22-50-123 Seat Post
125 22-50-125 Seat Slide Adjuster
127 22-50-127 Seat Slide Knob
129 22-50-129 Saddle
131 22-50-131 Seat Post Bushing
133 22-50-133 Seat Post Cover
135 22-50-135 Seat Pin Assembly
137 22-50-137 Console Mast Cover
139 22-50-139 Left Sidecase
141 22-50-141 Right Sidecase
143 22-50-143 Crank Insert
145 22-50-145 Main Sidecase Bolt Kit
147 22-50-147 Leveling Caps
149 22-50-149 Transport Wheels
151 22-50-151 Front Stabilizer
153 22-50-153 Rear Stabilizer
157 22-50-157 Left Crank Arm
159 22-50-159 Right Crank Arm
161 22-50-161 Crank Arm Hex Bolt
163 22-50-163 Flywheel
165 22-50-165 Brake Assembly
167 22-50-167 Drive Pulley
169 22-50-169 Drive Belt
171 22-50-171 BB Bearing Kit
173 22-50-173 Idler Assembly
175 22-50-175 Speed Sensor
177 22-90-177 Input Jack
179 22-50-179 Handle Bar Adjustment Knob & Hardware
181 22-50-181 Console Back Panel
281 22-50-281 Pedals & Straps
354 22-09-354 AC Adapter
900 22-50-900 Owner's Manual
183 22-50-183 Assembly Hardware Kit
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
-
-
27
Page 28
500Ub Expl
o
Page 29
ded Drawing
Page 30
22-50-101
Console Assembly
500Ub/500Sr
Description
Console assembly
Screw M5 x 10mm
30
Quantity
1
4
Item Number
1
2
Page 31
22-50-103
Handle Bar Assembly
500Ub
Description
Handle Bar Assembly 1 1
31
Quantity
Item Number
Page 32
22-50-105
HP Sensors
500Ub/Sr & 900Ub
Description
HP Sensor
Screw M3 x 20mm
32
Quantity
2
2
Item Number
1
2
Page 33
22-50-107
HR Wire Harness - Handle Bar
500Ub
Description
HR Wire Harness Handle Bar 1 1
33
Quantity
Item Number
Page 34
22-50-109
Console Mast
500Ub
Description
Console Mast 1 1
34
Quantity
Item Number
Page 35
22-50-111
Water Bottle Set
500Ub/Sr & 900Ub
Description
Water bottle
Cage
Screws M4 x 14mm
35
Quantity
1
1
2
Item Number
1
2
3
Page 36
22-50-113
Console Mount Covers
500Ub/Sr
Description
Right Console Mount Cover
Left Console Mount Cover
Screws M3 x 14mm
Screws M5 x 14mm
36
Quantity
1
1
3
2
Item Number
1
2
3
4
Page 37
22-50-115
Handle Bar Covers
500Ub
Description
Top Handle Bar Cover
Bottom Handle Bar Cover
Screws M5 x 25mm
Screws M3 x 14mm
37
Quantity
1
1
4
2
Item Number
Page 38
22-50-117
Console Mount Bracket
500Ub/Sr & 900Ub/Sr
Description
Console Mount Bracket
Screws M5 x 10mm
38
Quantity
1
4
Item Number
1
2
Page 39
22-50-119
Main Wire Harness - Console Mast
500Ub & 900Ub
Description
Main Wire Harness - Console Mast 1 1
39
Quantity
Item Number
Page 40
22-50-121
Main Wire Harness - Frame
500Ub
Description
Main Wire Harness - Frame 1 1
40
Quantity
Item Number
Page 41
22-50-123
Seat Post
500Ub
Description
41
Quantity
Item Number
Page 42
22-50-125
Seat Slide Adjuster
500Ub
Description
Seat Support
Locking Bracket
