Diamond CC800M User Manual

BLOCK SAW

PARTS LIST

MODEL

CC800M
April 4, 2014
Part # 1800719
Notification of Spark Arrester Requirement for
Proposition 65
State of California
Warning !
Engine exhaust and some its constituents are known to the State of California to cause cancer, birth defects, and/or other reproductive harm.
State of California
It is a violation of Section 4442 or 4443 to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order or the engine is constructed, equipped, and maintained for the prevention of fire pursuant to Section 4443.

Quick Reference Service: Filters & Belts

DP Part No. Description Manufacturer’s Part No.

2702018 Air Filter for 8 & 11 HP Honda Honda #17210-ZE3-505
2501098 Belt for 8 & 11 HP Honda Gates BX28 & 9 HP Lifa n
2501089 Belt for 5 & 7.5 HP Baldor Gates BX64 with 20” Blade
2505151 Belt for 7.5 Baldor with 24” Blade Gates BX63

Intentionally Blank

Intentionally Blank

TABLE OF CONTENTS
Description Page No. Description Page No.
Pictorial Page Index – Gas Saw ...................... 6-7
Pictorial Page Index – Electric Saw ................. 8-9
8HP Gas Engine Mount Assembly
and Oil Drain Hose ......................................... 10
9HP Gas Engine Mount Assembly
and Oil Drain Hose ......................................... 11
11HP Gas Engine Mount Assembly
and Oil Drain Hose ......................................... 12
5HP-1PH Electric Motor Mount Assembly ........ 13
5HP-3PH Electric Motor Mount Assembly ........ 14
7.5HP-1PH Electric Motor Mount Assembly ..... 15
7.5HP- 3PH Electric Motor Mount Assembly .... 16
7.5HP- 3PH- 380V Elec. Motor Mt. Assembly... 17
Frame Assembly……………………………… .... 18
Foot Pedal Assembly .................................. 20-21
Conveyor Cart .................................................. 22
Upper Frame Head Weldment .......................... 23
Blade Shaft Assembly without Pulley ............... 24
Electric Blade Shaft Assembly with Pulley ........ 25
Gas Blade Shaft Assembly with Pulley ............. 26
Pivot Plate ........................................................ 27
Jackshaft Assembly..................................... 28-29
Gas Engine Belt Drive ...................................... 30
Electric Motor Belt Drive – 5HP ........................ 31
Electric Motor Belt Drive – 7.5HP
with 20” B lade ................................................ 32
Electric Motor Belt Drive – 7.5HP
with 24” Blade ........................................................ 33
Gas Engine Belt Guard Assembly .......................... 34
E
lectric Motor Belt Guard Assembly………… ......... 35
Gas Engine Jackshaft Belt Guard Assembly… ....... 36
Blade Guard for 20 “ Blade…………………….. ...... 37
Blade Guard for 24” Blade…………………… ......... 38
Water Pump Ass embly Gas Engine………… ......... 39
Diaphram Pump Assembly…………………….. ....... 40
Water Pump Ass embly – 155V……………… ......... 41
Water Pump Ass embly – 230V……………….. ....... 42
Leveling Arm Assembly………………………… ...... 43
Starter Box Assembly 220 – 460V 3Ph .............44-45
Starter Box Assembly 380V 3PH ........................46-47
Power Box Assembly 3PH 5 and 7.5HP-230V ...48-49 Power Box Assembly 3PH 5 and 7.5HP-460V ...50-51
Power Box Assembly 3PH 7.5HP 380V ...........52-53
Models and Specifications ..................................... 54
Warranty ................................................. Rear Cover
CC800M Gas Saw
6
Pictorial Page Index
10
1211
28
36
43
23
7
CC800M Gas Saw
Pictorial Page Index
41
42
3837
18
2726
3430
22
20
32
8
31 35
33
CC800M Electric Saw
Pictorial Page Index
41
42
18
23
2725
22
20
37
9
CC800M Electric Saw
Pictorial Page Index
1443153816 1713
504846
5244
8 HP Gas Engine Mount Assembly #6014114
10
14
9
8
1
13
12
11
10
4
4
3
4
3
7
3
6
3
2
ITEM PART NO. QTY. DESCRIPTION
