Diamond CC7272 User Manual

DIAMOND

P R O D U C T S

CONCRETE SAW

PARTS LIST

MODEL

CC7272

August 2011

Part #1800332

2

Fuel Supply Assembly….………...………..14 Front Pointer Assembly……………………… 48 Fuel Tank Assembly………………………. 15 26” Blade Guard Assembly……………….….50,51 Battery Assembly…………………………. 16 30” Blade Guard Assembly…….……………. 52,53 Hydraulic Pump Assembly……...………… 17 36” Blade Guard Assembly……….………….54,55 Depth Indicator Assembly………………… 18 42” Blade Guard Assembly……….………….56,57 Depth Stop Assembly…………………….. 19 48” Blade Guard Assembly……….…………. 58,59 Water Supply Assembly………………….. 20 54” Blade Guard Assembly……….…………. 60,61 Air Cleaner Assembly…………………….. 21 60” Blade Guard Assembly……….…………. 62,63 Air Intake Assembly………………………. 22 Optional Water Pump Assembly………….….64 Frame Lift Assembly……………………… 23 Optional Water Safety Switch Assembly…….65 Frame Base Assembly……………………. 24 Optional Spot Light Assembly………………. 66 Hydraulic Cylinder Assembly……………

25 Optional Magnetic Spot Light Assembly……. 67

Rear Drive Assembly (Eaton)…………….. 26,27 Optional Glow Plug Assembly……………….68 Eaton Transmission Assembly…………….

28 Optional Speed Metering Valve Assembly……69

Linkage Assembly………………………… 29 Optional Parking Brake Assembly……..……. 70,71 Rear Axle Assembly (Eaton / Gear)………. 30 Optional Bogie Wheel Assembly……………. 72 Belt Guard Assembly………………………31 Wiring Diagram………………………………74,75 Front Axle Assembly………………………32 Options Wiring Diagram……………………..76 Front Wheel Assembly……………………. 33 Decal Group……………………………….… 77 Blade Shaft Assembly (Blades 26” – 36”) Blade Shaft Assembly (Blades 42” – 54”)

34 Notes…………………………….……..……. 78 35 Blade Speed Conversion Charts………….….. 79

Blade Shaft Assembly (Blades 60”)……… 36 Warranty…………………………….….…….80

Pictorial Page Index

4

48

50 52 54 56 58 60 62

44

42

22

20

23

21

10

19

18

12

13

15

8

40

34 35

36

38

24

45

32

47

46

30

Pictorial Page Index

5

48

31

44

42

23

20

21

10

15

8

13

16

26

28

24

37

34

30

3635

25

32

33

52 54 56 5850 60

62

Controls Legend

6

1 Engine Temperature Gauge 13 Emergency Stop Button

1 Engine Temperature Gauge 13 Emergency Stop Button 2 Ignition Switch 14 Handle Lock Knobs

2 Ignition Switch 14 Handle Lock Knobs 3 Alternator Light 15 Speed Control Lever

3 Alternator Light 15 Speed Control Lever 4 Oil Temperature Light 16 Lower Pushbutton

4 Oil Temperature Light 16 Lower Pushbutton 5 Oil Pressure Light 17 Raise Pushbutton

5 Oil Pressure Light 17 Raise Pushbutton 6 Vernier Throttle Control 18 Fuel Tank Cap

6 Vernier Throttle Control 18 Fuel Tank Cap 7 Blade Tachometer / Hour Meter 19 Transmission Engagement Lever

7 Blade Tachometer / Hour Meter 19 Transmission Engagement Lever 8 Pre-Cleaner 20 Water Safety Switch (Optional)

8 Pre-Cleaner 20 Water Safety Switch (Optional) 9 Air Cleaner Restriction Indicator 21 Spotlight Switch (Optional)

9 Air Cleaner Restriction Indicator 21 Spotlight Switch (Optional)

10 Depth Stop Knob 22 Water Pump Switch (Optional)

10 Depth Stop Knob 22 Water Pump Switch (Optional) 11 Cutting Depth Indicator 23 Lowering Speed Metering Valve (Optional)

11 Cutting Depth Indicator 23 Lowering Speed Metering Valve (Optional) 12 Water Valve

12 Water Valve

8

6

9

10

12

11

2

1

3

4

5 7

22

20

21

12

13

14

18

19

17

15

16

23

14

Quick Reference Service Filters / Belts

7

DP Part No. Description Manufacturer's Part No.

