Diamond CC80 User Manual

DIAMOND
P R O D U C T S
FLOOR GRINDER
PARTS LIST
CC80
(January 2012)
Part #1801138
(Intentionally Blank)
Table of Contents
Description Page No.
Motor Assembly………………...………………………………………...4-5 Frame Assembly……………………………………………………………6
Flex Coupling Assembly…………..…………………………………… …7
Guard Assembly….………………………………………………..…….…8 Handle Assembly……….………………………………………………….9 Dust Port Assembly………………………….………..…………………. .10 Decal Group…………………………………………………………….….11
Warranty………………..………………………………………………… .12
Quick Reference Service Filters/ Belts
DP Part No. Description Manufacturer’s Part
2500034 V-Belt (2) for Baldor 2HP, 1PH (Gates #3V315)
Accessories-Floor Grinding Heads
DP Part No. Size Description
GHH0809 8” 9 Segment
MOTOR ASSEMBLY: 6040345
1
17
11
16
3
23
6
13
4
7
5
8
2
22
9
12
15
14
1D
1C
1E
1B
10
18
20
1F
9
1A
19
21
5
MOTOR ASSEMBLY: 6040345
ITEM PART NO. QTY DESCRIPTION
1 2600594 1 2HP-1 Ph Elec. Motor w/ on/off switch, 20A Plug
2 6048229 1 Key, 3/16" Sq. x 1-1/4" 3 6040532 1 Engine Mounting Plate 4 2500034 2 V-Belt, 3VX315 5 2504694 1 Sheave, 3.35-2 Groove (2-3V-3.35-TB) 6 2500030 1 Taper Bushing, 1" w/ Set Screws 7 2505006 1 Sheave, 5.00-2 Groove (3V500SH) 8 2504699 1 Bushing, 5/8" QD SH
9 2501063 2 Bearing, 4 Bolt Flange, 1" ID 10 2900045 4 Lock Nut, 7/16-14 Nylon 11 2900149 4 Cap Screw, Hex Hd., 7/16-14 x 1-3/4" 12 2900005 4 Cap Screw, Hex Hd., 3/8-16 x 1" 13 2900983 4 Cap Screw, Soc. Low Hd., 3/8-16 x 1" 14 2900014 4 Flat Washer, 3/8" SAE 15 2900006 4 Lock Washer, 3/8" Split 16 2900022 1 Flat Washer, 5/16" SAE 17 2900613 1 Cap Screw, Soc. Hd., 5/16-18 x 3-1/4 18 6010487 1 Shaft, Grinding Head 19 6011089 1 Key, 1/4" Sq. x 1" Long 20 2503195 1 O-Ring, Metric M5 x 15mm
21 4699100 1 Cord 50' 12GA, 1 15V 20A Twist to15A Straight 22 2900519 3 Cap Screw, Soc. Hd., 1/4-20 x 1-1/4
23 2900131 2 Set Screw, Soc. Hd., 3/8-16 x 3/8"
ITEM PART NO. QTY DESCRIPTION
1A 2600271 1 Motor, 2HP-1PH Baldor
1 B 2800043 2 Connector, 3/4" Cord
1C 2800309 1 Switch Box Lid W/Gaskets & Screws
1 D 6040347 1 12/3 Cord W/ 20Amp L5-20P Plug
1 E 2800087 1 Plug, Nema L5-20P,125VAC-20Amp
1F 2803200 1 Motor Reset Switch
12
6
FRAME ASSEMBLY: 6040346
9
4
3
8
6
8
8
7
6
6
6
8
2
10
5
1
6
ITEM
1 6040530 1 2 6040536 2
3 6040533 1
4 2900020 4
5 2900018 9
6 2900014 19 7 2900079 4
8 2900005 8
9 6040299 1
10 2501439 2
11 6040542 1
12 2400615 2
13 2900500 1
PART NO.
