Diamond DSG-14B Installation, Use And Maintenance Instructions

Mod: DSG-14B

Production code: ES14-(GAZ)

0

2/2014

E100301X rev5 21/02/14

TUMBLE DRYERS

INSTALLATION,

USE AND MAINTENANCE

INSTRUCTION

E100301X rev5 21/02/14

INDEX

1. INTRODUCTION ............................................................................................................................................ 3

2. SAFETY RULES ............................................................................................................................................. 3

3. MANUFACTURER LIABILITY ........................................................................................................................ 4

4. UNPACKING .................................................................................................................................................. 5

5. MACHINE IDENTIFICATION ......................................................................................................................... 5

6. INSTALLATION AND POSITIONING ............................................................................................................. 5

7. INSTALLATION: GAS HEATED MACHINES SPECIFICATIONS ................................................................. 6

8. NOISE LEVEL ................................................................................................................................................ 6

9. ELECTRIC CONNECTION ............................................................................................................................. 7

10. GAS CONNECTION ..................................................................................................................................... 7

11. GAS CONNECTION: TIGHTNESS TEST .................................................................................................... 8

12. GAS CONNECTION: THERMAL POWER ................................................................................................... 8

13. GAS CONNECTION: GAS INLET PRESSURE CONTROL ........................................................................ 8

14. GAS CONNECTION: FINAL TEST .............................................................................................................. 9

15. HUMID AIR AND BURN GAS EXAUST ....................................................................................................... 9

16. STEAM CONNECTION ................................................................................................................................ 9

17. COMPRESSED AIR CONNECTION .......................................................................................................... 10

18. MACHINE DESCRIPTION ......................................................................................................................... 10

19. PREPARE THE LINEN ............................................................................................................................... 10

20. START A PROGRAM ................................................................................................................................. 11

21. PROGRAM DELAYED START ................................................................................................................. 12

22. PROGRAM PAUSE .................................................................................................................................... 13

23. PROGRAM STOP ...................................................................................................................................... 13

24. PROGRAM STEPS .................................................................................................................................... 13

25. END OF A WORKING DAY ........................................................................................................................ 14

26. PARAMETERS MODIFICATIONS DURING THE CYCLE ........................................................................

14

27. MANUAL CONFIGURATION ..................................................................................................................... 14

28. SAVED PROGRAMS ................................................................................................................................. 15

29. COIN OP DRYER: HOW IT WORKS ........................................................................................................ 16

30. HOW TO ACCESS THE PROGRAM AREA .............................................................................................. 17

31. PROGRAMS ............................................................................................................................................... 18

32. LANGUAGE SELECTION .......................................................................................................................... 19

33. DATE/TIME MODIFICATION ..................................................................................................................... 19

34. ENERGY CONSUMPTION ........................................................................................................................ 19

35. NO WRINKLE ............................................................................................................................................. 19

36. INITIAL COOLING ...................................................................................................................................... 20

37. PAYMENT SYSTEM .................................................................................................................................. 20

38. ADVERT ..................................................................................................................................................... 20

39. COIN BOX MENU ...................................................................................................................................... 20

40. EMERGENCY STOP BUTTON .................................................................................................................. 21

41. BLACK OUT ............................................................................................................................................... 21

42. WHAT MUST BE DONE IN CASE OF GAS SMELL ................................................................................. 21

43. DISPLAYED WARNING ............................................................................................................................. 21

44. DRYER MAINTENANCE ............................................................................................................................ 23

45. DRYING PROBLEMS ................................................................................................................................. 24

46. DUAL TIMER DRYER: USE ....................................................................................................................... 25

47. TILTING DRYER: USE ............................................................................................................................... 25

48. SAFETY DEVICE CONTROL..................................................................................................................... 26

49. SCRAPPING .............................................................................................................................................. 26

50. WARRANTY CONDITION .......................................................................................................................... 27

51. TECHNICAL DATA 10-34 .......................................................................................................................... 28

52. TEHCNICAL DATA 55-75 .....................................................................................................