2701775 Engine Oil Filter (Deutz #1174416) 2701339 Engine Fuel Filter (Deutz #1174482) 2501785 In-Line Fuel Tank Filter (Wix #33007) 2501352 Outer Primary Air Filter (Donaldson #P828889) 2501353 Inner Safety Air Filter (Donaldson #P829333) 2503958 Engine to Jackshaft Belt (Set of 10) (Gates #3VX475K) 2503959 Engine to Jackshaft Belt (Set of 10) (Gates #3VX500K) 2503960 Engine to Jackshaft Belt (Set of 10) (Gates #3VX530K) 2502043 Jackshaft to Blade Shaft Belt (4) (Gates #5/3VX450) 2501968 Engine to Transmission Jackshaft Belt (Gates #AX36) 2501780 Eaton Transmission Belt (Gates #AX40)

Frame Upright Assembly #6013190

8

21

25

20

12

13

27

18

25

22

11

24

25

29

28

9

8

10

31

26

27

30

11

26

19

15

19

9

8

10

17

16

3

5

2

3

5

15

6

7

1

3

4

27

7

25

23

3

25

14

4

16

17

14

Frame Upright Assembly #6013190

9

ITEM PART NO. QTY. DESCRIPTION

1 6010687 1 Frame Upright Weldment 2 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4" 3 2900014 26 Flat Washer, 3/8" SAE 4 2900018 2 Lock Nut, 3/8-16 Nylon 5 2900499 4 Cap Screw, Hex Hd., 1/2-13 x 1-1/2" 6 2900058 4 Flat Washer, 1/2" SAE 7 2900026 4 Lock Nut, 1/2-13 Nylon 8 6010014 2 Handle Bar, 36" Long

9 2500636 2 Handle Grip 10 2501955 2 Handle Stop Grip 11 2900430 2 Hand Lock Knob, 1/2-13 x 1-1/2"

12 2501427 1 Rope Cleat 13 2900483 2 Tap Screw, Flat Hd., #10-24 x 1" 14 6013042 2 Saw Weight, 55 Pound 15 2900521 8 Tap Bolt, Hex Hd., 3/8-16 x 2-1/2" 16 2900006 16 Lock Washer, 3/8" Split 17 2900033 16 Hex Nut, 3/8-16 18 6010166 1 Gate Cover Bar 19 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4" 20 2900010 2 Lock Nut, 1/4-20 Nylon 21 2503704 1 Wrench, 15/16" Combination 22 2500203 2 Grommet, 3/4" I.D. 23 2501146 1 Plug, 1-1/4" Hole 24 2500549 1 Plug, 7/8" Hole 25 2501287 12 Plug, 7/16" Hole 26 2500462 2 Plug, 3/8" Hole 27 2503749 9 Plug, 5/16" Hole (Tapered) 28 1800169 1 Serial Number Plate, US 29 2900096 2 Rivet, 3/32" Dia. 30 1800377 1 Serial Number Plate, CE 31 2900287 2 Rivet, 1/8" Dia.