5
QTY
6
5
DESCRIPTION
Frame Weldment Handle Support
Pulley Shield
Cap Screw, Flat Hd., 1/4-20 x 3/4"
Lock Nut, 3/8-16 Nylon
Flat Washer, 3/8" SAE Cap Screw, Hex Hd., 3/8-16 x 2-1/4"
Cap Screw, Hex Hd., 3/8-16 x 1"
Water Hose Assembly
Wheel, 8 x 2 x 3/4"
Rear Axle Weldment
Set Collar, 3/4"
Thumb Screw, 3/8-16 x 1"
13
11
10
12
FLEX COUPLING ASSEMBLY: 6040368
3
2
1
* SHOWN AS REFERENCE USE 8" GRINDING HEADS
ITEM PART NO. QTY. DESCRIPTION
1 2503196 1 Flex Coupling 2 2900911 3 Cap Screw, Soc. Hd.. M8-1.25 x 30mm 3 2900161 3 Cap Screw, Soc. Hd., M8-1.25 x 25mm
FLEX COUPLING INSTALLATION:
1. INSTALL (3) M8 X 25 CAPSCREW THROUGH COUPLING INTO GRINDING HEAD
2. ATTACH COUPLING/GRINDING HEAD ASSEMBLY TO SHAFT
FRONT GUARD ASSEMBLY - 6040340
8
6
5
4
1
3
5
7
ITEM
1 6040529 1
2 6040541 1
3 2900526 4 4 2900115 4
5 2900009 10 6 2900010 5
7 2900144 5
8 2503615 2
PART NO.
QTY.
8
2
DESCRIPTION
8" Front Guard
Rubber Skirt 1/4 x 1-5/8 x 22"L (8" Guard)
Machine Screw, Hex. Hd., #8-32 x 1/2 Lock Nut, #8-32 Nylon
Flat Washer, 1/4" SAE Lock Nut, 1/4-20 Nylon
Cap Screw, Hex Hd., 1/4-20 x 3/4"
Latch, Draw (Rubber Handle)
HANDLE ASSEMBLY: 6040343
9
14
5
3
5
1
2
4
11
2
4
8
9
10
12
13
6
7
ITEM PART NO. QTY. DESCRIPTION
1 6040538 1 Handle Weldment 2 6041062 2 Throttle Spacer
3 2900597 2 Cap Screw, Hex Hd., M5 x 50mm 4 2900301 2 Lock Nut, M5 Nylon 5 2900016 6 Flat Washer, #10 USS 6 2900053 2 Rivet, 3/32" Dia. 7 2900257 2 Lock Pin, T Handle, 3/8"
8 3200022 1 Fitting, 1/2" F. Pipe to 3/4" F. Garden 9 3200008 2 Close Nipple, 1/2" NPT
10 3200027 1 Water Valve 11 3200155 1 Fitting, 1/2" M. Pipe to 3/4" M. Garden
12 6048918 1 Hose Assy., 1/2 x 18-1/2", Water 13 3201876 1 3/4" M. Garden to 3/4" F. Garden (QD type) 14 6040521 1 Foam grip
DUST PORT ASSEMBLY: 6040344
10
4
1
6
5
3
2
7
ITEM
1 6040534 1
2 2900526 4 3 2900115 4
4 6040339 1
5 6040537 1
6 2503177 1 7 3200095 1
PART NO.
QTY.
DESCRIPTION
Rear Cover
Machine Screw, Hex. Hd., #8-32 x 1/2 Lock Nut, #8-32 Nylon
Hose, 2" ID, 8.5" Long
Dust Port Bracket
Hose Reducer, 2.0"-1.5" ID Hose Clamp #32
WARNING UNPLUG POWER DECAL #1801075 (QTY.1)
DECAL GROUP
CORE CUT DECAL
#1800506 (QTY. 1)
GREASE
OFTEN
GREASE OFTEN DECAL
#1800504 (QTY.1)
s
WARNING DECAL
#1800001 (QTY. 1)
EQUIPMENT AND PARTS
WARRANTY
Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.
The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer.
In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly.
Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.
333 Prospect Street, Elyria, Ohio 44035
(440) 323-4616 (800) 321-5336 • Fax (440) 323-8689
www.diamondproducts.com
Printed in U.S.A. Part #1801094
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