Diamond Elite 19 cu ft Gas Refrigerator, Deluxe 13 cu ft Owner's Manual

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®
“No Electricity? No Problem!”
Elite 19 cu ft Gas Refrigerator
Owner’s Manual
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07/12 Version 3.1
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Thank-you for purchasing a Diamond refrigerator. We designed this refrigerator especially with you, our customer, in mind. We want to assure you that this refrigerator should give you years of trouble­free service. If for some reason this refrigerator is defective, we will stand behind you with a 5 year lim­ited warranty. Thoroughly read the owners manual, and follow all instructions therein. If you have ques­tions regarding the use and operation of your refrigerator, please contact your local dealer.
To install this product you must have:
Level 13/16” fixed wrench or adjustable wrench 5/8” fixed wrench
After installing, make sure:
Door handles are secure and tight (some models only) Door seals are sealing properly Refrigerator is level on sides and top Front grille is securely attached (some models only) Refrigerator is solid on all corners Mail pre-addressed Warranty Card to validate your warranty
Proper Disposal of your old Refrigerator or Freezer
Risk of child entrapment
Child entrapment and suffocation are not
problems of the past. Junked or abandoned re­frigerators or freezers are still dangerous- even if they will sit for “just a few days”. If you are get­ting rid of your old refrigerator or freezer, please follow the instructions below to help prevent ac­cidents.
Proper Disposal of Refrigera-
tors/Freezers
We strongly encourage responsible appli-
ance recycling/disposal methods. Check with your utility company or visit
www.recyclemyoldfridge.com for more infor-
mation on recycling your old refrigerator.
Before you throw away your old Refriger-
ator/ Freezer:
Remove Doors
Leave Shelves in place
so children may not easily climb inside.
Have refrigerant re­moved by a qualified technician.
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Table of Contents
Page Cooling Unit Diagram………………………………………………………………… 14 General Operation…………………………………………………………………….. 6
Adjusting Temperatures………………………………………………………………………. 6
Operating Tips……………………………………………………………………………………... 7 Freezing Tips……………………………………………………………………………………….. 7
Lighting……………………………………………………………………………………. 6 Hand Lighting……………………………………………………………………………………… 6
Maintenance…………………………………………………………............................ 7
Cleaning the Refrigerator……………………………………………………………………… 7
Defrosting the Refrigerator………………………………………………………………….. 7 Reversing the Door Swing……………………………………………………………………. 10-11
Repairs…………………………………………………………………………………….. 8 Cleaning the Burner……………………………………………………………………………… 8
Cleaning the Flue and Baffle…………………………………………………………………. 9 Cleaning the Orifice………………………………………………………………………………. 9
Refrigerator Set-up…………………………………………………………………… 4 Gas connection…………………………………………………………………………………….. 4
Leak testing…………………………………………………………………………………………. 4 Gas Pressure………………………………………………………………………………………… 4 Interior Light……………………………………………………………………………………….. 4 Leveling………………………………………………………………………………………………. 5 Ventilation…………………………………………………………………………………………… 5
Transporting Refrigerator………………………………………………………… 9 Troubleshooting……………………………………………………………………….. 12-13 Unpackaging Your Refrigerator…………………………………………………. 4 Warranty………………………………………………………………………………….. 9
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Unpackaging your Refrigerator
A qualified person should perform all gas connections and installations.
Propane is flammable. If you smell gas, extinguish open flames; do not operate electrical switches; open windows and promptly call your gas supplier.
!
Leak Present!
No Leak
Backer Wrench
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To unpackage your refrigerator cut and re-
move all plastic strapping; remove cardboard box and edge protectors, then remove plastic bag covering refrigerator. Caution, keep plastic bag away from children. Dispose of, or recycle promptly. Proceed by removing packaging tape from all Styrofoam and cardboard corners, and remove refrigerator from it’s cardboard/ Styrofoam base. Leave tape from doors in place until refrigerator is in it’s desired spot. Now transport unpackaged refrigerator to site. Note: a padded appliance hand truck is great to move refrigerator through doors and up or down stairways. A padded appliance hand truck can be rented from most appliance retail shops.
Refrigerator Set-up
To set up refrigerator, please follow these instructions to their entirety.
1. Gas Connection.
All Diamond refrigerators are equipped with a ⅜” male flare hook-up. This connec­tion is located on the back of the refrigerator towards the bottom, left side. This fitting does not require the use of any paste, tape, or liquid sealers. Use a flex line to connect the refrigerator from the gas source that is long enough to move the refrigerator away from the wall to access the rear for service. Be careful not to over tighten the connec­tion. The fitting needs only to be snug with a wrench. Remember to use a backer wrench
when tightening fitting. (See picture above)It is recommended that you install an ON/OFF gas valve before the flex line.