Instrument Panel Assembly #6010716

10

(Includes Items #1, #8 - #21)

19

20

18

10

11

12

13

14

11

89

15

7

2

1

3

4

ITEM PART NO. QTY. DESCRIPTION

1 6013093 1 Gauge Panel 2 2703192 1 Temperature Gauge, Pricol 3 2703194 1 Ignition Switch & Key

2703195 1 Ignition Key Only, Double Cut 4 2700785 1 Alternator Light 5 2700787 1 Oil Temperature Light 6 2700786 1 Oil Pressure Light 7 2500376 1 Vernier Throttle Cable 8 6010416 1 Tach/Hour Meter (VDO) Calibrated

2800611 2 Light Socket 2800612 2 Light Bulb, Wedge Base

9 2400628 1 O-Ring #152

10 6010019 1 Hydraulic Pump Cover Plate 11 2801367 1 E-Stop Switch 12 2900021 8 Tap Screw, Pan Hd., #10-24 x 3/8" 13 6010098 1 Switch Plate 14 2500204 3 Plug, 1/2" Hole 15 2900445 6 Tap Screw, Flat Hd., #10-24 x 1/2" 16 2500463 1 Plug, 3/4" Hole 17 6010101 2 Edge Trim 8-1/2" 18 2800388 1 Fuse Panel, 6 Circuit 19 2800389 6 Fuse, 10 Amp Red ATO/ATC 20 2900913 2 Cap Screw, Soc. Hd., #10-24 x 1" 21 2900017 2 Lock Nut, #10-24 Nylon

12

6

5

21

15

11

16

17

13

11

Throttle Cable Assembly #6010729

14

15

12

16

4

6

2

3

10

ITEM PART NO. QTY.

1 6010523 1

2 2500940 1

3 2900015 2

4 2900017 2

5 2900310 4

6 2900302 2

7 6013029 1

8 2900024 2

9 6048212 1

10 2900059 1

11 2900034 1

12 2501434 1

13 2900022 1

14 2900031 1

15 2900360 1

16 2500376 1

9

Throttle Bracket

Throttle Cable Clamp

Machine Screw, Hex Hd., #10-24 x 3/4"

Lock Nut, #10-24 Nylon

Cap Screw, Hex Hd., M6 x 20mm

Lock Nut, M6 Nylon

Throttle Arm

Lock Washer, 1/4" Split

Pivot Pin

Set Screw, Soc. Hd., #10-32 x 1/4"

Cotter Pin, 3/32" x 3/4"

Hose Clamp, 1/2" x 3/4" Wide

Flat Washer, 5/16" SAE

Lock Washer, 5/16" Split

Cap Screw, Hex Hd., M8 x 25mm

Vernier Throttle Cable

5

1

8

7

11

DESCRIPTION

Control Grip Assembly #6010319

12

1

3

4

6

8

5

9

2

4

7

ITEM PART NO. QTY. DESCRIPTION

1

2

3

4 2500694 2 Plug, 5/8" Hole

5

6

7

8

9 2800393 1 Harness, Hydraulic Pump

2501280 1 Control Grip Body

2501281 1 Control Grip Cover

2500644 1 Plug, Rectangular

2800372 1 Pushbutton Switch, Raise

2800373 1

2900453 1

2900452 1 Machine Screw, Oval Hd., #4 x 5/8"

Pushbutton Switch, Lower

Set Screw, Soc. Hd., M5 x 12mm

Control Lever Assembly #6010719 (Eaton)

13

15

17

5

4

14

16

13

9

4

9

3

2

1

4

18

7

8

9

10

11

5

ITEM PART NO. QTY. DESCRIPTION

1 6010056 1 Lever Support Weldment

2 2501339 1 Rubber Support Mount

3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"

4 2900010 6 Lock Nut, 1/4-20 Nylon

5 2900144 4 Cap Screw, Hex Hd., 1/4-20 x 3/4"

6 6010055 1 Friction Spacer

7 2900018 2 Lock Nut, 3/8-16 Nylon

8 6010314 1 Speed Control Lever

9 2900153 3 Friction Washer, 3/8"

10 2900473 1 Flat Washer, 3/8" USS

11 2900474 4 Belleville Washer, 3/8"

12 2900472 1 Cap Screw, Hex Flange Hd., 3/8-16 x 2"