.................... 33

53. GAS PRESSURE ....................................................................................................................................... 38

E081101X rev5 21/02/14

3

1. INTRODUCTION

This manual refers to industrial tumble dryers
installation, use and maintenance.
It is written in compliance with the European
Community rules in force. The information here
written are addressed to the installer and the user,
who must be sure to fully understand them before
to use the machine.
This manual must always be available for
consultancy. In case it should be lost or damaged,
ask for a new copy to the manufacturer.
The producer is not responsible for any
consequence coming from a wrong dryer use
because of a not complete or missing reading of
this manual.
The manufacturer reserves itself the right to
modify the specifications written in this manual or
the characteristics of each machine. Some picture
of this manual may differ from reality because of
some detail. Diagram and technical data may be
changed without any previous notice.
Manual and its attachments are parts of the
machine themselves, so they must be kept
together with the machine and follow the machine
when it is sold to another user.
Attachments and exploded view with spare parts
list can be retrieved in the technical area of the
producer website.
Dryer serial number must be available when
entering in the web site.

ATTENTION!

Manufacturer is not responsible for any possible
wrong information here written, when this errors
are due to a printing or translation error.
The manufacturer reserves himself the right to
modify the product, when necessary or useful,
without changing the main characteristics. Without
any previous authorisation of the manufacturer, to
copy completely or partially the text and the
pictures of this manual is forbidden.

2. SAFETY RULES

ATTENTION!

Chocking, injuries and

permanent invalidity risks!

Not respecting the following instruction, may
cause damages to people, things and animals.

Installation and maintenance of the here
described machines must be trained by
authorised personnel, which knows the product
and respecting the European Rules in matter of
industrial machines installation.
Reparation made in a not correct way may
seriously compromise the user safety.

Instruction must be read with high attention before
to make the machine work. Instruction must be
available to all the people working with the dryer.

Here described tumble dryers must be used to
professionally drying clothes and linen: any other
use is forbidden, if not before authorized by the
manufacturer.

Before to take out the linen from the dryer, be
sure that the drum is stopped. Never pull your
hands inside the drum, if it is still rotating.

Do not dry in the machine any other different
object; do not dry linen, which entered in contact
with dangerous stuff like explosives, detonating
explosives or inflammables. Linen entered in
contact with this substances, need to be rinsed or
aired before to be dried.

Do not dry linen which has been soaked in
substances dangerous for the operator health, like
poison or cancerogenic stuff.

To avoid risks of fire or explosion, do not
approach to the machine with combustible or
inflammable substances.

The use of this machine is forbidden to people
under 16 years of age.

Children must not play with this equipment.

Packing materials must be kept out of the reach of
children.

Detergents must be kept out of the reach of
children.

Children and pets must be kept away from the
equipment door when it is open.

External supplementary connection to the
machine release the manufacturer from any
responsibility if they are not properly done.

WARNINGS

Working with opened sides is forbidden!

In order to avoid burnings or accident it is
forbidden to remove, even temporarily, the
protection panels and the safety systems!

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E100301X rev5 21/02/14

- Defects occurred in the power supply;

- Not authorized modification made on the
machine;

- The machine is used by not authorized
personnel.

4. UNPACKING

The machine must be controlled at the delivery
moment, any external or inside damage dues to
the transport, must be reported immediately to the
forwarder.

ATTENTION!

Moving the machine, remember that the dryer
centre of gravity is located in the last third of the
machine height.

Machine must be completely unpacked next to the
installation place. Straps must be cut and the
covering packing material must be taken off.
Packing materials must be wasted following the
rules in subject of environment protection.
Using a key, take away the nuts on the machine
base which are fixing the dryer to the pallet
(frontal and back).

ATTENTION!

Check the machine net and gross weight on the
technical data sheet sent with the machine: it
must comply with the available lifting means.

ATTENTION!

Pallet cannot be used as normal dryer support!
The machine must always be installed without the
pallet and positioned as described in the relative
paragraph.

ATTENTION!