2. Leak Testing
Prior to lighting your refrigerator, you
must check for leaks. This is done by mix-
ing some dish soap with water and apply­ing the solution to all gas fittings with a toothbrush or paint­brush then turn on your gas supply. If
leaks are present, air bubbles will appear. Should you find air bubbles, shut off gas supply and re-tighten fitting. Be careful not
to overtighten the fit­ting. For more information, watch the Di­amond Maintenance DVD
3. Gas Pressure
Diamond propane refrigerators are
designed to operate from an LP gas sup­ply with a gas pressure of 11” water col­umn. Have your gas supplier or another qualified person check this for you.
4. Interior Light
Diamond refrigerators are equipped
with LED interior lights. Light may or may not be used. If you wish to use the light, in­sert four AA batteries (included) into bat­tery holder on back of refrigerator.
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6” x 24”
6” x 24”
Floor
Back wall
Ill.1
Ill.2
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5. Leveling
Diamond refrigerators operate with the use of gravity. The flow rate of the liquidsis determined by the angle of the tubing in the cooling unit. It is critical that the refrigerator is level to get the correct flow for the best efficiency. To level unit, place a level on the top of the refrigerator and level the refrigerator from right to left and front to back. Turn the leveling feet clockwise to raise re­frigerator. (See ill. 1)If the floor under the refrigera­tor is out of level, it may be needful to put shims un­der the level­ing feet.
6. Ventilation
Air ventilation (circulation) is very important. Always provide ample air cir­culation behind and above the refrigera­tor. The purpose for proper air circula­tion is:
1.) To prevent any heat build-up result-
ing from the lack of ventilation.
2.) To provide ample airflow for proper
refrigerator performance.
3.) To prevent any direct draft to the
burner area, which may extinguish the flame.
When venting directly outside or into the attic, use a shield or baffle between flue pipe and vent pipe to prevent a direct draft from occurring. Allow no less than
6” from the top of the refrigerator to the
ceiling or other obstructions. To create air circulation for better flow, see the follow­ing tips.
1.) A 6”x24” or equivalent hole cut in the
floor or back wall with a register in-
stalled. When putting the hole in the
back wall put the bottom of the hole
6” from the floor. Allowing air intake
from the basement or crawl space
will allow air to circulate up the back
of the cooling unit. It is advisable to
use a register that can be opened and
closed. When possible, cut another 6”x24” or equivalent hole towards the top of the back wall to release the heat from the refrigerator to an out­side area.
2.) Allow 2 inches from the back of the
refrigerator to the wall additional air circulation. It is recommended that the refrigerator is installed free standing.
3.) Venting the flue pipe directly outside
or into an attic or similar plumbing as a water heater requires will rid the area of most of the heat the refrigera­tor produces. Do not make a sealed connection between the flue and vent pipeconnection. Simply hover the vent pipe over the flue pipe allowing some air to draft in at this point to create a good airflow.
4.) If the circulation is suspected to be
inadequate, roll refrigerator away from the walls and other obstructions and let it run in this position for a pe­riod of time and compare perfor­mance to the intended location. If the refrigerator compartment lowers drastically during this period while under similar circumstances of use, the air circulation in the intended lo­cation is inadequate. See ill.2
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No Flame indicator
Remove front grille
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Lighting
After set-up of refrigerator is complete, you are ready to light the burner. Lighting the refrig­erator for the first time will take longer than usual due to the air in the gas lines. Before attempting to light the refrigerator, you will need to determine with which control style your refrigerator is equipped. The difference is if your control has a flame indicator or not.
If you have a flame indicator follow instruc­tion A. If not, follow lighting instructions B.
Lighting Instructions A.
1.) Remove front grill (See Picture below)
2.) Turn thermostat knob to position 3
3.) Turn ON/ OFF valve to “ON” position
(horizontal).
4.) Press in and hold the gas safety button
while pushing the ignitor button repeat­edly to light the burner.Watch the red needle on the flame indicator to see if the flame is lit. When lit, the red needle will movefrom white to green.
Lighting Instructions B.
1.) Remove Front grill
2.) Turn thermostat knob to position 3
3.) Turn ON/OFF valveto “ON” position
(horizontal)
4.) Press in and hold the gas safety button
while pressing the ignitor button repeat­edly to light the burner. Watch through the opening to the left of the thermostat to locate the flame at the back, left side of the appliance, approximately five inches from the floor. (See picture below)
We recommend that upon initial lighting to take a picture or a good look at the flame and memorize the size and color for future reference. It is recommended that you check the color and size of the flame upon every start-up.
Hand Lighting
If for some reason the refrigerator will not light with the peizo ignition or the ignitor fails to spark, it is possible to hand light the burner. To do this you will need two people and simply use the above procedure and replace the ignitor but­ton with a person at the burner with a lighter.
