Diamond CC7874XL User Manual

DIAMOND
PRODUCTS
CONCRETE SAW
PARTS LIST
CC7874XL
EZ-RIDER
(June 2011)
PART#: 1801386

WARNING

2
The engine exhaust from this product
Contains chemicals known to the
State of California to cause cancer,
birth defects or other reproductive harm.

Table of Contents

3
Frame components ............................................................................................4
Oil Filter Detail View ...........................................................................................6
Manifold Block Assembly ...................................................................................7
Wheel Assembly ................................................................................................8
Guide Assembly .................................................................................................9
Engine Components ..........................................................................................10
Pump Assembly .................................................................................................12
Muffler Assembly ...............................................................................................14
Air Filter Assembly .............................................................................................15
Belt .....................................................................................................................16
Blade Shaft Assembly ........................................................................................17
Lift Assembly .....................................................................................................18
Seat Components ..............................................................................................20
Rear Drive Components ....................................................................................22
Blade Guard and Belt Guard ..............................................................................24
Fuel and Hydraulic Components ........................................................................26
PTO Assembly ...................................................................................................28
20” Blade Guard Assembly ................................................................................30
14” Blade Guard Assembly ................................................................................32
Console Components (Hinged assembly) ..........................................................34
Console Components (Bolted assembly) ...........................................................36
Instrument Panel Assembly ...............................................................................38
Steering Control Unit Assembly .........................................................................39
Hydraulic Lift Pump Assembly ...........................................................................41
Hub Assembly ....................................................................................................42
Hydraulic Tank Assembly ..................................................................................43
Oil Cooler Kit (Optional) .....................................................................................44
Electrical Schematic ...........................................................................................45
Hydraulic Components .......................................................................................46
Decal Set ...........................................................................................................47
Additional Decals ...............................................................................................48
Notes .................................................................................................................49
Warranty ............................................................................................................56
Frame Components #6046003
4
15
9 8
14
13
7
14
14
12
11
2
1
5
17
18
10
5
4
4
3
16
3
6
4
Frame Components #6046003
5
ITEM PART NO. QTY DESCRIPTION
1 6043272 1 Frame Weldment 2 6043276 1 Lift Frame 3 6043271 2 Pin, Cylinder Long
4 2400615 4 Set Collar, 3/4" 5 2900002 10 Flat Washer, 5/8" SAE 6 2900099 2 Cap Screw, Hex Hd., 5/8-11 x 3-1/2"
7 3200026 2 Water Valve, 1/2" FPT 8 2900038 4 Lock Washer, #10 Split
9 2900117 4 Cap Screw, Soc. Hd., #10-24 x 3/8" 10 2900502 3 Cap Screw, Hex Hd., 5/8-11 x 5" 11 3200008 1 Close Nipple, 1/2" NPT 12 3200013 1 Street Elbow, 1/2" NPT
13 3200022 1 Fitting, 1/2" F. Pipe to 3/4" F. Garden 14 3200516 5 1/2" X 3/8" Hose Barb
15 2501548 1 Spray Hose Assembly 16 3200517 1 1/2"X3/8" Hose Barb Strait (Brass)
17 2900135 5 Lock Nut, 5/8-11 Nylon 18 2400199 1 Locking Knob 3/8 Stud
Oil Filter Detail View #6046022
6
5
8
6
5
4
9
7
1
5
3
9
3202164 - ATTACHES TO REAR BULKHEAD
2
10
3202165 - ATTACHES TO PUMP RETURN PORT
ITEM PART NO. QTY DESCRIPTION
1 6043275 1 Filter Mount Plate 2 3201175 1 Hydraulic Filter Element
3 2501552 1 Filter Mount 4 2701360 2 Shock Mount 5 2900010 4 Lock Nut, 1/4-20 Nylon 6 2900024 2 Lock Washer, 1/4" Split
7 2900009 2 Flat Washer, 1/4" SAE 8 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"
9 3202214 2 12M.O-Ring-6M.JIC Straight
10 3202164 1
11 2400199 1 Locking Knob 3/8 Stud
Hyd Hose Filter In Port to Rear Bulkhead
3202157 - ATTACHES
7
TO WHEEL MOTOR
Manifold Block Assembly #6046023
3
1
4
7
3202156 - ATTACHES TO WHEEL MOTOR
5
3
8 6
ITEM PART NO. QTY DESCRIPTION
1 6043297 2 Manifold Block Assembly 2 3200286 2 Adapter, 1/2" O-Ring to 1/2" M. JIC 3 3200285 2 Elbow, 1/2" O-Ring to 1/2" Male JIC
4 3202157 1
5 3202156 1 6 2900024 2 Lock Washer, 1/4" Split
7 6046031 1 Manifold Hold Down 8 2900294 2 Cap Screw, Hex Hd., 1/4-20 x 2"
9
2
11
Hyd Hose Rear Wheel Motor to Left Manifold Port Hyd Hose Front Wheel Motor to Right Manifold Port
3202159 - ATTACHES TO HYDRAULIC PUMP
9 2900009 2 Flat Washer, 1/4" SAE
10 2400199 1 Locking Knob 3/8 Stud 11 3200304 2 Elbow, 1/2" M. JIC to 1/2" F. JIC
Wheel Assembly #6046024
8
?