The machine can be moved only when it is fixed
on its pallet: the machine handling must be done
only by trained and competent personnel.

5. MACHINE IDENTIFICATION

The dryer is identified by the sticker reporting the
machine serial number, model, power and
technical characteristics.
Be sure that the electrical, hydraulic, steam, gas,
compressed air connections are complying with
the sticker data.

Spare parts and / or services require the correct
model identification.

If the serial number sticker is tampered, missing,
removed or damaged in a way that does not allow
a correct machine identification, the dryer
installation and service can be difficult and the
warranty automatically expires.

6. INSTALLATION AND POSITIONING

Installation must be trained by qualified personnel.
Machine must be positioned on a plane surface
horizontally and in a stable way using the
adjustable feet at the dryer base. Feet can be
adjusted from outside, screwing and unscrewing
them until the dryer is correctly positioned.
In models where it is provided, the feet can be
adjusted from inside using a 5mm hexagonal key
after the filter door and the back panel have been
opened

Always check if the floor can bear the machine
weight written in the technical data sheet The
machine load can be considered totally static. To
calculate the dryer static load, the weight of the

E100301X rev5 21/02/14

wet linen to be loaded must be added to the dryer
net weight.
Be sure the floor is clean and high temperature
resistant.
For a correct machine use, working and service,
leave at least 500 mm free surface around the
dryer.
The room temperature must be between +5°C
and +40°C.

Protection class is IPX4.

The room where the machine is installed, must
have enough air change. Please note: the
machine takes air from the room where it is
installed and blow off the humid air coming from
the drying cycle to the outside.
The dryer must not be installed behind a door
which can be closed with a key, a sliding door or a
door with hinges mounted on the side opposite to
the tumble dryer.

Do not install or use a machine if it is damaged.

Do not install a machine in a position where the
door cannot be completely open (a suitable kit can
be provide to change the door hinge from left to
right and vice versa.

ATTENTION!
Clean air must be assured to the machine; air
combined with chlorine, fluorine or other
solvent vapours must be avoided.

Do not use or stock near the machine
benzene, petroleum or other inflammable
stuffs. On the contrary fire or explosion may
be caused.

Keep near the machine a foam extinguisher
which is periodically controlled in compliance
with the rules in force.

7. INSTALLATION: GAS HEATED MACHINES
SPECIFICATIONS

Each gas heated machine must be considered,
independently from the capacity, a gas
equipment.
During the installation, the following rules must be
respected:

- territorially building and fire-prevention rules;

- accident prevention rules;

- CENELEC rules (electric system);

- Rules about the combustible gas use

- Rules about gas system supplied by public

net or GPL gas

- Rules coming from the gas company

- Rules coming from the electricity company

- Other possible local rules.
Air inlet and ventilation openings can be closed
only if the opening condition is controlled and only
if the flame of the gas heated equipment is

possible only when air inlet and ventilation are
open.
The room is correctly aired, even when the gas
exhaust is mechanically operated, if the nominal
thermal pollution of this gas equipment do not
cause depression in the room. In this way a
regular gas combustion and the complete exhaust
of the burn gas are guaranteed.
To dimension the air grating, please refer to the
data written on the machine technical sheet and to
the rules in force. In this way a regular gas
combustion and the complete gas exhaust are
guaranteed.
Air inlet dimensions must comply with the
technical sheet requirements and with the subject
rules in force.
In case the dryer supplied with liquid gas is
installed in a basement, forced ventilation system
must be provided.

ATTENTION!
Never installed a gas heated machine in the
same room where machine using solvents are
installed (example: dry cleaning machine) .
This combination could produce dangerous
substances for the operator and it can cause
steel corrosion.
If a gas heated machine and a machine using
solvents are installed in two separate room, be
sure that there is no possibility of air
exchange between the two rooms.

ATTENTION!
In case of machine equipped with a tilting
system, the machine must be fixed to the floor
using some screw anchor.

Machine must be installed perfectly
horizontally on a floor without elastic reaction.