1 2600160 1 Engine, 8HP Honda GX270 2 2900317 2 Cap Screw, Hex Hd., M10-1.5 x 45mm 3 2900014 7 Flat Washer, 3/8" SAE 4 2900304 5 Lock Nut, M10-1.5 Nylon Insert 5 2900337 2 Cap Screw, Hex Hd., M10-1.5 x 50mm, Full Thd. 6 6040263 1 Belt Adjustment Assembly 7 2900321 1 Lock Washer, M10 Split 8 2700554 1 Muffler Deflector, 11-13 HP Honda 9 2900021 4 Tap Screw, Pan Hd., #10-24 x 3/8"
5
Oil Drain Hose #6048042
DESCRIPTIONQTY.PART NO.ITEM
Adapter, M12x1.5 Male to 5/16" M. JIC1320053910
11 3200540 1 Fitting, 5/16" F. JIC to 1/4" Pushlock 12 6049037 1 1/4" x 9.00" Oil Drain Hose
Fitting, 1/4" M. JIC to 1/4" Push Lock1320004013 Cap, 1/4" JIC1320000614
12
11
9 HP Gas Engine Mount Assembly #6014116
1
11
10
9
8
4
4
3
4
3
7
3
6
3
2
5
ITEM PART NO. QTY. DESCRIPTION
1 2601711 1 Engine, 9 HP Lifan LF177F 2 2900317 2 Cap Screw, Hex Hd., M10-1.5 x 45mm 3 2900014 7 Flat Washer, 3/8" SAE 4 2900304 5 Lock Nut, M10-1.5 Nylon Insert 5 2900337 2 Cap Screw, Hex Hd., M10-1.5 x 50mm, Full Thd. 6 6040263 1 Belt Adjustment Assembly 7 2900321 1 Lock Washer, M10 Split
Oil Drain Hose #6048042
ITEM PART NO. QTY. DESCRIPTION
8 3200539 1 Adapter, M12x1.5 Male to 5/16" M. JIC
Fitting, 5/16" F. JIC to 1/4" Pushlock132005409 1/4" x 9.00" Oil Drain Hose1604903710
Fitting, 1/4" M. JIC to 1/4" Push Lock1320004011 Cap, 1/4" JIC1320000612
11 HP Gas Engine Mount Assembly #6014115
12
14
13
12
11
10
9
4
8
1
4
3
4
3
7
3
6
3
2
ITEM PART NO. QTY. DESCRIPTION
1 2600116 1 Engine,11 HP Honda GX390 2 2900317 2 Cap Screw, Hex Hd., M10-1.5 x 45mm 3 2900014 7 Flat Washer, 3/8" SAE 4 2900304 5 Lock Nut, M10-1.5 Nylon Insert 5 2900337 2 Cap Screw, Hex Hd., M10-1.5 x 50mm, Full Thd. 6 6040263 1 Belt Adjustment Assembly 7 2900321 1 Lock Washer, M10 Split 8 2700554 1 Muffler Deflector, 11-13 HP Honda 9 2900021 4 Tap Screw, Pan Hd., #10-24 x 3/8"
5
Oil Drain Hose #6048042
DESCRIPTIONQTY.PART NO.ITEM Adapter, M12x1.5 Male to 5/16" M. JIC1320053910 Fitting, 5/16" F. JIC to 1/4" Pushlock1320054011
1/4" x 9.00" Oil Drain Hose1604903712
13 3200040 1 Fitting, 1/4" M. JIC to 1/4" Push Lock 14 3200006 1 Cap, 1/4" JIC
5HP - 1Phase Electric Motor Mount Assembly #6030243
13
2
3
4 5
6
8
7
10
11
9
9
1
14
9
9
9
12
9
ITEM PART NO. QTY. DESCRIPTION
1 2600260 1 Electric Baldor Motor, 5HP - 1PH, 230V 2 2800085 1 Transformer, 115V 3 2800253 1 Amp Meter w/ Bracket, 0-40 AC
4 1800810 1 Voltage Label, 230V 5 2900009 2 Flat Washer, 1/4" SAE
6 2900024 2 Lock Washer, 1/4" Split 7 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1" 8 2900317 1 Cap Screw, Hex Hd., M10 x 45mm
9 2900014 11 3/8" SAE Flat Washer 10 2900325 1 Hex Nut, M10-1.5 11 2900321 1 Lock Washer, M10 Split
12 2900595 1 Eyebolt, M10 x 70mm 13 2900304 4 Lock Nut, M10-1.5 Nylon Insert 14 2900333 3 Cap Screw, Hex Hd., M10-1.5 x 25mm
13
13
5HP - 3Phase Electric Motor Mount Assembly #6030244
14
1
Outlet for
Water Pump
2
Sealing Lock Nut
3
4 5
Located Inside
Box
14
3
13
6
4
5
6
7
3
8
9
3
10
3
ITEM PART NO. QTY. DESCRIPTION
10 2900595 1 Eyebolt, M10 x 70mm 11 2900304 4 Lock Nut, M10-1.5 Nylon Insert 12 2802052 1 Cord Connector, 3/4" Thd., .63-75" Cord, 90 Deg. 13 2800050 1 Lock Nut, 3/4" Sealing 14 2900333 3 Cap Screw, Hex Hd., M10-1.5 x 25mm
11
1 2600262 1 Electric Motor 5HP-3PH Baldor 2 2900317 1 Cap Screw, Hex Hd., M10 x 45mm
3 2900014 11 3/8" SAE Flat Washer 4 2900341 2 Cap Screw, Hex Hd., M6-1.0 x 16mm
5 2900009 2 Flat Washer, 1/4" SAE 6 2504923 2 Hose Clamp, 5/8" x 3/4" Wide 7 2900302 2 Lock Nut, M6-1.0 Nylon Insert
8 2900325 1 Hex Nut, M10-1.5 9 2900321 1 Lock Washer, M10 Split
3
11
7
12
Wire from
Starter Box
7.5HP - 1 Phase Electric Motor Mount Assembly #6030245
15
2
3
4 5 6 7
8
9
1
14
9
9
10 11
9
12
ITEM PART NO. QTY. DESCRIPTION
1 2600261 1 7.25HP - 1 Phase Electric Baldor Motor 2 2800085 1 Transformer, 115V 3 2800253 1 Amp Meter w/ Bracket, 0-40 AC
4 1800810 1 Voltage Label, 230V 5 2900009 2 Flat Washer, 1/4" SAE
6 2900024 2 Lock Washer, 1/4" Split 7 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1" 8 2900317 1 Cap Screw, Hex Hd., M10 x 45mm