6
3
9
8
5
1
2
2
4
ITEM PART NO. QTY DESCRIPTION
1 6043277 1 Axle Spindle Weldment 2 2900058 8 Flat Washer, 1/2" SAE
3 2900811 4 Cap Screw, Hex Hd., 1/2-13 x 2-1/2" 4 2900026 4 Lock Nut, 1/2-13 Nylon 5 6043274 1 Hub Assembly CC7878 6 6043306 1 Wheel Assembly 7 2900975 1 Lug Nut, 1/2-20
8 2707220 1 Hex Nut, 1"-14 Slotted 9 2900971 1 1/8"X2" Cotter Pin
10 2400199 1 Locking Knob 3/8 Stud
Guide Assembly #6043240
9
7 6 83 11 4
1
7
107 9
ITEM PART NO. QTY. DESCRIPTION
1 6043239 1 Guide Assembly 2 6043241 1 Slurry Flap Retainer
3 6043238 1 Indicator Arm Weldment 4 2900811 2 Cap Screw, Hex Hd., 1/2-13 x 2-1/2"
5 2900294 2 Cap Screw, Hex Hd., 1/4-20 x 2" 6 6043429 1 Rear Line Pointer
7 2501505 3 1/2" Handle Nut 8 2900010 2 Lock Nut, 1/4-20 Nylon
9 2900058 4 Flat Washer, 1/2" SAE
10 2900026 1 Lock Nut, 1/2-13 Nylon
11 2900009 2 Flat Washer, 1/4" SAE
12 6043242 1 Slurry Flap
12 2
5
24
10
25
23
Engine Components #6046004
27
13
9
8
26
2
16
8
19
6
10
9
8
24
3
1
15
14
26
14
15
11
25
23
8108712
22
29
21
20
18
5
30
4
30
17
8
Engine Components #6046004
11
ITEM PART NO. QTY DESCRIPTION
1 2600543 1 78HP Deutz Diesel Engine 2 6043268 1 Blower Deflector Weldment
3 6043369 1 Pump Beltguard Weldment 4 6043270 1 Engine Mount Weldment 5 6043267 2 Retaining Bar 6 6043605 1 Retaining Bar Spray Flap 7 6043490 1 Spray Flap Engine
8 2900022 15 Flat Washer, 5/16" SAE 9 2900031 7 Lock Washer, 5/16" Split
10 2900141 5 Hex Nut, 5/16-18 11 2900233 3 Cap Screw, Soc. Hd., 5/16-18 x 1-1/2"
12 6046015 1 Cover Deutz Diesel Engine 13 2900329 1 Cap Screw, Hex Hd., M8-1.25 x 20mm 14 2900349 8 Cap Screw, Hex Hd., M14-2.0 x 35mm
15 2900651 8 Flat Washer, 9/16" 16 6043269 1 Light Mount Plate
17 6046016 1 Adjustment Nut Weldment 18 2900029 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/2" 19 2501517 1 Dual Beam Light
20 6043296 1 3/4" ACME NUT 21 2900196 1 Cap Screw, Hex Hd., 3/8-16 x 3/4"
22 6043264 1 Throttle Extension Plate 23 2900341 3 Cap Screw, Hex Hd., M6 x 16mm
24 2900016 3 Flat Washer, #10 USS 25 2900024 3 Lock Washer, 1/4" Split
26 2900039 4 Lock Nut, 5/16-18 Nylon 27 2900138 2 Cap Screw, Hex Hd., 5/16-18 x 1" 28 2501028 1 Clevis Assembly, 10-32
29 6043312 1 BELT ADJUSTER ROD ASSEMBLY 30 3200234 2 Fitting, 1/2" MPT to 3/8" Hose Barb
Pump Assembly #6046025
12
3202159 - ATTACHES TO RIGHT MANIFOLD BLOCK
3202159 - ATTACHES TO LEFT MANIFOLD BLOCK
18
19
3 2 14
13
10
12
17
21
26
27
11
2
8
8
4
21
9
22
23
3202158 ­ATTACHES TO TANK
3202166 ­ATTACHES TO FRONT BULKHEAD
1
6
28
30
16
25
20
3202155 - ATTACHES TO SUCTION PORT ON TANK
29
7
5
9
3202165 - ATTACHES TO FILTER OUT
2 12 15
24
Pump Assembly #6046025
13
ITEM PART NO. QTY DESCRIPTION
1 6043280 1 Transmission Mount Weldment 2 2900022 6 Flat Washer, 5/16" SAE 3 2900039 2 Lock Nut, 5/16-18 Nylon
4 2900651 2 Flat Washer, 9/16" 5 2900349 2 Cap Screw, Hex Hd., M14-2.0 x 35mm
6 6043283 1 Cable Bracket 7 2600340 1 Hydraulic Pump CC7878 E-Z Rider
8 3200286 3 Adapter, 1/2" O-Ring to 1/2" M. JIC
9 3200285 2 Elbow, 1/2" O-Ring to 1/2" Male JIC 10 6043282 1 Pump Connection Lever 11 6043281 2 Transmission Retainer
12 2900006 4 Lock Washer, 3/8" Split 13 2900029 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/2" 14 2900134 1 Roll Pin, 3/16" x 1"