ATTENTION!
In case of titling machines, there are external
parts which moves during the linen loading
and unloading steps.
For machine dimensions and machine needed
space during the movement, please refer to
the technical data sheet.

8. NOISE LEVEL

The air noise produced by the machine is
producing an A continuous and weighted acoustic
pressure lower than 70 dB.

In case that more machine should be mounted in
line, the sums of the acoustic pressure are:

2 machines: air noise < 73dB

E100301X rev5 21/02/14

3 machines: air noise < 75dB
4 machines: air noise < 76dB
5 machines: air noise < 77dB

9. ELECTRIC CONNECTION

Electric connection must be carried out by
qualified technicians and must comply with local
and national rules in force. Check if the supply
data corresponds to the data written on the
machine plate.
To connect the machine use a H05 VV – F cable
or superior, it must be correctly dimensioned
following the data label.
Install before the machine a omnipolar
disconnecting device (i.e.: a circuit breaker) which
need to have a contact opening that allows the
complete disconnection in case one of the
conditions of the over tension III category is
verified. This device must comply with the subject
regulation in force.
Check the main switch, it must be in position “0”.
Open the electric supply door. Open the electric
supply door.
Pass the electric supply cable through the cable
holder supplied with the machine. The cable must
be correctly dimensioned (check the following
table).

Electric supply cable connection must be done on a
series of marked terminal.

Following the kind of heating, which is indicated
on the serial number plate, connect the cable to
the terminals, as indicated:

: ground, colour: yellow/green

L1, L2, L3: phase, colour: brown

N: neutral, colour: blue

In case of installation or replacement of the
supplying cable, the ground cable must be at least
5cm longer than the other cables.

The electric diagram is contained in an envelope,
near the electric board.

ATTENTION!

Check the fan rotation direction: it must rotate in
the direction which allows the exhaust air
discharge; it means that the fan motor must

rotated in the direction indicated by the arrow
marked on the motor cover.
Check that the phases are connected in the
correct sequence.

The machine must be connected to an efficient
ground system: the supplier is not responsible in
case this connection is not operated in
compliance with the subject rules in force.
Before to do any maintenance cut the electricity
supply to the machine: for maintenance refer to
the machine electric diagram, which is inside the
machine; anyway, it can be retrieved in any
moment in the manufacturer web site.

The minimum section for the electric cable are
indicated in the attached technical data sheet and
are expressed in mm

2

.

ATTENTION!

The technical data minimum sections can change
according to the connection length. In case the
cable is longer than 5 meters, the cable diameter
must be proportionally increased.

ATTENTION!

The machine connection must always be made
respecting the data written in the serial number
plate (power, supply tension, frequency).
For voltage different from the one provided, ask
for more information to the manufacturer.

ATTENTION!

For machine equipped with drum or fan speed
control, it means for machine equipped with
inverter, a protection by RCD kind B device must
be provided (sensible to the current medium
value).

ATTENTION!

In case the machine is equipped with a supply
cable, and the cable is damaged, it must be
replaced by the manufacturer or by the authorized
technical service;, anyway only qualified
personnel can service the machine, in order to
prevent any risk.

10. GAS CONNECTION

If the machine is gas heated, the necessary
connection with distribution system must be
made: check the machine serial number plate
data, especially supply gas pressure.

E100301X rev5 21/02/14

ATTENTION!

The gas maximum pressure admitted is
50mbar. To supply the gas with an higher
pressure, even for short time, may damage the
valve.

The gas distribution system must be realised in
compliance with the rules in force and it must
respect the sections and the pressure suitable for
the installed equipment. .
Look to the following picture: before the machine
must be installed a rapid gas interceptor cock (1);
the gas cock must be near the dryer and in an
easy reachable position. The cock must comply
with the rules in force and must be an approved
model.
A low point pressure switch must be provided (2).
The connection to the gas system must be made
using a no-vibration joint (3); if flexible tubes are
used, these must be in stainless steel DIN 3384 or
DIN 3383.

