Diamond CC800M User Manual

BLOCK SAW

PARTS LIST

MODEL

CC800M
April 4, 2014
Part # 1800719
Notification of Spark Arrester Requirement for
Proposition 65
State of California
Warning !
Engine exhaust and some its constituents are known to the State of California to cause cancer, birth defects, and/or other reproductive harm.
State of California
It is a violation of Section 4442 or 4443 to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order or the engine is constructed, equipped, and maintained for the prevention of fire pursuant to Section 4443.

Quick Reference Service: Filters & Belts

DP Part No. Description Manufacturer’s Part No.

2702018 Air Filter for 8 & 11 HP Honda Honda #17210-ZE3-505
2501098 Belt for 8 & 11 HP Honda Gates BX28 & 9 HP Lifa n
2501089 Belt for 5 & 7.5 HP Baldor Gates BX64 with 20” Blade
2505151 Belt for 7.5 Baldor with 24” Blade Gates BX63

Intentionally Blank

Intentionally Blank

TABLE OF CONTENTS
Description Page No. Description Page No.
Pictorial Page Index – Gas Saw ...................... 6-7
Pictorial Page Index – Electric Saw ................. 8-9
8HP Gas Engine Mount Assembly
and Oil Drain Hose ......................................... 10
9HP Gas Engine Mount Assembly
and Oil Drain Hose ......................................... 11
11HP Gas Engine Mount Assembly
and Oil Drain Hose ......................................... 12
5HP-1PH Electric Motor Mount Assembly ........ 13
5HP-3PH Electric Motor Mount Assembly ........ 14
7.5HP-1PH Electric Motor Mount Assembly ..... 15
7.5HP- 3PH Electric Motor Mount Assembly .... 16
7.5HP- 3PH- 380V Elec. Motor Mt. Assembly... 17
Frame Assembly……………………………… .... 18
Foot Pedal Assembly .................................. 20-21
Conveyor Cart .................................................. 22
Upper Frame Head Weldment .......................... 23
Blade Shaft Assembly without Pulley ............... 24
Electric Blade Shaft Assembly with Pulley ........ 25
Gas Blade Shaft Assembly with Pulley ............. 26
Pivot Plate ........................................................ 27
Jackshaft Assembly..................................... 28-29
Gas Engine Belt Drive ...................................... 30
Electric Motor Belt Drive – 5HP ........................ 31
Electric Motor Belt Drive – 7.5HP
with 20” B lade ................................................ 32
Electric Motor Belt Drive – 7.5HP
with 24” Blade ........................................................ 33
Gas Engine Belt Guard Assembly .......................... 34
E
lectric Motor Belt Guard Assembly………… ......... 35
Gas Engine Jackshaft Belt Guard Assembly… ....... 36
Blade Guard for 20 “ Blade…………………….. ...... 37
Blade Guard for 24” Blade…………………… ......... 38
Water Pump Ass embly Gas Engine………… ......... 39
Diaphram Pump Assembly…………………….. ....... 40
Water Pump Ass embly – 155V……………… ......... 41
Water Pump Ass embly – 230V……………….. ....... 42
Leveling Arm Assembly………………………… ...... 43
Starter Box Assembly 220 – 460V 3Ph .............44-45
Starter Box Assembly 380V 3PH ........................46-47
Power Box Assembly 3PH 5 and 7.5HP-230V ...48-49 Power Box Assembly 3PH 5 and 7.5HP-460V ...50-51
Power Box Assembly 3PH 7.5HP 380V ...........52-53