9 2900014 11 3/8" SAE Flat Washer 10 2900325 1 Hex Nut, M10-1.5 11 2900321 1 Lock Washer, M10 Split
12 2900595 1 Eyebolt, M10 x 70mm 13 2900304 4 Lock Nut, M10-1.5 Nylon Insert 14 2900333 3 Cap Screw, Hex Hd., M10-1.5 x 25mm
9
13
9
13
7.5 HP - 3 Phase Electric Motor Mount Assembly #6030246
16
2
1
3
Outlet for
Water Pump
14
4
5
6
7
3
8
9
3
10
3 11
11
3
3
Sealing Lock Nut
located inside
Box
13
4 5 6
7
12
Wire from
Starter Box
ITEM PART NO. QTY. DESCRIPTION
1 2601709 1 Electric Motor 7.5HP-3PH Baldor 2 2900317 1 Cap Screw, Hex Hd., M10 x 45mm
3 2900014 11 3/8" SAE Flat Washer 4 2900341 2 Cap Screw, Hex Hd., M6-1.0 x 16mm
5 2900009 2 Flat Washer, 1/4" SAE 6 2504923 2 Hose Clamp, 5/8" x 3/4" Wide
7 2900302 2 Lock Nut, M6-1.0 Nylon Insert 8 2900325 1 Hex Nut, M10-1.5
9 2900321 1 Lock Washer, M10 Split 10 2900595 1 Eyebolt, M10 x 70mm 11 2900304 4 Lock Nut, M10-1.5 Nylon Insert 12 2802052 1 Cord Connector, 3/4" Thd., .63-75" Cord, 90 Deg. 13 2800050 1 Lock Nut, 3/4" Sealing 14 2900333 3 Cap Screw, Hex Hd., M10-1.5 x 25mm
7.5HP - 3 Phase Electric Motor Mount Assembly #6030332
17
(380 V)
1
2
3
4 5
6
Outlet for
Water Pump
14
Sealing Lock Nut
located inside
Box
13
3
4 5 6
12
Wire from
Starter Box
7
3
8
9
3
10
3
ITEM PART NO. QTY. DESCRIPTION
1 2600048 1 Electric Baldor Motor 7.5HP 3PH 380V 2 2900317 1 Cap Screw, Hex Hd., M10 x 45mm
3 2900014 11 3/8" SAE Flat Washer 4 2900341 2 Cap Screw, Hex Hd., M6-1.0 x 16mm
5 2900009 2 Flat Washer, 1/4" SAE 6 2504923 2 Hose Clamp, 5/8" x 3/4" Wide 7 2900302 2 Lock Nut, M6-1.0 Nylon Insert
8 2900325 1 Hex Nut, M10-1.5
9 2900321 1 Lock Washer, M10 Split 10 2900595 1 Eyebolt, M10 x 70mm 11 2900304 4 Lock Nut, M10-1.5 Nylon Insert 12 2802052 1 Cord Connector, 3/4" Thd., .63-75" Cord, 90 Deg. 13 2800050 1 Lock Nut, 3/4" Sealing 14 2900333 3 Cap Screw, Hex Hd., M10-1.5 x 25mm
11
3
11
7
CC800M Block Saw Frame Assembly #6030237
18
4
3
2
6
5
7
1
8
9
10
ITEM
1 6030222 1 2 6030165 1
3 2500816 3
4 2900674 4
5 2500580 1
6 2900591 12
7 6030129 2
8 2900009 12 9 2900010 12
10 6030021 1
PART NO.
QTY.
DESCRIPTION
Frame Weldment, Block Saw Splash Curtain, Block Saw
Curtain Ring, 1"
Cap Screw, Hex Hd., 3/8-24 x 1-1/2"
Plug, Rubber Drain
Carriage Bolt, 1/4-20 x 3/4"
Block Saw Rail
Flat Washer, 1/4" SAE Lock Nut, 1/4-20 Nylon
Hex Wrench, 3/4"

Intentionally Blank

19
Foot Pedal Assembly #6030150
20
14
5
5
5
11
12
9
7
21
6
7
27
4
2
32
8
13
10
18
3
4
16
8
17
3
10
33
33
11 15
30
31
12
24
29 28
23 22
33
21
26
19
20
25
13
1
Foot Pedal Assembly #6030150
21
ITEM PART NO. QTY. DESCRIPTION
1 6030112 1 Foot Pedal Assy. (Weldment) 2 6030113 1 Adjustment Shaft 3 2900590 2 1/2" x 3-1/2" Clevis Pin 4 2900058 4 Flat Washer, 1/2" SAE 5 2900276 4 Hairpin Cotter, 1/8" x 1/2" to 3/4" 6 6030126 2 Spacer, 1" 7 6030125 2 Pivot Plate, Block Saw 8 2502143 2 Set Collar, 1-1/16"
9 6030376 2 Connection Rod Arm 10 2500012 2 Bearing-1" Flange 11 2900061 2 Grease Fitting, 1/4-28 x 90 Degree 12 2900372 4 Carriage Bolt M10 x 35 13 2900304 4 Lock Nut, M10-1.5 Nylon Insert 14 2500463 2 Plug, 3/4" Hole 15 2500559 1 Lee Spring LE-031 D8 16 2900602 1 Eye Bolt, 3/8-16 x 6"
17 2900014 6 Flat Washer, 3/8" SAE 18 2900018 1 Locknut, 3/8-16, Nylon
19 2500800 1 Handwheel, 8" x 5/8" 20 2900352 1 Woodruff Key, 5/32 x 3/4, #506 21 6047931 2 Spacer Tube 7/8 x 1/2 22 2500807 1 Bearing, 5/8", Two Bolt Flange
23 6030167 1 Friction Screw Feed Washer 24 6047929 1 Adjustment Screw 25 2900355 1 Lock Nut, 5/8-18, Flex Top 26 2900311 2 Cap Screw, Hex Hd., M6-1.0 x 25mm 27 2900302 2 Lock Nut, M6-1.0 Nylon Insert 28 2501093 1 Bumper, 1"
29 2900172 1 Machine Screw, Rd. Hd., #10-24 x 1-1/4" 30 2900016 1 Flat Washer, #10 USS 31 2900017 1 Lock Nut, #10-24 Nylon 32 2900193 1 Grease Fitting, 1/8" NPT x 45 degree 33 2900009 4 Flat Washer, 1/4" SAE
16 x 25 Conveyor Cart Assembly #6030130
22
3
2
4
5
10
11
6
?