15 2900196 2 Cap Screw, Hex Hd., 3/8-16 x 3/4" 16 3202215 1 1/2"M.Oring-3/4"M.JIC 17 2705030 1 Pulley Deutz Auxillary 18 2501551 1 Pulley, 5.75X 7/8"Bore 19 2504012 1 V-Belt AX34
20 3202155 1 Hyd Hose Suction Port of Pump to tank strainer 21 3202159 2 Hyd Hose Hyd Pump to Hyd Manifold Block 22 3202166 1 Hyd Hose (PSI) Pump Pso Port to Front Bulkhead 23 3202158 1 Hyd Hose Case Drain of Pump to Hyd Reservoir 24 3202165 1 Hyd Hose Filter out Port to Pump Return Port
25 3200417 1 Elbow, 3/4" F. JIC to 3/4" M. JIC 26 2900139 1 Cap Screw, Hex Hd., 1/2-13 x 1-3/4"
27 2900037 1 Hex Nut, 1/2-13 28 2900180 1 Cap Screw, Hex Flange Hd., 1/4-20 x 1"
29 2900010 1 Lock Nut, 1/4-20 Nylon 30 2500409 1 Rod End, 1/4-28 Female
Muffler Assembly #6046026
14
2
3
1
ITEM PART NO. QTY DESCRIPTION
1 2700746 1 Muffler 2 2700747 1 Rain Cap 2"
3 2700748 1 Muffler Clamp 2" 4 6043298 1 Exhaust Pipe CC7878
4
Air Filter Assembly #6046027
15
2
3
7
5
6
Replacement Elements for Air Cleaner (not shown) 2504023 - Outer Primary Filter 2504024 - Inner Safety Filter
4
4
1
ITEM PART NO. QTY DESCRIPTION
1 3200197 1 Hose Clamp #52 2 2500423 1 Restriction Indicator
3 3200117 1 Close Nipple, 1/8" NPT 4 2501739 1 Air Cleaner with Pre-Cleaner
5 2900022 2 Flat Washer, 5/16" SAE 6 2900039 2 Lock Nut, 5/16-18 Nylon
7 2900138 2 Cap Screw, Hex Hd., 5/16-18 x 1"
Belt #2502140
16
1
ITEM PART NO. QTY DESCRIPTION
1 2502041 1 Belt Set, 5/3VX530 - 5 Strand
Blade Shaft Assembly #6046018
17
Align setscrews on bearings with
dimples on bladeshaft (4 places)
13
Apply Loctite #262 to bolts
on bushing (3 places)
6
7
10
9
12
8
3
2
1
9
10
11
Apply Loctite #262 to set screws on bearings (4 places)
4
5
ITEM PART NO. QTY. DESCRIPTION
1 2501520 2 Bearing, 2" Pillow Block 2 6043286 1 ARBOR SHAFT 2"
3 2501647 1 Sheave 3V-4.75, 10 Groove QD Style 4 2500153 1 QD Bushing, SK x 2" w/Fasteners
5 6043259 1 Inside Collar 6 6040252 1 Stub Shaft
7 2900146 1 Cap Screw, Hex Hd., 5/8-11 x 4" 8 2501537 1 Key B17.1 0.5x0.5x3.5
9 2900002 5 Flat Washer, 5/8" SAE
10 2900113 5 Lock Washer, 5/8" Split 11 2900136 4 Cap Screw, Hex Hd., 5/8-11 x 2" 12 6049033 1 Outer Flange Assy CC7878 13 2501538 1 Square Key, 1/4 X 1-3/8"
19
18
Lift Assembly #6046007
3202168 - ATTACHES TO TEE FITTING
6
2
21
4
17
11
10
9
13
12
1
5
16
21
14
15
3202169 - ATTACHES TO TEE FITTING
23
3202167 ­ATTACHES TO CYLINDER TEE
24
22
20
7
3
18
8
3202169 ­ATTACHES TO CYLINDER
3202168 - ATTACHES TO CYLINDER
Lift Assembly #6046007
19
ITEM PART NO. QTY DESCRIPTION
1 6043247 1 Frame Lift Weldment 2 6043249 2 Top Motor Slide
3 6043250 1 Arbor Shield Plate 4 2900480 2 Tap Bolt, Hex Hd., 3/4-10 x 6"
5 2900476 2 Swivel Pad Nut, 3/4-10 6 2900020 6 Cap Screw, Flat Hd., 1/4-20 x 3/4"
7 2900014 2 Flat Washer, 3/8" SAE 8 2900006 2 Lock Washer, 3/8" Split
9 2501531 2 Pillow Block Bearing, 1-3/8"
10 2900058 4 Flat Washer, 1/2" SAE 11 2900084 4 Lock Washer, 1/2" Split
12 2501541 2 Hydraulic Cylinder, 1-3/4" x 5" 13 2400615 2 Set Collar, 3/4"
14 2900146 4 Cap Screw, Hex Hd., 5/8-11 x 4" 15 2900002 4 Flat Washer, 5/8" SAE
16 2900113 4 Lock Washer, 5/8" Split 17 2900041 2 Hex Nut, 3/4-10
18 2900196 2 Cap Screw, Hex Hd., 3/8-16 x 3/4" 19 2900499 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/2" 20 6043363 1 .937 X 90 Wrench