Models and Specifications ..................................... 54
Warranty ................................................. Rear Cover
CC800M Gas Saw
6
Pictorial Page Index
10
1211
28
36
43
23
7
CC800M Gas Saw
Pictorial Page Index
41
42
3837
18
2726
3430
22
20
32
8
31 35
33
CC800M Electric Saw
Pictorial Page Index
41
42
18
23
2725
22
20
37
9
CC800M Electric Saw
Pictorial Page Index
1443153816 1713
504846
5244
8 HP Gas Engine Mount Assembly #6014114
10
14
9
8
1
13
12
11
10
4
4
3
4
3
7
3
6
3
2
ITEM PART NO. QTY. DESCRIPTION
1 2600160 1 Engine, 8HP Honda GX270 2 2900317 2 Cap Screw, Hex Hd., M10-1.5 x 45mm 3 2900014 7 Flat Washer, 3/8" SAE 4 2900304 5 Lock Nut, M10-1.5 Nylon Insert 5 2900337 2 Cap Screw, Hex Hd., M10-1.5 x 50mm, Full Thd. 6 6040263 1 Belt Adjustment Assembly 7 2900321 1 Lock Washer, M10 Split 8 2700554 1 Muffler Deflector, 11-13 HP Honda 9 2900021 4 Tap Screw, Pan Hd., #10-24 x 3/8"
5
Oil Drain Hose #6048042
DESCRIPTIONQTY.PART NO.ITEM
Adapter, M12x1.5 Male to 5/16" M. JIC1320053910
11 3200540 1 Fitting, 5/16" F. JIC to 1/4" Pushlock 12 6049037 1 1/4" x 9.00" Oil Drain Hose
Fitting, 1/4" M. JIC to 1/4" Push Lock1320004013 Cap, 1/4" JIC1320000614
12
11
9 HP Gas Engine Mount Assembly #6014116
1
11
10
9
8
4
4
3
4
3
7
3
6
3
2
5
ITEM PART NO. QTY. DESCRIPTION
1 2601711 1 Engine, 9 HP Lifan LF177F 2 2900317 2 Cap Screw, Hex Hd., M10-1.5 x 45mm 3 2900014 7 Flat Washer, 3/8" SAE 4 2900304 5 Lock Nut, M10-1.5 Nylon Insert 5 2900337 2 Cap Screw, Hex Hd., M10-1.5 x 50mm, Full Thd. 6 6040263 1 Belt Adjustment Assembly 7 2900321 1 Lock Washer, M10 Split
Oil Drain Hose #6048042
ITEM PART NO. QTY. DESCRIPTION
8 3200539 1 Adapter, M12x1.5 Male to 5/16" M. JIC
Fitting, 5/16" F. JIC to 1/4" Pushlock132005409 1/4" x 9.00" Oil Drain Hose1604903710
Fitting, 1/4" M. JIC to 1/4" Push Lock1320004011 Cap, 1/4" JIC1320000612
11 HP Gas Engine Mount Assembly #6014115
12
14
13
12
11
10
9
4
8
1
4
3
4
3
7
3
6
3
2
ITEM PART NO. QTY. DESCRIPTION
1 2600116 1 Engine,11 HP Honda GX390 2 2900317 2 Cap Screw, Hex Hd., M10-1.5 x 45mm 3 2900014 7 Flat Washer, 3/8" SAE 4 2900304 5 Lock Nut, M10-1.5 Nylon Insert 5 2900337 2 Cap Screw, Hex Hd., M10-1.5 x 50mm, Full Thd. 6 6040263 1 Belt Adjustment Assembly 7 2900321 1 Lock Washer, M10 Split 8 2700554 1 Muffler Deflector, 11-13 HP Honda 9 2900021 4 Tap Screw, Pan Hd., #10-24 x 3/8"
5
Oil Drain Hose #6048042
DESCRIPTIONQTY.PART NO.ITEM Adapter, M12x1.5 Male to 5/16" M. JIC1320053910 Fitting, 5/16" F. JIC to 1/4" Pushlock1320054011
1/4" x 9.00" Oil Drain Hose1604903712
13 3200040 1 Fitting, 1/4" M. JIC to 1/4" Push Lock 14 3200006 1 Cap, 1/4" JIC
5HP - 1Phase Electric Motor Mount Assembly #6030243
13
2
3
4 5
6
8
7
10
11
9
9
1
14
9
9
9
12
9
ITEM PART NO. QTY. DESCRIPTION
1 2600260 1 Electric Baldor Motor, 5HP - 1PH, 230V 2 2800085 1 Transformer, 115V 3 2800253 1 Amp Meter w/ Bracket, 0-40 AC
4 1800810 1 Voltage Label, 230V 5 2900009 2 Flat Washer, 1/4" SAE
6 2900024 2 Lock Washer, 1/4" Split 7 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1" 8 2900317 1 Cap Screw, Hex Hd., M10 x 45mm
9 2900014 11 3/8" SAE Flat Washer 10 2900325 1 Hex Nut, M10-1.5 11 2900321 1 Lock Washer, M10 Split