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General Operation
Adjusting Temperatures Diamond refrigerators are equipped with a
thermostat that can be adjusted. To do this, turn the thermostat knob to the desired setting. Al­ways start the refrigerator at setting “3” and let the unit cool down for at least 8-12 hours. Then place food in the refrigerator in small amounts spread out every couple of hours. If a large por­tion of room temperature food is placed into the refrigerator at one time, this will overload the cooling system and it may take three times long­er to recover. Once you have placed the food into the refrigerator, allow the unit to stabilize at least overnight. Adjust the thermostat to a higher number if a colder temperature is desired. Warn­ing: the colder you turn your refrigerator, the faster frost will build up on the fins. Adjusting to the correct temperatures may take a span of a few days. Once this is achieved, then adjusting should only need to be done if the ambient temperatures (between seasons) change, or your lifestyle changes (more people using the refrigerator).
Operating Tips All propane refrigerators are manual de-
frost. If the frost build-up is solid between the fins in the refrigerator, it is time to defrost. (See defrosting page 8) Follow the tips below to keep frost levels lower.
Check the door seals for leaks. Place lids on food and liquid containers before placing them in the refrigerator.
Adjust the thermostat knob to keep food at the desired temperature. This will generallybe be­tween settings 2 and 3. Turning the control high-
er, or to “MAX” will not necessarily make your
fridge colder, especially if thetemperature probe is encased in ice on the fins.
Let food cool to room temperature or colder prior to storage in refrigerator.
Wipe condensation off cold containers with a dry towel prior to placing them into the refriger­ator.
Limit how often the door is opened, especially in hot humid weather.
Freezing Tips
For items with higher levels of sugar, such as ice cream, put these items on the bottom plate of the freezer. This is always the coldest spot in the freezer. Chill warm items before placing them into the freezer. When putting water in the freezer for freezing, make sure your water is as cold as possible and put these containers on the freezer shelf with meat and vegetables. It is ad­visable to use metal ice trays, because metal transfers cold better than plastic. When quick­freezing items such as water and juice, these items should be placed as far back and towards the bottom as possible.
Maintenance
Cleaning the Refrigerator Proper cleanliness of your refrigerator is
important, especially the inside. A recommended and convenient time is during regular mainte­nance or right after defrosting. Cleaning both the inside and outside should be done with a soft cloth and mild soap and warm water solution. Do not use a harsh cleaner or a coarse cloth. Cleaning the outside of your refrigerator re­quires a soft cloth and mild soap, warm water solution. Check the door seals for debris, for this can produce an unsealed surface and cold air can escape. Keeping the seals clean is especially criti­cal to assure longer life and proper sealing, espe­cially in the lower parts of the door. When done cleaning, you can wax the refrigerator to prevent from minor scuffs and scratches and improve the overall appearance of your refrigerator. A stand­ard auto wax works great. Do not wax the han­dles, plastic, or the rubber gasket.
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Condenser Fins
Absorber Coils
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Cleaning the cooling unit will improve the overall efficiency. This should be done every three months. Simply use a large bristle brush and remove the lint and dust from the condenser fins and the absorber coils. (See picture below)
Keep the area around and under the refrig­erator clean. If this is not done, dust and other light debris will be sucked into the burner tube. This is a common problem with refrigerator fail­ure. This should be done every three months or more often is better. (See Cleaning the Burner,
Cleaning the Flue and Baffle, and Cleaning the Orifice section for more information) Defrosting There are two ways to defrost your refriger-
ator: 1.) Turn the thermostat knob to setting
“MIN” overnight. The next morning, turn the knob to it’s original setting. Doing this weekly
should be sufficient to keep the ice off the fins.
Remember, you must turn thermostat knob to it’s original setting or refrigerator will not cool properly! 2.) Once ice build-up is solid be-
tween fins, turn off refrigerator, and allow ice to thaw, and then remove the ice by hand. You can use a plastic scraper to remove the larger chunks. Do not use an ice pick or metal scraper.
The drain pan is not designed to hold the large amount of water this defrosting method produc­es. Drain the drain pan during this process or sponge away the water.
Repairs
Cleaning the Burner The burner tube is easily cleaned with com-
pressed air. Air in a Can is another option that
works. Caution: Some Air
in a Can is flammable. Be sure burner flame is turned off and that the burner has cooled com­pletely!Simply blow air
from the burner slots to the burner air intake.
The burner tube has no parts inside, so be sure that the tube is unobstructed. A pipe cleaner can be used to loosen dust and other debris from the
burner tube. Once the burner is cleaned, the flame
will be crisp and clean. (See picture above) If the flame has been burning dirty for any period of time, be sure to clean the flue and baffle.