21 3200263 2 Adapter, 3/8" O-Ring to 3/8" M. JIC 22 3200268 1 3/8" Male JIC Union Tee
23 3202169 1 Hyd Hose Left Cylinder to "T" fitting 24 3202168 1 Hyd Hose Right Cylinder to "T" fitting
8006406# stnenopmoC taeS
01
4
71
61
5
11
6
12
51
42
02
41
9
3
21
32
91
7
22
5
5
81
8
31
1
2
7
7
5
01
32
3051052
2051052
01
32
strap tnemecalper era 3051052 & 2051052
yletarapes deredro eb nac taht 1051052 rof
8006406# stnenopmoC taeS
METI.ON TRAP.YTQNOITPIRCSED
143234061 233234061 rewoL tnemdleW tsertooF 363234061etalP tseR mrA
477500522 "61-8/3 elbatsujdA ,reveL 5410009261EAS "8/3 ,rehsaW talF
660000922 781000929 nolyN 61-8/3 ,tuN kcoL
reppU tnemdleW tsertooF
tilpS "8/3 ,rehsaW kcoL
850510521 993510521poT tseR mrA
0122000926 EAS "61/5 ,rehsaW talF 1150000923 "1 x 61-8/3 ,.dH xeH ,wercS paC
2153234061 3124500921 "2/1-3 x 31-2/1 ,.dH xeH ,tloB paT
4147100922 "1 x 81-61/5 ,.dH talF ,wercS paC 5193000922 6110510521 kcitS lortnoC deepS 7149200923 "2 x 02-4/1 ,.dH xeH ,wercS paC
8174510521 9100550524rotalosI rebbuR
0210550524gnihsuB rebbuR 1260510521 elbaC lortnoC deepS 2206000924 "2 x 61-8/3 ,.dH xeH ,wercS paC 3201000927 4290000923 EAS "4/1 ,rehsaW talF
taeS
tuN eldnaH "2/1
tnemdleW tnuoM taeS
nolyN 81-61/5 ,tuN kcoL
nolyN 02-4/1 ,tuN kcoL
yletarapes deredro eb nac taht 1051052 rof strap tnemecalper era 3051052 & 2051052
Rear Drive Components #6046009
22
PLEASE NOTE THE
ORIENTATION OF
THE ROTARY ACTUATOR
3202162 ATTACHES TO
'R' PORT IN STEERING
CONTROL UNIT
4
3202160 ATTACHES TO
'L' PORT IN STEERING
8 7
CONTROL UNIT
14
15
16
17
HOSES MUST BE ROUTED TOWARDS SEAT
3202157 - ATTACHES TO THE LEFT MANIFOLD
3202156 - ATTACHES TO THE RIGHT MANIFOLD
2
3
9
5
6
12 13
11
MOUNT BRACKET WITH THIS SIDE FACING REAR OF SAW
1
10
Rear Drive Components #6046009
23
ITEM PART NO. QTY DESCRIPTION
1 6043237 1 Wheel Bracket 2 2600325 1 Wheel Motor Eaton 7.7 CI 3 2900575 4 Cap Screw, Soc. Hd., 1/2-13 x 2-1/4" 4 3200214 2 Elbow, 1/4" M. O-Ring to 1/4" M. JIC 5 6043306 1 Wheel Assembly 6 2900975 5 Lug Nut, 1/2-20
7 2900022 8 Flat Washer, 5/16" SAE 8 2900031 8 Lock Washer, 5/16" Split
9 2900138 8 Cap Screw, Hex Hd., 5/16-18 x 1" 10 2501512 1 Hydrogear Wheel Hub 11 2701903 1 Hex Nut, 1"-20 Slotted 12 2900971 1 1/8"X2" Cotter Pin 13 2501536 1 5/16" X 7/8" SQ KEY
14 2501640 1 Helac L10 Rotary Actuator 15 2900016 8 Flat Washer, #10 USS
16 2900031 8 Lock Washer, 5/16" Split 17 2900217 8 Cap Screw, Hex Hd., 5/16-18 x 1-1/4"
15
24
Belt Guard and Blade Guard #6046011
20
14
19
13
10
18
11
16
10
17
10 12
1
9
3
7
8
6
11
12
10
6
13
2
4
5
6
3
2
Belt Guard and Blade Guard #6046011
25
ITEM PART NO. QTY. DESCRIPTION
1 6043253 1 Belt Guard Weldment 2 2503702 2 Oil Seal 3 6043366 1 Spacer Bar
4 6043367 1 Outer Seal Plate 5 6043254 1 Lower Beltguard
6 2900235 8 Cap Screw, Flat Hd., 3/8-16 x 1" 7 2900058 2 Flat Washer, 1/2" SAE
8 2900084 2 Lock Washer, 1/2" Split 9 2900026 2 Lock Nut, 1/2-13 Nylon
10 2900022 16 Flat Washer, 5/16" SAE
11 2900031 4 Lock Washer, 5/16" Split
12 2900039 8 Lock Nut, 5/16-18 Nylon
13 2900138 8 Cap Screw, Hex Hd., 5/16-18 x 1"
14 6046019 1 Beltguard Cover Assembly
15 6045116 1 PTO Cover Plate
16 2900019 2 Cap Screw, Hex Hd., 5/16-18 x 3/4"
17 6045181 1 Belt Guard Flap
18 6043241 3 Slurry Flap Retainer
19 2500669 1 Hose Elbow, 3" I.D.