12 2900595 1 Eyebolt, M10 x 70mm 13 2900304 4 Lock Nut, M10-1.5 Nylon Insert 14 2900333 3 Cap Screw, Hex Hd., M10-1.5 x 25mm
13
13
5HP - 3Phase Electric Motor Mount Assembly #6030244
14
1
Outlet for
Water Pump
2
Sealing Lock Nut
3
4 5
Located Inside
Box
14
3
13
6
4
5
6
7
3
8
9
3
10
3
ITEM PART NO. QTY. DESCRIPTION
10 2900595 1 Eyebolt, M10 x 70mm 11 2900304 4 Lock Nut, M10-1.5 Nylon Insert 12 2802052 1 Cord Connector, 3/4" Thd., .63-75" Cord, 90 Deg. 13 2800050 1 Lock Nut, 3/4" Sealing 14 2900333 3 Cap Screw, Hex Hd., M10-1.5 x 25mm
11
1 2600262 1 Electric Motor 5HP-3PH Baldor 2 2900317 1 Cap Screw, Hex Hd., M10 x 45mm
3 2900014 11 3/8" SAE Flat Washer 4 2900341 2 Cap Screw, Hex Hd., M6-1.0 x 16mm
5 2900009 2 Flat Washer, 1/4" SAE 6 2504923 2 Hose Clamp, 5/8" x 3/4" Wide 7 2900302 2 Lock Nut, M6-1.0 Nylon Insert
8 2900325 1 Hex Nut, M10-1.5 9 2900321 1 Lock Washer, M10 Split
3
11
7
12
Wire from
Starter Box
7.5HP - 1 Phase Electric Motor Mount Assembly #6030245
15
2
3
4 5 6 7
8
9
1
14
9
9
10 11
9
12
ITEM PART NO. QTY. DESCRIPTION
1 2600261 1 7.25HP - 1 Phase Electric Baldor Motor 2 2800085 1 Transformer, 115V 3 2800253 1 Amp Meter w/ Bracket, 0-40 AC
4 1800810 1 Voltage Label, 230V 5 2900009 2 Flat Washer, 1/4" SAE
6 2900024 2 Lock Washer, 1/4" Split 7 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1" 8 2900317 1 Cap Screw, Hex Hd., M10 x 45mm
9 2900014 11 3/8" SAE Flat Washer 10 2900325 1 Hex Nut, M10-1.5 11 2900321 1 Lock Washer, M10 Split
12 2900595 1 Eyebolt, M10 x 70mm 13 2900304 4 Lock Nut, M10-1.5 Nylon Insert 14 2900333 3 Cap Screw, Hex Hd., M10-1.5 x 25mm
9
13
9
13
7.5 HP - 3 Phase Electric Motor Mount Assembly #6030246
16
2
1
3
Outlet for
Water Pump
14
4
5
6
7
3
8
9
3
10
3 11
11
3
3
Sealing Lock Nut
located inside
Box
13
4 5 6
7
12
Wire from
Starter Box
ITEM PART NO. QTY. DESCRIPTION
1 2601709 1 Electric Motor 7.5HP-3PH Baldor 2 2900317 1 Cap Screw, Hex Hd., M10 x 45mm
3 2900014 11 3/8" SAE Flat Washer 4 2900341 2 Cap Screw, Hex Hd., M6-1.0 x 16mm
5 2900009 2 Flat Washer, 1/4" SAE 6 2504923 2 Hose Clamp, 5/8" x 3/4" Wide
7 2900302 2 Lock Nut, M6-1.0 Nylon Insert 8 2900325 1 Hex Nut, M10-1.5
9 2900321 1 Lock Washer, M10 Split 10 2900595 1 Eyebolt, M10 x 70mm 11 2900304 4 Lock Nut, M10-1.5 Nylon Insert 12 2802052 1 Cord Connector, 3/4" Thd., .63-75" Cord, 90 Deg. 13 2800050 1 Lock Nut, 3/4" Sealing 14 2900333 3 Cap Screw, Hex Hd., M10-1.5 x 25mm
7.5HP - 3 Phase Electric Motor Mount Assembly #6030332
17
(380 V)
1
2
3
4 5
6
Outlet for
Water Pump
14
Sealing Lock Nut
located inside
Box
13
3
4 5 6
12
Wire from
Starter Box
7
3
8
9
3
10
3
ITEM PART NO. QTY. DESCRIPTION
1 2600048 1 Electric Baldor Motor 7.5HP 3PH 380V 2 2900317 1 Cap Screw, Hex Hd., M10 x 45mm
3 2900014 11 3/8" SAE Flat Washer 4 2900341 2 Cap Screw, Hex Hd., M6-1.0 x 16mm
5 2900009 2 Flat Washer, 1/4" SAE 6 2504923 2 Hose Clamp, 5/8" x 3/4" Wide 7 2900302 2 Lock Nut, M6-1.0 Nylon Insert
8 2900325 1 Hex Nut, M10-1.5
9 2900321 1 Lock Washer, M10 Split 10 2900595 1 Eyebolt, M10 x 70mm 11 2900304 4 Lock Nut, M10-1.5 Nylon Insert 12 2802052 1 Cord Connector, 3/4" Thd., .63-75" Cord, 90 Deg. 13 2800050 1 Lock Nut, 3/4" Sealing 14 2900333 3 Cap Screw, Hex Hd., M10-1.5 x 25mm
11
3
11
7
Loading...
+ 39 hidden pages