13
9
8
12
14
1
15
11 10
ITEM PART NO. QTY. DESCRIPTION
1 6030124 1 Conveyor Cart, 16" x 25", Block Saw 2 6030164 1 16 x 25 Painted Cart Insert, Block Saw 3 2501859 2 Cart Wheel
4 6030022 1 Rip Guide (Tapped) Block Saw 5 2900540 1 Thumb Screw, M6 X 30mm 6 2501196 1 Rule, Adhesive 18" R-L
7 6030159 1 16 x 25 Measuring Stop 8 2900310 3 Cap Screw, Hex Hd., M6-1.0 x 20mm
9 2900009 3 Flat Washer, 1/4" SAE 10 2900284 4 Lock Washer, 5/16" Internal Tooth 11 2900283 4 Jam Nut, 5/16-18 12 2500659 1 Rule, Adhesive 12" L-R 13 2900302 3 Lock Nut, M6-1.0 Nylon Insert 14 2900070 3 Wood Screw, #8 X 1.00" 15 2506421 2 Cart Wheel Flat
CC800M Upper Frame - Head Weldment Assembly #6030175
23
12
11
10
9
1
8
7
2
6
3
4
7
8
5
12
9
10
11
ITEM PART NO. QTY. DESCRIPTION
1 6030223 1 Cutting Head Weldment, CC800 Block Saw 2 2900311 2 Cap Screw, Hex Hd., M6-1.0 x 25mm 3 6030156 1 Handle Weldment 4 2500663 1 Grip 5 6030180 1 Blade Shaft Cover Plate 6 2900341 1 Cap Screw, Hex Hd., M6-1.0 x 16mm 7 2900024 3 Lock Washer, 1/4" Split 8 2900009 3 Flat Washer, 1/4" SAE
9 2900304 4 Lock Nut, M10-1.5 Nylon Insert 10 2500012 2 Bearing-1" Flange 11 2900372 4 Carriage Bolt M10 x 35 12 2900184 2 Grease Fitting, 1/4" NPT x 45 degree
Block Saw Blade Shaft Assembly #6030444
24
(Without Pulley)
13
#6030223
Cutting Head
Weldment
(REF)
6
4
5
6
7
1
2
8
7
5
2
3
10
9
5
8
5
9
10
SECTION A-A
ITEM PART NO. QTY. DESCRIPTION
1 6030322 1 Switch Plate Assembly 2 6030009 1 Pivot Plate Assembly 3 2900372 4 Carriage Bolt M10 x 35 4 6030122 1 Blade Guard Pivot Spacer 5 2500012 2 Bearing-1" Flange 6 2900304 4 Lock Nut, M10-1.5 Nylon Insert 7 6010169 1 Key, 1/4" Sq. x 1-1/4" 8 6030316 1 Blade Shaft Assembly 9 6030314 1 Outer Flange, 4" w/ Pin
10 2900182 1 Cap Screw, Hex Hd., 1/2-20 x 1"
Electric Block Saw Blade Shaft Assembly #6030455
25
3
1
#6030223
Cutting Head
Weldment
(REF)
5
7
4
7
6
8
1
5
2
2
9
8
11
56
9
10
10
3
11
SECTION A-A
ITEM PART NO. QTY. DESCRIPTION
1 6030322 1 Switch Plate Assembly 2 6030009 1 Pivot Plate Assembly 3 2900372 4 Carriage Bolt M10 x 35 4 6030122 1 Blade Guard Pivot Spacer 5 2500012 2 Bearing-1" Flange 6 2501092 1 Pulley, 2BK34X1-3.55" Double Groove w/Setscrews 7 2900304 4 Lock Nut, M10-1.5 Nylon Insert 8 6010169 1 Key, 1/4" Sq. x 1-1/4"
9 6030316 1 Blade Shaft Assembly 10 6030314 1 Outer Flange, 4" w/ Pin 11 2900182 1 Cap Screw, Hex Hd., 1/2-20 x 1"
Gas Block Saw Blade Shaft Assembly #6030456
26
3
1
#6030223
Cutting Head
Weldment
(REF)
5
2
7
4
7
6
8
1
5
3
9
8
9
SECTION
ITEM PART NO. QTY. DESCRIPTION
1 6030322 1 Switch Plate Assembly 2 6030009 1 Pivot Plate Assembly 3 2900372 4 Carriage Bolt M10 x 35 4 6030122 1 Blade Guard Pivot Spacer 5 2500012 2 Bearing-1" Flange 6 2501362 1 Pulley, 2BK32X1"-3.35" Double Groove w/Setscrews 7 2900304 4 Lock Nut, M10-1.5 Nylon Insert 8 6010169 1 Key, 1/4" Sq. x 1-1/4" 9 6030316 1 Blade Shaft Assembly
10 6030314 1 Outer Flange, 4" w/ Pin 11 2900182 1 Cap Screw, Hex Hd., 1/2-20 x 1"
A-A
55
2
11
10
11
10
Pivot Plate Assembly #6030009
27
3
2
1
4
5
6
ITEM PART NO. QTY. DESCRIPTION
1 6030057 1 Blade Guard Pivot Plate 2 2400090 1 Retaining Ring, 1-3/8