20 3200197 1 Hose Clamp #52
Fuel and Hydraulic Components #6046612
26
10
11
17
19
12
5
8
9
3
4
2
8
6
8 10
13
14
7
4
10
8
8
3202113 -
ATTACHES TO PUMP 3202114 -ATTACHES TO
SUCTION PORT ON PUMP
18
8
9
1
15 16
8
9
Fuel and Hydraulic Components #6046612
27
ITEM PART NO. QTY. DESCRIPTION
1 6043370 1 Fuel Tank 2 6045318 1 Hydraulic Tank Assembly
3 2501510 1 Throttle Cable 4 2501546 1 Sending Unit, Fuel
5 2800459 1 Thermometer, 2", 0 - 200 F 6 6043372 1 Tank Bracket 7 2500199 1 Fuel Tank Cap (Steel) 8 2900014 16 Flat Washer, 3/8" SAE
9 2900018 7 Lock Nut, 3/8-16 Nylon 10 2900196 5 Cap Screw, Hex Hd., 3/8-16 x 3/4" 11 2900013 4 Cap Screw, Hex Hd., 3/8-16 x 1-1/4" 12 2900006 2 Lock Washer, 3/8" Split 13 2900677 5 Lock Washer, #8 Split 14 2900526 5 Machine Screw, Hex. Hd., #8-32 x 1/2 15 3200018 1 Fitting, 1/8" M. Pipe to 1/4" Hose Barb 16 3200070 1 Fitting, 3/8" MPT to 1/4" Pushlok 17 2500194 1 Spot Light, 12 Volt 18 3200111 1 Elbow, 1" M. Pipe to 3/4" M. JIC 19 3200283 1 Adapter, 1/2" M. Pipe x 1/2" M. JIC
1
28
2
PTO Assembly #6017906
(includes items #3-#26)
9
8
10
Hub Unit # 6010772
(includes items #8-#11)
11
7
6
3
5
4
19
20
12
19
20
13
26
14
20
18
19
17
16
21
15
22
23
24
25
PTO Unit # 6017907
(includes items #12-#26)
20
19
PTO Assembly #6017906
29
(includes items #3-#26)
ITEM NO. PART NUMBER QTY. DESCRIPTION
1 2701276 1 Flywheel, Deutz Engine 2 2702756 2 Cap Screw, Hex Hd., M10-1.0 x 40mm 3 6010352 1 Inner Ring Support 4 2900223 11 Cap Screw, Hex Hd., M10 x 30mm 5 2900321 11 Lock Washer, M10 Split
6 2501983 1 Seal, 2" x 2-5/8" x 5/16" 7 2900621 8 Cap Screw, Hex Hd., 3/8-16 x 7/8"
8 2501721 1 Coupling Hub 9 2501670 1 Hubbard Plug, 1-1/8"
10 2501714 1 Seal, 1" x 1-1/2" x 1/4" 11 2900633 6 Cap Screw, Hex Hd., M10-1.0 x 50mm
12 2501717 1 Shaft Support Sleeve 13 2501984 1 Seal, 1" x 1-1/4" x 1/8"
14 2500751 1 Seal, 1-3/4" V-Ring 15 2501789 1 Sheave, 4.75 x 10 Groove
16 2501719 1 Bearing Retainer Plate 17 2501998 1 Grease Slinger Disc
18 2900624 6 Machine Screw, Hex Hd., #6-32 x 3/8" 19 2501986 4 Ball Bearing, 40mm x 68mm x 15mm
20 2501747 4 Shim, 40mm x 50mm x 0.1mm 21 2900654 1 Bearing Lock Nut, 1-9/16"-18
22 2501720 1 Splined Drive Shaft 23 2501985 1 Grease Disc
24 2900954 6 Cap Screw, Hex Hd., 3/8-24 x 7/8" 25 2900062 1 Grease Fitting, 1/8" NPT 26 6046020 1 PTO Bearing Spacer
20" Blade Guard Assembly #6043368
30
9
10
8
4
7
13
17
11
3
112
2
5
10
14
6
16
10
15
20" Blade Guard Assembly #6043368
31
ITEM PART NO. QTY. DESCRIPTION
1 6047214 1 20" Blade Guard Weldment
2 6010085 2 Water Tube for 20" Guard 3 2500829 1 Water Manifold Gasket
4 3200001 3 Plug, 1/8" NPT 5 6048039 1 Splash Flap 6 6048155 2 Water Tube Clamp
7 6048123 1 Water Manifold 8 3200002 1 Fitting, 3/4" M. Pipe to 3/4" M. Garden
9 2900244 2 Cap Screw, Hex Hd., M6 x 45mm
10 2900009 8 Flat Washer, 1/4" SAE 11 2900302 2 Lock Nut, M6 Nylon
12 2900309 2 Cap Screw, Hex Hd., M5 x 20mm 13 2900016 2 Flat Washer, #10 USS
14 2900301 2 Lock Nut, M5 Nylon 15 2900144 4 Cap Screw, Hex Hd., 1/4-20 x 3/4" 16 2900010 4 Lock Nut, 1/4-20 Nylon 17 2400199 1 Locking Knob 3/8 Stud
14" Blade Guard Assembly #6046030
32
3
7
1
5
15
12
11
2
10
14
13
9
15
6
4
2
8
14" Blade Guard Assembly #6046030
33
ITEM PART NO. QTY. DESCRIPTION
1 6048039 1 Splash Flap 2 3200001 3 Plug, 1/8" NPT 3 2900309 2 Cap Screw, Hex Hd., M5 x 20mm
4 2900009 2 Flat Washer, 1/4" SAE 5 2900016 2 Flat Washer, #10 USS
6 2900301 2 Lock Nut, M5 Nylon 7 2400199 1 Locking Knob 3/8 Stud 8 6043289 2 14" Spray Tubes