The gas system must be realised in compliance
with the rules in force. The dryer gas connection
has a dimension, which is written in the technical
data sheet; this dimension do no must be
reduced.

The next picture shows how the machine should
be connected in case of gas cylinder with high
pressure: in this case a two steps reduction
system is necessary; it must be realised in
compliance with the rules in force.

A first 1.5mbar governor must be connected after
the high pressure gas cylinder (1), after that a
safety valve with the appropriate dimension must

be installed (2).
The high pressure tube (3) is interrupted by an
interceptor cock (4) and then it follows protected
(5) below the compartments division area border.
Before to enter in the room where the machine is
installed, a second interceptor valve must be
provided and then a filter (6) and a second
governor (7) which brings the pressure to the
correct working value.

11. GAS CONNECTION: TIGHTNESS TEST

All the joints between system and dryer must be
tightness tested .
To make this test, it is suggested to use a leak
finder spray; otherwise the joints can be covered
with a foamy substances, which must not be
corrosive. In both cases, bubbles must not be
created.

ATTENTION!

It is forbidden to use free flame for the
tightness test!

12. GAS CONNECTION: THERMAL POWER

Each dryer tested in the factory is prepared for the
kind of gas which is written in the sticker near the
serial number plate.
If the machine is predisposed for a gas which
does not correspond to the kind available in the
installation place, then it is compulsory to make
the dryer adaptation. In this case, the authorised
after sales centre must be informed.
The dryer working with the expected thermal
power depend on the inlet pressure and the gas
calorific power, but also depend on the nozzle, the
gas pressure arriving to the nozzle and from a
correct supply of primary air.
The pressure of the gas arriving to the machine
must be included in the limits written on the gas
type tables. It the pressure is not included in the
limits written in this manual, the dryer cannot be
started.
If the verified gas pressure is different from the
tables values, please contact the gas company or
the company which realised the gas system.
The GAS Lower Calorific Power, which must be
asked to the gas company, must correspond to
the one indicated in the technical data table.

13. GAS CONNECTION: GAS INLET
PRESSURE CONTROL

The inlet gas pressure must be controlled using a
digital or liquid measure tool. (precision: at list 0.1
mbar).

- Close the interceptor device.

- Open the sealing screw of the gas valve

pressure tube connection indicated with
“Pin”.

- Connect the manometer.

- Open the interceptor device.

E100301X rev5 21/02/14

- Start the dryer following the user instruction

- Check the inlet pressure, with the burner
working.

- Switch off the dryer.

- Close the interceptor device.

- Take off the monometer.

- Close the screw of the gas valve pressure
tube and control the tightness.

- Open the interceptor device and control test
the tightness.

The dryer must not working if the gas pressure is out of
the limit shown in the reference table.

14. GAS CONNECTION: FINAL TEST

Once the connection works are taken over, the
equipment and the installation must be controlled.
It is necessary to control:

- that the connection are made respecting the

instructions written in this manual;

- that the safety rules and the laws about this

subject are respected;

- that gas connection are tightness tested.

Switch on the machine following the user manual
instructions controlling the burner lighting on and
the flame aspect.
Do a gas test with the volumetric method. Using
the gas contactor, control how much gas was
used in a fixed time unit: this value must be
compared with the values in the tables.

15. HUMID AIR AND BURN GAS EXAUST

The humid air and burn gas exhaust system must
be realized following the rules in force.
To avoid lack of humid air and noise, the exhaust

joints to the outside must be made tight with high
temperature resistant material (filler, putty,
silicone preparation.
Gas heated tumble dryer are B22 equipment, it
means they are gas equipment which depend on
a aired room without any wind protection device
with blower behind the burning room.
Dryer burned gas must be brought outside
through a chimney.
Burn gas and humid air pipe must be the shortest
possible one and it must be rising to the exhaust
chimney.
In the lowest point a condenser drain must be
provided, this drain derivation must observe the
local rules in subject of water drain connection.
The dryer is equipped with a suction fan which
produces its typical noise while working.
To reduce the noise level, a muffler can be
installed on the drain (it can be found in
specialised shop).

