Diamond CG-1 User Manual

DIAMOND

P R O D U C T S

MINI-GROOVER

MODEL

CG-1

January 2011

Part #1801649

Table of Contents

Description Page No.

Frame Upright Assembly .........................................................................4

Control Panel Assembly ..........................................................................5

Control Lever Assembly ..........................................................................6

Control Grip Assembly ............................................................................7

Lift Pump Assembly ................................................................................8

Front Axle Assembly ...............................................................................9

Rear Drive Assembly ...............................................................................10

Eaton Transmission Assembly .................................................................11

Rear Axle Assembly ................................................................................12

Battery Assembly .....................................................................................13

Engine Assembly .....................................................................................14

Belt Drive Assembly, 24HP Honda .........................................................15

Motor Assembly.......................................................................................16

Belt Drive Assembly, 15HP Electric .......................................................17

Blade Shaft Assembly ..............................................................................18

Blade Shaft Sub-Assembly ......................................................................19

Fuel Tank Assembly (Pre 2011) ..............................................................20

Fuel Tank Assembly (EPA Compliant) ...................................................21

Water Supply Assembly ..........................................................................22

Starter Box Assembly ..............................................................................23

Starter Box Unit .......................................................................................24

Front Pointer Assembly ...........................................................................26

Belt Guard Assembly ...............................................................................27

Electrical Schematic .................................................................................28

Decal Kits.................................................................................................29

Warranty ..................................................................................................32

Frame Upright Assembly #6081002

4

2

1

15

14

3

4

13

5

9

12

10

11

10

8

6

7

ITEM PART NO. QTY. DESCRIPTION

1 6080012 1 Frame Upright Weldment
2 2505079 2 Threaded Knob, 3/8-16 x 2-1/2"

3 6013054 2 Handle Bar, 30" Long
4 2500636 2 Handle Grip

5 6046036 1 Rear Cover Screen, CG-1
6 2901292 4 Cap Screw, Flange Hd., 5/16"-18 x 3/4"

7 2900031 4 Lock Washer, 5/16" Split
8 2900022 4 Flat Washer, 5/16" SAE

9 6080014 2 Caster, Depth Control

10 2900112 6 Hex Nut, 5/8-11
11 2900113 2 Lock Washer, 5/8" Split

12 2903121 2 Set Screw, Sq. Hd., 5/8-11 x 6"
13 2900256 2 Jam Nut, 5/8-11

14 1800169 1 Serial Number Plate, US
15 2900096 2 Rivet, 3/32" Dia.

Control Panel Assembly #6081016

5

8

6

7

2

3

1

4

5

10

8 1197

12 13

ITEM PART NO. QTY. DESCRIPTION

1 6080011 1 Switch Plate
2 2801367 1 E-Stop Switch

3 2704280 1 Ignition Switch w/ Key (20 & 24H)
4 2800062 1 Toggle Switch On/Off

5 2800063 1 Switch Boot
6 2504069 1 Snap Down Latch

7 2900017 3 Lock Nut, #10-24 Nylon
8 2900159 3 Machine Screw, Rd. Hd., #10-24 x 5/8"

9 2500752 1 Throttle Control w/ Knob
10 2900021 4 Machine Screw, Pan Hd., #10-24 x 3/8"
11 2900016 2 Flat Washer, #10 USS
12 2500186 1 Choke Cable
13 2900148 1 Hex Nut, 3/8-24

20

6

Control Lever Assembly #6081001

4

3

18

19

19

17

14

21

12

16

12

15

9

9

12

16

20

1

2

13

12

11

10

8

ITEM PART NO. QTY. DESCRIPTION

1 6080017 1 Lever Support Weldment
2 6080018 1 Speed Control Lever
3 6080019 1 Engagement Lever Weldment
4 2500002 1 Lever Grip

5 2506424 1 Control Cable, 56"
6 6010319 1 Control Grip Assembly

7 2900047 1 Cap Screw, Hex Hd., 3/8-16 x 1-3/4"
8 2900473 1 Flat Washer, 3/8" USS

9 2900153 3 Friction Washer, 3/8"
10 2502132 1 Ball Joint, QD, #10-32 x 1/4"-28
11 2900785 1 Lock Washer, Toothed, 1/4"
12 2900186 7 Hex Nut, 1/4-28

13 6010055 1 Friction Spacer
14 2900029 1 Cap Screw, Hex Hd., 3/8"-16 x 1-1/2"

15 2900014 1 Flat Washer, 3/8" SAE
16 2900018 2 Lock Nut, 3/8-16 Nylon

17 2501339 1 Rubber Support Mount
18 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"