9 6048123 1 Water Manifold
10 2500829 1 Water Manifold Gasket 11 3200002 1 Fitting, 3/4" M. Pipe to 3/4" M. Garden
12 2900302 2 Lock Nut, M6 Nylon 13 2900009 2 Flat Washer, 1/4" SAE
14 2900244 2 Cap Screw, Hex Hd., M6 x 45mm 15 6043288 1 14" Blade Guard Weldment
45
34
46
47
49
54
Console Components #6046613
53
52
21
43
34
39
27
44
38
35
51
17
3
4
9
18
15
40
50
48
16
8
2
4
37 38
8
23
24
33
13
1
31
32
3202163- ATTACHES TO 'P' PORT ON STEERING CONTROL UNIT
28
30
3202166 - ATTACHES TO PRESSURE PORT ON PUMP
5
12
11
22
25
4
36
26
14
20
27
19
3202164 - ATTACHES TO FILTER 'IN' PORT
36
3202161 ­ATTACHES TO 'T' PORT IN STEERING CONTROL UNIT
ITEM PART NO. QTY. DESCRIPTION
1 6043373 1 Console Weldment 2 6043262 1 Tool Box 3 6043261 1 Battery Hold Down
4 6043263 1 Hose Support Tube Weldment 5 6043606 1 Access Panel Weldment
6 2900039 3 Lock Nut, 5/16-18 Nylon 7 2900014 12 Flat Washer, 3/8" SAE
8 2900018 1 Lock Nut, 3/8-16 Nylon 9 2900009 4 Flat Washer, 1/4" SAE
10 2900024 4 Lock Washer, 1/4" Split 11 2900144 4 Cap Screw, Hex Hd., 1/4-20 x 3/4" 12 6043496 1 Tool Box Pad CC7878
10
29
7
6
Console Components #6046613
35
ITEM PART NO. QTY DESCRIPTION
13 6043496 1 Tool Box Pad CC7878 14 6043493 1 Battery Pad CC7878
15 2900217 2 Cap Screw, Hex Hd., 5/16-18 x 1-1/4" 16 2900022 2 Flat Washer, 5/16" SAE
17 2800458 1 Fuel Gauge 18 2504452 1 Grommett 2"
19 2800388 1 Fuse Panel, 6 Circuit 20 2800389 3 Fuse, 10 Amp Red ATO/ATC
21 6046017 1 Electrical Panel 22 2800456 1 Relay
23 2800470 2 Toggle Switch 24 2500204 1 Plug, 1/2" Hole 25 2900016 1 Flat Washer, #10 USS 26 2900967 2 Machine Screw, Rd. Hd., #10-24 x 1"
27 2900117 3 Cap Screw, Soc. Hd., #10-24 x 3/8" 28 3202211 1 3/8"M.JIC Bulkhead
29 3201464 1 Fitting, 3/8" M. JIC Bulkhead Elbow 30 3202212 1 Swivel Nut Run Tee -6 JIC
31 3201267 1 Pressure Gage, 2000 PSI 32 3202213 1 1/4F.NPT-3/8F.JIC Adaptor 33 2800561 1 Battery, 12 Volt Group Size 26 34 2501517 1 Dual Beam Light 35 2900196 10 Cap Screw, Hex Hd., 3/8-16 x 3/4"
36 2400157 2 Hand Lock Knob, 5/16-18 x 1" 37 2501434 1 Hose Clamp, 5/8" x 3/4" Wide
38 2900022 2 Flat Washer, 5/16" SAE 39 2900668 1 Cap Screw, Hex Hd., 5/16-18 x 7/8"
40 2503699 2 Bumper, 1" Dia. x 5/8" Thick 41 2801367 1 E-Stop Switch 42 2801376 1 E-Stop Nameplate 43 6046035 1 Gauge Panel
44 1801385 1 Console Label 45 2700785 1 Alternator Light -Orange
46 2700787 1 Oil Temperature Light - Red 47 2700786 1 Oil Pressure Light -Green 48 2703194 1 Ignition Switch & Key
49 6010416 1 Tach/Hour Meter (VDO) Calibrated 50 2702333 1 Temperature Gauge, VDO
51 2900016 6 Flat Washer, #10 USS 52 2900038 6 Lock Washer, #10 Split 53 2900159 6 Machine Screw, Rd. Hd., #10-24 x 5/8"
54 2400628 1 O-Ring #152
Console Components #6046610
36
13
10
20
3
24
26
28
25
6
20
3
11
2
23
19
3202163- ATTACHES TO 'P' PORT ON STEERING CONTROL UNIT
27
9
29
1
3202166 - ATTACHES TO PRESSURE PORT ON PUMP
30
17 1618
14
7
21
8
21
12
22
3202161 ­ATTACHES TO 'T' PORT IN STEERING CONTROL UNIT
3202164 - ATTACHES TO FILTER 'IN' PORT
6 5
31
15
4
Console Components #6046610
37
ITEM PART NO. QTY DESCRIPTION
1 6043379 1 Console Weldment 2 2900014 10 Flat Washer, 3/8" SAE 3 2900006 15 Lock Washer, 3/8" Split 4 6043263 1 Hose Support Tube Weldment
5 2900009 4 Flat Washer, 1/4" SAE 6 2900024 6 Lock Washer, 1/4" Split
7 2900144 4 Cap Screw, Hex Hd., 1/4-20 x 3/4" 8 6043493 1 Battery Pad CC7878 9 2800388 1 Fuse Panel, 6 Circuit