3 2900614 1 Grease Fitting, 1/4-28 Str. Thrd 4 6030367 1 Bearing 5 2501173 2 Wave Disc Spring, 1-3/8" 6 6030000 1 Blade Guard Pivot Spacer
Gas Block Saw Jackshaft Assembly #6030149
28
1
2
3
2
3
4
5
9
10 11
10
12
6
8
3
4
5
7
23
17 18
15 19 20
14
13
15
16
20
19
15
22
15
16
2221
17 18
Gas Block Saw Jackshaft Assembly #6030149
29
ITEM PART NO. QTY. DESCRIPTION
1 6030139 1 Jack Shaft Guard, Block Saw 2 2900341 4 Cap Screw, Hex Hd., M6-1.0 x 16mm
3 2900009 8 Flat Washer, 1/4" SAE 4 2900024 4 Lock Washer, 1/4" Split 5 2900302 4 Lock Nut, M6-1.0 Nylon Insert 6 6010169 3 Key, 1/4" Sq. x 1-1/4"
7 6030158 1 Jack Shaft, Block Saw #2 8 2900061 2 Grease Fitting, 1/4-28 x 90 Degree
9 2501362 1 Pulley, 2BK32X1"-3.35" Double Groove w/Setscrews 10 2500732 2 Pillow Block Bearing 1" 11 2501193 1 Pulley, 4.25" Single Groove w/Setscrew 12 6030157 2 Jack Shaft Bearing Spacer 13 6030161 1 Plate 14 2501099 2 V-Belt BX44 15 2900014 6 Flat Washer, 3/8" SAE 16 2900006 4 Lock Washer, 3/8" Split 17 2900035 2 Cap Screw, Hex Hd., 3/8-16 x 3" 18 2900057 2 Cap Screw, Hex Hd., 3/8-16 x 3-3/4" 19 2900321 2 Lock Washer, M10 Split 20 2900325 2 Hex Nut, M10-1.5 21 6030126 1 Spacer, 1" 22 2900595 2 Eyebolt, M10 x 70mm 23 2501100 1 Pulley, 2BK50X1"-4.75" Double Groove w/Setscrews
CC800M Gas Engine Belt Drive Assembly #6030330
30
1
2
3
ITEM PART NO. QTY. DESCRIPTION
1 2501098 2 V-Belt BX28 2 2501210 1 Pulley, 2BK27X1"-2.70" Double Groove w/Setscrews 3 6010169 1 Key, 1/4" Sq. x 1-1/4"
CC800M Electric Motor Belt Drive Assembly # 6030333
31
5HP 1Phase and 3 Phase
1
2
3
ITEM PART NO. QTY. DESCRIPTION
1 2501089 2 V-Belt BX64 2 2501090 1 Pulley, 2BK45X1-1/8"-4.5" Double Groove w/Setscrews 3 6010169 1 Key, 1/4" Sq. x 1-1/4"
CC800M Electric Motor Belt Drive Assembly # 6030334
32
7.5HP with 20" Blade
1
2
3
ITEM PART NO. QTY. DESCRIPTION
1 2501089 2 V-Belt BX64 2 2501091 1 Pulley, 2BK45X1- 1 3/8"-4.5" Double Groove w/Setscrews 3 6010169 1 Key, 1/4" Sq. x 1-1/4"
CC800M Electric Motor Belt Drive Assembly #6030335
33
7.5HP with 24" Blade
3
2
1
ITEM PART NO.
1 2505151 2 V-Belt BX63 2 2505152 1 Sheave 3 2505156 1 Bushing, Taper H 1 - 3/8" with Key
Default/Q
TY.
DESCRIPTION
Belt Guard Assembly #6030147 - CC800M Gas Engine Only
34
2
8
10
1
2
4
2
5
3
2
6
8
2
2
5
9
2
3
To: Side of Head
5
4
7
Weldment
ITEM PART NO. QTY. DESCRIPTION
1 6030136 1 Belt Guard Bracket, Block Saw, Gas 2 2900009 14 Flat Washer, 1/4" SAE 3 2900302 2 Lock Nut, M6-1.0 Nylon Insert 4 2900544 8 Cap Screw, Hex Hd., M6-1.0 x 12mm 5 2900024 10 Lock Washer, 1/4" Split 6 1800529 1 CC800M Decal 7 6030135 1 Belt Guard Weldment, Block Saw, Gas 8 2900341 3 Cap Screw, Hex Hd., M6-1.0 x 16mm 9 6030065 1 Belt Guard Brace
10 2900310 1 Cap Screw, Hex Hd., M6-1.0 x 20mm
CC800M Belt Guard Assembly #6030153
35
(Electric Models Only)
4
1
2
3
4
5
11
4
8
5
7
7
5
10
9
8
To Side of
Head Weldment
4
6
ITEM
1 6030116 1
2 6030115 1
3 1800529 1
4 2900009 11 5 2900024 10
6 2900544 8
7 2900341 2
8 2900302 2
9 2900083 1
10 6030065 1 11 2900310 1
PART NO.
QTY.
DESCRIPTION
Belt Guard Bracket, Block Saw (Elec.)