End Cap
42
Quantity
1
1
2
Item Number
1
2
3
Page 43
22-50-127
Seat Slide Knob
500Ub
Description
Knob
Flat Washer 14.3 x 25 x 2T
43
Quantity
1
1
Item Number
1
2
Page 44
22-50-129
Saddle
500Ub
Description
Saddle 1 1
44
Quantity
Item Number
Page 45
22-50-131
Seat Post bushing
500Ub
Description
Seat Post Bushing 1 1
45
Quantity
Item Number
Page 46
22-50-133
Seat Post Cover
500Ub
Description
Seat Post Cover 1 1
46
Quantity
Item Number
Page 47
22-50-135
Seat Pin Assembly
500Ub
Description
Seat Pin Assembly 1 1
47
Quantity
Item Number
Page 48
22-50-137
Console Mast Cover
500Ub
Description
Console Mast Cover 1 1
48
Quantity
Item Number
Page 49
22-50-139
Left Sidecase
500Ub & 900Ub
Description
Left Sidecase 1 1
49
Quantity
Item Number
Page 50
22-50-141
Right Sidecase
500Ub & 900Ub
Description
Right Sidecase 1 1
50
Quantity
Item Number
Page 51
22-50-143
Crank Arm Insert
500Ub/Sr & 900Ub/Sr
Description
Crank Arm Insert 1 1
51
Quantity
Item Number
Page 52
22-50-145
Main Sidecase Bolt Kit
500Ub & 900Ub
Description
Screw M4 x 50
Screw 3/16" x 3/4"
52
Quantity
5
6
Item Number
1
2
Page 53
22-50-147
Leveling Caps
500Ub/Sr
Description
Leveling Cap
Screw 3/16" x 3/4"
53
Quantity
2
2
Item Number
1
2
Page 54
22-50-149
Transport Wheels
500Ub/Sr
Description
Transport Wheel
Screw M3 x 8
54
Quantity
2
2
Item Number
1
2
Page 55
22-50-151
Front Stabilizer
500Ub
Description
Front Stabilizer 1 1
55
Quantity
Item Number
Page 56
22-50-153
Rear Stabilizer
500Ub
Description
Rear Stabilier 1 1
56
Quantity
Item Number
Page 57
22-50-157
Left Crank Arm
500Ub/Sr
Description
Left Crank Arm 9/16" 1 1
57
Quantity
Item Number
Page 58
22-50-159
Right Crank Arm
500Ub/Sr
Description
Right Crank Arm 9/16" 1 1
58
Quantity
Item Number
Page 59
22-50-161
Crank Arm Hex Bolt
500Ub & 900Ub
Description
Hex Bolt M8xP1.0x20L 2 1
59
Quantity
Item Number
Page 60
22-50-163
Flywheel Assembly
500Ub
Description
Flywheel Assembly with mounting brackets
Screw M5 x 10mm
60
Quantity
1
6
Item Number
1
2
Page 61
22-50-165
Brake Assembly
500Ub & 900Ub
Description
Bolt M6 x 16mm
Lock Washer
Flat Washer 6 x 13 x 1
Brake Assembly
Flat Washer 8 x 19 x 2
Spacer
Adjustment Bolt M6 x 63mm
Bolt M8 x 22mm
Hex Nuts M6
61
Quantity
2
2
2
1
1
1
1
1
2
Item Number
1
2
3
4
5
6
7
8
9
Page 62
22-50-167
Drive Pulley (Assemble)
500Ub
Description
Permanent Magnet
Drive Pulley
Axle
Bolt M8 x 12mm
62
Quantity
1
1
1
3
Item Number
1
2
3
4
Page 63
22-50-169
Drive Belt
500Ub & 900Ub
Description
Drive Belt J6 1059 1 1
63
Quantity
Item Number
Page 64
22-50-171
BB Bearing Kit
500Ub
Description
C Clip 17 x 65
Wavy Washer
Flat Washer
C Clip 40 x 65
Bearings 6203 (RS)
64
Quantity
1
1
1
2
2
Item Number
1
2
3
4
5
Page 65