Cleaning the Flue and Baffle If soot build-up is present inside the flue
pipe, or if the flame was burning dirty then cleaning is required. Turn off the gas supply and let the flue pipe cool. Remove the baffle-
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by unhooking the baffle wire from the top of the flue tube and pull up and out. To clean the baffle, take a wire brush and remove the soot. To clean the flue, remove the baffle and place some aluminum foil over the burner to catch the debris. Then, take a flue brush and
brush the flue pipe. Be careful not to damage the burner tube.
Cleaning the Orifice It is rare that debris will get around the fil-
ters and make it to the orifice. If the flame size is small, the thermostat and gas supply check out good, then it is possible the orifice needs to be cleaned. To remove the orifice, loosen the brass fitting to the left side of the orifice. Gently move this to the side. Do NOT kink gas line. Remove the brass nut that holds the orifice to the burner bracket. Clean the orifice by washing in rubbing alcohol or with high-pressure compressed air.
NEVER force ANY object into the orifice!
Changing the orifice hole by ANY amount will damage your refrigerator and void your warran­ty. When re-installing the orifice, be sure to line up the orifice so the gas will pass directly into the burner tube. Check for leaks at the gas supply line after reconnecting gas line. (See Leak Test­ing)
Transporting Refrigerator
Diamond refrigerators can be transported on their side. To transport, lay the refrigerator on the burner side. (left side facing refrigerator)
The refrigerator will not require any additional set-up if transported this way. The refrigerator can also be transported standing, providing the refrigerator is properly strapped.
Warranty
Diamond refrigerators are covered by a five (5) year limited warranty. Five year warranty on the cooling unit. Three year warranty on parts and labor on refrigerator. All warranties are
“carry in service”. Please see original warranty
card supplied within the refrigerator or contact your dealer.
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Problem
Likely Cause
Solution
Refrigerator
and/or Freezer are
to warm
Is the burner lit
If the burner is not lit, re-light and check op­eration. If the burner does not light, refer to
“Burner will not Light”
Is it time to defrost
Defrost according to Owner’s Manual
Is ventilation according to Owner’s Manual
Make sure ventilation is according to Own­er’s Manual
Is the gas pressure correct
Have a qualified technician check your gas pressure. i.e. local propane company. The gas pressure should be 11” water column.
Is the ambient temperature extra warm
Limit door openings to absolute minimum
Are the condenser fins dirty
Clean the condenser fins (see page 8)
Are the absorber coils dirty
Clean the absorber coils (see page 8)
Do you smell ammonia
If there is an ammonia smell, the cooling unit is leaking and must be replaced
Check for frost on evaporator outlet tubing
Tip refrigerator forward to 10:00 position and hold it there for 5 seconds, or you can wait for 10 – 12 hours and refrigerator will quit by itself. (see note 1)
Is the refrigerator level
Level the refrigerator according to the Own­er’s Manual
Refrigerator com-
partment freezes
my food
Is the burner modulating? (flame goes
from “high” to “low” flame while some­one else turns thermostat knob from “MAX” to “MINIMUM”)
If flame does not modulate, it may be possi­ble that the thermostat is defective. Contact your local Diamond dealer for further infor­mation and replacement.
Refrigerator is located in an unheated area, or where the temperature is low
If the area where the refrigerator is below 50 F, you must either move the refrigerator to a heated area, or build a cover for the refrigera­tor.
Thermostat knob is at a cold setting
Turn thermostat knob counterclockwise to the warmest position, and then turn it clock­wise to setting “2”
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Troubleshooting
Note:
1. Frost on evaporator tube will only occur when refrigerator has not been running for a
period of time, or upon initial start-up.(first time refrigerator is lit)
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Manufactured By
Miller Refrigeration LLC
7295 50th Ave.
Sears, MI49679
231-734-2500 866-825-4013
The Diamondlogo is owned by Miller Refrigeration
Problem
Likely Cause
Solution
Burner will not
Light
Ignitor will not spark
Reconnect ignitor wire.
Inspect that the spark electrode tip is not further from burner slots than ⅛” (see pic­ture on pg. 8)
Ignitor wire may be shorting out
Inspect the ignitor wire for frays and tears, and if torn or frayed, call your local Diamond dealer to get a replacement.
Is the peizo ignitor functioning
Operate the ignition more often when lighting. Push the button rapidly until the flame lights
Ignitor sparks, but
burner will not light or stay lit.
Thermocouple may be bad
If flame does not stay lit when you release the gas safety valve, replace the thermo­couple.
Is the gas pressure correct
Have a qualified technician check your gas pressure. i.e. local propane company. The
gas pressure should be 11” water column.
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Troubleshooting
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U bend
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Cooling Unit Diagram
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