Belt Guard Block Saw (Electric)
CC800M Decal
Flat Washer, 1/4" SAE Lock Washer, 1/4" Split
Cap Screw, Hex Hd., M6-1.0 x 12mm
Cap Screw, Hex Hd., M6-1.0 x 16mm
Lock Nut, M6-1.0 Nylon Insert
Fender Washer, 1/4" x 1-1/4"
Belt Guard Brace Cap Screw, Hex Hd., M6-1.0 x 20mm
Jackshaft Belt Guard Assembly #6030148
36
(Gas Engines Only)
8
1
2
3
4
5
6
3
7
ITEM PART NO. QTY. DESCRIPTION
1 6030137 1 Belt Guard, Gas Block Saw 2 2900544 3 Cap Screw, Hex Hd., M6-1.0 x 12mm 3 2900024 7 Lock Washer, 1/4" Split
4 2900009 3 Flat Washer, 1/4" SAE 5 6030138 1 Belt Guard Bracket, Block Saw #2 6 2900083 4 Fender Washer, 1/4" I.D. x 1-1/4" O.D. 7 2900310 4 Cap Screw, Hex Hd., M6-1.0 x 20mm 8 1800529 1 CC800M Decal
20" Blade Guard Assembly #6030151
37
8
10
7 6 5
9
11
12
4
3
2
1
8
10
16
17
13
14
15
ITEM PART NO. QTY. DESCRIPTION
1 6030143 1 20" Blade Guard 2 3200233 1 Petcock, 1/4" Female Pipe
3 2900058 1 Flat Washer, 1/2" SAE 4 3200232 1 Tee, 1/4" M. Pipe to 1/4" Hose Barb
5 2900009 2 Flat Washer, 1/4" SAE 6 2900024 2 Lock Washer, 1/4" Split 7 2900312 2 Cap Screw, Hex Hd., M6-1.0 x 35mm
8 6030162 2 Water Hose, 20" Guard, Block Saw
9 2900339 2 Cap Screw, Hex Hd., M5-0.8 x 12mm 10 3200039 2 Clamp, 3/8" 11 1800001 1 Warning Label 12 1800456 2 Core Cut Blade Guard Label 13 2900301 2 Lock Nut, M5-0.8 Nylon Insert 14 2900217 2 Cap Screw, Hex Hd., 5/16-18 x 1-1/4" 15 2900022 2 Flat Washer, 5/16" SAE 16 6030356 1 Mounting Plate 17 2900031 2 Lock Washer, 5/16" Split 18 2900039 2 Lock Nut, 5/16-18 Nylon
18
9
24" Blade Guard Assembly #6030133
38
2
3
4
10
11
7
6
5
14
13
56
17 18
16
17
18
15
1
8
10
9
8
9
12
ITEM PART NO. QTY. DESCRIPTION
1 6030123 1 24" BLADE GUARD 2 3200233 1 Petcock, 1/4" Female Pipe
3 2900058 1 1/2 FLAT WASHER 4 3200232 1 Tee, 1/4" M. Pipe to 1/4" Hose Barb
5 2900009 2 Flat Washer, 1/4" SAE 6 2900024 2 Lock Washer, 1/4" Split 7 2900312 2 Cap Screw, Hex Hd., M6-1.0 x 35mm
8 6030163 2 Water Hose 24" Guard
9 2900339 2 Cap Screw, Hex Hd., M5-0.8 x 12mm 10 3200039 2 Clamp, 3/8" 11 1800001 1 Warning Label 12 1800456 2 Core Cut Blade Guard Label 13 2900301 2 Lock Nut, M5-0.8 Nylon Insert 14 2900217 2 Cap Screw, Hex Hd., 5/16-18 x 1-1/4" 15 2900022 2 Flat Washer, 5/16" SAE
16 6030356 1 Mounting Plate 17 2900031 2 Lock Washer, 5/16" Split 18 2900039 2 Lock Nut, 5/16-18 Nylon
CC800M Water Pump Assembly #6030154 - Gas Engine
39
4
11
14
1
?
16
6
8
12
10
4
13
15
17
18
7
9
19
18
20
ITEM PART NO. QTY. DESCRIPTION
1 6030174 1 Diaphram Pump Assembly 2 2702175 2 Port Fitting, 3/8" Barb 90 Degree 3 6010059 1 Clear Hose, 3/8" I.D. x 19"
4 3200030 3 Fitting, 1/4" M. Pipe to 3/8" Hose Barb 5 6011395 1 Hose, 3/8" ID Clear Braided 22"
6 2500926 1 Ultra Flow Bulb, Primer 7 3200062 2 Hose Clamp #4
8 6011394 1 Hose, 3/8" ID Clear Braided 3"
9 3200474 1 Valve, Water Flow 1/4" NPT 10 2501395 1 Water Valve Bracket 11 2900339 2 Cap Screw, Hex Hd., M5-0.8 x 12mm
12 2900301 3 Lock Nut, M5-0.8 Nylon Insert 13 6011393 1 Hose, 3/8" ID Clear Braided 17"
14 3200234 1 Fitting, 1/2" MPT to 3/8" Hose Barb 15 2501373 1 Plug, 3/4" Hole 16 2500927 1 Poly-V Belt 3L-240 17 2500922 1 Pulley, 3L350 X 1/2" Bore 18 2900031 3 Lock Washer, 5/16" Split 19 2900019 1 Cap Screw, Hex Hd., 5/16-18 x 3/4" 20 2900217 1 Cap Screw, Hex Hd., 5/16-18 x 1-1/4" 21 2900545 1 Eyebolt, M8 x 80mm 22 2900022 7 Flat Washer, 5/16" SAE
23 2900343 1 Hex Nut, M8-1.25
2
22
21
18
5
2
23
4
Diaphram Pump Assembly #6030174
40
5
4
3
2
6
1
ITEM PART NO. QTY. DESCRIPTION
1 6030173 1 Pump Bearing Stand 2 2600288 1 Diaphram Pump 3 6030172 1 Diaphram Pump Shaft 4 2500696 2 Bearing, 1/2 x 1-1/8 x 5/16 5 2500697 1 Retaining Ring, 1/2" Ext. 5100-50 6 2900239 1 Friction Washer, 1/2"
CC800M Water Pump Assembly #6030132
41
(1PH Electric Motor Only)
Attach to Blade Guard
1
2
3
4
To Oulet
on Motor Box
ITEM PART NO. QTY. DESCRIPTION
1 2600220 1 Water Pump, 115V Submersible, 300GPH (5GPM) 2 3200231 1 Fitting, 1/4 FPT to 1/4 Hose Barb 3 3200019 1 Fitting, 1/4" M. Pipe to 1/4" Hose Barb 4 6030035 1 Hose, 1/4 x 3/8 x 40"