16. STEAM CONNECTION

Only for steam heated tumble dryers, a
connection to the steam system must be provided.
This connection must be performed by qualified
personnel in compliance with the national and
local rules in force.
Steam must satisfy the minimum requirement
which are written in the technical data sheet; all
system parts must be certified.
The steam system must be realised following the
below diagram:

System elements are identified as below::

1) On - off valve;

2) Filter;

3) pressure reducing valve (if necessary)

4) Safety valve
IN) Machine steam exchanger inlet

E100301X rev5 21/02/14

ATTENTION!
In order to be efficient, the safety valve must
be of a adequate size to provide to the
maximum steam system rate.

5) Vacuum breaker valves

6) Filter

7) Inverted bucket steam trap

8) Flow indicator
OUT) Machine steam heater outlet

ATTENTION!
Drying productivity depend on the steam
heater efficiency.
Dryer can work with the steam pressure range
referred in the technical data sheet, anyway
lower is the pressure, more poor are the
machine performance. In order to avoid too
much longer drying time, the pressure should
be at least 5bar.

17. COMPRESSED AIR CONNECTION

Connection to a compressed air system is
necessary for some dryer models: check the
equipment data sheet.
System must be performed by qualified personnel
in compliance with national and local rules in
force.
Connection between system and dryer must be
tight tested; it is suggested to use a leak finder
spray. In case of air leaks, stop them.

18. MACHINE DESCRIPTION

The dryer is characterized from some elements
which must be known before to use the machine.

The point nr 1 identifies to the heater door. In
case of service, the door can be opened using the
plastic key supplied with the machine, inside the
documents envelope.
Only competent and specialized personnel is
allowed to access to the electric board.

The point nr 2 identifies the control board area,
which can be electronic (microprocessor) or
electro-mechanic (double timer).
The point nr 3 identifies the door of the dryer.
The point nr 4 identifies the filter door. It must be
open each time the filter needs to be cleaned. The
access to the filter must be allowed only to
specialized an competent personnel.
The point nr 5 identifies the electric connection
box and a part of the electric system.
The point nr 6 identifies the humid air exhaust
(always) and the burn gas exhaust (in case of gas
heated machines).

ATTENTION!

Air intakes on the machine back must be
always free. The air passage must not be
limited in any way.

19. PREPARE THE LINEN

Dryer must be loaded on the base of the data
written on the serial number plate: the dryer must
not be loaded with a weight above the nominal
load written on the serial number plate.
Before to decide the most adequate program,
divided the linen into groups, which should be
homogeneous for kind of fabrics or fibres, in order
to reach a uniform drying inside the drum.
Only spin linen must be loaded into the dryer.
Always be sure that batcher or other object are
not among the linen.
Be sure that, during the washing, softener (or
similar products) were used in compliance with
the linen manufacturer instructions.
Before to dry the linen, be sure that the garments
instructions allow the tumbling. The linen must be
wet washed.
Below some international symbol explication:

Normal temperature drying

Low temperature drying

Do not tumble.

ATTENTION!

Do not use the machine if chemical products
were used to wash.

Do not use the machine in case of self-igniting
fabrics.

Linen to be dried must not have been in
contact with dangerous substances such as

E100301X rev

explosives
In case

o

acetone,
removers,
remove w

a

with an

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completel

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This linen

m

to be dried
Subjects

s

caps, wat

e

one side

o

latex foa

m

rubber par

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used in co

m

Check the
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ribbons an
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l

closures,
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shocks, w
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20. START

Switch on

t

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In case of

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hammering
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In case of
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date and v

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pliance w

i

padded ga

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dryer dr

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machine is
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antity of

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iles, items

arments o

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each fab

r

be dried.

was not w

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ments: do

garments.

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ratches a

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open the g

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open the g

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to

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ENTION!

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program ca

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PEN

08:55

ovember 1

3

ROGRAM

50’

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21/02/1

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