19 2900009 4 Flat Washer, 1/4" SAE
20 2900144 4 Cap Screw, Hex Hd., 1/4-20 x 3/4"

21 6010058 1 Gate Plate

5

9

7

Control Grip Assembly #6010319

7

3

4

2

6

4

58

1

9

7

ITEM PART NO. QTY. DESCRIPTION

1 2501280 1 Control Grip Body
2 2501281 1 Control Grip Cover
3 2500644 1 Plug, Rectangular
4 2500694 2 Plug, 5/8" Hole

5 2800372 1 Pushbutton Switch, Raise
6 2800373 1 Pushbutton Switch (B&W)
7 2900453 1 Set Screw, Soc. Hd., M5 x 12mm
8 2900452 1 Machine Screw, Oval Hd., #4 x 5/8"

9 2800393 1 Harness, Hydraulic Pump

Lift Pump Assembly #6081013

8

4

3

2

1

To Lift Cylinder

5

6

7

ITEM PART NO. QTY. DESCRIPTION

1 2600540 1 Electro/Hydraulic Pump Unit
2 3200758 1 Adapter, 1/4" M. O-Ring to 1/4" MPT

3 3200056 1 Flow Control Valve, 1/4" NPT
4 3200057 1 Elbow, 1/4" M. Pipe to 1/4" M. JIC

5 2900022 2 Flat Washer, 5/16" SAE
6 2900031 2 Lock Washer, 5/16" Split

7 2900019 2 Cap Screw, Hex Hd., 5/16-18 x 3/4"

12

9

Front Axle Assembly #6081005

13

10

3

4

3

11

1

7

6

7

1A

8

9

4
5

1A

8

9

4

2

4

5

ITEM PART NO. QTY. DESCRIPTION

1 6080013 1 Front Axle Weldment

6093052B 2 Spraybar Clamp (Bottom)
2 2500013 2 Bearing, 1" Pillowblock
3 2900029 4 Cap Screw, Hex Hd., 3/8-16 x 1-1/2"

4 2900014 8 Flat Washer, 3/8" SAE
5 2900018 4 Lock Nut, 3/8-16 Nylon

6 2500299 2 Wheel, 6" X 2" X 1"
7 2500009 6 Set Collar, 1" ID

8 2900024 4 Lock Washer, 1/4" Split
9 2900008 4 Cap Screw, Hex Hd., 1/4-20 x 1"

10 2705371 1 Hydraulic Cyllinder, 2" X 4"
11 3201490 1 Breather Vent, 1/4" NPT

12 3200551 1 Elbow, 3/8" O-Ring to 1/4" M. JIC
13 3205737 1 Hydraulic Hose Assembly, 16" Long

Rear Drive Assembly #6081007

10

13 12

5

11

1

106

2 3 4

6

24

9

14

5

23

7

3

8

6

4

22

21

4

2015

16

18

17

19

ITEM PART NO. QTY. DESCRIPTION

1 6080007 1 Transmission Platform, CG-1
2 2900588 2 Shoulder Screw, 1/2" x 1/2" (3/8-16)
3 2900014 6 Flat Washer, 3/8" SAE

4 2900018 4 Lock Nut, 3/8-16 Nylon
5 2500011 2 Flange Mt. Bearing 3/4"
6 2900223 5 Cap Screw, Hex Hd., M10 x 30mm
7 2900304 4 Lock Nut, M10 Nylon
8 6081006 1 Eaton Transmission Assembly, CG-1
9 2500018 1 Sprocket, 48 Teeth w/ Setscrews

10 2900056 2 Set Screw, Soc. Hd., 1/4-20 x 1/4"
11 6048232 1 Chain, #35 x 63 Pitch
12 6080006 1 Transmission Jackshaft 18T

13 6010170 1 Key, 3/16" Sq. x 1"
14 2900321 1 Lock Washer, M10 Split

15 2502666 1 Idler Tensioner
16 2900129 3 Hex Nut, Jam, 1/2"-13

17 2502566 1 Idler Pulley, 2-3/4" Flat
18 2900811 1 Cap Screw, Hex Hd., 1/2-13 x 2-1/2"

19 2506423 1 V-Belt, AX53
20 6048195 1 Pulley, 1-1/8" Bore

21 2900036 2 Set Screw, Soc. Hd., 5/16-18 x 1/4"
22 6010703 1 Linkage Assembly 11-1/2"

23 2900005 1 Cap Screw, Hex Hd., 3/8-16 x 1"
24 2900013 1 Cap Screw, Hex Hd., 3/8-16 x 1-1/4"