CC800M Water Pump Assembly #6030141
42
(3PH Electric Motor Only)
3
Attach to Blade Guard
1
2
5
To Outlet
on Motor Box
ITEM PART NO. QTY. DESCRIPTION
1 2600273 1 Water Pump, 220V Submersible, 300GPH(5GPM) 2 3200231 1 Fitting, 1/4 FPT to 1/4 Hose Barb 3 3200019 1 Fitting, 1/4" M. Pipe to 1/4" Hose Barb 4 6030035 1 Hose, 1/4 x 3/8 x 40" 5 2801620 1 Plug, 15A 250V Sealed
4
Leveling Arm Assembly #6030239
43
4
5
4
4
6
7
4
1
2
3
2
ITEM PART NO. QTY. DESCRIPTION
1 6030358 1 Leveling Arm Attachment 2 2900018 2 Locknut, 3/8-16, Nylon 3 2900253 1 Shoulder Screw, 3/8 x 3/8" (5/16-18) 4 2900014 6 Flat Washer, 3/8" SAE 5 6030357 1 Block Saw Leveling Arm 6 2900672 1 Shoulder Screw, 3/8" x 1/2" (5/16-18) 7 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
6011553 STARTER BOX 220-460V, 3 Ph.
44
14
16
12
15
15
8
2
1113
5
910
6
3
7
4
DETAIL A
SCALE 1 : 1.5
1
STOP SWITCH
45
6011553 STARTER BOX 220-460V, 3 Ph
SCALE 1 : 3
4646128 ORANGE
SET TO MOTOR
AMP RATING
SCALE 1 : 3
ITEM PART NO. QTY. DESCRIPTION
1 6040667 1 Starter Box Base 2 6040598 1 Sub-plate
3 2900676 4 Machine Screw, Pan Hd., M4-0.7 x 8mm 4 2800315 2 Grounding Lug 5 2901891 1 Cap Screw, Hex Hd., 1/4-28 x 1/2" 6 2900024 1 Lock Washer, 1/4" Split
7 2801704 1 Contactor, 220-240V (includes coil)
2801265 1 Replacement Coil, 220-240V 8 2801699 1 Overload Relay, 9-45 AMP 9 2901437 4 Flat Washer, #10
10 2901827 4 Cap Screw, Soc. Hd., #8-32 x 5/8" 11 6048339 1 Cover, Electric Box, 2 Hole
12 2701414 4 Fastener, Electrical Box Top 13 2800322 1 Start Button 14 2800222 1 Clear Protective Boot
15 2801636 1 E-Stop Switch, 600V 16 4646128 2 Wire, 14 Gage, Orange, 12"
TRIP CLASS 10
RESET - A
PHASE - OFF
6011555 STARTER BOX 380V, 3 Ph.
46
14
16
12
15
15
8
2
13
11
7
5
10
9
6
3
4
DETAIL A
SCALE 1 : 1.5
1
STOP SWITCH
47
6011555 STARTER BOX 380V, 3 Ph
SCALE 1 : 3
4646128 ORANGE
SET TO MOTOR
AMP RATING
ITEM PART NO. QTY. DESCRIPTION
1 6040667 1 Starter Box Base 2 6040598 1 Sub-plate
3 2900676 4 Machine Screw, Pan Hd., M4-0.7 x 8mm 4 2800315 2 Grounding Lug 5 2901891 1 Cap Screw, Hex Hd., 1/4-28 x 1/2" 6 2900024 1 Lock Washer, 1/4" Split
7 2801708 1 Contactor, 380-440V (includes coil)
8 2801699 1 Overload Relay, 9-45 AMP 9 2901437 4 Flat Washer, #10
10 2901827 4 Cap Screw, Soc. Hd., #8-32 x 5/8" 11 6048339 1 Cover, Electric Box, 2 Hole
12 2701414 4 Fastener, Electrical Box Top 13 2800322 1 Start Button 14 2800222 1 Clear Protective Boot
15 2801636 1 E-Stop Switch, 600V 16 4646128 2 Wire, 14 Gage, Orange, 12"
TRIP CLASS 10
RESET - A
PHASE - OFF
SCALE 1 : 3
2801268 1 Replacement Coil, 380-440V
2
48
Wire from Starter
to Customer
Supplied Plug
Power Box Assembly #6030340
3PH - 5 and 7.5 HP - 230V
Wire from Starter
1
to Motor
6
3
Sealing Lock Nut
located inside
Starter Box
4
5
Washers and Nuts
located
inside
Starter Box
Reference
Switch Plate Assembly
#6030322
ITEM PART NO. QTY. DESCRIPTION
1 6070254 1 Cord, 14/6 x 96" w/ 16-14 Gage #10 Ring Terminals Bare 2 6070253 1 Cord, SO 10/4 X 96"
3 2802052 2 Cord Connector, 3/4" Thd., .63-75" Cord, 90 Deg. 4 2800050 2 Lock Nut, 3/4" Sealing 5 1800810 1 Voltage Label, 230V 6 6011553 1 Starterbox, 220-460 Volt 7 2900039 2 Lock Nut, 5/16-18 Nylon 8 2900969 2 Fender Washer, 5/16" x 1-1/2"
9 6030183 1 Plate, 1/4 x 2 x 5 10 2900022 2 Flat Washer, 5/16" SAE 11 2900508 2 Cap Screw, Hex Hd., 5/16-18 x 1-1/2"
7
8
9
10
11
Power Box Assembly #6030340
49
3PH - 5 and 7.5 HP - 230V
10/4 Wire
Blue to
Motor Wire 8
230V
to
Power
Green
to
Ground
14/6 Wire
to
Motor
Set to
Motor Amp
Rating
Orange to
Motor Wire 2 (5HP)
Motor Wire 7 (7.5 HP)
2
50
Wire from Starter
to Customer
Supplied Plug
Power Box Assembly #6030142
3PH - 5 and 7.5 HP - 460V
Wire from Starter
1
to Motor
6
3
Sealing Lock Nut
located inside
Starter Box
4
5
Washers and Nuts
located
inside
Starter Box
Reference
Switch Plate Assembly
#6030322
ITEM PART NO. QTY. DESCRIPTION
1 6070254 1 Cord, 14/6 x 96" w/ 16-14 Gage #10 Ring Terminals Bare
2 6070253 1 Cord, SO 10/4 X 96"
3 2802052 2 Cord Connector, 3/4" Thd., .63-75" Cord, 90 Deg.