13 6010057 1 Engagement Lever Weldment

14 2900014 1 Flat Washer, 3/8" SAE

15 2900029 1 Cap Screw, Hex Hd., 3/8-16 x 1-1/2"

16 6010058 1 Gate Plate

17 2500002 1 Lever Grip

18 6010319 1 Control Grip Assembly

7

6

12

Fuel Supply Assembly #6010699

14

1

6

2

4

3

6

7

5

6

ITEM PART NO. QTY. DESCRIPTION

1 2501777 1 Fuel Valve w/Pick-Up

2 2501215 1 Bushing, Rubber, Tank

3 6010693 1 Fuel Supply Hose, 5/16" I.D. x 30"

4 2501785 1

5 6013095 1 Fuel Line Hose, 5/16" I.D. x 4"

6 3200062 4 Hose Clamp #4

7 2501434 1 Hose Clamp, 1/2" x 3/4" Wide

Filter, Diesel Fuel

Fuel Tank Assembly #6010700

15

8

9

7

1

14

13

12

10

11

3

2

4

33

6

3

4

6

5

4

ITEM PART NO. QTY. DESCRIPTION

1 2501784 1 Fuel Tank 2 6010257 2 Fuel Tank Mount Bar 3 2900022 8 Flat Washer, 5/16" SAE 4 2900031 8 Lock Washer, 5/16" Split 5 2900019 4 Cap Screw, Hex Hd., 5/16-18 x 3/4" 6 2900138 4 Cap Screw, Hex Hd., 5/16-18 x 1" 7 3200206 1 Pipe Plug, 1/4" NPT 8 2504786 1 Fuel Tank Cap & Gauge

9 2500205 1 Fuel Tank Grommet 10 3200057 1 Elbow, 1/4" M. Pipe to 1/4" M. JIC 11 3200091 1 Fitting, 1/4" F. JIC to 1/4" Push Lock

12 6010103 1 Fuel Return Hose, 1/4" I.D. x 32" 13 3200062 1 Hose Clamp #4

14 6010699 1 Fuel Supply Assembly

5

18

16

Battery Assembly #6010721

19

13

4

3

18

14

5

12

3

4

2

ITEM PART NO. QTY.

1 6010670 1 2 6010554 1 3 4 5 2900039 5 6 2900031 1 7 6010017 1 8 6010344 2

9 2900010 4 10 6010016 1 11 2800465 1 12 13 14 15 16 2800256 1 17 2800257 1 18 2800197 2 19 2800198 2 20 2900014 1 21 2900006 1 22

2900019 6 2900022 6

2800073 1 2800072 1 2800095 1 2800182 1

2900196

1

19202122

9

17

7

3

Battery Platform Battery Support Brace Cap Screw, Hex Hd., 5/16-18 x 3/4" Flat Washer, 5/16" SAE Lock Nut, 5/16-18 Nylon Lock Washer, 5/16" Split Battery Top Brace Rod, 1/4-20 x 9-1/2" Lock Nut, 1/4-20 Nylon Battery Pad Battery, 12 Volt Group Size 24 Battery Cable, Positive (Red) Battery Cable, Negative (Black) Battery Cable, 14" Positive (Red) Battery Cable, 14" Negative (Black) Battery Boot, Large (Red) Battery Boot, Large (Black) Battery Boot, Small (Red) Battery Boot, Small (Black) Flat Washer, 3/8" SAE Lock Washer, 3/8" Split Cap Screw, Hex Hd., 3/8-16 x 3/4"

5

6

4

DESCRIPTION

1

15

16

11

8

10

3

4

5

9

Hydraulic Pump Assembly #6010383

17

(Includes Items #1 - #11)

2

3

11

10

4

1

8

9

11

10

7

6

14

5

13

ITEM

1 2 3 4 5 6 7 8

9 10 11 12 13 14

PART NO. QTY.