22-50-173
Idler Assembly
500Ub/Sr & 900Ub/Sr
Description
Idler Assembly
Bolt M6 x 40mm
Spring Bracket 14 x 30
Spring
Bolt M5 x 10
T Spacer 9 x 5 x 6.5
Bolt M8 x 16
T Spacer 13.7 x 8.2 x 5.5
Flat Washer
65
Quantity
1
1
1
1
3
1
1
3
1
Item Number
1
2
3
4
5
6
7
8
9
Page 66
22-50-175
Speed Sensor
500Ub/Sr & 900Ub/Sr
Description
Speed Sensor with Wires
Bracket
Screw
66
Quantity
1
1
1
Item Number
1
2
3
Page 67
22-90-177
Input Jack
500Ub & 900Ub
Description
Input jack 1 1
67
Quantity
Item Number
Page 68
22-50-179
Hanble Bar Adjustment Knob
500Ub & 900Ub
Description
Knob
Bolt M7 x 30mm
Sleeve
Lock Washer
Flat Washer
Bracket
68
Quantity
1
1
1
2
2
1
Item Number
1
2
3
4
5
6
Page 69
22-50-181
Console Back Panel
500Ub/Sr & 900Ub/Sr
Description
Console Back Panel
Screw M5 x 10mm
69
Quantity
1
4
Item Number
1
2
Page 70
22-50-281
Pedals & Straps (PR)
500Ub/Sr
Description
Right Pedal & Strap
Left Pedal & Strap
70
Quantity
1
1
Item Number
1
2
Page 71
22-09-354
AC Adapter
500Ub/Sr & 900Ub/Sr
Description
AC Adapter 9V 1Amp 1 1
71
Quantity
Item Number
Page 72
500Sr Parts List
Exploded
Drawing
Number DB Part Number Description Page No.
101 22-50-101 Console Assembly
105 22-50-105 HP Sensors
111 22-50-111 Water Bottle Set
113 22-50-113 Console Mount Covers
117 22-50-117 Console Mount
143 22-50-143 Crank Insert
147 22-50-147 Leveling Caps
149 22-50-149 Transport Wheels
157 22-50-157 Left Crank Arm
159 22-50-159 Right Crank Arm
161 22-90-161 Crank Arm Hex Nut
168 22-50-168 Drive Pulley
169 22-90-169 Drive Belt
173 22-50-173 Idler Assembly
175 22-50-175 Speed Sensor
177 22-50-177 Input Jack
181 22-50-181 Console Back Panel
203 22-50-203 Console Mast
209 22-90-209 Handle Bar Endcaps
211 22-50-211 Foam Grips
215 22-50-215 Console Mast Cover
217 22-50-217 HP Wire Harness - Console Mast
219 22-50-219 Main Wire Harness - Console Mast
221 22-50-221 HP Wire Harness - Frame
223 22-50-223 Main Wire Harness - Frame
225 22-50-225 HP Wire Harness - Frame Rear
227 22-50-227 HP Wire Harness - Rear Handle Bar
233 22-50-233 Left Sidecase
235 22-50-235 Right Sidecase
239 22-50-239 Sidecase Bolt Kit
241 22-50-241 Rear Left Lower Sidecase
243 22-50-243 Rear Left Upper Sidecase
245 22-50-245 Rear Right Lower Sidecase
247 22-50-247 Rear Right Upper Sidecase
255 22-50-255 Rear Handle Bar
257 22-50-257 Seat Back Support
259 22-50-259 Seat Back Mount Bracket
261 22-50-261 Seat Back Adjusment Knob
263 22-50-263 Seat Back Pad
265 22-50-265 Seat Pad
267 22-50-267 Seat Mount Bracket
30
32
35
36
38
51
53
54
57
58
76
77
78
65
66
79
69
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
72
Page 73
500Sr Parts List (Constinued)
Exploded
Drawing
Number DB Part Number Description Page No.