10 2800389 3 Fuse, 10 Amp Red ATO/ATC 11 2800456 1 Relay 12 2900016 3 Flat Washer, #10 USS
13 2900172 2 Machine Screw, Rd. Hd., #10-24 x 1-1/4" 14 3202211 1 3/8"M.JIC Bulkhead
15 3201464 1 Fitting, 3/8" M. JIC Bulkhead Elbow 16 3202212 1 Swivel Nut Run Tee -6 JIC
17 3201267 1 Pressure Gage, 2000 PSI 18 3202213 1 1/4F.NPT-3/8F.JIC Adaptor 19 2800561 1 Battery, 12 Volt Group Size 26 20 2900196 15 Cap Screw, Hex Hd., 3/8-16 x 3/4"
21 2400157 2 Hand Lock Knob, 5/16-18 x 1" 22 2900017 3 Lock Nut, #10-24 Nylon
23 2900159 1 Machine Screw, Rd. Hd., #10-24 x 5/8" 24 6043374 1 Instrument panel Assembly 25 2900014 5 Flat Washer, 3/8" SAE
26 6043378 1 Battery Hold Down Strap 27 2901297 2 All-Thread, 1/4-20, Battery Hold Down
28 2900125 2 Hex Nut, 1/4-20 29 2900009 2 Flat Washer, 1/4" SAE
30 2900010 2 Lock Nut, 1/4-20 Nylon 31 6043377 1 Access Panel Weldment
Instrument Panel Assembly #6043374
38
11
23
21
17
24 18
19
21 22
ITEM PART NO. QTY. DESCRIPTION
1 2800458 1 Fuel Gauge 2 2504452 1 Grommett 2"
3 2800470 2 Toggle Switch 4 6046035 1 G auge Panel 5 2700785 1 Alternator Light -Orange 6 2700787 1 Oil Temperature Light - Red 7 2700786 1 Oil Pressure Light -Green 8 2702333 1 Temperature Gauge, VDO 9 1801385 1 Console Label
10 2500204 1 Plug, 1/2" Hole 11 6010416 1 Tach/Hour Meter (VDO) Calibrated
12 2400628 1 O-Ring #152 13 2703194 1 Ignition Switch & Key 14 2900016 6 Flat Washer, #10 USS
15 2900038 6 Lock Washer, #10 Split 16 2900159 6 Machine Screw, Rd. Hd., #10-24 x 5/8"
17 6043376 1 Console Lid Weldment 18 2801367 1 E-Stop Switch
19 2801376 1 E-Stop Nameplate 20 2501434 1 Hose Clamp, 5/8" x 3/4" Wide 21 2900022 2 Flat Washer, 5/16" SAE
22 2900039 1 Lock Nut, 5/16-18 Nylon 23 2900668 1 Cap Screw, Hex Hd., 5/16-18 x 7/8" 24 2501517 1 Dual Beam Light
17
20
5
14 15 16 10
12
7
6
3
13
8
4
9
2 1
Steering Control Unit Assembly #6046029
39
19
14
15
18
10
6
9
2
5
5
4
4
3
6
6
5 4
4
1
11
13
7
8
12
6
17
3202160 - ATTACHES TO THE BOTTOM PORT OF THE ROTARY ACTUATOR
3202161 - ATTACHES TO REAR BULKHEAD PORT
16
3202163 - ATTACHES TO FRONT BULKHEAD PORT
T
L
R
3202162 - ATTACHES TO THE TOP
P
PORT OF THE ROTARY ACTUATOR
Steering Control Unit Assembly #6046029
40
ITEM PART NO. QTY DESCRIPTION
1 6043245 1 Steering Mount Weldment 2 6043244 1 Cup Holder Weldment 3 6043246 1 Steering Mount Plate 4 2900014 14 Flat Washer, 3/8" SAE
5 2900006 12 Lock Washer, 3/8" Split 6 2900196 9 Cap Screw, Hex Hd., 3/8-16 x 3/4" 7 2500577 1 Lever, Adjustable 3/8-16" 8 2600334 1 Steer Control Unit
9 2900314 4 Cap Screw, Hex Hd., M10 x 20mm 10 3200263 4 Adapter, 3/8" O-Ring to 3/8" M. JIC 11 3200521 1 Ball Valve-.50- 90 Degree
12 3200517 1 1/2"X3/8" Hose Barb Strait (Brass) 13 3200516 1 1/2" X 3/8" Hose Barb
14 2501170 1 Steering Wheel 14" DIA
15 3202163 1
16 3202161 1
17 3202160 1
18 3202162 1 19 2501176 1 Steering Wheel Cap
Hyd Hose Orbital "P" Port to Front Bulkhead Hyd Hose Orbital "T" Port to Rear Bulkhead Hyd Hose to Bottom Rotary Act Port to "L" Orbital Port Hyd Hose Top Rotary Act Port to "R" Orbital Port
Hydraulic Lift Pump Assembly #6046028
41
3202167 - ATTAHCES TO
7
TEE FITTING
6
2
3
8
5
4
1
8
ITEM PART NO. QTY DESCRIPTION
1 2600070 1 Hydraulic Pump Unit 2 2900014 2 Flat Washer, 3/8" SAE
3 2900006 2 Lock Washer, 3/8" Split 4 3200389 1 3/8"O-Ring TO 3/8"M.Pipe 5 3200528 1 Flow Control Valve
6 3201467 1 Fitting, 3/8" M. JIC to 3/8" M. Pipe 7 3202167 1 Hyd Hose Cylinder Tee to Power Unit 8 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"
4723406# ylbmessA buH
42