2600437 1 Hydraulic Pump Unit 2700321 1 3200120 1 3200123 1 3200115 1 3200060 1 3200056 1 3200057 1 2900014 2 2900006 2 2900047 2 3200116 1 Elbow, 1/4" O-Ring to 3/8" M. JIC 3200046 1 Fitting, 3/8" F. JIC to 3/8" Push Lock 6010059 1 Clear Hose, 3/8" I.D. x 19"

12

DESCRIPTION

Breather Cap Pipe Coupling, 3/8" NPT Pipe Nipple, 3/8" NPT x 2" Elbow, 3/8" O-Ring to 1/4" F. Pipe Hex Nipple, 1/4" NPT Flow Control Valve, 1/4" NPT Elbow, 1/4" M. Pipe to 1/4" M. JIC Flat Washer, 3/8" SAE Lock Washer, 3/8" Split Cap Screw, Hex Hd., 3/8-16 x 1-3/4"

9

Depth Indicator Assembly #6010214

18

11

10

5

1

3

4

7

4

2

12

7

6

9

8

13

14

15

ITEM PART NO. QTY. DESCRIPTION

1 6010092 1 Depth Indicator Mount Bracket

2 2500155 2 Cable Pulley, 1-1/4"

3 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1"

4 2900010 4 Lock Nut, 1/4-20 Nylon

5 2900144 2 Cap Screw, Hex Hd., 1/4-20 x 3/4"

6 2500145 1 Flange Bearing, 3/8"

7 2900014 3 Flat Washer, 3/8" SAE

8 6010091 1 Depth Indicator Pointer

9 2900079 1 Cap Screw, Hex Hd., 3/8-16 x 2-1/4"

10 6010093 1 Cable Pulley, 2"

11 2900018 1 Lock Nut, 3/8-16 Nylon

12 6010094 1

13 2500196 1 Spring, 3/8" x 15"

14 2900055 1 Cotter Pin, 3/16" x 1"

15 2500214 1 Cable Clamp

Depth Indicator Cable with Crimp, 48"

5

19

6

2

Depth Stop Assembly #6010215

4

3

10

1

ITEM PART NO. QTY. DESCRIPTION

9

11

8

7

1 6010097 1 Depth Stop Weldment 2 2900665 4 Belleville Washer, 1/2" 3 2900058 1 Flat Washer, 1/2" SAE 4 2900239 1 Friction Washer, 1/2"

5 6010095 1 Depth Stop Knob 6 2900132 1 Roll Pin, 3/16" x 1-1/4" 7 2900158 1 Yoke, 1/2-13

8 2900084 1 Lock Washer, 1/2" Split

9 2900037 1 Hex Nut, 1/2-13 10 2900007 1 Clevis Pin, 1/2" Dia. x 1-3/8" 11 2900004 1 Cotter Pin, 1/8" x 1"

Water Supply Assembly #6010718

20

6

10

7

5

11

3

8

13

9

12

1

3

7

8

4

2

6

ITEM PART NO. QTY. DESCRIPTION

1 6090069 1 Water Supply Tube

2 3200045 1 Pipe Tee, 1/2" NPT

3 3200008 2 Close Nipple, 1/2" NPT

4 3200022 1 Fitting, 1/2" F. Pipe to 3/4" F. Garden

5 3200025 1 Hose Filter Washer

6 3200013 2 Street Elbow, 1/2" NPT

7 3200027 2 Water Valve

8 3200155 2 Fitting, 1/2" M. Pipe to 3/4" M. Garden

9 6010021 1 Water Hose Assembly, 42" Long

10 3200001 1 Plug, 1/8" NPT

11 2900241 2 U-Bolt, 1/2" Pipe

12 2900009 4 Flat Washer, 1/4" SAE

13 2900010 4 Lock Nut, 1/4-20 Nylon

Air Cleaner Assembly #6013175

21

2

3

4

10

7

8

1

5

7

11

ITEM PART NO. QTY. DESCRIPTION

1 2501350 1

2501352 1 Outer Primary Filter 2501353 1

2500239 1 Rubber Dust Ejector Boot 2 2501447 1 3 2500423 1 Restriction Indicator 4 3200117 1 5 2501351 1 Mounting Band, Polymer 6 6013126 1 7 2900022 4 Flat Washer, 5/16" SAE 8 2900039 3 9 2900217 1 Cap Screw, Hex Hd., 5/16-18 x 1-1/4"