269 22-50-269 Seat Slide Frame
271 22-50-271 Seat Slide Adjustment Knob
273 22-50-273 Seat Tube
281 22-50-281 Pedals & Straps
283 22-50-283 Brake Assembly
285 22-50-285 Flywheel
289 22-50-289 Front Stabilizer
291 22-50-291 Rear Stabilizer
293 22-50-293 BB Bearing Set
295 22-50-295 Seat Slide Bushing Set
297 22-50-297 Seat Mount Bracket Bushing
354 22-09-354 AC Adapter
185 22-50-185 Assembly Hardware Kit
900 22-50-900 Owner's manual
104
105
106
70
107
108
109
110
111
112
113
71
-
-
73
Page 74
500Sr Explo
d
Page 75
ed Drawing
Page 76
22-90-161
Crank Arm Hex Nut
500Sr & 900Sr
Description
Hex Nut M10xP1.25x10T 2 1
76
Quantity
Item Number
Page 77
22-50-168
Drove Pulley (Assemble)
500Sr
Description
Permanent Magnet
Drive Pulley
Spacer
Axle
Bolt M8 x 12mm
77
Quantity
1
1
1
1
3
Item Number
1
2
3
3
4
Page 78
22-90-169
Drive Belt
500Sr & 900Sr
Description
Drive Belt J6 960m/m 1 1
78
Quantity
Item Number
Page 79
22-50-177
Input Jack
500Sr & 900Sr
Description
Input Jack 1 1
79
Quantity
Item Number
Page 80
22-50-203
Console Mast
500Sr
Description
Console Mast w/ Foam Grips & Endcaps 1 1
80
Quantity
Item Number
Page 81
22-90-209
Handle Bar Endcap
500Sr & 900Sr
Description
Endcaps 4 4
81
Quantity
Item Number
Page 82
22-50-211
Foam Grip
500Sr
Description
Foam Grip 2 1
82
Quantity
Item Number
Page 83
22-50-215
Console Mast Cover
500Sr
Description
Console Mast Cover 1 1
83
Quantity
Item Number
Page 84
22-50-217
HP Wire Harness - Console Mast
500Sr & 900Sr
Description
HP Wire Harness - Console Mast 1 1
84
Quantity
Item Number
Page 85
22-50-219
Main Wire Harness - Console Mast
500Sr & 900Sr
Description
Main Wire Harness - Console Mast 1 1
85
Quantity
Item Number
Page 86
22-50-221
HP Wire Harness - Frame
500Sr & 900Sr
Description
HP Wire Harness - Frame 1 1
86
Quantity
Item Number
Page 87
22-50-223
Main Wire Harness - Frame
500Sr & 900Sr
Description
Main Wire Harness - Frame 1 1
87
Quantity
Item Number
Page 88
22-50-225
HP Wire Harness - Frame Rear
500Sr & 900Sr
Description
Hp Wire Harness - Frame Rear 1 1
88
Quantity
Item Number
Page 89
22-50-227
HP Wire Harness - Rear Handle Bar
500Sr & 900Sr
Description
89
Quantity
Item Number
Page 90
22-50-233
Left Sidecase
500Sr & 900Sr
Description
Left Sidecase 1 1
90
Quantity
Item Number
Page 91
22-50-235
Right Sidecase
500Sr & 900Sr
Description
Right Sidecase 1 1
91
Quantity
Item Number
Page 92
22-50-239
Sidecase Bolt Kit
500Sr & 900Sr
Description
Screw M4 x 40mm
Screw 3/16" x 3/4"
92
Quantity
13
12
Item Number
Page 93
22-50-241
Rear Left Lower Sidecase
500Sr & 900Sr
Description
Rear Left Lower Sidecase 1 1
93
Quantity
Item Number
Page 94
22-50-243
Rear Left Upper Sidecase
500Sr
Description
Rear Left Upper Sidecase 1 1
94
Quantity
Item Number
Page 95
22-50-245
Rear Right Lower Sidecase
500Sr & 900Sr
Description
Rear Right Lower Sidecase 1 1
95
Quantity
Item Number
Page 96
22-50-247
Rear Right Upper Sidecase
500Sr & 900Sr
Description
Rear Right Upper Sidecase 1 1
96
Quantity
Item Number
Page 97
22-50-255
Rear Handle Bar
500Sr
Description
Rear Handle Bar (Assembly) 1 1
97
Quantity
Item Number
Page 98
22-50-257
Seat Back Support
500Sr & 900Sr
Description
Seat Back Support
End Cap
98
Quantity
1
1
Item Number
1
2
Page 99
22-50-259
Seat Back Mount Bracket
500Sr
Description
Seat Back Mount Bracket
Bushing
99
Quantity
1
1
Item Number
1
2
Page 100
22-50-261
Seat Back Adjustment Knob
500Sr & 900Sr
Description
Seat Back Adjustment Knob 1 1
100
Quantity
Item Number
Loading...