4 2800050 2 Lock Nut, 3/4" Sealing
5 1800811 1 Voltage Label, 460V
6 6011554 1 Starterbox , 575 Volt
7 2900039 2 Lock Nut, 5/16-18 Nylon
8 2900969 2 Fender Washer, 5/16" x 1-1/2"
9 6030183 1 Plate, 1/4 x 2 x 5 10 2900022 2 Flat Washer, 5/16" SAE 11 2900508 2 Cap Screw, Hex Hd., 5/16-18 x 1-1/2"
7
8
9
10
11
Power Box Assembly #6030142
51
3PH - 5 and 7.5 HP - 460V
10/4 Wire
Blue to
Motor Wire 8
460V
to
Power
Green
to
Ground
14/6 Wire
to
Motor
Set to
Motor Amp
Rating
Orange to
Motor Wire 2 (5HP)
Motor Wire 7 (7.5 HP)
2
52
Wire from Starter
to Customer
Supplied Plug
Power Box Assembly #6030339
3PH - 7.5 HP - 380V
Wire from Starter
1
to Motor
6
3
Sealing Lock Nut
located inside
Starter Box
4
5
Washers and Nuts
located
inside
Starter Box
Reference
Switch Plate Assembly
#6030322
ITEM PART NO. QTY. DESCRIPTION
1 6070254 1 Cord, 14/6 x 96" w/ 16-14 Gage #10 Ring Terminals Bare 2 6070253 1 Cord, SO 10/4 X 96"
3 2802052 2 Cord Connector, 3/4" Thd., .63-75" Cord, 90 Deg. 4 2800050 2 Lock Nut, 3/4" Sealing 5 1801985 1 Voltage Label, 380V 6 6011555 1 Starterbox, 380 Volt 7 2900039 2 Lock Nut, 5/16-18 Nylon 8 2900969 2 Fender Washer, 5/16" x 1-1/2"
9 6030183 1 Plate, 1/4 x 2 x 5 10 2900022 2 Flat Washer, 5/16" SAE 11 2900508 2 Cap Screw, Hex Hd., 5/16-18 x 1-1/2"
7
8
9
10
11
Power Box Assembly #6030339
53
3PH - 7.5 HP - 380V
10/4 Wire
Power
Blue to
Motor Wire P1
to
Green
to
Ground
14/6 Wire
to
Motor
Set to
Motor Amp
Rating
Orange to
Motor Wire P2
Models and Specifications
Blade Capacity:
20” and 24”
Maximum Depth of Cut:
8” and 10” Respectively
Arbor Diameter:
1”
Blade Drive:
Matched set of premium gripnotch V-belts
Electric Models
*RPM at
Shaft
Gas Models
54
Model Make HP Phase Voltage Hertz Amps
CC850M-E1-20
CC850M-E3-20 5 3 230/460 13.4/6.7 20”
CC875M-E1-20 7.5 1 230 30 20”
CC875M-E3-20 7.5 3 230/460 18.8/9.4 20”
CC875M-E1-24 7.5 1 230 30
CC875M-E3-24 7.5 3 230/460 18.8/9.4 24”
* Values are approximate.
Model Make *HP
5 1 230
Baldor
Capacity
*Fuel
*Oil
Capacity
60
Air
Cleaner
23
RPM at
Motor
Output
Shaft
Motor
Output
1750 rpm
RPM at
Blade
Shaft
*RPM
at Blade
Shaft
1750
Blade Size
Blade
Size
20”
2200 rpm
24”
rpm
CC809H-20 Honda 8.5 1.40 gal. 1.2 qt.
CC809L-20 Lifan 9 1.7 gal. 1.0 qt. 20”
CC813H-20 Honda 11.7 1.61gal. 1.2 qt. 20”
CC813H-24 Honda 11.7 1.61 gal. 1.2 qt. 24”
*Per manufacturer specifications.
20”
3600 rpm
3 Stage -Cyclone
2050 rpm
NOTES
55
____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________
EQUIPMENT AND PARTS

WARRANTY

Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.
The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer.
In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly.
Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.
Loading...