PAC ESAERG
HTIW ELBALIAVA
YLNO YLBMESSA BUH
4
2
3
1
3
2
METI.ON TRAP.YTQ.NOITPIRCSED
147234061 212210522 gniraeB relloR-repaT
322210522 puc gniraeB 432210521 laeS piL
ylbmessa erofeb sgniraeb repat ot esaerg ylppA*
repat owt fo gnitsisnoc tik tnemecalper A**
trap sa elbaliava si laes eno dna sgniraeb
2163406 rebmun
buH
Hydraulic Tank Assemby #6045318
43
4
6
5
3
2
7
ITEM PART NO. QTY. DESCRIPTION
1 6043371 1 Hydraulic Tank 2 6045317 1 Hyd Tank Cover Weldment 3 2900009 14 Flat Washer, 1/4" SAE 4 2401305 1 Filler/Breather Cap (Top Mount) 5 2900024 14 Lock Washer, 1/4" Split 6 2900144 14 Cap Screw, Hex Hd., 1/4-20 x 3/4" 7 2400166 1 Sight Gauge, Liquid Level
1
Oil Cooler Kit (Optional) #6040576
44
10
9 8
2
7 6
3
4
14
13
15
ITEM PART NO. QTY. DESCRIPTION
1 2400256 1 Heat Exchanger 2 6040575 1 Oil Cooler Bracket
3 3200265 2 Adapter, 3/4" O-Ring to 3/4" M. JIC 4 3201984 2 3/4" F.JIC TO 3/8"M.JIC
5 3200430 1 Street Elbow, 3/4" NPT (Steel) 6 3200383 1 Nipple, Hex, 3/4" MPT TO 1/2" MPT
7 3200022 1 Fitting, 1/2" F. Pipe to 3/4" F. Garden 8 2900022 8 Flat Washer, 5/16" SAE
9 2900031 5 Lock Washer, 5/16" Split 10 2900039 3 Lock Nut, 5/16-18 Nylon 11 2900138 3 Cap Screw, Hex Hd., 5/16-18 x 1" 12 3201659 1 Fitting, 3/4" M. Pipe to 3/4" M. Garden 13 2900303 2 Lock Nut, M8 Nylon 14 3202163 1 Hyd Hose, Orbital "P" Port to Front Bulkhead
12
5
1
16
8
11
15 6040577 1 Oil Cooler Water Hose 16 3202112 1 3/8" Hyd Hose 22"
4/1/2011 NEW IGNITION SWITCH
45
RED14G
R Light
F11
+
Fuel Gauge
+
S
-
BLACK
Pressure
Lamp
GRE
WHITE
Temp Lamp
+
GRE
Alternator
Lamp
++
YELYEL
YEL
YELLOW
Engine Temp
+
+ S
-
BLACK
BLACK
BLACK
YELLOW
RED12G
Aux
Bat
RED16G
BLACK14G
30
15
Ignition Switch
CIRCUIT BREAKER 25amp
RED12G
F Lights
5
0
a
F12
BLACK
RED12G
RED16G
Starter
Fuel Sender
R1
1 2
n/a
10
G
--
91
RED16G
RED16G
B
F16
2
Engine
Connector
YELLOW
F15
BLUE
F13
BLACK
Tachometer
8
3
4
++
BLACK
Seat
A
BLACK16G
BLACK
Fuse Panel
Wheel Stop
N/O
Solenoid
RED12G
5
2
BLUE
RL
2
Raise/Lower
1
BLACK16G
F14
3
WHITE16G
F11 (10A) F12 (15A) F13 (10A) F14 (10A) F15 (10A) F16 (10A)
EMPTY EMPTY EMPTY EMPTY EMPTY EMPTY
Handle
GREEN16G
Raise
Solenoid
Lower Coil
-
Battery
+
RED 4G
RED 4G
E-Stop
11 12
Hydraulic Raise Lower
Pump Assembly
Hydraulic Schematic
46
teS laceD rediR Z-E - 6270081
47
8401081
9401081
4501081
3501081
0501081
1501081
7401081
6401081
5401081
4401081
3401081
1401081
2401081
Additional E-Z Rider Labels
48
1800679 - E-Z Rider CC7878 LG Decal (17.25" x 6.50")
1800679 - E-Z Rider CC7878 LG Decal (17.25" x 6.50")
49
Notes
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50
Notes
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51
Notes
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52
Notes
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53
Notes
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54
Notes
____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________
55
Notes
____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________ ____________________________________
EQUIPMENT AND PARTS
WARRANTY
Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.
The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer.
In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly.
Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.
333 Prospect Street, Elyria, Ohio 44035
(440) 323-4616 (800) 321-5336 • Fax (440) 323-8689
www.diamondproducts.com
Printed in U.S.A.
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