10 2900508 1 11 2900538 1 Cap Screw, Hex Hd., 5/16-18 x 1-3/4"

Air Cleaner Complete

Inner Safety Filter

Pre-Cleaner with Clamp

Close Nipple, 1/8" NPT

Air Cleaner Mount

Lock Nut, 5/16-18 Nylon

Cap Screw, Hex Hd., 5/16-18 x 1-1/2"

6

8

7

9

Air Intake Assembly #6013176

22

8

11

10

6

2

6

1

6

3

9

1

12

6

4

7

5

ITEM PART NO. QTY. DESCRIPTION

1 2500427 2 Hose Elbow, 3-1/2" I.D. 2 6013117 1 Air Intake Tube, 3-1/2" O.D. x 18" 3 6013069 1 Connector Tube, 3-1/2" O.D. 4 2500458 1 Hose Elbow, 3" to 3-1/2" I.D. 5 6013118 1 Connector Tube, 2-3/4" O.D. 6 3200198 5 Hose Clamp #64 7 3200197 1 Hose Clamp #52 8 2501753 1 Hose Mount Support 9 2900592 1 Eyebolt, M10 x 50mm

10 2900325 1 Hex Nut, M10 11 2900013 1 Cap Screw, Hex Hd., 3/8-16 x 1-1/4" 12 2900018 1 Lock Nut, 3/8-16 Nylon

Frame Lift Assembly #6013189

23

7

1

3

9

7

3

8

4

5

2

6

5

6

4

2

ITEM PART NO. QTY. DESCRIPTION

1 6013051 1 Frame Lift 2 6013053 2 Frame Lift Spacer 3 4 5 6 7 8 9

6013156 2 Frame Lift Brace 2900465 2 Cap Screw, Hex Hd., 3/4-10 x 2-1/4" 2900003 2 Flat Washer, 3/4" SAE 2900467 2 Lock Nut, 3/4-10 Nylon 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4" 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1" 2900018 4

Lock Nut, 3/8-16 Nylon

Frame Base Assembly #6013180

24

13

14

15

1

6

8

2

4

5

6

17

18

16

19

7

4

5

3

2

12

10

9

11

14

13

15

ITEM PART NO.

1 6013000A 1 Frame Base 2 6013165 2 Skid Plate 3 6013164 1 Guard Attachment Plate (20 degree) 4 2900058 4 Flat Washer, 1/2" SAE 5 2900084 4 Lock Washer, 1/2" Split 6 2900025 8 Cap Screw, Hex Hd., 1/2-13 x 1-1/4" 7 2900499 2 Cap Screw, Hex Hd., 1/2-13 x 1-1/2" 8 6013034 1 Engine Mount R.H.

9 6013033 1 Engine Mount L.H. 10 2900026 6 Lock Nut, 1/2-13 Nylon 11 6010645 1 Shaft/Flange Guard (Wide) 12 2900156 1 Lock Pin with Ring 13 6010683 2 Rear Pointer Rod 14 2900033 2 Hex Nut, 3/8-16 15 2900013 2 Cap Screw, Hex Hd., 3/8-16 x 1-1/4" 16 6013115 1 17 2900014 2 Flat Washer, 3/8" SAE 18 2900006 2 Lock Washer, 3/8" Split 19 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1"

QTY. DESCRIPTION

Sheave Guard

Diamond CC7272 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

Controls Legend

Quick Reference Service Filters / Belts